E (Festo AG&Co. KG, D73726 Esslingen, Federal Republic of Germany, 2007)
Internet: http://www.festo.com
E−mail: service_international@festo.com
The copying, distribution and utilization of this document as
well as the communication
of its contents to others without
expressed authorization is prohibited. Violations give rise to
compensation. All rights are reserved, in particular the right
to carry out patent, utility model or ornamental design reg
istration.
The CPI modules described in this manual are intended
exclusively for use on a CP string on a CPI/CP master
(e.g.: CPX−CP interface, CP fieldbus node, CPV Direct).
The CPI/CP modules may only be used as follows:
as specified in industrial applications
without any modifications by the user. Only the conver
sions or
supplied with the product are permitted.
In perfect technical condition.
If used together with additional commercially available com
ponents, such as sensors and actuators, the specified limits
for pressures, temperatures, electrical data, torques etc.
must be observed.
modifications described in the documentation
Please comply with national and local safety laws and regula
tions.
VI
Festo P.BE−CPEA−CL−EN en 0711a
Contents and general safety instructions
Selecting the power unit
Warning
· In order to provide the electric power supply, use only
PELV circuits as per IEC/DIN EN 60204−1 (Protective
Extra−Low Voltage, PELV).
Take into account also the general requirements for
PELV circuits as per IEC/DIN EN60204−1.
· Use only power packs which guarantee reliable
electrical isolation of the operating voltage as per
IEC/DIN EN 60204−1.
By the use of PELV power units, protection against electric
shock (protection against direct and indirect contact) is guaran
teed in accordance with IEC/DIN EN 60204−1 (electrical equip
ment of machines, general requirements).
Target group
Service
Festo P.BE−CPEA−CL−EN en 0711a
This manual is directed exclusively at technicians trained in
control and automation technology.
Please consult your local Festo repair service if you have any
technical problems.
VII
Contents and general safety instructions
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which can occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc), printed on
a shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
... means that failure to observe this instruction may result
in serious personal injury or damage to property.
Caution
... means that failure to observe this instruction may result
in personal injury or damage to property.
VIII
Note
... means that failure to observe this instruction may result
in damage to property.
The following pictogram marks passages in the text which
describe activities using electrostatically sensitive devices.
Electrostatically sensitive devices: Incorrect handling can
result in damage to components.
Festo P.BE−CPEA−CL−EN en 0711a
Contents and general safety instructions
Identifying special information
The following pictograms mark passages in the text which
contain special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or useful accessories for the Festo
product.
Environment:
Information on the environment−friendly use of Festo
products.
Festo P.BE−CPEA−CL−EN en 0711a
Text designations
· The bullet indicates activities which may be carried out in
any order.
1. Numbers denote activities which must be carried out in
the sequence specified.
Hyphens indicate general activities.
IX
Contentsandgeneral safety instructions
Notes on the use of this manual
This manual contains information on fitting, installing
and commissioning the following CPI modules as well
as a description of their method of operation:
This manual
refers to:
Input modulesPNP:
CP−E08−M12−CL:
8 digital inputs,
4 M12 sockets, 5−pin
CP−E08−M8−CL:
8 digital inputs,
8 M8 sockets, 3−pin
CP−E16−KL−CL:
16 digital inputs,
2 series plugs, 10−pin
Output modulesPNP:
CP−A04−M12−CL
4 digital outputs,
4 M12 sockets, 5−pin
Tab.0/1: CP I/Omodules type CP−...−CL
Input modul e type CP−E16−KL−CL offers 2 series plugs for screw
terminal sockets or tensionspringsockets (see
section A.6.4).
X
Festo P.BE−CPEA−CL−EN en 0711a
Contents and general safety instructions
This manual refers to:
Input modulesPNP:
CP−E32−M8−EL:
32 digital inputs,
16 M8 sockets, 4−pin
CP−E16−M8−EL:
16 digital inputs,
16 M8 sockets, 3−pin
CP−E16−M12−EL:
16 digital inputs,
8 M12 sockets, 5−pin
Output modulesPNP:
CP−A08−M12−EL−Z
8 digital outputs,
8 M12 sockets, 5−pin
Festo P.BE−CPEA−CL−EN en 0711a
Tab.0/2: CP I/Omodules type CP−...−EL
Basic information, which must be observed inconjunction
with the CPI/CPmaster, canbe found in themanuals for
the
relevant CPI/CPmaster and in the CPI systemdescription for
type CPX−CP−... .
XI
Contents and general safety instructions
TypeTitleDescription
CPI system,
Description
electronics
Modules with
CP connection,
description of
electronics
CP modules,
description of
electronics
Valve
terminals,
Pneumatics
manual
CP system"
Type P.BE−CPX−CP−...
CPV Direct"
Type P.BE−CP−DI...
CP fieldbus node"
Type P.BE−CPX−FB.../
CP−4−FB−...
CDVI ..."
Type P.BE−CDVI−DN−...
CPA−SC / CPV−SC ..."
Type P.BE−CPASC−
CPVSC−...
CP modules"
Type P.BE−CPEA−...
Valve terminals with
CPV pneumatics"
Type P.BE−CPV−...
Valve terminals with
MPA pneumatics"
Type P.BE−MPA−...
General basic information on fitting, installing and
commissioning CPI systems and on their method
of operation.
Instructio n s on fitting, installing, commissioning
and diagnosing the relevant CPV valve terminal
with direct connection.
Instructio n s on fitting, installing, commissioning
and diagnosing the relevant fieldbus node.
Instructio n s on fitting, installing, commissioning
and diagnosing the relevant CDVI with fieldbus
direct connection DeviceNet."
Instructio n s on fitting, installing, commissioning
and diagnosing the CPV−SC or CPA−SC valve ter
minal with fieldbus direct connection for PROFI
BUS DP or DeviceNet.
Information on fitting, installing and commission
ing CP I/O modules.
Information on fitting, installing and commission
ing CPV valve terminals (type 10).
Information on fitting, installing and
commissioning MPA valve terminals (type 32),
(type 33).
Valve terminals with
CPA pneumatics"
Type P.BE−CPA−...
Tab.0/3: Manuals on the CPI/CP system
XII
Information on fitting, installing and commission
ing CPA valve terminals (type 12).
Festo P.BE−CPEA−CL−EN en 0711a
Contents and general safety instructions
The following product−specific terms and abbreviations are
used in this manual:
Term/abbreviation
ADigital output
CP cableSpecial cable for connecting the various CPI/CP modules in a CP string.
CP functionsSupports the CP protocol without extended functions
CP module/valve
terminal
CP stringCPI or CP modules which are connected by CPI/CP cable and which are
CP systemComplete electrical installation system consisting of a CP master with one
CPI cableSpecial cable for connecting the various CPI/CP modules in a CP string.
CPI connectionSocket or plug on the CPI modules which allows the modules to be con
CPI fieldbus interfaceTerm for a CPI capable interface with fieldbus connection (e.g. combination
CPI fieldbus moduleDefined combination of a CPX fieldbus node and a CPX−CP interface.
Meaning
Colour: black, type KVI−CP1−... and type KVI−CP2−...
Common term for modules without extended functions which can be incor
porated in a CPI/CP system.
connected to the CPX−CP interface. For reasons of simplicity, only the term
CP string" is used, even if it has CPI functionality.
or more CP strings. The system consists of CP modules (without extended
functions).
Colour: white, type KVI−CP3−...
nected using the CPI or CP cable.
of CPX fieldbus node and CPX−CP interface (CPI fieldbus module) or CPV
with CPI string extension (CPV Direct))
Connects a CPI system with a fieldbus.
CPI functionsSupports the CPI protocol with extended functions
CPI module/valve
terminal
CPI systemAlso: CPI installation system"
EDigital input
Input moduleInput module
Festo P.BE−CPEA−CL−EN en 0711a
Common term for modules with extended functions which can be incorpo
rated in a CPI/CP system.
Complete electrical installation system consisting of a CP master with one
or more CP strings. The system consists of CPI/CP modules with and without extended functions. The system need not consist exclusively of CPI
modules.
XIII
Contents and general safety instructions
Term/abbreviationMeaning
I/OsDigital inputs and outputs
I/O modulesCollective term for the modules which provide digital inputs and outputs
Output moduleOutput module
String allocationType and order of the CPI/CP modules connected to one or more CP strings.
Festo can assist you in solving your automation task at
the machine level with the aid of valve terminals. Due to
their modular structure, the CP valve terminals from Festo
will enable you to include valve terminals and I/O modules
optimally in your machines and systems.
3
2
1
1
CPI fieldbus node
2 MPA−CPI valve terminal
3 CPV−CPI valve terminal
4 CP−CL module
5 CP−EL module
Fig.1/1: Example: Setting up a CPI system
Festo P.BE−CPEA−CL−EN en 0711a
45
1−3
1. System overview CPI/CP system
The CPI/CP system consists of individual modules which are
connected to each other by means of CP cables. In this way it
is possible to decentralize the arrangement of the CP system.
The compact CP valve terminals can be mounted very close to
the cylinders to be controlled. This enables short compressed
air
tubing to be used.
System losses can be minimized if short compressed air
tubing is used and the times required for pressurising and
exhausting the tubing can be reduced.
This enables smaller valves with sufficient flow to be used,
thereby helping to reduce costs.
1−4
Festo P.BE−CPEA−CL−EN en 0711a
1. System overview CPI/CP system
1.1.1Method of operation of the CPI/CP system
CPI/CP systems are composed of the following modules:
Modules
CPI/CP masterSpecial CP fieldbus nodes and CP modules
CPV/CPV−SC valve
terminals with CPI
connection
Function
are available for the various fieldbuses.
These provide the connection to certain
fieldbuses.
These offer connections for up to four
strings to which I/O modules and CP
valve terminals are connected.
They transmit control signals to the con
nected modules and monitor their func
tioning.
These provide different valve functions
via valve plates for controlling pneu
matic actuators.
Relay plates, pressure zone separation
plates and blanking plates can also be
fitted.
Festo P.BE−CPEA−CL−EN en 0711a
1−5
1. System overview CPI/CP system
ModulesFunction
MPA valve terminal
with CPI connection
Input modules
(type CL, EL, RL)
Output modules
(type CL, EL, RL)
These provide different valve functions
via valves for controlling pneumatic
actuators.
These provide inputs for connecting
sensors and enable e.g.cylinder posi
tions to be scanned.
These provide universal electric outputs
for controlling low−current consuming
devices (further valves, bulbsetc.).
1−6
Tab.1/1: Overview of the CPI modules
Festo P.BE−CPEA−CL−EN en 0711a
1. System overview CPI/CP system
Depending on their design, CPI/CP masters control the
transfer of data to the different control systems via the
various fieldbuses.
1 Fieldbus
(incoming)
2 Fieldbus
(continuing)
3 CPI master (here
CPX−CP interface)
4 CP valve terminal
5 CPI input
module EL
6 Sensor
7 Cylinders
8 CPI input
module CL
9 CPI output
module EL
aJ CPI output
module CL
1
3
2
45
6
7
8
6
7
9
Fig.1/2: Method of operation of the CP system
Festo P.BE−CPEA−CL−EN en 0711a
aJ
1−7
1. System overview CPI/CP system
1.1.2Rules for extending the CPI system
The CPI system supports a different number of modules per
CP string, depending on the type of CP master and on the
CPI/CP modules connected.
The CPV Direct is a CPI master.
Modules can be placed in two different groups:
CPI modules (with extended functions)
CP modules (without extended functions)
Rules and properties
CPI system Max. 4 modules on the CP string
CPI masterA mixture of CPI/CP modules is possible on CPI masters:
CPI modulesModules always have an incoming and continuing interface on all CPI modules
1)
with extended functions
2)
without extended functions
Max. 32 inputs and 32 outputs (per CP string)
The sequence of the modules within the CP string is optional
Only one CP input module is possible at the end of a string
Only one CP valve terminal2) or one CP output module2) is possible per CP
string
Unused" locations on the CP string can be filled" with CPI modules
(input modules, output modules) and valve terminals with CPI connection
1)
Tab.1/2: Rules for extending the CPI system
Note
Irrespective of the type of CPI/CP modules, not more than
32 inputs and 32 outputs may be connected (sum of all
modules on a CP string).
This means that a CP string can be extended by maximum
2 CP valve terminals with CPI ability, as CP valve terminals
always occupy 16 output addresses.
1−8
Festo P.BE−CPEA−CL−EN en 0711a
1. System overview CPI/CP system
CPI master
CP (O)CPI (I/O)
CPI (I/O)CPI (I/O)
CPI (I/O)
CPI (I/O)
CPI master
CPI (I/O)
CPI (I/O)CPI (I/O)
CPI (I/O)
grey:CPI (with extended functions)
CP (I):CP input module
CP (O):CP output module or CP valve terminal
CPI (I/O): CPI input or output module (with extended functions) or CP valve terminal with CPI ability
(for valve terminal: max. 2 possible)
Rules:
CP:The rules for the CP master remain valid.
CPI:Max. 32 inputs and 32 outputs per string, max. 4 modules per string
Max. 1 CP output module or 1 CP valve terminal
Max. 1 CP input module always at the end of the string
Max. 2 valve terminals with CPI functions per string
CP (O)
CPI (I/O)
CPI (I/O)
CPI (I/O)
CP (O)
CPI (I/O)
CPI (I/O)
CP (O)
CPI (I/O)CPI (I/O)
CPI (I/O)
CPI (I/O)
CP (O)
CPI (I/O)
CPI (I/O)
CP (O)
CP (I)
CP (I)CP (O)CPI (I/O)
CP (I)
CP (I)
Fig.1/3: Expansion of a CPI/CP system
Festo P.BE−CPEA−CL−EN en 0711a
1−9
1. System overview CPI/CP system
The following list of CPI/CP modules shows in each case their
functions as well as the maximum possible number of inputs
or outputs on each CPI/CP module.
8 E
8 E
16 E
16 E
16 E
32 E
16 E
16 E
16 E
16 E
16 E
16 E
8 A
8 A
16 A
16 A
on CP masters
without ex
tended functions
16 E
16 E
16 E
16 E
16 E
1)
16 E
16 E
16 E
16 E
16 E
16 E
1)
16 A
16 A
16 A
16 A
1) No function on CP master
Tab.1/3: Assigned I/Os of the CPI/CP modules
1−10
Festo P.BE−CPEA−CL−EN en 0711a
1. System overview CPI/CP system
1.1.3Use of the I/O modules
CPI/CP I/O modules can be used in conjunction with various
CPI/CP masters. These are e.g.:
CPX terminal with CPX−CP interface
CP fieldbus node
CPV Direct
CPV−SC−DN / CPA−SC−DN
CPV−SC−DP / CPA−SC−DP
CDVI−DN
The CPI/CP masters are distinguished by the different
number of CP strings made available, by the functions, the
maximum number of inputs and outputs
the number of CPI/CP modules per string.
to be processed and
Festo P.BE−CPEA−CL−EN en 0711a
1−11
1. System overview CPI/CP system
CPI/CP master typeNumber of
strings
CPX with CP interface4CP16 I + 16 O2
4CPI (advanced) 1)32 I + 32 O4
CP fieldbus node4CP16 I + 16 O2
CPV Direct1CP16 I + 16 O2
1CPI (advanced) 1)32 I + 32 O
CPV−SC−DP / CPA−SC−DP1CP16 I + 16 O2
1CPI (advanced) 1)32 I + 32 O
CPV−SC−DN / CPA−SC−DN 1CP16 I + 16 O2
1CPI (advanced) 1)32 I + 32 O
CDVI−DN1CP16 I + 16 O2
1) Supporting the extended functions with CPV−DI02, CPV−CS02, CPV−DI02, CS02, DN3, CO3.
FunctionalityMax. number
of inputs/out
puts per string
1)
1)
1)
Max. number
of modules
per string
1)
4
1)
4
1)
4
Tab.1/4: Overview, CPI/CP master
The compact CPI/CP I/O modules (type CP−...−CL and −EL)
described in this manual support the extended functions of
the CPI system. Combinations with other CPI/CP modules
are possible, but limit the number of CPI/CP modules per
string. The limitations described in section 1.1.2 apply.
1−12
Note
CPI I/O modules with extended functions, e.g. type
CP−...−CL, −EL can also be operated on CP masters without
extended functions (see Tab.1/3).
Festo P.BE−CPEA−CL−EN en 0711a
1. System overview CPI/CP system
1.1.4Basic rules for addressing
Addressing depends on:
CPI/CP master used
The fieldbus protocol used
The following rules apply:
Addressing is carried out in ascending order of connec
tion beginning on the CP master.
In the case of CP masters without extended functions,
each CPI/CP module occupies 16 inputs or 16 outputs,
irrespective of the design.
In the case of
CPI masters with extended functions, the
following difference applies:
Modules without extended functions usually occupy
16 inputs or 16 outputs.
Depending on the type, modules with extended func
tions occupy 8 ... 32 inputs or 8 ... 32 outputs.
Note
Further information on addressing can be found in the
relevant manuals for the CP masters.
Festo P.BE−CPEA−CL−EN en 0711a
1−13
1. System overview CPI/CP system
1−14
Festo P.BE−CPEA−CL−EN en 0711a
Input modules types CP−E08−M...−CL and
CP−E16−KL−CL
Chapter 2
2−1Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.1Function of the input modules CP−E08−M...−CL and CP−E16−KL−CL
CP input modules provide digital inputs for connecting sen
sors, thereby enabling e.g.cylinder positions to be scanned.
A distinction is made between the following types:
Product
TypeExplanation
illustration
Sensor connections via 4 sockets with M12 thread, 5−pin
CP−E08−M12−CLProvides 8 PNP inputs (IP65/IP67).
Sensor connections via 8 sockets with M8 thread, 3−pin
CP−E08−M8−CLProvides 8 PNP inputs (IP65/IP67).
Sensor connections via 2 series plugs, 10−pin and connector sockets in either screw or tension spring
design.
CP−E16−KL−CLProvides 16 PNP inputs.
Especially suitable for fitting into a control cabinet
(IP20).
Tab.2/1: Overview of input modules
Festo P.BE−CPEA−CL−EN en 0711a
2−3
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.1.1Display and connecting elements
The following diagram shows the display and connecting
elements of input module CP−E08−M12−CL.
1 CP connection
incoming
2 Continuing
CP connection
3 Status LED short
circuit/overload/
undervoltage in
sensor supply (red)
4 Status LEDs for
inputs (status
display, green)
5 Status LED CP
communication
(PS, green)
6 Mounting hole
7 Name plate
8 Groove for identifica
tion signs (6x) (type
IBS 8x20)
9 Sensor connections
(2 inputs per socket)
aJ Fastening hole with
earth connection
aJ
5
8
7
1
3
2
4
9
6
Fig.2/1: Display and connecting elements type CP−E08−M12−CL
2−4
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
The following diagram shows the display and connecting
elements of input module CP−E08−M8−CL.
1 CP connection
incoming
2 Continuing
CP connection
3 Status LED short
circuit/overload/
undervoltage in
sensor supply (red)
4 Status LEDs for
inputs (status
display, green)
5 Status LED CP
communication
(PS, green)
6 Mounting hole
7 Name plate
8 Groove for identifica
tion signs (6x) (type
IBS 8x20)
9 Sensor connections
(1 input per socket)
aJ Fastening hole with
earth connection
aJ
5
8
7
1
PS
In
3
2
Out
4
1
0
9
6
3
2
5
4
7
6
Fig.2/2: Display and connecting elements type CP−E08−M8−CL
Festo P.BE−CPEA−CL−EN en 0711a
2−5
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
The following diagram shows the display and connecting
elements of input module CP−E16−KL−CL.
1 CP connection
incoming
2 Continuing CP
connection
3 Status LED short
circuit/overload/
undervoltage in
sensor supply (red)
4 Status LED CP
communication
(PS, green)
5 Name plate
6 Mounting hole
7 Groove for identifica
tion signs (4x) (type
IBS 8x20)
8 Sensor connections
(8 inputs per plug)
9 Fastening hole with
earth connection
9
4
7
1
3
2
8
5
6
Fig.2/3: Display and connecting elements type CP−E16−KL−CL
2−6
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.2Mounting
The input modules are intended for fitting onto a wall or onto
profiles. Take into account the following dimensions and
weights:
Type
DimensionsWeight
CP−E08−M12−CLapprox. 151 x 30 x 34.5 mmapprox. 165 g
CP−E08−M8−CLapprox. 151 x 30 x 34.5 mmapprox. 190 g
CP−E16−KL−CLapprox. 151 x 30 x 34.5 mmapprox. 145 g
Tab.2/2: Dimensions of the input module
Fitting onto a wallThe following diagram shows the dimensions for the holes of
screw size M4. Always fasten each module with 2 screws and
a locking disc.
Tightening torque of the fastening screws: 2 ± 0.5 Nm.
approx.151mm
In
1 Input module
type CP−E08−M12−CL
2 Input module
type CP−E08−M8−CL
3 Input module
type CP−E16−KL−CL
approx.30mm
approx.30mm
Out
75+0.5mm
In
Out
PS
In
Out
PS
10
1
0
141+0.5mm
3
2
3
2
X2
7
5
4
6
5
7
4
6
1
2
3
X1
Fig.2/4: Fitting dimensions CP−E...−CL
Tip:
The position of the fastening screws on clipped−in drawing
plates is marked with the symbol
Festo P.BE−CPEA−CL−EN en 0711a
.
2−7
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.3Installation
Warning
Sudden unexpected movements of the connected actua
tors and undefined switching states of the electronics can
cause injury to human beings and damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the operating and load voltage supply on the CP master
(e.g.CPI/CP field bus node)
separate power supplies
Warning
Incorrect or missing earthing measures can cause interfer
ence due to electromagnetic influences.
Connect the earthing cable on the housing (screw under
type plate, see Fig.2/1, Fig.2/2 or Fig.2/3) at low impe
dance (short cable with large diameter) to the earth poten
tial.
A suitable cable clip is supplied with the module.
2−8
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.3.1Connecting sensors
Caution
Long signal cables reduce the immunity to interference.
Do not exceed the maximum permitted signal cable length
of 30 m.
Use plugs and cables from the Festo range (see Appendix
A.6) for connecting sensors.
In the case of CP input modules type CP−E08−M12−CL and
CP−E08−M8−CL:
· Tighten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock.
· Seal unused connections with protective caps. Only in this
way can you comply with protection class IP 65/IP67.
Use protective caps from the Festo range (see Appendix A.6).
Festo P.BE−CPEA−CL−EN en 0711a
With CP input module type CP−E16−KL−CL:
Further information on connector sets as well as instructions
on handling them can be found in Appendix A.6.4.
2−9
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
Pin assignment (PNP inputs)
The following diagrams show as an example the pin assign
ment of the sensor connections of the different CP input
modules.
Pin assignment
1 1: 24V
2: Ix+1
3: 0V
4: Ix+0
5: Ground terminal
Ix = Input x
Fig.2/5: Pin assignment type CP−E08−M12−CL
Pin assignment
In
Out
01
23
PC
45
1 1: 24V
4: Ix+1
3: 0V
2 1: 24V
4: Ix+0
3: 0V
Ix = Input x
In
Out
PC
3
1
0
5
2
4
67
7
6
2
1
3
01
4
5
1
3
4
1
0
4
1
3
1
1
2
Fig.2/6: Pin assignment type CP−E08−M8−CL
2−10
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
With input module type CP−E16−KL−CL, eight sensors can be
connected to connections X1 and X2. The voltage supplied via
the CP string is provided at the terminals + and of X1 and X2
for supplying the sensors.
Caution
Do not connect an external supply to the terminals + and
of X1 and X2. Otherwise the input module will be dam
aged.
Pin assignment
1 Plug X1
: 0 V DC
In
PC
7: Ix+7
6: Ix+6
...
Out
2: Ix+2
1: Ix+1
0: ix+0
+: 24 V DC
2 Plug X2
: 0 V DC
7: Ix+15
6: Ix+14
...
2: Ix+10
1: Ix+9
2
1
X2
X1
7
6
5
4
3
2
1
0
+
0: Ix+8
+: 24 V DC
Ix = Input x
Fig.2/7: Pin assignment of plugs X1 and X2 on type CP−E16−KL−CL
Use spring tension plugs or screw connector plugs from the
Festo range (see Appendix A.6.4) for connecting sensors.
Festo P.BE−CPEA−CL−EN en 0711a
2−11
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.3.2Connect the input module to the CP string
Caution
Fault in data transfer on the CP string.
Note the maximum permitted string lengths in the manual
for the CP master used.
You will then avoid faults in data transfer between the
input module and the CP master (e.g. CP field bus node).
Caution
Functional damage
Note the maximum permitted string lengths in the manual
for the CP master used.
Use only the intended original cable type KVI−CP−... from Festo
for connecting the CPI/CP modules, see manual for the CP
master used.
2−12
Note
Specifications on the current consumption of the different
CPI/CP modules can be found in the relevant manuals.
The following functions are provided for the module via the
CP cable:
Operating voltage for internal electronics
Connection for data exchange
Operating voltage for the connected sensors
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
The CPI modules are connected sequentially. The M9 plug is
the incoming interface; the M9 socket is the continued inter
face (see Fig.2/1 to Fig.2/3).
If the continuing CP connection is not used:
· Seal the CP connection with a protective cap type
FLANSCHDOSE SER.712, part no. 356684 (accessories).
Only in this way can you comply with protection class
IP 65/IP67.
Note
The continuing CP connection can only be used in conjunc
tion with a CP master with extended functions.
Festo P.BE−CPEA−CL−EN en 0711a
2−13
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.4Diagnosis
2.4.1Diagnosis via LEDs
Status LED
CP communication (PS)
LED PS
Operating statusError handling
The operating status of the input module is shown by means
of the status LED CP communication (see Tab.2/3).
(green)
Operating voltage applied, CP
LED lights up
LED is out
LED flashes
1)
Only on CP masters without extended functions
communication OK
Operating voltage not ap
plied or no connection to
CPI/CP master
CPI/CP input module not
contained in string assign
ment of the CPI/CP master
Test phase when power sup
ply has been switched on
or
Undervoltage in sensor sup
ply (< 17 V)
1)
Tab.2/3: Status LED CP communication (PS)
None
· Check the CPI/CP cable and the operating
voltage connection on the CP master
· Save the CPI/CP string assignment on the
CPI/CP master (see manual for the CPI/CP
master)
· None
or
· Eliminate undervoltage
2−14
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
Status LED
Short circuit/overload
Short circuit or overload of the sensor supply is shown by
means of the status LED short circuit/overload (see
Tab.2/4).
LED (red)
LED is out
LED lights up
Operating statusError handling
No short circuit/overload in
sensor supply
Short circuit/overload in
sensor supply
Tab.2/4: Status LED short circuit/overload
Reaction to shor t circuit in the sensor supply
If there is a short circuit, the input module will switch off the
power supply to the sensors and communicate the fault to
the CP master. The status LEDs will be switched off and the
inputs of the module supply a 0−signal.
· None
· Remove short circuit and, if applicable,
delete error
Festo P.BE−CPEA−CL−EN en 0711a
2−15
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
Status LEDs
Status display for input
Only with types CP−E08−M12−CL and CP−E08−M8−CL:
Next to the sensor connections there is a green LED for
every input. This shows the status of the signal at the
relevant input.
LED status of
Status
input
Logical 1 (signal present)
LED lights up
Logical 0 (no signal)
LED is out
Tab.2/5: Status LEDs for status display of input
2−16
Festo P.BE−CPEA−CL−EN en 0711a
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
2.4.2Diagnosis via the field bus
Depending on the CPI/CP master used, the CP modules type
CP−...−EL provide different diagnostic information on fault
searching.
Master
CP master
(without extended
functions)
CPI master
(with extended
functions)
Diagnosis of short
circuit/overload in
sensor supply
YesNo
YesYes
Diagnostics,
undervoltage, sen
sor supply
Tab.2/6: Diagnostic information
Note
Instructions on evaluating the diagnostic message can be
found in the manual for the relevant CPI/CP master.
Festo P.BE−CPEA−CL−EN en 0711a
2−17
2. Input modules types CP−E08−M...−CL and CP−E16−KL−CL
Output module type CP−A04−M12−CL provides 4 universally−
usable digital outputs for controlling low−current consuming
devices (e.g. bulbs, further valves, etc.).
Product
TypeExplanation
illustration
Actuator connections via 4 sockets with M12 thread
CP−A04−M12−CLProvides 4 PNP outputs (IP65/IP67).
Tab.3/1: Overview of output modules
Festo P.BE−CPEA−CL−EN en 0711a
3−3
3. Output module type CP−A04−M12−CL
3.1.1Display and connecting elements
The diagram below shows the display and connecting
elements on the output modules.
1 CP connection
incoming
2 Continuing CP
connection
3 Status LED load
supply (PL, green)
4 Status LEDs for out
puts (status display,
yellow)
5 Status LED short
circuit/overload at
outputs (red)
6 Status LED CP
communication
(PS, green)
7 Actuator connections
8 Name plate
9 Groove for identifica
tion signs, 6x (type
IBS 8x20)
aJ Mounting hole
aA Fastening hole with
earth connection
aA
6
9
8
1
PS
PL
3
2
4
5
aJ
7
Fig.3/1: Display and connecting elements type CP−A04−M12−CL
3−4
Festo P.BE−CPEA−CL−EN en 0711a
3. Output module type CP−A04−M12−CL
3.2Mounting
The output module is intended for fitting onto a wall or onto
profiles. Take into account the following dimensions and
weights:
Type
CP−A04−M12−CLapprox. 151 x 30 x 34.5 mmapprox. 165 g
DimensionsWeight
Tab.3/2: Dimensions of output module
Fitting onto a wallThe following diagram shows the dimensions for the holes of
screw size M4. Always fasten each module with 2 screws and
a locking disc.
Tightening torque of the fastening screws: 2 ± 0.5 Nm.
approx. 151 mm
1 Output module
type CP−A04−M12−CL
approx. 30 mm
1
Fig.3/2: Fitting dimensions CP−A04−M12−CL
Tip:
The position of the fastening screws on clipped−in drawing
plates is marked with the symbol
.
Festo P.BE−CPEA−CL−EN en 0711a
3−5
3. Output module type CP−A04−M12−CL
3.3Installation
Warning
Sudden unexpected movements of the connected actua
tors and undefined switching states of the electronics can
cause injury to human beings and damage to property.
Before carrying out installation and maintenance work,
switch off the following:
The operating and load voltage supply on the CP master
(e.g.CPI/CP fieldbus node)
Separate power supplies
Warning
Incorrect or missing earthing measures can cause interfer
ence due to electromagnetic influences.
Connect the earthing cable on the housing (screw under
type plate, see Fig.3/1) at low impedance (short cable
with large diameter) to the earth potential.
(A suitable cable clip is supplied with the module.)
3−6
Festo P.BE−CPEA−CL−EN en 0711a
3. Output module type CP−A04−M12−CL
3.3.1Connecting the actuators
For connecting the actuators, use plugs and cables with union
nut and M12 thread from the Festo range (see Appendix A.6).
· Tighten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock.
· Seal unused connections with the protective caps sup
plied. Only in this way can you comply with protection
class IP65/IP67.
Pin allocation
The following diagram shows as an example the pin allocation
of the actuator connections on the CPI/CP output module.
125345
Port 1Port 2Port 3Port 4
1 Pin allocation
Connection 1
1: n.c.
2: Ax+1
3: 0V
4: Ax+0
5: FE
2 Pin allocation
Connection 2
1: n.c.
2: n.c.
3: 0V
4: Ax+1
5: FE
3 Pin allocation
Connection 3
1: n.c.
2: Ax+3
3: 0V
4: Ax+2
5: FE
5 Internal connection in modulen.c.= (not connected)
AX = output x
Fig.3/3: Pin allocation type CP−A04−M12−CL
Festo P.BE−CPEA−CL−EN en 0711a
4 Pin allocation
Connection 4
1: n.c.
2: n.c.
3: 0V
4: Ax+3
5: FE
3−7
3. Output module type CP−A04−M12−CL
Note
When switching inductive loads, be sure to use a suitable
safety circuit (e.g. free−whiling diode).
3.3.2Connect the output module to the CP string
Caution
Fault in data transfer on the CPI/CP string.
Note the maximum permitted string lengths in the manual
for the CPI master used.
You will then avoid faults in data transfer between the
input module and the CP master (e.g.CP fieldbus node).
Caution
Functional damage
Note the maximum permitted string lengths in the manual
for the CPI master used.
3−8
Use only the intended original cable type KVI−CP−... from Festo
for connecting the CPI/CP modules, see manual for the CPI
master used.
Note
Specifications on the current consumption of the different
CPI/CP modules can be found in the relevant manuals.
Festo P.BE−CPEA−CL−EN en 0711a
3. Output module type CP−A04−M12−CL
The following functions are provided for the module via the
CPI/CP cable:
Operating voltage for internal electronics
Connection for data exchange
Operating voltage for the connected actuators
The CPI modules are connected sequentially. The M9 plug is
the incoming interface; the M9 socket is the continued inter
face (see Fig.3/1).
If the continuing CP connection
· Seal the CP connection with a protective cap type
is not used:
FLANSCHDOSE SER.712, part no. 356684 (accessories).
Only in this way can you comply with protection class
IP65/IP67.
Note
Check within the framework of your EMERGENCY STOP
circuit, to ascertain the measures necessary for putting
your machine/system into a safe state in the event of an
EMERGENCY STOP (e.g. switching off the operating voltage
for the valves and output modules, switching off the com
pressed air).
Festo P.BE−CPEA−CL−EN en 0711a
3−9
3. Output module type CP−A04−M12−CL
3.4Diagnostics
3.4.1Diagnostics via LEDs
Status LED
CP communication (PS)
LED PS
Operating statusError handling
The operating status of the output module is shown by
means of the status LED CP communication (see Tab.3/3).
(green)
Operating voltage applied,
LED lights up
LED is out
LED flashes
1)
Only on CPI masters without extended functions
CPI/CP communication OK
Operating voltage not ap
plied or no connection to
CPI/CP master
CPI/CP output module not
contained in string allocation
of the CPI/CP master
Test phase when the power
supply has been switched
1)
on
Tab.3/3: Status LED CP communication (PS)
None
· Check the CPI/CP cable and the operating
voltage connection on the CPI/CP master
· Save the CPI/CP string allocation on the CPI/
CP master (see manual for the CPI/CP
master)
· None
3−10
Festo P.BE−CPEA−CL−EN en 0711a
3. Output module type CP−A04−M12−CL
Status LED
Load supply (PL)
Short circuit or overload of the actuator supply is shown by
means of the status LED short circuit/overload (see
Tab.3/4).
LED PL
Operating statusError handling
(green)
Load supply OKNone
LED lights up
Undervoltage in actuator
supply (< 17 V)
LED flashes
Load supply missing· Check the CPI/CP cable and the operating
LED is out
Tab.3/4: Status LED load supply (PL)
Status LEDs
Status display of output
Next to the actuator connections there is a yellow LED for
every output. This shows the status of the signal at the rel
evant output.
LED status of
output
· Check the CPI/CP cable and the operating
voltage connection on the CP master
voltage connection on the CP master
Status
Festo P.BE−CPEA−CL−EN en 0711a
Output supplies 1−signal
LED lights up
Output supplies 0−signal
LED is out
Tab.3/5: Status LEDs for status display of output
3−11
3. Output module type CP−A04−M12−CL
Status LEDs
Short circuit/overload
Next to the actuator connections there is a red LED for each
output. This shows a short circuit or overload at the output.
output
LED (red)
LED is out
LED lights up
1)
Fault will not be deleted automatically.
Operating statusError handling
No short circuit/overload· None
Short circuit/overload at
output
· Eliminate short circuit and delete the fault
Tab.3/6: Status LED short circuit/overload at output
Reaction to shor t circuit in the load supply
Short circuit/overloadIf there is a short circuit/overload, the output module will
switch off the output self−holding and communicate the fault
to the CPI master. When the short circuit has been eliminated,
delete this fault as follows:
· Reset the output (e.g. by user program).
1)
3−12
Festo P.BE−CPEA−CL−EN en 0711a
3. Output module type CP−A04−M12−CL
3.4.2Diagnostics via the fieldbus
Depending on the CPI/CP master used, the CP modules
type CP−...−EL provide different diagnostic information on fault
searching.
Master
Diagnostics of
short circuit/over
load in sensor
Diagnostics,
undervoltage,
sensor supply
supply
CP master
(without extended
functions)
CPI master
(with extended
functions)
YesNo
YesYes
Tab.3/7: Diagnostic information
Note
Instructions on evaluating the diagnostic message can be
found in the manual for the relevant CPI/CP master.
Festo P.BE−CPEA−CL−EN en 0711a
3−13
3. Output module type CP−A04−M12−CL
3−14
Festo P.BE−CPEA−CL−EN en 0711a
Input modules type CP−E16−M...−EL and
CP−E32−M8−EL
Chapter 4
4−1Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.1Function of the input modules CP−E16−M...−EL and CP−E32−M8−EL
CPI input modules provide digital inputs for connecting sen
sors, thereby enabling e.g.cylinder positions to be scanned.
A distinction is made between the following types:
It can only be connected to the CPI system with
extended functions (CPI master). The CP module
CP−E32−M8−EL enables module diagnosis and
module monitoring of the sensor voltage.
CP−E16−M8−EL enables group diagnosis and group
monitoring of the sensor voltage. A group consists
of 4 inputs.
CP module CP−E16−M8−EL enables group diagnosis
and group monitoring of the sensor voltage.
A group consists of 4 inputs.
Tab.4/1: Overview of input modules
Festo P.BE−CPEA−CL−EN en 0711a
4−3
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.1.1Display and connecting elements
The following diagram shows the display and connecting
elements of input module CP−E32−M8−EL.
45 678
1
2
3
1
CPI connection incoming
2 CPI connection continuing
3 Fastening hole with earth connection
4 Fastening holes
5 Status LED CP communication
(PS, green)
4
9
aJ
4
7 Status LEDs for inputs
(status display, green)
8 Mounting for inscription label holder
(type: ASCF−H−E2)
9 Module designation
aJ 32 sensor connections (two inputs per
socket)
6 Status LED short circuit/overload in
sensor supply (red)
Fig.4/1: Display components and connecting elements type CP−E32−M8−EL
4−4
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
The following diagram shows the display and connecting
elements of input module CP−E16−M8−EL.
45 6789
1
2
3
Group
1 CPI connection incoming
2 CPI connection continuing
3 Fastening hole with earth connection
4 Fastening holes
5 Status LED CP communication
(PS, green)
6 Status LED (module) short
circuit/overload in sensor supply (red)
4
aJ
aA
4
7 Status LEDs for inputs
(status display, green)
8 Status LED (group)
short circuit/overload in sensor supply
(red)
9 Mounting for inscription label holder
(type: ASCF−H−E2)
aJ Module designation
aA 16 sensor connections (one input per
socket)
Fig.4/2: Display components and connecting elements type CP−E16−M8−EL
Festo P.BE−CPEA−CL−EN en 0711a
4−5
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
The following diagram shows the display and connecting
elements of input module CP−E16−M12−EL.
45 6789
1
2
3
Group
1 CPI connection incoming
2 CPI connection continuing
3 Fastening hole with earth connection
4 Fastening holes
5 Status LED CP communication
(PS, green)
4
aJ
aA
4
7 Status LEDs for inputs
(status display, green)
8 Status LED (group) short
circuit/overload in sensor supply (red)
9 Mounting for inscription label holder
(type: ASCF−H−E2)
aJ Module designation
6 Status LED (module) short
circuit/overload in sensor supply (red)
Fig.4/3: Display components and connecting elements type CP−E16−M12−EL
4−6
aA 16 sensor connections (two inputs per
socket)
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.2Mounting
The input modules are intended for fitting onto a wall or onto
H−rails. Take into account the following dimensions and
weights:
Type
CP−E32−M8−ELapprox. 143 x 104 x 30 mmapprox. 260 g
CP−E16−M8−ELapprox. 143 x 104 x 30 mmapprox. 260 g
CP−E16−M12−ELapprox. 143 x 104 x 30 mmapprox. 260 g
DimensionsWeight
Tab.4/2: Dimensions of the input module
Fitting onto a wallThe following diagram shows the dimensions for the holes.
Always fasten each module with 4 screws and a locking disc.
Tightening torque of the fastening screws: 1.2 ± 0.2 Nm.
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
H−rail mountingThe module is suspended from above in the H−rail (see arrow
A in Fig.4/5).
The module is ear thed via the clamping component (see
arrow B in Fig.4/5). The clamping component and the mount
ing screw are included with the module.
4−8
Fig.4/5: H−rail mounting input module CP−E...−EL
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.3Labelling of inscription label holder
Inscription label holders with part number 547473 (type
ASCF−H−E2) are provided for labelling the EL modules. You
can find the dimensions of the inscription field in Fig.4/6.
approx. 60
Fig.4/6: Inscription label holders for EL modules,
type ASCF−H−E2 (dimensions in mm)
approx. 24
Festo P.BE−CPEA−CL−EN en 0711a
4−9
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.4Installation
Warning
Sudden unexpected movements of the connected actua
tors and undefined switching states of the electronics can
cause injury to human beings and damage to property.
Before carrying out installation and maintenance work,
switch off the following:
The operating and load voltage supply on the CP master
(e.g.CPI/CP fieldbus node)
Separate power supplies
Warning
Incorrect or missing earthing measures can cause interfer
ence due to electromagnetic influences.
Connect the earth connection on the housing with low
impedance (short cable with large cross−sectional area)
to the earth potential.
A suitable cable lug is supplied with the module.
4−10
Note
With wall mounting, earthing is done via a earthing
cable.
With H−rail mounting, earthing is done via a clamping
component.
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.4.1Connecting sensors
Caution
Long signal cables reduce the immunity to interference.
Do not exceed the maximum permitted signal cable length
of 30 m.
Use plugs and cables from the Festo range (see Appendix
A.6) for connecting sensors.
For CPI input modules:
· Tighten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock.
· Seal unused connections with protective caps. Only in this
way can you comply with protection class IP65.
Use protective caps from the Festo range (see Appendix A.6).
Festo P.BE−CPEA−CL−EN en 0711a
Further information on connector sets as well as instructions
on handling them can be found in Appendix A.6.4.
4−11
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
Pin allocation (PNP inputs)
The following diagrams show as an example the pin allocation of
the sensor connections of the different CP...EL input modules.
Pin allocation
1 1: 24V
2: Ix+1
3: 0V
4: Ix
Ix = Input x
Fig.4/7: Pin allocation type CP−E32−M8−EL
1
Pin allocation
1 1: 24V
3: 0V
4: Ix
Ix = Input x
Fig.4/8: Pin allocation type CP−E16−M8−EL
4−12
1
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
Pin allocation
1 1: 24V
2: Ix+1
3: 0V
4: Ix
5: FE
Ix = Input x
Fig.4/9: Pin allocation type CP−E16−M12−EL
Use screw connector plugs from the Festo range
(see Appendix A.6.4) for connecting sensors.
1
Festo P.BE−CPEA−CL−EN en 0711a
4−13
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.4.2Connect the input module to the CP string
Caution
Fault in data transfer on the CP string.
Note the maximum permitted string lengths in the manual
for the CPI/CP master used.
You will then avoid faults in data transfer between the
input module and the CPI/CP master.
Caution
Functional damage
Note the maximum permitted string lengths in the manual
for the CP master used.
Use only the intended original cable type KVI−CP−3−... from
Festo for connecting the CP modules, see manual for the
CP master used.
4−14
Note
Specifications on the current consumption of the different
CP modules can be found in the relevant manuals.
The following functions are provided for the module via the
CP cable:
Operating voltage for internal electronics
Connection for data exchange
Operating voltage for the connected sensors
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
The CPI modules are connected sequentially. The M9 plug is
the incoming interface; the M9 socket is the continued inter
face (see Fig.4/1 to Fig.4/3).
If the continuing CP connection is not used:
· Seal the CP connection with a protective cap type
FLANSCHDOSE SER.712, part no. 356684 (accessories).
Only in this way can you comply with protection class
IP65.
Note
The continuing CP connection can only be used in conjunc
tion with a CPI master (with extended functions).
Festo P.BE−CPEA−CL−EN en 0711a
4−15
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.5Diagnostics
4.5.1Diagnostics via LEDs
Status LED
CP communication (PS)
LED PS
Operating statusError handling
The operating status of the input module is shown by means
of the status LED CP communication (see Tab.4/3).
(green)
Operating voltage applied, CP
LED lights up
LED is out
LED flashes
communication OK
Operating voltage not ap
plied or no connection to
CPI/CP master
CPI input module not con
tained in string assignment
of the CPI/CP master
Undervoltage in sensor sup
ply (< 17 V)
Tab.4/3: Status LED CP communication (PS)
None
· Check the CPI/CP cable and the operating
voltage connection on the CPI/CP master
· Save the CP string assignment on the CPI/CP
master (see manual for the CPI/CP master)
· Eliminate undervoltage
4−16
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
Status LED
Short circuit/overload
Short circuit or overload of the sensor supply is shown by
means of the status LED short circuit/overload (see Tab.4/4
and Tab.4/5).
LED (red)
Operating statusError handling
module
LED is out
LED lights up
LED lights up
No short circuit/overload in
sensor supply
Only for CP−E16−M8−EL and
CP−E16−M12−EL:
Short circuit/overload in
sensor supply
(display module)
1 per module, lights up when
a group LED P lights up
Only for CP−E32−M8−EL:
Short circuit/overload in
sensor supply
(display module)
1 per module, lights up when
an input is faulty.
· None
· Remove short circuit and, if applicable,
delete error
· Remove short circuit and, if applicable,
delete error
Tab.4/4: Status LED (display module) short circuit/overload
Festo P.BE−CPEA−CL−EN en 0711a
4−17
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
LED (red)
Operating statusError handling
group
LED is out
LED lights up
No short circuit/overload in
sensor supply
Only for CP−E16−M8−EL and
CP−E16−M12−EL:
Short circuit/overload in
sensor supply
(Display group, see Fig.4/2
and Fig.4/3)
1 per four inputs, lights up
when one input per group is
faulty.
· None
· Remove short circuit and, if applicable,
delete error
Tab.4/5: Status LED (display group) short circuit/overload
Reaction to shor t circuit in the sensor supply
If there is a short circuit, the input module will switch off the
power supply to the sensors and communicate the fault to
the CPI/CP master. The status LEDs will be switched off and
the inputs of the module supply a 0−signal. After the short
circuit or overload has been eliminated, the module must be
separated from the supply voltage in order to reset the short
circuit/overload.
4−18
Festo P.BE−CPEA−CL−EN en 0711a
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
Status LEDs
Status display for input
Above the sensor connections there is a green LED for every
input. This shows the signal status at the relevant input.
LED status of
Signal status
input
Logical 1 (signal present)
LED lights up
Logical 0 (no signal)
LED is out
Tab.4/6: Status LEDs for status display of input
Festo P.BE−CPEA−CL−EN en 0711a
4−19
4. Input modules type CP−E16−M...−EL and CP−E32−M8−EL
4.5.2Diagnostics using fieldbus
Depending on the CPI/CP master used, the CP modules type
CP−...−EL provide different diagnostic information on fault
searching.
Master
Diagnostics of
short circuit/over
load in sensor
Diagnostics,
undervoltage,
sensor supply
supply
CP master
(without extended
functions)
CPI master
(with extended
functions)
YesNo
YesYes
Tab.4/7: Diagnostic information
Note
Instructions on evaluating the diagnostic message can be
found in the manual for the relevant CPI/CP master.
CP−A08−M12−EL−Z has channel−by−channel
monitoring of short circuit/overload of the outputs.
Festo P.BE−CPEA−CL−EN en 0711a
5−3
5. Output module type CP−A08−M12−EL−Z
5.1.1Display and connecting elements
The following diagram shows the display and connecting
elements of output module CP−A08−M12−EL−Z.
5
6
78aJ
95
1
2
3
4
CPI connection incoming
1
2 CPI connection continuing
3 Load supply for outputs
4 Fastening hole with earth connection
5 Fastening holes
6 Status LED CP communication
(PS, green)
7 Status LED output (module) short
circuit/overload (red)
aA
aB
aC
5
8 Status LED
Load supply (PL, green)
9 Status LEDs for outputs
(status display, yellow)
aJ Status LED output (channel) short
circuit/overload (red)
aA Mounting for inscription label holder
(type: ASCF−H−E2)
aB Module designation
aC 8 outputs (1 output per socket)
Fig.5/1: Display components and connecting elements type CP−A08−M12−EL−Z
5−4
Festo P.BE−CPEA−CL−EN en 0711a
5. Output module type CP−A08−M12−EL−Z
5.2Mounting
The output module is intended for fitting onto a wall or onto
profiles. Take into account the following dimensions and
weights:
Type
CP−A08−M12−EL−Zapprox. 143 x 104 x 30 mmapprox. 260 g
DimensionsWeight
Tab.5/2: Dimensions of output module
Fitting onto a wallThe following diagram shows the dimensions for the holes.
Always fasten each module with 4 screws and a locking disc.
Tightening torque of the fastening screws: 1.2 ± 0.2 Nm.
approx. 104 mm
approx. 102 mm
approx. 142 mm
Fig.5/2: Installation dimensions of output module
CP−A08−M12−EL−Z
Festo P.BE−CPEA−CL−EN en 0711a
5−5
5. Output module type CP−A08−M12−EL−Z
H−rail mountingThe module is suspended from above in the H−rail (see arrow
A in Fig.5/3).
The module is ear thed via the clamping component (see
arrow B in Fig.5/3). The clamping component and the mount
ing screw are included with the module.
5−6
Fig.5/3: H−rail mounting of output modules
CP−A08−M12−EL−Z
Festo P.BE−CPEA−CL−EN en 0711a
5. Output module type CP−A08−M12−EL−Z
5.3Labelling of inscription label holder
Inscription label holders with part number 547473 (type
ASCF−H−E2) are provided for labelling the EL modules. You
can find the dimensions of the inscription field in Fig.5/4.
approx. 60
Fig.5/4: Inscription label holders for EL modules,
type ASCF−H−E2 (dimensions in mm)
approx. 24
Festo P.BE−CPEA−CL−EN en 0711a
5−7
5. Output module type CP−A08−M12−EL−Z
5.4Installation
Warning
Sudden unexpected movements of the connected actua
tors and undefined switching states of the electronics can
cause injury to human beings and damage to property.
Before carrying out installation and maintenance work,
switch off the following:
Operating and load voltage supply for the CP master
(e.g. CP fieldbus node)
Separate power supplies
Warning
Incorrect or missing earthing measures can cause interfer
ence due to electromagnetic influences.
Connect the earth connection on the housing with low
impedance (short cable with large cross−sectional area) to
the earth potential.
A suitable cable lug is supplied with the module.
5−8
Note
With wall mounting, earthing is done via a earthing
cable.
With H−rail mounting, earthing is done via a clamping
component.
Festo P.BE−CPEA−CL−EN en 0711a
5. Output module type CP−A08−M12−EL−Z
5.4.1Connect external load supply
The output module CP−A08−M12−EL−Z is supplied via an exter
nal load supply 24 V to supply the actuators.
Power must be supplied via a power supply unit that
meets EN 60204−1 / IEC204 (PELV power supply unit).
Max. 0.5 A is available per channel.
The outputs are designed to be short−circuit proof and
overload
proof channel−by−channel.
Festo P.BE−CPEA−CL−EN en 0711a
5−9
5. Output module type CP−A08−M12−EL−Z
5.4.2Connecting the actuators
For connecting the actuators, use plugs and cables with M12
union nut from the Festo range (see Appendix A.6).
· Tighten the plugs with the aid of the union nut in order to
prevent unintentional loosening, e.g. due to shock.
· Seal unused connections with the protective caps sup
plied. Only in this way can you comply with protection
class IP65.
Pin allocation
The following diagram shows as an example the pin allocation
of the actuator connections on the CPI output module.
125345
1 Pin allocation
Port x1
1: n.c.
2: Ax+1
3: 0V
4: Ax
5: FE
Port x1Port x2
2 Pin allocation
Port x2
1: n.c.
2: n.c.
3: 0V
4: Ax+1
5: FE
3 Pin allocation
Port x3
1: n.c.
2: Ax+3
3: 0V
4: Ax+2
5: FE
Port x3
5 Internal connection in modulen.c.= (not connected)
AX = output x
Fig.5/5: Pin allocation type CP−A08−M12−E L−Z
5−10
Port x4
4 Pin allocation
Port x4
1: n.c.
2: n.c.
3: 0V
4: Ax+3
5: FE
Festo P.BE−CPEA−CL−EN en 0711a
5. Output module type CP−A08−M12−EL−Z
Note
When switching inductive loads, be sure to use a suitable
safety circuit (e.g. free−whiling diode).
5.4.3Connect the output module to the CP string
Caution
Fault in data transfer on the CP string.
Note the maximum permitted string lengths in the manual
for the CP master used.
You will then avoid faults in data transfer between the
input module and the CP master (e.g. CP fieldbus node).
Caution
Functional damage
Note the maximum permitted string lengths in the manual
for the CP master used.
Festo P.BE−CPEA−CL−EN en 0711a
Use only the intended original cable type KVI−CP−3−... from
Festo for connecting the CP modules, see manual for the CP
master used.
Note
Specifications on the current consumption of the different
CP modules can be found in the relevant manuals.
5−11
5. Output module type CP−A08−M12−EL−Z
The following functions are provided for the module via the
CPI cable:
Operating voltage for internal electronics
Connection for data exchange
The CPI modules are connected sequentially. The M9 plug is
the incoming interface; the M9 socket is the continued inter
face (see Fig.5/1).
If the continuing CP connection is not used:
· Seal the CP connection with a protective cap type
FLANSCHDOSE SER.712, part no. 356684 (accessories).
Only in this way can you comply with protection class
IP65.
Note
Check within the framework of your EMERGENCY STOP
circuit, to ascertain the measures necessary for putting
your machine/system into a safe state in the event of an
EMERGENCY STOP (e.g. switching off the operating voltage
for the valves and output modules, switching off the com
pressed air).
5−12
Festo P.BE−CPEA−CL−EN en 0711a
5. Output module type CP−A08−M12−EL−Z
5.5Diagnostics
5.5.1Diagnostics via LEDs
Status LED
CP communication (PS)
LED PS (green)
LED lights up
LED is out
Operating statusError handling
Operating voltage applied, CP
communication OK
Operating voltage not ap
plied or no connection to
CPI/CP master
CPI output module not con
tained in string allocation of
the CPI/CP master
The operating status of the output module is shown by
means of the status LED CP communication (see Tab.5/3).
Tab.5/3: Status LED CP communication (PS)
Status LED
Load supply (PL)
LED PL (green)
LED lights up
Operating statusError handling
Load supply OKNone
Short circuit or overload of the actuator supply is shown by
means of the status LED short circuit/overload (see Tab. 5/4).
None
· Check the CPI/CP cable and the operating
voltage connection on the CPI/CP master
· Save the CP string allocation on the CPI/CP
master (see manual for the CPI/CP master)
Undervoltage in actuator
supply (< 17.5 V)
LED flashes
Load supply missing (< 11 V)· Check the CP cable and the operating voltage
LED is out
Tab.5/4: Status LED load supply (PL)
Festo P.BE−CPEA−CL−EN en 0711a
· Check the CP cable and the operating voltage
connection on the CPI/CP master
connection on the CPI/CP master
5−13
5. Output module type CP−A08−M12−EL−Z
Status LEDs
Status display of output
Status LEDs
Short circuit/overload
output
LED (red)
Operating statusError handling
module
No short circuit/overload· None
Next to the actuator connections there is a yellow LED for
every output. This shows the status of the signal at the
relevant output.
LED status of
Status
output
Output supplies 1−signal
LED lights up
Output supplies 0−signal
LED is out
Tab.5/5: Status LEDs for status display of output
Next to the actuator connections there is a red LED for each
output. This shows a short circuit or overload at the output.
LED is out
Display module:
(1 per module, lights up when
LED lights up
1)
Fault will not be deleted automatically.
an output LED lights up)
Short circuit/overload out
put (display module)
· Eliminate short circuit and delete the fault
Tab.5/6: Status LED short circuit/overload output (display module)
5−14
Festo P.BE−CPEA−CL−EN en 0711a
1)
5. Output module type CP−A08−M12−EL−Z
LED (red)
Operating statusError handling
channel
No short circuit/overload· None
LED is out
Display channel:
(1 per output)
LED lights up
1)
Fault will not be deleted automatically.
Short circuit/overload out
put (display output)
· Eliminate short circuit and delete the fault
Tab.5/7: Status LED short circuit/overload output (display channel)
Reaction to shor t circuit in the load supply
Short circuit/overloadIf there is a short circuit/overload, the output module will
switch off the output self−holding and communicate the fault
to the CP master. In case of short circuit, the output remains
switched off. When the short circuit has been eliminated,
delete this fault as follows:
· To reactive the output, the power supply or the complete
module must be separated from the power supply. Only
resetting the output does not trigger either the error
message or the blocking of functions.
1)
Festo P.BE−CPEA−CL−EN en 0711a
5−15
5. Output module type CP−A08−M12−EL−Z
5.5.2Diagnostics using fieldbus
Irrespecti ve of the CPI/CP master used, the CP output module
type CP−...−EL provides diagnostic information on fault searching.
Master
Diagnostics of
short circuit/over
load in actuator
Diagnostics,
undervoltage,
actuator supply
supply
CP master
(without extended
functions)
CPI master
(with extended
functions)
Common fault message
YesYes
Tab.5/8: Diagnostic information
Note
Instructions on evaluating the diagnostic message can be
found in the manual for the relevant CPI/CP master.