Festool PN571823, PI571823, PAC571823, PM571823 User Manual
Instruction manual
Page 6
IMPORTANT:
Guide d’utilisation
Page 17
IMPORTANT:
les travaux.
Manual de instrucciones
Página 30
IMPORTANTE:
Read all instructions before using.
Lire toutes les instructions avant de démarrer
Lea totas las instrucciones antes de usar.
700001_003
Instruction manual
Guide d’utilisation
Manual de instrucciones
ROTEX
RO 90 DX FEQ
1
1-4
1-3
1-2
1-1
1-5
1-6
1-8
1-7
1-9
1-10
1-11
1-12
Contents
Symbols .................................. 6
Technical data .......................... 6
Warning of general danger
Risk of electric shock
Safety instructions .................... 6
Functional description................ 9
Intended use............................ 9
Operation ................................ 9
Settings................................... 10
Working with the machine.......... 14
Service and maintenance........... 14
Accessories.............................. 15
Disposal .................................. 16
Warranty ................................. 16
Symbols
Vvolts
Wwatts
Aamperes
Hz hertz
~ alternating current
direct current
d.c.
n
0
.../min
min
hhour
min minutes
sseconds
kg kilograms
no load speed
Class II Construction
revolutions or reciprocation per
-1
minute
diameter
Read the Operating Instructions/
Notes!
Wear protective goggles.
Wear ear protection.
Wear a dust mask.
Disconnect from the power supply!
3
...
The numbers in the figures indicate in which order you
should follow the steps.
Technical data
Gear-driven eccentric sander
Power 400 W
Speed
Eccentric motion 3000 - 7000 rpm
Rotex rotary motion 220 - 520 rpm
Sanding stroke 3.0 mm (0.12’’)
FastFix sanding pad dia. 90 mm
Weight (without mains
cable, with sanding pad)
Safety class /II
RO90 DX FEQ
(3.54’’)
1.45 kg (3.20 lbs)
tip, hint
Safety instructions
General safety instructions
WARNING! Read all safety warnings
and all instructions.
the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
6
Failure to follow
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1 WORK AREA SAFETY
a)
Keep work area clean and well lit.
tered and dark areas invite accidents.
Do not operate power tools in explosive
b)
atmospheres, such as in the presence
Clut-
of flammable liquids, gases or dust.
Power tools create sparks which may ignite
the dust or fumes.
Keep children and bystanders away
c)
while operating a power tool.
Distrac-
tions can cause you to lose control.
2 ELECTRICAL SAFETY
a)
Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or
b)
grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is
an increased risk of electric shock if your
body is earthed or grounded.
Do not expose power tools to rain or
c)
wet conditions.
Water entering a power
tool will increase the risk of electric shock.
Do not abuse the cord. Never use the
d)
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
When operating a power tool outdoors,
e)
use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor
use reduces the risk of electric shock.
If operating a power tool in a damp lo-
f)
cation is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3 PERSONAL SAFETY
a)
Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication.
moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Al-
b)
ways wear eye protection.
Protective
equipment such as dust mask, non skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
Prevent unintentional starting. Ensure
c)
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool.
Carrying power tools with your finger
on the switch or energising power tools that
have the switch on invites accidents.
Remove any adjusting key or wrench
d)
before turning the power tool on.
wrench or a key left attached to a rotating
part of the power tool may result in personal
injury.
Do not overreach. Keep proper footing
e)
and balance at all times.
better control of the power tool in unexpected situations.
Dress properly. Do not wear loose
f)
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts.
Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connec-
g)
tion of dust extraction and collection
facilities, ensure these are connected
and properly used.
Use of dust collection
can reduce dust-related hazards.
4 POWER TOOL USE AND CARE
a)
Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was designed.
Do not use the power tool if the switch
b)
does not turn it on and off.
tool that cannot be controlled with the
switch is dangerous and must be repaired.
c)
Disconnect the plug from the power
source and/or battery pack from the
power tool before making any adjust-
A
ments, changing accessories, or storing
power tools.
Such preventive safety measures reduce the risk of starting the power
tool accidentally.
Store idle power tools out of the reach
d)
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
Maintain power tools. Check for mis-
e)
alignment or binding of moving parts,
A
This enables
Any power
7
breakage of parts and any other condition that may affect the power tool‘s
operation. If damaged, have the power
tool repaired before use.
are caused by poorly maintained power
tools.
Keep cutting tools sharp and clean.
f)
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
Use the power tool, accessories and
g)
tool bits etc. in accordance with these
instructions taking into account the
working conditions and the work to be
performed.
ations different from those intended could
result in a hazardous situation.
Keep handles dry, clean and free from
h)
oil and grease.
low for safe handling and control of the tool
in unexpected situations.
5 BATTERY TOOL USE AND CARE
a)
Recharge only with the charger specified by the manufacturer.
is suitable for one type of battery pack may
create a risk of fire when used with another
battery pack.
Use power tools only with specifically
b)
designated battery packs.
other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it
c)
away from other metal objects like paper clips, coins, keys, nails, screws, or
other small metal objects that can
make a connection from one terminal to
another.
gether may cause burns or a fire.
Under abusive conditions, liquid may
d)
be ejected from the battery; avoid contact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquid ejected from the battery may cause
irritation or burns.
6 SERVICE
a)
Have your power tool serviced by a
qualified repair person using only identical replacement parts.
that the safety of the power tool is maintained.
Use of the power tool for oper-
Slippery handles do not al-
Shorting the battery terminals to-
Many accidents
A charger that
Use of any
This will ensure
Machine-related safety instructions
–
Harmful/toxic dusts can be produced
during your work (e.g. lead-containing
paint, some types of wood and metal).
Contact with these dusts, especially inhaling
them, can represent a hazard for operating
personnel or persons in the vicinity. Comply
with the safety regulations that apply in
your country. Connect the electric power
tool to a suitable extraction system.
To protect your health, wear a P2 protective mask.
Always wear protective goggles to protect against sanding hazards.
Prevent liquid polish from entering the
–
machine.
into the electric power tool increases the risk
of an electric shock.
The penetration of liquid polish
Metal processing
When processing metal, the following
measures must be taken for safety
reasons:
– Install an upstream residual-current cir-
cuit-breaker (FIG, PRCD).
– Connect the machine to a suitable dust ex-
tractor.
– Regularly remove dust deposits in the mo-
tor housing.
Wear protective goggles.
Health hazard by dust
WARNING!
power sanding, sawing, grinding, drill-
ing and other construction activities
contains chemicals known (to the State of
California) to cause cancer, birth defects or
other reproductive harm. Some examples of
these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemical-
lytreated lumber.
Various dust created by
The risk from these exposures varies, depending on
how often you do this type
of work. To reduce your exposure to these chemicals:
work in a well ventilated
8
area, and work with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.
Wash hands after handling.
Functional description
WARNING
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL.
The pictures for the functional description
are on a fold-out page at the beginning of the
instruction manual. When reading of the
manual you can fold out this page for having
always an overview of the machine.
[1-1]
[1-2]
[1-3]
[1-4]
[1-5]
Protector
Change-over switch/spindle stop
On/Off switch
Mains power cable
Extractor connector
Intended use
As specified, the machines is designed for
sanding and polishing plastic, metal, wood,
composite materials, paint/clear coats, filler
and similar materials. Materials containing
asbestos must not be processed.
To guarantee electrical safety, the machine
must not be damp or operated in a damp en-
[1-6]
[1-7]
[1-8]
[1-9]
[1-10]
[1-11]
[1-12]
* not on all versions included in the scope of
delivery
vironment. The machine must only be used
for dry sanding.
Speed control
Sanding pad
Stop rod
Polishing pad*
Delta sanding pad
Slat sanding pad*
Interface pad*
WARNING
The user will be liable for damage due
to improper use.
Operation
Consider the pictures on the fold-out page.
WARNING
Unauthorised voltage or frequency!
Risk of accident
X
The mains voltage and the frequency of the
power source must correspond with the
specifications on the machine's name plate.
X
In North America, only Festool machines
with the voltage specifications 120 V/60
Hz may be used.
WARNING
Risk of injury, electric shock
X
Always pull the plug out of the socket before performing any type of work on the
machine!
Connecting and detaching the mains power
cable
[1-4]
see Fig.
[2]
.
9
Extension Cord
+
If an extension cord is required, it must have
sufficient cross-section to prevent an excessive drop in voltage or overheating. An excessive drop in voltage reduces the output
and can lead to failure of the motor. The table
below shows you the correct cord diameter
as a function of the cord length for this tool.
The switch
0 = OFF).
L
The circuit closer can only be actuated if
the change-over switch
gaged position.
L
In case of a power failure or if the mains
connector is removed, move the on/off
switch immediately to the Off position.
This prevents uncontrolled restarting.
[1-3]
is an on/off switch (I = ON,
[1-2]
is in an en-
Settings
Consider the pictures on the fold-out page.
WARNING
Risk of injury, electric shock
X
Always pull the plug out of the socket before performing any type of work on the
machine!
Total Extension
Cord Lenght (feet)
Cable size (AWG)18161614
Use only U.L. and CSA listed extension cords.
Never use two extension cords together. In-
stead, use one long one.
L
The lower the AWG number, the stronger
the cord.
ing at reduced power to allow the ventilator
to cool the motor quickly. If the machine
temperature exceeds the maximum permitted value for longer periods, the machine
switches off completely after approx. 40 seconds and can only be switched on again once
the motor has cooled sufficiently.
25 50 100 150
Setting sanding motion - Fig. [3]
Electronics
The machine features full-wave electronics
with the following features:
Smooth start-up
The electronically controlled smooth start-up
ensures that the machine starts up jolt-free.
Speed control
You can regulate the speed steplessly with
the adjusting wheel
(see Technical data). This enables you to optimise the cutting speed to suit the surface
(see table).
Constant speed
The preselected motor speed remains constant through electronic control to ensure a
uniform cutting speed even when under load.
Temperature cut-out
The machine power supply is limited and the
speed reduced if the motor exceeds a certain
temperature. The machine continues operat-
[1-6]
in the speed range
The change-over switch
to set three different sanding motions.
L
This change-over can only be carried out
with the sanding pad stationary because
the switch is locked during operation.
Coarse sanding, polishing - ROTEX rotary motion
The Rotex rotary motion is a combination of rotary and eccentric motions. This position is selected for
sanding with high output (coarse
sanding) and polishing.
[1-2]
can be used
10
Fine sanding - eccentric motion
3
This position is selected for sanding
with low output for a scratch-free
surface (fine sanding).
Triangular sanding and pad change Fig. [4]
3
This position is used for sanding
with the delta sanding pad and slat
sanding pad; the rotary motion is
blocked.
You can change the sanding pad in
this position.
L
The stop rod
[1-8]
blocks the installation
of the sanding pad in the change-over
switch positions ROTEX rotary motion and
eccentric motion.
Changing sanding/polishing pad -
Fig. [5]
L
Only use sanding and polishing pads that
are suitable for the maximum speed specified.
Tuned to the surface being processed, the
machine can be equipped with two sanding
pads of different hardnesses.
Hard:
Coarse and fine sanding on surfaces.
Sanding edges.
Soft:
Universal for coarse and fine sanding,
for flat and convex surfaces.
When the interface pad
[1-12]
is fitted on the
sanding pad, strength is reduced = extra soft.
X
Following the sanding pad change, switch
the change-over switch
[1-2]
to the de-
sired sanding motion.
Changing sanding pad - Fig. [6]
The delta sanding pad DSS-GE-STF-RO90
can be used for sanding close to borders, in
corners or on edges. The slat sanding pad
LSS-STF-RO90 can be used for sanding in
narrow gaps, e.g. louvres.
11
Observe the following instructions:
3
Work in corners and on edges tends to subject the tip to increased stress and results in
increased heat development. In such cases,
work with reduced contact pressure.
Delta sanding pad DSS-GE-STF-RO90 Fig. [7]
If the front tip of the StickFix pad
[7-1]
of
your delta sanding pad is worn, take it off
and turn it 120°.
Slat sanding pad LSS-STF-RO90 - Fig. [8]
click
If the StickFix coating of the slat sanding pad
is worn, the complete table can be replaced.
Open the screws to do this
[8-1]
.
Attaching sanding accessories
12
The suitable StickFix sandpaper and StickFix
sanding cloth can be attached quickly and
simply to the StickFix sanding pad.
X
click
Press the self-adhesive sanding accessory
onto the sanding pad
[1-7]
.
Use only abrasives with an undamaged
Stickfix hook-and-loop coating. Before
use, check that the coating has not
been damaged by improper use (such
as overheating).
Attaching polishing accessories
To prevent damage, PoliStick accessories (polishing sponges, polishing felt, sheepskin) must
only be used on the special polishing pad.
X
Press the self-adhesive polishing accessory onto the sanding pad
[1-9]
.
Dust extraction
WARNING
Dust hazard
X
Dust can be hazardous to health. Always
work with a dust extractor.
X
Always read applicable national regulations before extracting hazardous dust.
(e.g. when sanding along a wall or a window), thus preventing back-kick of the machine, or machine damage.
At the extractor connector
[1-5]
, a Festool
mobile dust extractor with an extraction hose
diameter of 27 mm can be connected.
Edge protector - Fig. [9]
The edge protector
the sanding pad circumference with a surface
[1-1]
reduces contact of
Working with the machine
WARNING
Risk of injury
X
Always secure the workpiece in such a
manner that it cannot move while being
machined.
Observe the following instructions:
– Do not overload the machine by pressing
with excessive force! The best sanding re-
sults are achieved with moderate application pressure. The sanding capacity and
quality are mainly dependent on the selection of the correct abrasive.
– Hold the machine with two hands, one on
the motor housing and one on the gear
head.
L
Tables A and B show the settings we recommend for different sanding and polishing work.
13
WARNING
3
Service and maintenance
rupted automatically and the machine comes
to a standstill.
Any maintenance or repair work that
requires opening of the motor or gear
housing should only be carried out by
an authorised Customer Service Centre
(name supplied by your dealer)!
X
Maintenance or repair work carried out by
an unauthorised person can lead to the
wrong connection of the power leads or
other components, which in turn can lead
to accidents with serious consequences.
WARNING
To prevent accidents, always remove
the plug from the power supply socket
before carrying out any maintenance or
repair work on the tool!
X
Do not use compressed air to clean the
electrical tool! Do not try to clean parts inside the tool in this way, as you could let
foreign objects in through the openings of
the tool housing.
Sanding pad brake
The rubber collar
and the stop ring
prevent uncontrolled excessive turning of the
sanding pad during eccentric motion (fine
sanding). As these parts are subject to wear
in the course of time, they must be replaced
when reduced braking force is observed (for
order no., see spare parts list).
[10-1]
[10-2]
on the sanding pad
on the machine
To ensure constant air circulation, always
keep the cooling air openings in the motor
housing clean and free of blockages.
The machine is equipped with special carbon
brushes. If they are worn, the power is inter-
Accessories
Use only original Festool accessories and
Festool consumable material intended for
this machine because these components are
designed specifically for the machine. Using
accessories and consumable material from
other suppliers will most likely affect the
quality of your working results and limit any
warranty claims. Machine wear or your own
personal workload may increase depending
on the application. Protect yourself and your
machine, and preserve your warranty claims
by always using original Festool accessories
and Festool consumable material!
Only use original sanding and polishing pads
from Festool. Low-quality sanding and pol-
ishing pads may cause serious machine imbalance that decreases the quality of the
working results and increases machine wear.
The order numbers of the accessories and tools
can be found in the Festool catalogue or on the
Internet under "www.festoolusa.com".
Systainer
Many Festool products are shipped in a
unique system container, called "Systainer".
This provides protection and storage for the
tool and accessories. The Systainers are
stackable and can be interlocked together.
They also can be interlocked atop Festool CT
dust extractors.
14
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