Festool LEX 2 150-7, LEX 2 185-7, LEX 2 150-3 User Manual

LEX 2 150/3 LEX 2 150/7 LEX 2 185/7
Instruction manual
Page 2 - 6
IMPORTANT: Read and understand all instructions before using.
Guide dutilisation
Page 7 - 11
IMPORTANT: Lire et comprendre toutes les instructions avant de démarrer les travaux.
Manual de instrucciones
Página 12 - 16
IMPORTANTE: Lea y comprende todas las instrucciones antes de usar.
464 111_001
Eccentric sander
Ponceuse excentrique
Lijadora excéntrica
GENERAL SAFETY RULES
Read and understand all
instructions. Failure to follow all instructions
listed below may result in electric shock, fire and/ or serious personal injury.
SAVE THESE INSTRUCTIONS
Work area 1 Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2 Keep bystanders, children, and visitors away while operating a tool. Distractions can
cause you to lose control.
Personal safety 3 Stay alert, watch what you are doing
and use common sense when operating a tool. Do not use while tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating tools may result in serious personal injury.
4 Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long
hair can get caught in moving parts.
5 Avoid accidental starts. Before connecting the air supply make sure that the tool is switched off. Carrying tools with
your finger on the switch or plugging in tools that have the switch on invites accidents.
6 Remove adjusting keys or tools before turning the tool on. A wrench or key that is left
attached to a rotating part of the tool may result in personal injury.
7 Do not overreach. Stand on both feet and keep proper footing and balance at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
8 Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.
Tool use and care 9 Do not abuse the hose. Never carry or
pull the tool by the hose. Keep hose away from heat, sharp edges or moving parts. Replace damaged hoses immediately.
Damaged hoses increase the risk of accidents.
10 Use clamps or other suitable means to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
11 Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
12 Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
13 Disconnect the compressed-air hose from the tool before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
14 Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
15 Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are easier to control.
16 Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
17 Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one
tool may become hazardous when used on another tool.
Service 18 Tool service may be performed only by
qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
19 When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use
of unauthorized parts or failure to follow the Maintenance instructions may create a risk of injury.
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 arsenic and chromium from chemically-treated
Various dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
 lead from lead-based paints,  crystalline silica from bricks and cement and
other masonry products, and
lumber. The risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
Technical data
Sanding pad diameter: - LEX 2 150 150 mm / 6
- LEX 2 185 185 mm / 7 Drive Compressed-air vane motor Operating pressure (flow pressure) 87 psi No load speed 4,000 - 8,000 rpm Orbits per minute 8,000 - 16,000 opm Sanding stroke: - LEX 2 150/3 3 mm
- LEX 2 150/7, LEX 2 185/7 7 mm Air consumption at nominal load 14 cfm Weight: - LEX 2 150 1.3 kg / 2.8 lbs
- LEX 2 185 1.4 kg / 3 lbs
Symbols
n
0
rpm revolutions per minute opm orbits per minute
no load speed (revolutions)
Use for intended purpose
As specified, the machines are designed for sanding wood, plastic, metal, stone, composite, paintwork, filler and similar materials. Material containing asbestos must not be processed with these tools.
The user is liable for any damage
and injury resulting from incorrect usage!
Functional description
Connection and start-up
Make sure that the pneumatic tool is switched off when you connect the compressed-air supply.
Compressed-air treatment
The Festool service unit should always be used to ensure that Festool pneumatic tools function correctly. Consisting of a filter, control unit, condensation drain and lubricator, the service unit cleans and lubricates the compressed air and keeps it free of condensation.
For thios tool, the lubricator should be set so that a drop is applied to the compressed air approx. every 7-10 minutes.
Damage that occurs as a result of incorrect compressed-air treatment is excluded from warranty claims.
We recommend a service unit with a 3/8" connector for up to two Festool pneumatic tools. The compressor used to supply the compressed air should supply at 20 cfm and an operating pressure of 87 psi. The diameter of the piping system must be sufficiently large (at least 9mm / 1/2).
IAS 2 hose connector
The eccentric sander is a pneumatic tool for connection to the Festool IAS 2 system.
This hose system combines three functions in one hose:
- Compressed air supply (1.1)
- Exhaust air extraction (1.2)
- Dust extraction (1.3)
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Connection and disconnection  see Fig. 2. IAS 2 connecting system  see accompanying
instruction sheet.
Starting
Pressing the lever (3.1) switches on the pneumatic tool. Releasing the lever switches the tool off again.
Tool settings
Always disconnect the tool from the compressed air supply before doing any work on the tool.
Speed adjustment
You can regulate the sanding speed steplessly between 4,000 and 8,000 rpm using the adjusting wheel (3.2). This enables you to optimize the speed to suit the material.
Suction unit
Sanding dust is extracted through the extraction channels in the sanding pad and taken di-rectly to the material removal point. To ensure optimized dust extraction, we recommend using a Festool dust extractor with automatic switch­on/switch-off device for compressed-air tools.
In order to prevent damage to the
pneumatic motor, dust extraction must be allowed to run through the pneumatic tool when it is at standstill.
Sanding pads
Sanding pads have different weights depending on their diameter. Using a sanding pads of the incorrect size will cause excessive vibration of the tool.
Only use sanding pads with an undamaged burr layer.
Sanding pads are available in three degrees of hardness to suit the type of application:
- Hard: high edge strength, for removing coarse
material from surfaces and for sanding edges.
- Soft: universal for coarse and fine sanding,
with elastic structure for even and curved surfaces.
- Super soft: high elasticity, for smooth fine
sanding of moulded parts, curves, radii. Do not use on edges.
Assembly - see Fig. 4. Make sure the positive­fit supports on the sanding pad (4.1) are flush with the ones on the tool (4.2).
Abrasive
Self-adhesive abrasives, such as Stickfix sandpaper, and sanding cloths can be affixed to the Stickfix sanding pads.
To affix the abrasive, simply press it onto the sanding pad and remove it after use.
The abrasive must be centered on
the pad and the holes aligned with those on the sanding pad.
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Lubrication
If the tool has not been used for an extended period, such as a weekend, introduce 1 or 2 drops of lubricating oil into the compressed-air supply (5.3) on the tool prior to use.
Replacing the silencer
The silencer on the IAS 2 connecting piece must be replaced at regular intervals to maintain the power of the pneumatic tool.
Cleaning the extraction channels
We recommend that the extraction channels in the tool (5.4) be cleaned once a week using a small pipe-cleaner brush or a cloth (especially when sanding resin filler).
Accessories, tools
Maintenance and care
Always disconnect the tool from the compressed air supply before doing any work on the tool.
Any maintenance or repair work requiring the motor housing to be opened may only be carried out by an authorized service workshop.
Vanes
We recommend that the vanes on the motor be replaced after approx. 500 operating hours.
Sanding pad brake
The collar (5.1) makes contact with the sanding pad, thus preventing uncontrolled vibration of the sanding pad. This collar wears out over time and must be replaced should brake fading occur. The sanding pad must be removed for this. You can then remove the collar from the snap-on fastener (5.2) and replace it with a new one.
For safety reasons, only use
original Festool accessories and tools! Accessory and tool order numbers can be found
in your Festool catalog.
Warranty
Conditions of 1+2 Warranty
You are entitled to a free extended warranty (1 year + 2 years = 3 years) for your Festool power tool. Festool shall be responsible for all shipping costs during the first year of the warranty. During the second and third year of the warranty the customer is responsible for shipping the tool to Festool. Festool will pay for return shipping to the customer using UPS Ground Service. All warranty service is valid 3 years from the date of purchase on your receipt or invoice.
Festool Limited Warranty
This warranty is valid on the pre-condition that the tool is used and operated in compliance with these Festool operating instructions. Festool warrants, only to the original consumer purchaser, that the specified tool will be free from defects in materials and workmanship for a term of one year from the date of procurement. Festool makes no other warranty, express or implied, for Festool portable power tools. No agent, representative, distributor, dealer or employee of Festool has the authority to increase or otherwise change the obligations or limitations of this warranty. The obligations of Festool in its sole discretion under this warranty shall be limited to the repair or replacement of any Festool portable power tool that is found to be defective as packaged with this User Manual.
Excluded from coverage under this warranty are: normal wear and tear; damages caused by misuse, abuse or neglect; damage caused by anything other than defects in material and workmanship. This warranty does not apply to
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