Festo CP-FB6-E Programming And Use Manual

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Page 1

Compact performance

Description Programming and diagnosis

CP field bus node 6 Field bus protocol: INTERBUS−S

typeCP−FB6−E

Description

165 206 en 0802g

[730 602]

Page 2

Page 3

Contents and general instructions

Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0802g. . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE−CP−FB6−E−EN. . . . . . . . . . . . . . . . . . . . . . . .

no. 165 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Order

E (Festo AG&Co. KG, D73726 Esslingen,

Germany

2008)

Federal Republic of

Internet: http://www.festo.com E−Mail: [email protected]

The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design registration.

Festo P.BE−CP−FB6−E−EN en 0802g

Page 4

Contents and general instructions

Festo P.BE−CP−FB6−E−EN en 0802g

Page 5

Contents and general instructions

Designated use V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on the use of this manual VI . . . . . . . . . . . . .

Important user instructions VII . . . . . . . . . . . . . . . . .

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1. Installation 1−1 . . . . . . . . . . . . . . . . . . . . .

1.1 General instructions 1−3 . . . . . . . . . . . . . . . . . .

1.2 Setting the DIL switches 1−4 . . . . . . . . . . . . . . . . . . . .

1.3 Connecting the INTERBUS interface 1−6 . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 Floating structure 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Non−floating structure 1−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Connection to the remote bus 1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 Floating remote bus 1−10 . . . . .

1.4.2 Non−floating remote bus 1−12 . . . . . . .

1.5 Connection to the installation remote bus 1−15 . . . . . . . . . . .

1.5.1 Non−floating installation remote bus 1−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Connecting CP modules 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7 Connecting the power supply 1−18

2. Commissioning 2−1 . . . . . . . . . . . .

2.1 Preparing the CP system for operation on the INTERBUS 2−3 . . . . . .

2.1.1 Operating voltage 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 Saving the string assignment 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Preparing the

2.2.1 Creating the configuration list 2−4 . . . . . . . . . . . . . . . . .

2.2.2 Bus configuration via the CMD software 2−5 . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.3 Bus configuration without CMD software 2−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Commissioning the CP system on the INTERBUS 2−19 . . . . . .

2.4 Configuration 2−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 Addressingthe inputs/outputs 2−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.2 Manufacturer−specific addressing (byte swap) 2−23 . . . . . . . . . . . . . . . . . . . . . . .

INTERBUS interface module 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . .

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Festo P.BE−CP−FB6−E−EN en 0802g

III

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Contents and general instructions

2.4.3 Process data assignment via the CMD software (byte swap) 2−26 . . . . . . . . . . . .

2.4.4 Other instructions 2−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3. Diagnosis 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 LED displays on the bus node 3−3 . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Normal operating status 3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3.1.2 Diagnosis power supply POWER or POWER V 3−6 . . . . . . . . . . . . . . . . . . . . . . . .

3.1.3 Diagnostic bus LEDs 3−7 . . . . . . . .

3.2 Testing the valves 3−9 . . . . . . . . . .

3.3 Diagnosis via INTERBUS 3−11 . . . . . . . . . . .

3.3.1 Diagnostic status register 3−11 . . . . . . . . . . . . . . . . .

3.3.2 Periphery fault (PF) 3−12 . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Reaction to faults in the control system 3−13 . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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A.1 Technical specifications A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Index A−5 . .

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Festo P.BE−CP−FB6−E−EN en 0802g

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Contents and general instructions

Designated use

The CP field bus node type CP−FB6−E described in this manual has been designed exclusively for use as a slave on the INTERBUS−S. CP modules from Festo can be connected to CP field bus node CP−FB6−E. The CP node may only be used as follows:

in accordance with designated use

in its original state

 without any modifications by the user

in faultless technical condition.

If additional commercially−available components such as sen sors and actuators are connected, the specifiedlimits for pres sures, temperatures, electrical data, torques, etc. must not be exceeded.

Festo P.BE−CP−FB6−E−EN en 0802g

Please observe the standards specified in the relevant chapters and comply with technical regulations, as well as with national

and local regulations.

Page 8

Contents and general instructions

Target group

This manual is intended exclusively for technicians trained in control and automation technology, who have experience in installing, commissioning, programming and diagnosing INTERBUS−S slaves.

Service

Please consult your local Festo repair service if you have any technical problems.

Notes on the use of this manual

This manual contains specific information on installing, com missioning, programming and diagnosing CP field bus node FB6 for INTERBUS−S.

Current GSD files can be found on the Festo Internet pages under:

 www.festo.com/fieldbus

You can obtain the GSD files and further configuration aids with the CD ROM Utilities" from Festo: type P.CD−VI−UTILITIES−2, part no. 533500

most up−to−date GSD files are always available via the

The Internet.

Information on further CP modules can be found in the man ual for the relevant module. A summary is shown in fig. 0/1.

Festo P.BE−CP−FB6−E−EN en 0802g

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Contents and general instructions

Important user instructions

Danger categories

This manual contains instructions on the possible dangers which may occur if the product is not used correctly. These instructions are marked (Warning, Caution, etc), printed on a shaded background andmarked additionally with a picto gram. A distinction is made between the following danger warnings:

Warning

... This means that failure to observe this instruction may result in serious personal injury or damage to property.

Caution

... This means that failure to observe this instruction may result in personal injury or damage to property.

Festo P.BE−CP−FB6−E−EN en 0802g

Please note

... This means that failure to observe this instruction may result in damage to property.

The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo nents.

Electrostatically sensitive components may be damaged if they are not handled correctly.

VII

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Contents and general instructions

Marking special information

The following pictograms mark passages in the text contain ing special information.

Pictograms

Information: Recommendations, tips and references to other information sources.

Accessories: Information on necessary or sensible accessories for the Festo product.

Environment: Information on environment−friendly use of Festo products.

VIII

Text markings

S The bullet indicates activites which may be carried out in

any order.

1. Figures denote

activities which must be carried out in the

numerical order specified.

 Hyphens indicate general activities.

Festo P.BE−CP−FB6−E−EN en 0802g

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Contents and general instructions

bbbb

Manuals for the CP system Peripherals

Manual CP system, installation and commissioning"

Contents General, basic information on operating, fitting, installing and

Manual CP fieldbus node,

Contents Special information on

type: P.BE−CPSYS−...

commissioning of CP systems.

programming and diagnosis" type: P.BE−CP−FB... or P.BE−VIFB...−10...

commissioning, programming and diagnosing related to the node used

CPV valve terminal pneumatics" or CPAvalve terminal pneumatics" type: P.BE−CPV−... or P.BE−CPA−...

Information on fitting, installing and commis sioning CPA or CPV valve terminals

CP modules, electronics" type: P.BE−CPEA−...

Information on fitting, installing and commis sioning CP I/O modules

Fig.0/1: CP system manuals

Festo P.BE−CP−FB6−E−EN en 0802g

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Contents and general instructions

The following product−specific terms and abbreviations are used in this manual:

Term/abbreviation

A digital output

Busy bit Enable bit, for analysing data exchange with the CP system

CP cable Special cable for coupling the various CP modules

CP connection Plug or socket on the CP modules which enables the modules to be

CP modules Common term for various modules which can be incorporated in a CP

CP system Complete system consisting of CP field bus node and P modules

E digital input

I/O modules Common term for the CP modules which provide digital inputs and

I/Os digital inputs and outputs

Node CP field bus node with/without field bus connection to which the I/O

Octet Number of address bytes assigned by the CP system

PLC/IPC Programmable logic controller/industrial PC

SAVE button: Save the current string assignment (connected I/Os);

Meaning

connected with the CP cable

system

outputs (CP input modules and CP output modules)

modules are connected

When the CP system is restarted, the last saved string assignment will be compared with thecurrent string assignment. Deviations will be indicated by flashing LEDs.

String Total number of I/O modules connected together on one CP connection

String assignment Total number of all the I/O modules connected via strings to a CP field

of the field bus node

bus node (0...3)

Festo P.BE−CP−FB6−E−EN en 0802g

Page 13

Installation

Chapter 1

1−1Festo P.BE−CP−FB6−E−EN en 0802g

Page 14

1. Installation

1. Installation 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 General instructions 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Setting the

1.3 Connecting the INTERBUS interface 1−6 . . .

1.3.1 Floating structure 1−8 . . . . . . . . . . . . . . . . . . .

1.3.2 Non−floating structure 1−9 . . . . . . . . . . . . . . . . . . . . .

1.4 Connection to the remote bus 1−10 . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 Floating remote bus 1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2 Non−floating remote bus 1−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Connection to the installation remote bus 1−15 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.1 Non−floating installation remote bus 1−15 . . . . . . . . .

1.6 Connecting CP modules 1−17 . . . . . . . . . . . . . . . . . . . . . . . .

1.7 Connecting the power supply 1−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIL switches 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1−2

Festo P.BE−CP−FB6−E−EN en 0802g

Page 15

1. Installation

1.1 General instructions

You thereby avoid:

 uncontrolled movements of loose tubing.

 unintentional movements of the connected actuators.

Warning

Before starting installation or maintenance work, switch off the following:

S the compressed air supply S the operating voltage and load voltage supply on the

field bus node (pins 1 and2)

S the load voltage supply to the CP output modules

Festo P.BE−CP−FB6−E−EN en 0802g

 undefined

switching states of the electronic components.

Caution

The node of the CP system contains electrostatically vulnerable components.

S Do not, therefore, touch any components. S Please observe the regulations for dealing with electros

tatically vulnerable components.

In this way you will avoid irreparable damage to the elec tronic components on the node.

General information on the installation of the CP assemblies can

be found in the manual CP system".

1−3

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1. Installation

1.2 Setting the DIL switches

The DIL (dual in−line) switch is situated under the cover of the field bus node.

Warning

S Before commissioning:

Set switch 4 to the position relevant to your controller (see manufacturer−specific addressing).

S During operation:

Do not modify the setting of the DIL switch.

In this way you can avoid undesired reactions of the con nected actuators.

1 DIL switch (under

cover)

1−4

24VDC

POWER

SAVE

ERRORV

Fig.1/1: Position of the DIL switch

POWERV

Festo P.BE−CP−FB6−E−EN en 0802g

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1. Installation

Dual inline switch Set the following functions on the DIL switch:

 Switch the automatic valve test on/off

 Select the common error messages/periphery messages

 Manufacturer−specific addressing (byte swap) on the

INTERBUS

DIL switch (factory setting)

1 2

3 4

Switch Function description

1 Valve test

2 Select common error messages/

3 ON: must be set at ON

4 Manufacturer−specific addressing

ON: CP system start without valve

test

OFF: CP system start with valve

test(operation see chapter

3.2)

periphery messages OFF: all error messages are

transmitted

ON: only error messages 3, 4, 5

aretransmitted (see chapter

3.3.2)

OFF: reserved for internal test

purposes

(byte swap): OFF: Siemens mode" ON: Standard mode" (other

controllers)

Festo P.BE−CP−FB6−E−EN en 0802g

1−5

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1. Installation

1.3 Connecting the INTERBUS interface

There are two connections on the field bus for the valve ter minal. One of these connections is intended for the incoming cable, the other for the continuing field bus cable.

1 INTERBUS inter

face incoming

2 INTERBUS inter

face continuing

POWER

SAVE

24VDC

ERRORV

POWERV

Fig.1/2: INTERBUS interface

1−6

Festo P.BE−CP−FB6−E−EN en 0802g

Page 19

1. Installation

Different INTERBUS modules and therefore different screen ing/shielding and connection methods must be used, de pending on your application.

Screening/

Possible screening/shielding variants:

shieldingvariants

 Floating structure:

(interference suppression via RC network or connection to optical−fibre waveguide)

 Non−floating structure:

(interference suppression via earthing on both sides)

Connection variants Possible connection variants:

 Remote bus (floating/non−floating)

 Remote bus with optical−fibre

 Installation remote bus (non−floating)

Please observe the following differences between the remote bus and the installation remote bus.

waveguide

Festo P.BE−CP−FB6−E−EN en 0802g

1−7

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1. Installation

1.3.1 Floating structure

Floating structures should be used preferably for parts of a system which are situated at great distances from each other, and where different earth potentials and interference are to be expected as a result of equalizing currents or earthing loops.

With floating structures, the electromagnetic interference through the screening/shielding of the bus cable is

con

ducted to earth on one side via the RC network; on the other side, however, it is earthed via the screening sleeve of a metal plug. Any equalizing currents on the screening are therefore prevented by the RC network.

1 INTERBUS

incoming

2 INTERBUS

continuing

3 Screening sleeve

(metal plug)

4 Fieldbus node

housing

5 Earthing via pin 4

6 No screening

sleeve, connect screening to pin 6

7 RC network

Pin Pin

1 2

3 4 5

Pin 1 2

1 2

3 4 5

Fig.1/3: Circuit diagram of floating INTERBUS connection

1−8

Festo P.BE−CP−FB6−E−EN en 0802g

Page 21

1. Installation

1.3.2 Non−floating structure

Non−floating screening designs should be used preferably in the following cases:

in small systems with low interference

in bus environments with low−impedance, star−shaped

 with locally earthed slaves in conjunction with potential

With non−floating structures, the electromagnetic interference through the screening/shielding of the bus cable is earthed

on both sides via the screening

star−shaped low−impedance earthing or potential equalizing cables are required for this purpose.

earthing

equalizing cables.

sleeve of a metal plug. A

1 INTERBUS incom

ing

2 INTERBUS con

tinuing

3 Screening sleeve

(metal plug)

4 Fieldbus node

housing

5 e.g. potential

equalization

6 Screening sleeve

(metal plug)

Festo P.BE−CP−FB6−E−EN en 0802g

Pin Pin

1 2

3 4 5

1 2

3 4 5

Pin 1 2

Fig.1/4: Circuit diagram of a non−floating INTERBUS

connection

1−9

Page 22

1. Installation

1.4 Connection to the remote bus

1.4.1 Floating remote bus

The field bus node is prepared for floating operation on the remote bus. Check the valid standards and guidelines for your application to see if a floating structure is suited to your requirements. Further information on installing an INTERBUS system can be found in the INTER BUS installation manual.

Obtainable from: Phoenix Contact GmbH & Postfach 1341 32 819 Blomberg, Germany

Article: IBS SYS INST UM Order no. :27 54 28 6

Co.

1−10

Festo P.BE−CP−FB6−E−EN en 0802g

Page 23

1. Installation

Connecting to optical−fibre waveguide

Connection to the bus can also be made with a optical−fibre waveguide. Contact connectors offer a ready−to−use data transfer system ZYLIN RS485" for this purpose. This can be connected to the valve terminal. The ZYLIN RS485 system is self−supplying and consists of two pin−compatible 9−pin IP 67 round plugs, integrated optoelectronics and plastic fibre waveguide.

Advantages:

 large transmission band width

 insensitive to electrical and magnetic interference

 low weight

 low space requirements

Further information, order forms and technical specifications can be obtained from:

optical−

Festo P.BE−CP−FB6−E−EN en 0802g

Fa. Contact Connectors GmbH Gewerbestrasse 30 70565 Stuttgart, Germany Internet: Lappgroup.com

1−11

Page 24

1. Installation

1.4.2 Non−floating remote bus

The plugs or sockets and cables listed below can be obtained from the suppliers quoted. The plugs or sockets are suitable only for the cables named here. You must order different plugs if you wish to use cables with other outer diameters, as the dimensions of the screening sleeve and the inner diam eter of the cable must fit exactly.

Address of suppliers

Plug/socket Cable

CONINVERS GmbH Daimlerstr. 13 D−71083 Herrenberg Germany

Phoenix Postfach 1341 D−32819 Blomberg Germany

1−12

Festo P.BE−CP−FB6−E−EN en 0802g

Page 25

1. Installation

Connecting the incoming remote bus

Please note

Always connect the screening/shielding to both sides of the sleeve.

Plugs/sockets to be connected (view of

Pin no. *)Designation Meaning

INTERBUS interface of the node)

Incoming remote bus

Top view

2 3 4 5 Sleeve

Do not connect pins not listed here

Plug selection Part no.

9−pin plug with socket insert, screened/shielded with sleeve/housing. Possible designs: a) straight socket b) angled socket c) angled socket (locking)

a) RC−09 S 1 N 128 049 b) RC−09 S 1 N 12T 049 c) RC−09 S 3 N 12T 0Z0

Cable selection

LIYCY 3x2x0,25 mm IBS RBC METER−T

28 06 28 6

DO /DO DI /DI Earth/GND Screening

Data out Data out invers Data in Data in invers Reference cond. Screening/ shielding

Festo P.BE−CP−FB6−E−EN en 0802g

1−13

Page 26

1. Installation

Connecting the continuing remote field bus

Plugs/sockets to be connected (view of INTERBUS interface of the node)

Continuing re mote field bus

Top view

no.

1 2 3 4 5 9

Sleeve

Do not connect pins not listed here

Pin selection Part no.

9−pin plug with pin insert, screened/shielded with sleeve/housing. Possible designs: a) straight socket b) angled socket c) angled socket (locking)

a) RC−09 P 1 N 128 049 b) RC−09 P 1 N 12T 049 c) RC−09 P 3 N 12T 0Z0

Cable selection

LIYCY 3x2x0,25 mm2 IBS RBC METER−T

28 06 28 6

Designation Meaning

DO /DO DI /DI Earth/GND RBST

Screening

Data out Data out invers Data in Data in invers Reference cond.

Bridge to pin 5

Screening/ shielding

1−14

Festo P.BE−CP−FB6−E−EN en 0802g

Page 27

1. Installation

1.5 Connection to the installation remote bus

1.5.1 Non−floating installation remote bus

Connecting the incoming installation remote bus

Plugs/sockets to be connected (view of INTERBUS interface of the node)

Incoming installation re mote bus

Top view

no.

1 2 3 4 5 6

Sleeve

Do not connect pins not listed here

Plug selection Part no.

9−pin plug with socket insert, screened/shielded with sleeve/housin g. Possible designs: a) straight socket b) angled socket c) angled socket (locking)

a) RC−09 S 1 N 128 049 b) RC−09 S 1 N 12T 049 c) RC−09 S 3 N 12T 0Z0

Designation Meaning

DO /DO DI /DI Earth/GND FE

+24V

+0V

Screening

Data out Data out invers Data in Data in invers Reference cond. Functional earthing of in stallation re mote bus Supply to in stallation re mote bus Supply to in stallation re mote bus Screening/ shielding

Cable selection

LIYCY 3x2x0,25 mm2 + 3 x 1 mm IBS INBC METER/S (resistant to welding)

Festo P.BE−CP−FB6−E−EN en 0802g

27 59 87 0

1−15

Page 28

1. Installation

Connecting the continuing installation remote bus

no.

1 2 3 4 5 6

Continuing installa tion remote bus

Top view

Sleeve

Plug selection Part no.

9−pin plug with socket insert, screened/shielded with sleeve/housing. Possible designs: a) straight socket b) angled socket c) angled socket (locking)

a) RC−09 P 1 N 128 049 b) RC−09 P 1 N 12T 049 c) RC−09 P 3 N 12T 0Z0

Designation Meaning

DO /DO DI /DI Earth/GND FE

+24V

+0V

RBST

Screening

Create bridge to pin 5

Screening/ shielding

Cable selection

LIYCY 3x2x0,25 mm2 + 3 x 1 mm IBS INBC METER/S (resistant to welding)

1−16

27 59 87 0

Festo P.BE−CP−FB6−E−EN en 0802g

Page 29

1. Installation

1.6 Connecting CP modules

Warning

S Use the special cable (type KVI−CP−1−...) from Festo for

connecting the CP modules to a string.

S The total cable length on one string must not exceed

10m.

You thereby avoid:

 faults in data exchange between the node and the con

nected CP modules.

Information on this procedure can be found in the manual CP system, installation and commissioning."

Festo P.BE−CP−FB6−E−EN en 0802g

1−17

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1. Installation

1.7 Connecting the power supply

Warning

S Use only PELV circuits as per IEC/DIN EN 60204−1 (Pro

tective Extra−Low Voltage, PELV) for the electrical supply. Consider also the general requirements for PELV circuits in accordance with IEC/DIN EN 60204−1.

S Use power supplies which guarantee reliable electrical

isolation of the operating voltage as per IEC/DIN EN 60204−1.

By the use of

PELV circuits, protection against electric shock (protection against direct and indirect contact) is guaranteed in accordance with IEC/EN 60204−1 (Electrical equipment for machines, General requirements).

Information on this procedure as well as the connecting cables and current consumption can be found in the manual CP system, installation and commissioning."

1−18

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Page 31

Commissioning

Chapter 2

2−1Festo P.BE−CP−FB6−E−EN en 0802g

Page 32

2. Commissioning

2. Commissioning 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Preparing the

2.1.1 Operating voltage 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 Saving the string assignment 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Preparing the INTERBUS interface module 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Creating the configuration list 2−4 . . . .

2.2.2 Bus configuration via the CMD software 2−5 . . . . . . . . . . . .

2.2.3 Bus configuration without CMD software 2−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Commissioning the CP system on the INTERBUS 2−19 . . . . . . . . . . . . . . . . . . . . . .

2.4 Configuration 2−21 . . . . . . . . . . . . . . . . . . . . .

2.4.1 Addressingthe inputs/outputs 2−21 . . . . . . . . . . . . . . . . . . .

2.4.2 Manufacturer−specific addressing (byte swap) 2−23 . . . . . . . . . . . . . . . . . . . . . . .

2.4.3 Process data assignment via the CMD software

2.4.4 Other instructions 2−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP system for operation on the INTERBUS 2−3 . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

(byte swap) 2−26 . . . . . . . . . . . .

. . . . . . . . . . . . .

2−2

Festo P.BE−CP−FB6−E−EN en 0802g

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2. Commissioning

2.1 Preparing the CP system for operation on the INTERBUS

2.1.1 Operating voltage

Please note

S The CP fieldbus node must have a separate operating

voltage supply.

The operating voltage for the remote bus/installation remote bus is not used by the CP system. This voltage is looped through in order to supply further INTER BUS slaves.

2.1.2 Saving the string assignment

Festo P.BE−CP−FB6−E−EN en 0802g

Please note

Before commissioning the CP system, you must first pre pare the CP system (see CP System" manual).

Before commissioning the CP system on the INTERBUS, pro ceed as follows:

1. Connect the operating voltage for the node (see CPsystem" manual).

2. Connect the CP modules.

3. Switch on the operating voltage.

4. Save the string assignment by

5. Switch off the operating voltage for the node.

pressing the SAVE button.

2−3

Page 34

2. Commissioning

2.2 Preparing the INTERBUS interface module

2.2.1 Creating the configuration list

Configuration list Before commissioning or programming you must create a

configuration list of all connected field bus stations. On the basis of this list, you can:

S Make a comparison between the NOMINAL and ACTUAL

configurations, in order to detect any addressing errors

S Access these specifications during a syntax check of a

program, in order

Configuration of the CP system requires a very accurate pro cedure, as different configuration specifications may be re quired for each system due to the modular structure. Please also observe the specifications in subsequent sections.

to avoid addressing errors.

2−4

Festo P.BE−CP−FB6−E−EN en 0802g

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2. Commissioning

2.2.2 Bus configuration via the CMD software

This chapter describes as an example the main steps which you will require in the CMD software, in order to insert a Festo CP system in your project. A general and comprehensive de scription can be found in the relevant manual for the CMD software. It is assumed here that the user is with the information in the CMD manual.

Please note

S The software packages are subjected to modifications

which are not taken into account in this manual.

The examples of screen displays used here are taken from the CMD software version 4.

Further and current information can be found in the man ual for your CMD software.

already familiar

Festo P.BE−CP−FB6−E−EN en 0802g

2−5

Page 36

2. Commissioning

Inserting with the Ident−code

Proceed as follows:

S Open the dialogue window of the INTERBUS module.

S Select the option Inserting with the Ident−code.. .".

Fig.2/1: Inserting bus slaves with the Ident−code

2−6

Festo P.BE−CP−FB6−E−EN en 0802g

Page 37

2. Commissioning

The following dialogue window will then appear:

Fig.2/2: Dialogue window Insert Device"

Enter the following in the dialogue fields:

S ID Code

Always enter Ident−code 3 for a CP system (with inputs and outputs).

Festo P.BE−CP−FB6−E−EN en 0802g

2−7

Page 38

2. Commissioning

S Process Data Channel

Enter here the number of inputs and/or outputs in your CP system. The last used string is decisive here (see CPsystem manual).

CP system last used string

Equipment on CP system (assigned

Process data channel bits

address range)

0 Up to 16 inputs/out

1 Up to 32 inputs/out

2 Up to 48 inputs/out

3 Up to 64 inputs/out

1) Valves and/or electrical outputs

puts

S Device Type:

The default entry Remote bus device" can be entered.

S Save these entries with OK.

2−8

Festo P.BE−CP−FB6−E−EN en 0802g

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2. Commissioning

Insert Device Description

In the dialogue window below you can describe the slave and enter information about the valve terminal, e.g. the name of the station and a picture of the slave.

Festo P.BE−CP−FB6−E−EN en 0802g

Fig.2/3: Dialogue window Insert Device Description"

2−9

Page 40

2. Commissioning

Possible entries:

S Profile Number

The Festo CP system complies with the INTERBUS I/O profile 12

. Enter this value in the box Profile Number."

S Interface Type

The default entry Interface Universal" can be transferred. Alternatively you can select the types Remote bus or In stallation remote bus.

S Icon

Open the dialogue window Icon ...,", if you wish to use specific icons for the Festo CP system.

2−10

Festo P.BE−CP−FB6−E−EN en 0802g

Page 41

2. Commissioning

The following dialogue window will then appear:

Fig.2/4: Dialogue window Device Icon" for selecting an

icon

Festo P.BE−CP−FB6−E−EN en 0802g

Proceed as follows:

S Use the box Select ... " to select the file Festo.ICL.

S Mark the icon which corresponds to your CP system.

S Transfer the icon with OK.

2−11

Page 42

2. Commissioning

The icons are numbered. The following table shows the rela tionship between the number of the icon and the valve ter minal type.

Icon no.

1 Type 10 (CP system)

2 Types 03−05 with inputs and outputs

3 Types 03−05 only with valves and/or outputs

4 Type 02 with inputs and outputs

5 Type 02 only with valves

6 Type 10 with INTERBUS−Loop

7 SPC200 positioning system

8 Valve terminal type 03 with INTERBUS−LWL Rugged−

9 Valve terminal type 03 only with outputs, with INTER

Valve terminal type

Line

BUS−LWL Rugged−Line

2−12

Festo P.BE−CP−FB6−E−EN en 0802g

Page 43

2. Commissioning

When all the entries have been completed, the CP system will be integrated into your bus structure as follows (example):

Fig.2/5: Example  inserted CP system

Festo P.BE−CP−FB6−E−EN en 0802g

2−13

Page 44

2. Commissioning

2.2.3 Bus configuration without CMD software

The CP system supports the following addressing and pro gramming variants, depending on the module you are using:

 logical addressing

 physical addressing

Logical addressing

Please note S ID CODE

Always configure a CP system (with inputs and out

puts

) with Ident code 3.

1) Valve coils and/or electrical outputs

One or more configuration lists have been created in the PLC or in the INTERBUS module for logical addressing. These lists contain at least the following entries:

2−14

 the ID codes of all slaves

 the logical addresses of all slaves

 the number of inputs

 the number of outputs

Festo P.BE−CP−FB6−E−EN en 0802g

Page 45

2. Commissioning

Ascertaing the logical address

These specifications must be known or ascertained for each bus slave. In order to do this, proceed in the case of the CP system as follows:

S Ascertain the address range reserved by the CP system.

The last used string is decisive here (see CP system" manual).

S Ascertain the required number

of bits for the process data

channel according to the following table.

Ascertaining the ID code and process data channel bits

Last used string on

ID code Process data

channel bits

Reserved address range

CPsystem

0 3 16 16 inputs/outputs

1 3 32 32 inputs/outputs

2 3 48 48 inputs/outputs

3 3 64 64 inputs/outputs

Festo P.BE−CP−FB6−E−EN en 0802g

2−15

Page 46

2. Commissioning

S Assign each slave with a logical INPUT and OUTPUT ad

dress.

Example: configuration list with ID code and process data channel bits:

String assign ment CP system

String 0: 16 outputs and 16 electrical inputs

String 1: reserved

String 2: 16 outputs and 16 electrical inputs

String 3: non−reserved

ID code Process data

channel bits

3 48 O 20.0 ... 21.7

Address range can be used for other bus slaves

I/O address (IN/OUT)

I 20.0 ... 21.7

O 22.0 ... 23.7 I 22.0 ... 23.7

O 24.0 ... 25.7 I 24.0 ... 25.7

2−16

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2. Commissioning

Physical addressing

Please note

S Use the logical addressing or the bus configuration via

the CMD software, if your INTERBUS module permits this.

You can thereby avoid shifting input and output addresses during any later extensions.

The first bus slave is addressed with the basis address of the INTERBUS module. You can obtain the address of the bus slave by adding to the basis address the appropriate number of bits in the process data channel of all the slaves. This process must be carried out separately for the inputs and the outputs.

Please note

The number of inputs on a CP system may differ from the number of outputs.

Festo P.BE−CP−FB6−E−EN en 0802g

1. Ascertain the address range reserved by the CP system. The last used string is decisive here (see CP system" manual).

2. Ascertain the required number of bits for the process data channel according to the following table.

3. Calculate the

physical addresses of all the slaves (see

following example).

2−17

Page 48

2. Commissioning

Ascertaining the number of bits for the process data channel per CP system

Last used string of

ID code Process data

channel bits

Reserved address range

CPsystem

0 3 16 16 inputs/outputs

1 3 32 32 inputs/outputs

2 3 48 48 inputs/outputs

3 3 64 64 inputs/outputs

Example  Calculating the physical addresses

Process data channel bits (assigned strings)

Physical word address

BA = Basic address

1st. CP system

16 (1)

BA BA + 16 BA + 16 + 48 BA + 16 + 48

2nd. CP system

48 (3)

3rd. CP system

64 (4)

4th. CP system

32 (2)

+ 64

2−18

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2. Commissioning

2.3 Commissioning the CP system on the INTERBUS

Please note

The switching−on instructions in the manual for the INTER BUS module must also be observed.

Proceed as follows:

1. Connect the INTERBUS cables to the field bus node.

2. Switch on the operating voltages:

S for all remote bus/installation remote bus slaves,

S for the CP system.

3. Switch on the operating voltage for the master module.

Configuration run When you switch your controller on, it will automatically carry

out a comparison between the NOMINAL and ACTUAL con figurations. For this configuration run it is important that:

Festo P.BE−CP−FB6−E−EN en 0802g

 the specifications for the NOMI NAL configuration are com

plete and correct.

 the power supplies to the PLC and to the field bus slaves

are switched

on either simultaneously or in the sequence specified above. The bus is not able to operate until all the bus slaves are switched on.

2−19

Page 50

2. Commissioning

If the message PF periphery fault" occurs when the operat ing voltages are switched on (pin 1 of the field bus node), the load voltage is probably not switched on at pin 2. This will lead to an error message because of the factory setting of the DIL switch.

Recommendation. If the safety concept

of your machine/system permits, com mission the CP system with both voltages (pins 1 and 2), but without compressed air. In this way, you have the possibility of testing without the risk of undesired reactions.

2−20

Festo P.BE−CP−FB6−E−EN en 0802g

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2. Commissioning

2.4 Configuration

2.4.1 Addressingthe inputs/outputs

Further specifications on addressing and programming can be found in the manuals for your controller and the INTER BUS module.

Please note

A CP valve location occupies two addresses. The following applies:

 lower−value address: pilot solenoid 14  higher−value address: pilot solenoid 12

The address assignment (process data assignment) of the CP inputs/outputs and of the CP valve terminal on the INTERBUS or compatible bus systems depends principally on the INTER BUS module and your

controller.

Festo P.BE−CP−FB6−E−EN en 0802g

Caution

There are different address assignments on the INTERBUS. This is due to the assignment of the processing data within the INTERBUS module and not within the Festo CP system.

S Make sure that DIL switch element 4 is set correctly for

your addressing (see chapter 1).

S Observe the position of the high and

n/n+1) when assigning the addresses for the CP system, as the position of these bytes may be swapped in the case of some control systems.

You thereby avoid errors in addressing the inputs/outputs.

low bytes (byte

2−21

Page 52

2. Commissioning

The following examples show the different address assign ments and the position of the low byte (n) and the high byte (n+1). A distinction is made here between the:

 Siemens mode and the

 Standard mode

Example:

In the Siemens mode the lower value output byte (byte n)

is mapped on valve coils 0−7 of the

valve terminal, byte

n+1 is mapped on coils (8−15), etc. 

In the Standard mode the lower value output byte (byte n)

is mapped on valve coils 8−15 of the valve terminal, byte n+1 is mapped on coils 0−7.

In the following chapters you will find instructions on modify ing the position of

the low bytes and high bytes (Byte

swap").

2−22

 with hardware by means of the DIL switch setting (chapter

2.4.2, Manufacturer−specific addressing by means of the DIL switch")

 with software in a user−friendly manner by re−addressing

with the CMD software (chapter 2.4.3 Process data as signment by means of CMD software"). The DIL switch setting remains

unchanged (factory setting).

Festo P.BE−CP−FB6−E−EN en 0802g

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2. Commissioning

2.4.2 Manufacturer−specific addressing (byte swap)

Please note

S The address assignment specified by the manufacturer

for your controller/INTERBUS module must also be ob served, irrespective of the following example.

The setting of DIL switch element 4 determines how the pro cessing data word is composed. The factory setting is OFF = Siemens mode.

Caution

S When replacing a CP field bus node CP−FB6−E, make sure

that the DIL switch is correctly set.

You thereby avoid errors in addressing the inputs/outputs.

Festo P.BE−CP−FB6−E−EN en 0802g

Siemens mode: Structure of process data word

High byte (byte n+1) Low byte (byte n)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

1 DIL switch element 4: OFF = Siemens mode

Fig.2/6: Structure of the process data word in Siemens

mode

2−23

Page 54

2. Commissioning

A0 ... A63 E0 ... E63

A0 ... A15

A16 ... A23 (A24 ... A31)

A32 ... A39 (A40 ... A47)

A48 ... A55 (A56 ... A63)

E0 ... E15

E16 ... E31

E32 ... E47

E48 ... E63

E = Input; A = Output; ( ) = Reserved address range; assigned but not used

1 Address range occupied by the CP sys

2 Address range used by the module

tem

Fig.2/7: Address assignment of the outputs and inputs

2−24

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2. Commissioning

If you use the controllers of another manufacturer as master on the INTERBUS, you can set the process data word to suit your addressing. To do this, set DIL switch element 4 to ON = Standard mode (controller manufacturer other than Siemens). The high byte (byte n+1) and the low byte (byte n)

will then

be swapped.

Caution

S When replacing a CP field bus node CP−FB6−E, make sure

that the DIL switch is correctly set.

You thereby avoid errors in addressing the inputs/outputs.

Standard mode: structure of process data word

Low byte (byte n) High byte (byte n+1)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Festo P.BE−CP−FB6−E−EN en 0802g

1 DIL switch element 4: ON = Standard mode

(manufacturer other than Siemens)

Fig.2/8: Structure of process data word in Standard mode

with manufacturers other than Siemens

2−25

Page 56

2. Commissioning

2.4.3 Process data assignment via the CMD software (byte swap)

As from version 4, the CMD software offers the possibility of assigning each input/output of a CP system bit−by−bit to any input/output in the PLC/IPC within the configured address range. In order to do this, proceed as follows:

S Insert a valve terminal into your bus structure (necessary

steps see section 2.2.2 Bus configura−tion software").

S Use the right−hand mouse key to open the dialogue win

dow of the valve terminal which you have inserted.

S Select the option Process Data."

via the CMD

2−26

Festo P.BE−CP−FB6−E−EN en 0802g

Page 57

2. Commissioning

Fig.2/9: Select option for entering the process data

Festo P.BE−CP−FB6−E−EN en 0802g

2−27

Page 58

2. Commissioning

You can determine the I/O addresses in the following dia logue window (example: Siemens mode, " byte−by−byte as signment for an S5):

Fig.2/10: Entering process data  example of Siemens mode"

2−28

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2. Commissioning

Please note

In order to correct the byte swap, you need only assign the appropriate I/O address to each byte.

Individual I/O assignment at bit level is only necessary in special cases.

The following dialogue window shows the entries required for swapping the assignment of the high byte and the low byte (example: byte

swap for Standard mode").

Fig.2/11: Modifying the I/O assignment  example for Standard mode"

Festo P.BE−CP−FB6−E−EN en 0802g

2−29

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2. Commissioning

2.4.4 Other instructions

Preprocessing

Under preprocessing on the INTERBUS we understand the logical linking of the processing data within the INTER BUS module (previously called Event programming" or Receive bit manipulation").

Please note

All the inputs/outputs of a CP system can be prepro cessed.

Periphery faults (PF)

If a fault is recognized by the CP system, a periphery fault will also be triggered, transmitted to the module and displayed there. The causes of the fault in the CP system can, however, be partly suppressed (see Chapter 3.3.2).

2−30

Periphery faults do not cause the system to stop. You can determine the the module. You can also acknowledge the periphery fault by parametrizing the INTERBUS module.

reaction to periphery faults by parametrizing

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2. Commissioning

Commissioning tips

If the error message PF" appears when the power supply is switched on, one of the causes is that load voltage for the valves and electrical outputs is not switched on (pin 2 of the power supply connections of the valve terminal is without voltage). This is always the case when the load switched on until after the power−up phase of the controller. Due to the factory setting of DIL switch element 2, this leads correctly to an error message.

Recommendation: In this case, switch off the monitoring of the valve/output voltage and evaluate the undervoltage message via the diag nostic status register.

voltage is not

Festo P.BE−CP−FB6−E−EN en 0802g

2−31

Page 62

2. Commissioning

2−32

Festo P.BE−CP−FB6−E−EN en 0802g

Page 63

Diagnosis

Chapter 3

3−1Festo P.BE−CP−FB6−E−EN en 0802g

Page 64

3. Diagnosis

3. Diagnosis 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 LED displays on the bus node 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Normal operating status 3−5 .

3.1.2 Diagnosis power supply POWER or POWER V 3−6 . . . .

3.1.3 Diagnostic bus LEDs 3−7 . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Testing the valves 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Diagnosis via INTERBUS 3−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Diagnostic status register 3−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Periphery fault (PF) 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Reaction to faults in the control system 3−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . .

. .

3−2

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Page 65

3. Diagnosis

3.1 LED displays on the bus node

The LEDs on the node permit fast on−the−spot diagnosis.

1 INTERBUS spe

cific LEDs

2 Power supply

LEDs

3 String LEDs

POWER

SAVE

ERRORV

Fig.3/1: LEDs of CP node FB6

24VDC

POWERV

Festo P.BE−CP−FB6−E−EN en 0802g

3−3

Page 66

3. Diagnosis

LEDs LED designation Meaning

RC Remote bus check Lights up when connection is made to the master

BA Bus active Lights up during data transfer

RD Remote bus disable Lighs up when data transfer on the bus is interrupted

POWER Operating voltage display

of internal electronics

POWER V Load voltage display of

valves

0..3 CP string LED In starting phase:

or when interface REMOTE OUT" is switched off.

Lights up when operating voltage is applied to pin 1 and the node is ready to operate.

Lights up when load voltage is OK (pin 2)

blinks if the string assignment has been modified since last operation.

During operation: lights up if a CP connection is interrupted.

3−4

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Page 67

3. Diagnosis

3.1.1 Normal operating status

In normal operating status the following LEDs on CP node 6 light up:

(  lights up; LED flashes; out)

LED

Operating status Error treatment

normal none

POWER

POWER V

0...3 ERROR

Festo P.BE−CP−FB6−E−EN en 0802g

3−5

Page 68

3. Diagnosis

3.1.2 Diagnosis power supply POWER or POWER V

(  lights up; LED flashes; out)

LEDs

POWER

POWER V

POWER

POWER V

POWER

POWER V

Operating status Error treatment

 Operating status normal

 Operating status normal, but

valves do not switch.  compressed air supply not

correct  pilot exhaust blocked or

 operating status normal, but

INTERBUS error message of the LEDs RC, BA, RD

 Load voltage of the outputs (pin

2) not in tolerance range or not applied. or

CP valve terminal or output mod

ule defective.

 Operating voltage for electronic

components (pin 1) not applied or

 Hardware error

None

Check the ...

S compressed air supply

S pilot exhaust channels

See error message of the LEDs RC, BA, RD

S Check load voltage of valves (pin 2)

S Replace CP module

S Check operaing voltage connec

tion or

S Servicing required

3−6

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3. Diagnosis

3.1.3 Diagnostic bus LEDs

The table below shows the possible INTERBUS specific LED displays on the operating status of the CP node (Error dis plays RC, BA, RD):

LEDs

String x

(lights up red green; flashes red out)

Operating status Error treatment

Valve test mode is switched on. If valves do not switch: CP connection is interrupted  hardware error

 Valve test mode is switched on

 string assignment of CP system has

been modified

INTERBUS fault, either:  bus not connected or interrupted  interface switched off

No data transfer Check operating status of module

S Check CP connecting cable S Servicing required

S Exit the self test by switching off

the power supply or

S check/correct string assignment, or

press the SAVE button in order to save the new string assignment

S Check or connect bus cable S Programmed switch off by master S Reset status on IBS

green

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3−7

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3. Diagnosis

LEDs Error treatmentOperating status

String x

String assignment modified: INTERBUS is active; Data exchange with CP system is blocked.

INTERBUS not active

By pressing the SAVE button you can change the address length of the CP system compared with the last saved

INTERBUS active;

Data exchange with CP system blocked, as address length in the module and string assignment on CP system differ.

S Adapt string assignment

S press SAVE button to save new

string assignment

S Switch off the power supply and

then switch on again. When switched on, the CP system is available for the field bus module with the new saved address length.

S Switch off the power supply and

then switch on again. When switched on, the CP system is available for the field bus module with the new saved address length.

3−8

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3. Diagnosis

3.2 Testing the valves

Warning

Before starting the test, switch off the compressed air supply to the valves.

You thereby avoid undesired or dangerous movements of the actuators.

Caution

S This test function runs automatically in the CP valve ter

minals. All valves are switched on/off cyclically.

S All programmed interlocks or continue conditions are

ignored.

Test routine During the test routine of the CP terminal, all the valves will

be switched on/off at 1 second intervals.

Festo P.BE−CP−FB6−E−EN en 0802g

3−9

Page 72

3. Diagnosis

Starting the test routine

1. Switch off the power supply (pins 1 and 2) at the node.

2. Switch off the load voltage supply at the output modules.

3. Remove the DIL switch cover.

4. Note the settings of the DIL switch.

5. Set DIL switch element 1 to OFF.

6. Switch on the operating voltages (pins 1 and 2).

7. Set DIL switch element

If the 5 second interval is exceeded, the CP valve terminal/ CPsystem will resume normal operation.

Then switch on the operating voltage at the output modules again.

1 to ON within 5 seconds.

Stoppping the test routine

1. Switch off theoperating voltages (pins 1 and 2) of the ter minal.

As DIL switch element 1 is set to ON = Test routine off the CPsystem will start again when the power is switched on without the test routine.

3−10

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Page 73

3. Diagnosis

3.3 Diagnosis via INTERBUS

The CP system makes available the following diagnostic op tions via the INTERBUS:

 Entries in the diagnostic status register of the module.

3.3.1 Diagnostic status register

The diagnostic register of the module is structured specifi cally for the INTERBUS and contains the following diagnostic information:

7 0 7 6 5  4 3 2 1 0

n+1

READY

RUN

ACTIVE

CTRL

DETECT

BUS

User fault parametrizing

USER

Periphery fault, e.g. valve terminal

Bus fault

Fault in module/hardware

Diagnostic routine is active

Diagnostic transmission is active

Selected configuration is ready to run

Module is ready to run

Fig.3/2: Structure of the diagnostic status register

The CP system triggers PF Periphery fault" as a common error message.

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3−11

Page 74

3. Diagnosis

3.3.2 Periphery fault (PF)

Possible causes If an error is recognized by the bus node of the CP system, a

periphery fault will be triggered, depending on the setting of DIL switch element 2. The error will then be transferred to the interface module and displayed.

DIL switch element 2

3 4

2 3 4

Selection Error

Errors 1 and 2 are not

ON1

transmitted

Factory setting:

ON1

All errors 1 ... 5 are transmitted

The system is not stopped by a periphery fault. A reaction can be programmed (e.g acknowledge errors, stop running sys tem, restart system).

1 Voltages for valves below tolerance

(< 21.6V)

2 Voltage for valves switched off

(e.g. EMERGENCY STOP)

3 Supply to inputs/sensors switched off

(e.g. internal fuse triggered)

4 Short circuit or overload at digital outputs

5 CP connection interrupted

3−12

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3. Diagnosis

3.4 Reaction to faults in the control system

Reaction of the system to faults

of the INTERBUS in the control system

In the case of field bus faults due to failure of the field bus sig nal or interruption of the field bus cable all outputs (valves and electrical outputs) will be switched off after 25 ms.

With programmed INTERBUS reset or processor reset, all out puts (valves and electrical out puts) on the CP system will be switched off.

Please note.  unilaterally−actuated valves

move to the basic position

 double solenoid valves remain

in the current position

Festo P.BE−CP−FB6−E−EN en 0802g

3−13

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3. Diagnosis

3−14

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Page 77

Technical appendix

Appendix A

A−1Festo P.BE−CP−FB6−E−EN en 0802g

Page 78

A. Technical appendix

A. Technical appendix A−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications A−3 . .

A.2 Index A−5 . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A−2

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A. Technical appendix

A.1 Technical specifications

General

Temperature range

 operation  storage/transport

Relative humidity 95%, non condensing

−5 °C ... + 50 °C

−20 °C ... + 70 °C

Protection class as per EN 60 529

Plug connector plugged in or fitted with protec tive cap

Protection against electric shock

(protection against direct and indirect contact as per IEC/DIN EN 60204−1)

Chemical resistance See Festo pneumatics catalogue

IP 65

by means of PELV circuits (ProtectiveExtra−Low Voltage)

(table of resistances)

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A−3

Page 80

A. Technical appendix

Operating voltage Electronic components and input modules

Operating voltage connection (Pin 1)

 rated value  tolerance

Current consumption

 Pin 1 node FB6−E  Complete electronics of the CP system

Residual ripple 4 Vpp (within tolerance)

Power failure bridging time 20 ms

DC 24 V 20,4 .. 26,4 V

250 mA see CP system" manual, Chapter 3.1.2, Table of current consumption

Load voltage Solenoid valves of CP terminal

Operating voltage connection (Pin 2)

 rated value  tolerance

DC 24 V 20,4 .. 26,4 V

Current consumption

 Pin 2 node FB6−E Sum of all connected CP solenoid valves; see CP

Residual ripple 4 Vpp (within tolerance)

Power failure bridging time 20 ms

pneumatics" manual

Electromagnetic compatibility

 Interference emitted  Immunity against interference

The component is intended for industrial use.

A−4

Tested as per DIN EN 61000−6−4 (industry) Tested as per DIN EN 61000−6−2 (industry)

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A. Technical appendix

A.2 Index

Abbreviations, product−specific X. . . . . . . . . . . . . . . . . . . . . . .

Address assignment 2−21. . . . . . . . . . . . . . . . . . . . . . . . .

Addressing

logical 2−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

manufacturer−specific 1−5. . . . . .

physical 2−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ascertaining the ID code 2−15. . . . . . . . . . . . . . . . . . . . . . . . . .

Ascertaining the process data channel bits 2−15. . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . .

. . . . .

Festo P.BE−CP−FB6−E−EN en 0802g

Bus LEDs, diagnosis 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Byte swap 2−23. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

Configuration list 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

creating 2−4. . . . . . . . . . . . . . . .

Configuration run 2−19. . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting, INTERBUS interface 1−6. . . . . . . . . . . . . . . . . . . .

Connection variants 1−7. . . . . . . . . . . . . . . . . . . .

CP system

operating voltage 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

preparing for operation on the INTERBUS 2−3

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . .

A−5

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A. Technical appendix

Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis

bus LEDs 3−7. . . . . . . . . . .

diagnostic register 3−11. . . . . . . . . . . . . . . . . . . . . .

operating voltage LEDs 3−6. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . .

Errors, treatment 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Faults

field bus 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLC 3−13. . . . . . . . . . .

Floating structure 1−8. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

A−6

Important user instructions VII. . . . . . . . . . . . . . . . . . . . . . . . .

Installation remote bus

connection 1−15. . . . . . . . . . . . . . . . . . . .

continuing 1−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

incoming 1−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

non−floating 1−15. . . . . . . . . . . .

INTERBUS

addressing 2−4, 2−21. . . . . . . . . . . . . . . . . . . . . . . . . .

preparing 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTERBUS interface, connecting 1−6. . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . .

. . . . . . . . . . . . . . .

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A. Technical appendix

LEDs 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

diagnosis 3−6, 3−7. . . . . .

Logical addressing 2−14. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

Manufacturer−specific addressing 1−5, 2−23. . . . . . . . . . . . . .

Nominal/actual configurations 2−4. . . . . . . . . . . . . . . . . . . . . .

Non−floating remote bus 1−12. . . . . . . . . . . . . . . . . . . . . . . . .

Non−floating structure 1−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on the use of this manual VI. . . . . . . . . . . .

. . . . . . . . . .

Festo P.BE−CP−FB6−E−EN en 0802g

Operating status 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating voltage, CP system 2−3. . . . . . . . . . . . .

. . . . . . . . . .

Physical addresses, calculating 2−18. . . . . . . . . . . . . . . . . . . .

Physical addressing 2−17. . . . . . . . . . . . . . . . . . . . . . . . . . .

POWER LEDs, diagnosis 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply 1−18. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . .

A−7

Page 84

A. Technical appendix

Remote bus

connection 1−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

floating 1−10. . . . . . . . . . . . .

incoming 1−13. . . . . . . . . . . . . . . . . . . . . . . . .

Remote field bus, continuing 1−14. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

SAVE, string assignment 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Screening/shielding variants 1−7. . . . . . . . . . . . . . . . . . . .

Service VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Siemens, settings 1−4, 2−3.

String assignment, saving 2−3. . . . . . . . . . . . . . . . . . . . .

Switching status, valves 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . . . .

A−8

Target group VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical specifications A−3. . . . . . . . . .

Test routine for valves 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

Festo P.BE−CP−FB6−E−EN en 0802g