Festool PM571810, PI571810, PAC571810, PAC571782, PN571810 User Manual

Instruction manual
Page 3 - 12
Guide d’utilisation
Page 13 - 24
IMPORTANT: Lire et comprendre toutes les instructions avant de démarrer les travaux.
Manual de instrucciones
Pagina 25- 36
IMPORTANTE: Lea y comprende todas las instrucciones antes de usar.
493978_006
Instruction manual Guide d’utilisation Manual de instrucciones
ROTEX
RO 150 FEQ
Contents
Safety rules ....................................... 3
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
General safety rules ............................ 3
Specifi c Safety Rules ........................... 4
Technical data ................................... 5
Symbols ............................................ 5
Intended use ..................................... 5
Electrical connection and operation .. 5
Extension cord ................................... 6
Electronic control .............................. 6
Tool settings ..................................... 7
Dust extraction .................................. 7
Edge protector ................................... 7
Sanding motion .................................. 7
Choice and installation of sanding pads . 8
Attaching the abrasive ........................ 8
Securing polishing attachments ............ 9
Auxiliary handle ................................. 9
Working with the tool ....................... 9
Metalworking ..................................... 9
Maintenance and care ..................... 10
Pad brake ........................................ 10
Accessories, tools ........................... 10
Warranty ......................................... 11
Table A: Sanding ............................. 12
Table B: Polishing ........................... 12
Safety rules
Read and understand all in-
structions. Failure to follow all instructions listed below may result in electric shock, fi re and/or serious personal injury.
SAVE THESE INSTRUCTIONS
General safety rules
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered and dark areas invite accidents.
b) Do not operate power tools in explo­sive atmospheres, such as in the pres­ence of fl ammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
2) Electrical safety
a) Power tool plugs must match the out­let. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs
and matching outlets will reduce risk of elec­tric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radia­tors, ranges and refrigerators. There is an
increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for out­door use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f) Hold power tool by insulated gripping surfaces only, when performing an op­eration where the cutting accessory may contact hidden wiring or its own cord.
Contact with a „live“ wire will make exposed metal parts of the power tool „live“ and shock the operator.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plug­ging in. Carrying power tools with your nger
3
on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper foot­ing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the con­nection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices
can reduce dust related hazards.
4) Tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was de­signed.
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, tak­ing into account the working conditions and the work to be performed. Use of
the power tool for operations different from those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualifi ed repair person using only identi- cal replacement parts. This will ensure that
the safety of the power tool is maintained.
Specifi c Safety Rules
a) Hold power tools by insulated gripping surfaces only, when performing an op­eration where the cutting accessory may contact hidden wiring or its own cord.
Contact with a „live“ wire will make exposed metal parts of the power tool „live“ and shock the operator.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures re-
duce the risk of starting the power tool ac­cidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for mis­alignment or binding of moving parts, breakage of parts and any other condi­tion that may affect the power tools op­eration. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools. f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
TO REDUCE THE RISK OF INJU-
RY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL.
Various dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products,
• Arsenic and chromium from chemically-
treated lumber.
The risk from these exposures varies, depend­ing on how often you do this type of work.
To reduce your exposure to these
chemicals work in a well venti­lated area and use approved safety equipment, such as dust masks that are specially designed to fi lter out microscopic particles.
4
Technical data
Intended use
Wattage ........................................720 W
No load speed .................3300 - 6800 rpm
Sanding stroke ................... 5 mm (0.2 in.)
Sanding base dia. ...........150 mm (5.9 in.)
Weight ............................ 2.3 kg (5.1 lbs.)
Safety level ........................................
/ II
Symbols
Warning of general danger
Read the Operating Instructions/ Notes!
V Volts A Amperes Hz Hertz W Watt ~ Alternating current n
No load speed
0
Class II Construction rpm Revolutions per minute Ø Diameter
The sanders are designed for sanding and polishing wood, plastic, metal, composite materials, paint/varnish, fi ller and similar materials.
Do not use with materials containing asbes­tos.
The tools must not be used when wet or damp, or operated in a damp environment, for electrical safety reasons. Use this sander only for dry sanding.
The user bears sole responsibility for any damage or accidents resulting from incorrect use.
2.1
Electrical connec-
tion and operation
The mains voltage must correspond to the voltage on the rating plate!
See the following fi gure for connection and dis connection of the power cord.
Always switch the tool off before connecting or disconnecting the power cord!
To start the tool, push the switch (2.1) for­wards. Slight pressure on the rear end of the switch is suffi cient to switch the tool off.
5
Total Extension Cord Lenght (feed)
25 50 100 150
Cord size (AWG) 18 16 16 14
Extension cord
If an extension cord is required, it must have suffi cient cross-section to prevent an excessive drop in voltage or overheating. An excessive drop in voltage reduces the output and can lead to failure of the motor. The table below shows you the correct cord diameter as a function of the cord length for the RO 150 FEQ.
Use only U.L. and CSA listed extension cords. Never use two extension cords together. In­stead, use one long one.
Note: The lower the AWG number, the stron­ger the cord.
3.1
Electronic control
ELECTRONIC
Smooth start-up
The smooth start-up ensures jolt-free start­up.
Speed adjustment
You can regulate the speed steplessly between 3300 and 6800 rpm using the adjusting wheel (3.1). This lets you optimize the sanding speed to suit the material.
Constant speed
The tool has full-wave electronics with
the following features:
The pre-selected speed remains constant whether the tool is in operation or in neutral position.
Temperature control
To prevent overheating, the safety electronics switch the tool off when it reaches a critical motor temperature. Let the tool cool down for approx. 3-5 minutes before using it again. The tool requires less time to cool down if it is running, i.e. in neutral position.
6
4.1
4.2
4.3
Tool settings
Always remove the power plug from the socket before carrying out any work on the power tool.
Dust extraction
Always connect the machine to a dust
extractor when performing work that generates dust.
You can connect a Festool extractor with an extractor hose diameter of 27 mm to the dust extraction port (4.2).
The extraction adapter (4.3) can be removed if necessary. To do this, press the locking but­ton (4.1), draw the extraction adapter back­wards and pull off. To reattach the extraction adapter, insert it as shown in Fig. 4 and slide it towards the sanding pad until the locking button (4.1) latches into place.
6.1
5.1
Edge protector
The edge protector (5.1) prevents the sand­ing pad from touching the edge perpendicu­lar to a surface (e.g. when sanding along a wall), thereby preventing the machine from rebounding.
Assembly: Slide the edge protector onto the machine until it latches into place.
Sanding motion
You can use the switch (6.1) to set two dif­ferent sanding motions.
The change from eccentric motion (fi ne sanding) to Rotex rotary motion (coarse sanding) can only be made when the sanding pad is stationary, as the switch is locked in place during operation for reasons of safety.
Rotex rotary motion (coarse sanding, polishing)
The Rotex rotary motion is a combina-
tion of rotary and eccentric motions. This motion is recommended for sand­ing with aggressive material removal (coarse sanding) and polishing.
Slide the switch (6.1) into the right position.
7
Eccentric motion (fi ne sanding)
This motion is recommended for sand-
ing with low material removal for a scratch-free fi nish (fi ne sanding).
Press the switch (6.1) downwards and push it into the left-hand position.
Choice and installa-
tion of sanding pads
The tool can be fi tted with three sanding pads of different hardnesses depending on the sur­face to be sanded.
Hard: Coarse sanding on surfaces, sanding at edges.
Soft: Universal use for coarse and fi ne sand- ing for fl at and curved surfaces.
Super-soft: Fine sanding on formed parts, curves, radii. Do not use on edges!
7.1
7.2
7.3
7.4
Installation
The FastFix system enables tool-free replace­ment of the sanding pad (7.4):
- Set the switch (7.1) to the right, to the Rotex rotary motion
- Press spindle stop (7.2),
- Turn the fi tted sanding pad from the spindle (right-handed thread)
- Keep the spindle stop pressed and screw on the new sanding pad (in doing so, make sure that the rubber collar (7.3) is correctly tted!).
- Let go of the spindle stop.
Actuate the spindle stop only when the drive spindle is stationary. Do not switch on the motor when the spindle stop is pressed in.
Attaching the abrasive
Stickfi x is a hook-and-loop fastening
system. Stickfi x sanding pads allow the use of self-adhesive hook-and-loop abrasives such as Stickfi x sandpapers and sanding cloths.
Simply press the abrasive onto the sanding pad and pull it off again after use.
8
8.1
Use only abrasives with an un­damaged Stickfix hook-and-loop coating. Before use, check that the coating has not been damaged by improper use (such as over heating).
Securing polish­ing attachments
To prevent damage, use PoliStick polishing at­tachments (sponges, felt, lambswool bonnets) only with the special polishing pad fi tted on the tool instead of a sanding pad. Like StickFix abrasives, the PoliStick polishing attachments are simply pressed onto the polishing pad and pulled off after use.
Auxiliary handle
The auxiliary handle (Accessories, 8.1) can be screwed onto either the right or left of the gear head.
Working with the tool
Always secure the workpiece in such a manner that it cannot move while be­ing sanded.
Never overload the tool by using too much pressure! The best sanding re­sults are achieved when applying moderate pressure. Sanding performance and quality depend primarily on the choice of the right abrasive.
For safe guidance, hold the tool with both hands.
Application
Tables A and B show the settings we recom­mend for different sanding and polishing work.
Metalworking
Observe the following safety pre-
cautions when working on metals:
• Pre-connect a residual current circuit-break-
er (FI, PRCD).
• Connect the tool to a suitable dust extrac-
tor.
9
• Regularly clear out any dust accumulations in the motor housing.
• Wear protective goggles.
Maintenance and care
All maintenance or repair work re­quiring the motor housing to be opened must be carried out only by an authorized service workshop. Maintenance or repair work car­ried out by an unauthorized person can lead to the incorrect connection of the wiring or other components, which in turn can lead to accidents with serious consequences.
Always remove the plug from the mains supply socket before carrying out any work on the machine!
9.1
Always keep the tool and in particular the ventilation slots clean.
Pad brake
The rubber collar (9.1) prevents the sanding pad from revving up to maximum speed in an uncontrolled manner during eccentric motion (fi ne sanding). Because the collar wears down in the course of time, it has to be replaced by a new one (order no. 465472) as soon as there is any reduction in the braking effect.
Accessories, tools
For safety reasons, only use origi-
nal Festool accessories and tools! The accessory and tool order number can be
found in the Festool catalog or on the Internet under www.festool-usa.com.
Systainer
Many Festool products are shipped in a unique system container, called "Systainer". This pro­vides protection and storage for the tool and accessories. The Systainers are stackable and can be interlocked together. They also can be interlocked atop Festool CT dust extractors.
10
10.1
10.3
10.2
- Place one systainer on top of the other.
- Release all four latches on the lower sys­tainer by pulling back at their top edges (10.1).
- Slide all four latches upward (10.2).
- Snap all four latches back to their fl at posi- tion (10.3) so they engage the stacking tabs of the upper systainer.
Warranty
Conditions of 1+2 Warranty
You are entitled to a free extended warranty (1 year + 2 years = 3 years) for your Festool power tool. Festool shall be responsible for all shipping costs during the fi rst year of the warranty. During the second and third year of the warranty the customer is responsible for shipping the tool to Festool. Festool will pay for return shipping to the customer using UPS Ground Service. All warranty service is valid 3 years from the date of purchase on your receipt or invoice.
Festool Limited Warranty
This warranty is valid only on condition that the tool is used and operated in compliance with the Festool operating instructions. Fes­tool warrants, only to the original consumer purchaser, that the specifi ed tool will be free from defects in materials and workmanship for a term of one year from the date of pro­curement. Festool makes no other warranty, express or implied, for Festool portable power tools. No agent, representative, distributor, dealer or employee of Festool has the au­thority to increase or otherwise change the obligations or limitations of this warranty. The obligations of Festool in its sole discretion un­der this warranty shall be limited to the repair or replacement of any Festool portable power tool that is found to be defective as packaged with the User Manual.
Excluded from coverage under this warranty are: normal wear and tear; damages caused by misuse, abuse or neglect; damage caused by anything other than defects in material and workmanship. This warranty does not apply to accessory items such as circular saw blades, drill bits, router bits, jigsaw blades, sanding
11
belts, and grinding wheels. Also excluded are “wearing parts”, such as carbon brushes, vanes of air tools, rubber collars and seals, sanding discs and pads, and batteries.
Festool portable power tools requiring re­placement or repair are to be returned with the receipt of purchase to Festool (call 800-554-8741 for address details).
IN NO EVENT SHALL FESTOOL BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDEN­TAL DAMAGES FOR BREACH OF THIS OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED WHATSOEVER. ALL WAR­RANTIES IMPLIED BY STATE LAW, IN­CLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
Table A: Sanding
A PARTICULAR PURPOSE, ARE HEREBY LIMITED TO THE DURATION OF THREE YEARS.
Some states in the U.S. and some Canadian provinces do not allow the limitations on how long an implied warranty lasts, so the above limitation may not apply to you. With the ex­ception of any warranties implied by state or province law as hereby limited, the foregoing express limited warranty is exclusive and in lieu of all other warranties, guarantees, agree­ments and similar obligations of Festool.
This warranty gives you specifi c legal rights and you may also have other rights which vary from state to state in the U.S. and province to province in Canada.
Table B: Polishing
Sponge, fine,
honeycombed
12
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