Festool OF 2200 EB User Manual
Instruction manual
Page 6 - 16
IMPORTANT: Read and understand all instructions before
using.
Guide d’utilisation
Page 17 - 29
IMPORTANT: Lire et comprendre toutes les instructions
avant de démarrer les travaux.
Manual de instrucciones
Pagina 30 - 42
IMPORTANTE: Lea y comprende todas las instrucciones
antes de usar.
472601_003
Instruction manual
Guide d’utilisation
Manual de instrucciones
OF 2200 EB
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.11
1.11
1.10
2.5
2.1
2.2
2.3
2.4
6
Table of contents
Safety rules 6
Technical data 8
Symbols 8
Functional description 8
Use for intended purpose 8
Electrical connection 8
Switching the machine on and off 8
Tool settings 9
Electronic control 9
Chips extraction 9
Milling cutters 10
Changing the clamping collet 11
Adjusting the milling depth 11
Preliminary/Fine routing 12
Fine adjuster for edge trimming 12
Working with the router 12
Machine guidance methods 13
Changing the base runner 14
Aluminium processing 15
Accessories, tools 15
Servicing and maintenance 15
Warranty 15
Safety rules
Read and understand all in-
structions. Failure to follow all instructions
listed below may result in electric shock, fi re
and/or serious personal injury.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodifi ed plugs
and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f) Hold power tool by insulated gripping
surfaces only, when performing an operation where the cutting accessory may
contact hidden wiring or its own cord.
Contact with a „live“ wire will make exposed
metal parts of the power tool „live“ and shock
the operator.
SAVE THESE INSTRUCTIONS
General safety rules
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.
Power tools create sparks which may ignite
the dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions
can cause you to lose control.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the infl uence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use safety equipment. Always wear
eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the
switch is in the off position before plugging in. Carrying power tools with your fi nger
on the switch or plugging in power tools that
have the switch on invites accidents.
7
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected
situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of these devices
can reduce dust related hazards.
4) Tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
g) Use the power tool, accessories and
tool bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool, taking into account the working conditions
and the work to be performed. Use of
the power tool for operations different from
those intended could result in a hazardous
situation.
5) Service
a) Have your power tool serviced by a
qualifi ed repair person using only identi-
cal replacement parts. This will ensure that
the safety of the power tool is maintained.
Specifi c Safety Rules
a) Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact with a
”live” wire will make exposed metal parts of
the tool ”live” and shock the operator.
b) Use clamps or another suitable means
to support and secure the workpiece to
a stable platform. Holding the workpiece
by hand or against your body is unstable and
may lead to loss of control.
c) Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing power
tools. Such preventive safety measures re-
duce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
Health hazard by dust
Various dust created by power
sanding, sawing, grinding, drilling and other
construction activities contains chemicals
known (to the State of California) to cause
cancer, birth defects or other reproductive
harm. Some examples of these chemicals
are:
•
Lead from lead-based paints,
Crystalline silica from bricks and cement
•
and other masonry products,
Arsenic and chromium from chemically-
•
treated lumber.
The risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chem-
icals work in a well ventilated area and
use approved safety equipment, such as
dust masks that are specially designed
to fi lter out microscopic particles.
8
TO REDUCE THE RISK OF
INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL.
Technical data
Power 15 A
Voltage ~ 120 V, 60 Hz
No load speed 10000 - 22000 rpm
Quick height adjustment 80 mm (3.1“)
Fine height adjustment 20 mm (0.8“)
Router diameter, max. 89 mm (3.5")
Drive shaft connection
of the spindle M 22x1
Weight 7.8 kg (17.2 lbs)
Protection class
/ II
Symbols
V Volts
A Amperes
1.7 Eccenter for connecting depth stop
and stepped stop
1.8 Stepped stop
1.9 Lever for changing base runner
1.10 Rocker switch for spindle lock
1.11 Adjusting wheel for speed control
2.1 Locking knob for on/off switch
2.2 On/off switch
2.3 Lever for locking protective guard
2.4 Handles
2.5 Extractor connector
Use for intended purpose
The routers are designed for routing wood,
plastics and similar materials. Aluminium and
plasterboard can also be processed with corresponding cutters such as are listed in the
Festool catalogues.
The user is liable for damag-
es and injuries due to incorrect usage.
Hz Hertz
~ Alternating current
No load speed
n
0
Class II Construction
rpm Revolutions or reciprocation per
minute
Ø Diameter
Warning of general danger
Read the Operating Instructions/
Notes!
f Advice or tip
Functional description
The pictures for the functional description
are on a fold-out page at the beginning of
the instruction manual. When reading of the
manual you can fold out this page for having
always an overview of the machine.
1.1 Adjusting wheel for fi ne routing
depth adjustment
1.2 Dial ring for fi ne routing depth ad-
justment
1.3 Rotary knob for fi xing routing depth
1.4 Scale for routing depth
1.5 Depth stop with indicator
1.6 Clamp lever for depth stop
Electrical connection
The network voltage must conform to the
voltage indicated on the rating plate. A 16 A
safety fuse (for 120 V) or a corresponding
protective circuit-breaker is required.
Extension cable
If an extension cable is required, it must have
a suffi cient cross-section so as to prevent an
excessive drop in voltage or overheating. An
excessive drop in voltage reduces the output
and can lead to failure of the motor. The table
below shows you the correct cable diameter as
a function of the cable length for the router OF
2200 EB. Use only U.L. and CSA listed extension cables. Never use two extension cables
together. Instead, use one long one.
Total Extension Cord
Lenght (feed)
Cord size (AWG) 16 14 12 10
Note:
The lower the AWG number, the stronger the
cable.
25 50 100 150
9
Switching the ma-
chine on and off
Keep the machine steady
during switching and during use by holding the handles with both hands.
3.1
3.2
The switch [3.2] is an on/off switch. Press the
side locking knob [3.1] to lock the switch for
continuous operation. Press the switch again
to release the knob.
After the machine has been
switched off, the milling cutter will still
rotate for a time. Take care that parts of
your body do not come into contact with the
milling cutter while it is still rotating!
the adjusting wheel [4.1]. This enables you to
optimise the cutting speed to suit the respective material and routing tool:
Material
Hard
wood
Soft wood 6-5 6-4 5-3 HSS
Panels 6-5 6-4 4-2 HW
Plastic 6-4 6-3 3-1 HW
Alumini-
um
Plaster-
board
Cutter diameter [mm] Cutter
10-30 30-50 50-89
material
6-4 5-3 3-1 HW
(HSS)
(HW)
3-1 3-1 2-1 HSS
(HW)
2-1 1 1 HW
Constant speed:
The selected motor speed is electronically
maintained to a constant level. By this means
a uniform cutting speed is achieved.
Brake
The OF 2200 EB has an electronic brake,
which stops the spindle within a few seconds
of the machine switching off.
Tool settings
Always disconnect the plug
from the power supply before making
any adjustments to the router or installing or removing any accessory!
Electronic control
The router OF 2200 EB has full-wave electronics with the following functions:
Smooth start-up:
The electronically controlled smooth start-up
function ensures that the machine starts up
smoothly.
Speed regulation:
6
9
8
7
80
70
60
50
40
30
20
10
0
4.1
Chips extraction
A Festool dust extractor with an extractor
hose diameter of 36 mm or 27 mm (36 mm
recommended due to the reduced risk of
clogging) can be connected to the extractor
connector [5.4].
5.4
5.3
5.1
5.2
The extractor connector [5.4] can be rotated
within the range indicated [5.3]. The extractor
connector on the extraction pipe will no longer
be secure if rotated outside of this range.
Chip guard
You can regulate the rotational speed steplessly between 10000 and 22000 rpm using
The chip guard [5.2] can be moved to the
top position to change the router bit, for ex-
10
ample. Slide the chip guard upwards until it
engages or push the machine down as far as
possible.
We recommend lowering the chip guard before starting work to improve the effi ciency
of the extraction system. Push the lever [5.1]
towards the handle to do this.
KSF-OF chip defl ector
6.1
6.2
The chip defl ector KSF-OF [6.1] indirectly in-
creases the effi ciency of the extraction system
during edge routing. The maximum possible
routing diameter is 78 mm.
Note:
Switch off the machine before pressing the
f
rocker for the spindle lock [7.1]
a) Removing the tool
–
Slide the chip guard [7.2] upwards until it
engages, if necessary.
Press the rocker [7.1] for the spindle lock
–
to side A.
Unscrew the locking nut [7.3] using an
–
open-end wrench (size 24) until you are
able to remove the tool.
b) Inserting the tool
Insert the routing tool [7.4/7a.1] into the
–
open clamping collet as far as possible, but
at least up to the mark
on the shank
[7a.2]. If the collet is not visible because
it is blocked by the union nut [7a.3], the
milling tool must be insertes into the collet
at least far enough that the marker no
longer overlaps with the union nut.
7a.1
The defl ector is fi tted in a similar way to the
copying ring (see "Copy routing").
The hood can be cut off along the grooves
[6.2] using a hacksaw and can thus be reduced in size. The chip defl ector can then be
used for interior radiuses up to a minimum
radius of 52 mm.
Milling cutters
Do not exceed the maximum
speed specifi ed on the tool and/or keep
to the speed range. Cracked or distorted
cutters must not be used.
The routing tool may be hot
after use and has sharp edges. Allow the
tool to cool before changing. Wear protective
gloves when changing tools.
We recommend turning the machine on its
f
side to change the tool.
7.1
B
7.2
A
7a.2
7a.3
Press the rocker [7.1] for the spindle lock
–
to side B.
Tighten the locking nut [7.3] using an open-
–
end wrench (size 24).
Note:
The rocker only blocks the motor spindle in
f
one direction of rotation at any one time.
Therefore when the locking nut is undone
or tightened, the wrench does not need to
be offset but can be moved back and forth
like a ratchet.
7.3
7.4
Changing the clamping collet
A
8.1
8.2
8.4
–
Push the machine downwards until the
router bit rests on the surface (reference
surface). Clamp the machine in this position
by tightening the rotary knob [9.1].
–
Press the depth stop [9.3] against one of
the three fi xed stops on the rotary stepped
stop [9.4].
–
Slide the indicator [9.5] down to the 0 mm
mark on the scale [9.7].
11
8.3
If necessary, slide the chip guard [8.2]
–
upwards until it engages.
Press the rocker [8.1] for the spindle lock
–
to side A.
Unscrew the locking nut [8.3] completely.
–
Remove the locking nut from the spindle
–
together with the clamping collet [8.4]. Do
not separate the locking nut and clamping
collet as these form a single component.
Attach a new clamping collet with locking
–
nut to the spindle.
Screw on the locking nut loosely. Do not
–
tighten the locking nut until a router bit is
inserted.Adjusting the milling depth
Adjusting the milling depth
The milling depth is adjusted in two steps:
a) Setting the zero point
6
9.1
9
8
7
80
70
60
50
40
30
20
10
0
9.7
9.6
9.5
Note:
f
If the base position of the indicator is incorrect, this can be adjusted by turning the
screw [9.6] on the indicator.
The stepped stop [9.4] has three stops, two
of which can be adjusted in height using a
screwdriver:
•
Stop A: 18 mm - 51 mm
•
Stop B: 6 mm - 18 mm
•
Stop C: 0 mm
Note:
f
Stop C has an offset for preliminary routing
- see "Preliminary/Fine routing".
b) Presetting the routing depth
10.6
6
10.1
10.2
10.3
10.5
9
8
7
80
70
60
50
40
30
20
10
0
10.7
10.8
9.2
9.3
9.4
Place the router on an even surface (refer-
–
B
ence surface).
Open the clamping lever [9.2].
–
Unscrew the rotary knob [9.1].
–
A
C
10.4
–
Pull the depth stop [10.4] upwards until
the indicator [10.2] reaches the required
routing depth.
–
Clamp the depth stop in this position using
the clamp lever [10.3].
–
Unscrew the rotary knob [10.1]. The machine is now in starting position.
–
If necessary, you can readjust the routing depth by turning the adjusting wheel
12
[10.4]. Each mark represents a routing
depth of 0.1 mm. One complete turn of the
wheel is 1 mm.
Notes:
The dial ring [10.5] can be turned sepa-
f
rately to the "zero" setting.
The three marks [10.7] indicate the maxi-
f
mum adjustment range of the adjusting
wheel (20 mm) and the central position
when aligned with the edge [10.8].
Preliminary/Fine routing
11.1
11.2
Stop C has two stop limits with a height difference of 2 mm. Routing to the depth preset
with stop C can be performed in two steps:
–
Lower the router to the fi rst stop level
[11.1] for the preliminary routing step;
–
Lower the router to the second stop level
[11.2] to complete the routing procedure.
This procedure enables rapid routing to a
considerable depth while still achieving a good
surface quality. The fi nal routing depth is de-
fi ned by adjusting the stop level [11.2].
C
Fine adjuster for
13.6
13.1
13.2
13.3
13.4
13.5
Open the clamping lever [13.2].
–
Push the depth stop [13.3] against the fi xed
–
6
9
8
7
80
70
60
50
40
30
20
10
0
stop C [13.5].
Clamp the depth stop using the eccenter
–
[13.4] on the stepped stop (turn clockwise).
Close the clamping lever [13.2].
–
Unscrew the rotary knob [13.1].
–
–
Turn the adjusting wheel [13.6] to set the
routing depth more precisely.
f
The routing depth can be adjusted in both
directions because the depth stop is connected to the stepped stop.
Tighten the rotary knob [13.1].
–
Open the eccenter [13.4] (turn anticlock-
–
wise).
Perform more test runs and make the ap-
–
propriate adjustments if necessary.
edge trimming
The machine has a special fi ne adjuster for
routing tools with a bearing guide, which allows quick and easy precision adjustment prior
to rounding edges and prevents offsets.
First of all, roughly preset the routing depth
and perform a test run. Then adjust the routing depth more precisely:
Working with the router
Always ensure that your
workpieces are securely fi xed and can-
not move during routing. Otherwise, there
is an increased risk of accident. Use screw
clamps or some other suitable devices to fi x
your workpiece.
The machine must always be
held with both hands by the designated
handles.
Always switch the router on
fi rst before bringing the tool into contact
with the workpiece!
millimetre scale [15.3] on the main casing
is useful for making larger adjustments.
Tighten the rotary knob [15.7] again after
–
completing any fi ne adjustments.
13
Always advance the router in
the same direction as the cutting direction of the cutter (counter-routing)!
Procedure:
–
Preset the required routing depth.
Switch on the machine.
–
Unscrew the rotary knob [13.1].
–
Push the machine down as far as pos-
–
sible.
Clamp the machine in this position by tight-
–
ening the rotary knob [13.1].
Perform the routing task.
–
Unscrew the rotary knob [13.1].
–
Move the machine slowly upwards to the
–
stop.
Switch off the machine.
–
Machine guidance methods
16.1
16.2
16.3
Adjust both guidance jaws [16.3] so that
–
16.4
they are approx. 5 mm from the router bit.
To do this, undo screws [16.2] and tighten
again after completing the adjustments.
Only when routing along an edge: slide
–
the extractor hood [16.1] until it latches
into position on the side stop and connect
an extraction hose 27 mm or 36 mm in
diameter to the extractor connector [16.4].
Alternatively, leave the machine to extract
the dust via the extractor connector.
b) Copy routing
When routing with templates, fi t an integrated
copying ring to the router (accessory).
a) Routing with side stop
The side stop (partly as an accessory) is positioned parallel to the workpiece edge.
15.7
15.6
15.5
15.415.1 15.2 15.3
Secure both guide rods [15.4] with the two
–
rotary knobs [15.2] on the side stop.
Insert the guide rods into the grooves on
–
the router base to the required distance
and secure them by turning the rotary knob
[15.1].
Note:
Copying rings can be used in combination
f
with the standard base runner. A special
base runner is available as an accessory to
improve the contact surface.
An excessively large routing
tool may damage the copying ring and
cause accidents. Make sure that the routing
tool used fi ts through the opening on the
copying ring.
Procedure:
17.1
17.2
17.3
Fine adjustment
Unscrew the rotary knob [15.7] to make
–
fi ne adjustments with the adjusting wheel
[15.5]. The dial ring [15.6] has a 0.1 mm
scale for this purpose. If the adjusting
wheel is held secure, the dial ring can be
turned separately and set to "Zero". The
17.4
Lay the machine on its side on a stable
–
base.
14
–
Open the lever [17.4].
–
Remove the base runner [17.1].
–
Release the lever [17.4] again.
–
Insert a copying ring [17.3] in the correct
position on the router base.
–
Insert the tabs [17.2] on a base runner into
the router base.
–
Push down the base runner until it engages
in the router base.
The overhang Y of the workpiece in relation
the template is calculated as follows:
Y
Y = ½ (diameter of copying ring minus
diameter of routing bit)
c) Edge trimming
Routing tools with a bearing guide are required
when the machine is used for edge trimming.
The machine is then guided in such a way that
the bearing guide rolls off the workpiece.
When trimming edges, always use the chip
defl ector KSF-OF to improve dust extrac-
tion.
d) Routing with a guide system FS
This base runner is offset to compensate
f
for the height of the guide rail.
Secure both guide rods [19.6] with the
–
rotary knobs [19.5] and [19.9] on the
guide stop.
Unscrew the rotary knob [19.1].
–
Insert the guide rods [19.6] into the
–
grooves on the router base.
Place the router with the guide stop on the
–
guide rail.
If required, you can adjust the play of the
–
guide stop on the guide rail by adjusting
the two guidance jaws [19.2] with a
screwdriver.
Slide the router along the guide rods until
–
the routing tool reaches the required
distance X from the guide rail.
Screw up the rotary knob [19.1].
–
Unscrew the rotary knob [19.10].
–
Turn the adjusting wheel [19.7] to adjust
–
distance X more precisely.
Hold the adjusting wheel [19.7] to turn the
f
scale [19.8] independently to "zero".
Screw up the rotary knob [19.10].
–
Changing the base runner
Festool offers special base runners (as an
accessory) for different applications.
Change the base runner as follows:
The guide system (partly as an accessory)
makes it easier to route straight grooves.
19.10
19.9
19.8
19.7
19.6
19.5
19.1
19.2
X
19.3
–
Secure the guide rail to the workpiece using
19.4
clamps [19.4].
–
Insert the base runner [19.3] for the guide
stop into the router base (see "Changing
the base runner").
20.1
20.2
20.3
Lay the machine on its side on a stable
–
base.
Open the lever [20.3].
–
Remove the base runner [20.1].
–
Release the lever [20.3] again.
–
Insert the tabs [20.2] on a base runner into
–
the router base.
Push down the base runner until it engages
–
in the router base.
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