Ferrari 360 2004 User Manual

FERRARI N ORTH AMERICA, INC.

TECHNICAL SERVICE DEPARTMENT

TECHNICAL INFORMATION

Area Model Bulletin n° Date Pages

1210 June 2004 1

SUBJECT: Retaining clip for brake pads

This bulletin is to inform you that the brake pad retaining clips shown below have been modified in order to help improve the noise dampening characteristics on the pads inside the brake callipers. Fig. 1 shows the difference between the clips. The new clip is mounted on the calliper while the old version is shown next to it on the right. The new clip is part of the

“Complete Front Pads with Spring” kit, Part No. 70000976 and was introduced into production as of Assembly No.

50894. Our Parts Department will only

supply the kits provided with the new retaining clips for the brake pads.

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Ferrari North America, Inc.

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FERRARI N ORTH AMERICA, INC.

TECHNICAL SERVICE DEPARTMENT

TECHNICAL INFORMATION

Area Model Bulletin n° Date Pages

1 All 8 Cylinder models 1215 May 2004 1

SUBJECT: Timing belt for 8-cylinder engines

For your information, all 8-cylinder Ferrari models, independent of the Model Year, must have the timing belts replaced every 30,000 miles or every 3 years, whichever comes first.

For information on Timing Belts for 12-cylinder engines, refer to Technical Information Bulletin number 1003 dated October 2002.

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Ferrari North America, Inc.

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FERRARI N ORTH AMERICA, INC.

TECHNICAL SERVICE DEPARTMENT

TECHNICAL INFORMATION BULLETIN

Area Model Bulletin n° Date Pages

8 All 360 Versions/Models

1218 July 2004 9

Subject: Bosch Motronic Electronic Control Unit (ECU) - Service Campaign 103

This technical information bulletin addresses erroneous Malfunction Indicator Light (MIL) “ON” cases in certain 360 U.S versions vehicles. The particular Bosch Motronic ECU was fitted in the 360 vehicle Model Year 2002 with the following part numbers:

• Part No. 186394 - Mechanical gearbox version,

• Part No. 190768 - F1 gearbox Version

A fix has been implemented by introducing of a new software package which monitors the Secondary air system efficiency starting with the Model Year 2003 version. The ECUs with the upgraded software have the following part numbers:

• Part No. 197914 - Mechanical gearbox version

• Part No. 197913 - F1 gearbox Version. Note: The new ECUs are interchangeable with Model Year 2002 version ECUs. However,

the new ECUs are not interchangeable with Model Year 2001 or earlier ECUs. To ensure an operational system with no erroneous signals, all Model Year 2002 vehicles and the early Model Year 2003 vehicles by re-flashing the Bosch Motronic ECU’S (see attached list for vehicles involved).

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The necessary software programs are on Modis listed under “SD2 software download” in the 360 Modena section. (This particular software is the same for Modena and Spider).

The software to be downloaded is:

F1 gearbox version - INST0167_10200.exe Manual gearbox version – INST0169_10000.exe

Warranty Submission procedures for R/S:

• Cost Code............................................................................................................... 23

• Campaign Number ............................................................................................... 103

• Malfunction Code ........................................................................................... 810001

• Problem Code......................................................................................................... 01

• Operation Code ............................................................................................ 8100019

• Time ............................................................................................................... 0.5 hrs.

Warranty Submission procedures for L/S:

• Cost Code............................................................................................................... 23

• Campaign Number ............................................................................................... 103

• Malfunction Code ........................................................................................... 810002

• Problem Code......................................................................................................... 01

• Operation Code ............................................................................................ 8100029

• Time ............................................................................................................... 0.5 hrs.

We would like to remind you that it is extremely important that every upgraded ECU is marked with a special sticker as shown in the photo (Fig. 1). Place the new sticker on top of the existing sticker. In addition to the ECU stickers that must be attached to each ECU, we will also send a sticker which must be placed in the center of the engine compartment cover as shown in Fig.2. Make sure to print your Dealer code and the repair date on the engine compartment sticker. You will be sent enough stickers to complete 10 cars, if additional stickers are required, please contact the Warranty dept. at 201-816-2659.

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ECU Sticker for F1 ECU Sticker for 6 Speed

Fig.2

Engine Compartment Sticker

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Description of Emission Related Component: On-Board Diagnostic system for Secondary Air Injection system monitor.

Description of Repairs: The OBD II system can inappropriately and randomly detect a

malfunction of the secondary air injection system which results in a corresponding fault code stored in the ECU memory which will cause the MIL to illuminate. In order to solve this problem, we are providing the necessary updated software for the specific secondary air injection system diagnostics. Two checks per driving cycle are always carried out (only if certain conditions are encountered). This re-flash of the ECUs avoids a false detection in the secondary air system. The OBD II system works as designed by detecting all faults. This software upgrade addresses the parameter used to correct the cause of the false MILs. All vehicles comply with all applicable emissions standards

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FERRARI NORTH AMERICA, INC.

ECHNICAL SERVICE DEPARTMENT

TECHNICAL INFORMATION BULLETIN

Area Model Bulletin n° Date Pages

9 360 Modena/360 Spider/Challenge Stradale 1222 March 2003 9

Subject: Replacement of Becker Radio with Pro-CD 6140 Radio

This technical information bulletin is a follow up to the Technical Service Bulletin No. 1196 that was released on October 2003 which explained the loss of the loudness

functions of the radios supplied by Becker. Based on the information that we gathered regarding this defect, we have decided in conjunction with our supplier Becker to upgrade all the vehicles that are equipped with these radios. The fleet of vehicles concerned by this upgrades starts with Assembly No. 51527 and end with by including Assembly No. 52453.

For this service campaign upgrade, our supplier Becker will provide us with the new radio unit which is identified by the new Ferrari Part No. 208376. Please notice that the part number is only valid for this campaign. The radio will be ship and suitably packed in the original “Shock Proof” packaging. The radios will not have the front panel, but it will include the Code Card for activation purpose.

Intervention Procedures

• When replacing the radio, follow the instructions given in the stereo’s manual and

please remember to furnish the new unit with the original front panel.

Servicing Rules

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• Our Spare Parts Department will automatically send you the correspondent units as soon as possible. You will receive 80% of the required units in order to upgrade the fleet of vehicles. However, if the total number of involved vehicles is less than 10 for any given dealers, 100% of the units will be shipped together.

• The replaced units must be returned to Ferrari, Italy by using the same “Shock Proof” package that came with the original unit. The second-hand radio must also be ship with the old code card. If applicable, please remind the customer in advance to return the old code card.

• Please make sure that the original instruction manual must be kept with the unit.

• When filling the warranty claim, it is essential to specify the new radio code in order to

keep our vehicle data files as accurate as possible. This is a must.

Failure to comply with the last three rules listed above will result in the rejection of your warranty claim. No exceptions.

• Any vehicles listed in our previous Technical Information Bulletin No. 1196 for which the required information has not been supplied, it will not undergo the upgrade referenced in the bulletin.

The costs incurred for this intervention must be recovered via our Warranty System:

• Cost Code............................................................................................................. 23

• Service Campaign Number ................................................................................ 117

• Malfunction Code ..................................................................................31.9.50.044

• Defect Code ......................................................................................................... 01

• Operation Code ....................................................................................... 9.50.044.9

• Time Allowance .......................................................................................... 0.3 hrs.

The upgrade envisaged in this technical information must be completed by, and no later than, July 31

, 2004.

FERRARI NORTH AMERICA, INC.

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TECHNICAL INFORMATION BULLETIN No. 1222

Chassis No. Assembly No.

134399 51527 134406 51530 134462 51556 134470 51558 134478 51564 134540 51579 134542 51604 134543 51612 134544 51610 134547 51622 134553 51643 134554 51645 134609 51660 134610 51792 134621 51691 134625 51705 34626 51720 134634 51818 134639 51765 134640 51770 134672 51867 134675 51865 134718 51989 134725 51802 134726 51806 134731 51939 134741 51979 134806 51945 134807 51830 134811 51852 134812 51917

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Service Campaign No. 117

134818 52010 134819 51897 134828 52034 134835 52086 134836 51920 134839 52113 134840 51962 134847 52154 134848 51995 134964 52214 134965 52175 134971 52230 134972 52039 134973 52066 134981 52059 134982 52061 134985 52302 134986 52133 135061 52104 135068 52147 135078 52339 135086 52167 135087 52415 135091 52211 135092 52234 135211 52242 135214 52257 135215 52255 135218 52279 135223 52322 135226 52361 135299 52394 135371 52452 134463 51619 134362 51535 134397 51569 134548 51636

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134604 51777 134860 51968 134987 52050 135062 52118 135067 52120 135079 52126 135285 52425 134536 51709 134556 51688 134679 52068 135280 52422 135284 52429 134410 51543 134427 51523 134436 51624 134437 51549 134446 51575 134454 51583 134486 51621 134494 51646 134503 51668 134510 51676 134564 51697 134582 51725 134583 51727 134606 51748 134671 51803 134673 51773 134674 51788 134677 51808 134680 51809 134681 51817 134684 51820 134685 51828 134686 51831 134746 51837 134747 51853

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134753 51863 134754 51866 134765 51871 134766 51880 134770 51891 134771 51898 134781 51924 134782 51918 134783 51940 134857 51944 134858 51947 134868 51959 134869 51963 134875 51981 134876 51987 134885 51994 134886 52001 134893 52011 134894 52009 134895 52018 134999 52090 135005 52040 135006 52042 135010 52056 135011 52060 135019 52083 135020 52087 135029 52093 135030 52114 135038 52143 135039 52148 135045 52165 135046 52169 135054 52205 135055 52212 135098 52215 135099 52226

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135110 52228 135111 52233 135116 52240 135117 52248 135118 52256 135119 52259 135124 52274 135125 52280 135126 52281 135133 52283 135134 52303 135230 52306 135231 52311 135232 52325 135239 52343 135249 52348 135250 52358 135255 52368 135256 52374 135309 52362 135310 52372 135314 52391 135316 52395 135321 52409 135322 52411 135328 52417 135329 52451 135330 52456 135331 52458 134435 51542 134445 51555 134453 51565 134484 51577 134485 51609 134493 51627 134501 51630 134502 51658

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134509 51661 134559 51671 134563 51692 134571 51717 134579 51740 134605 51771 134678 51766 134682 51819 134683 51916 134748 51839 134755 51857 134756 51862 134772 51874 134784 51900 134859 51946 134870 51967 134877 51971 134896 51998 135012 52035 135021 52054 135047 52108 135053 52140 135097 52150 135109 52171 135132 52243 135238 52250 135248 52275 135303 52291 135304 52320 135307 52347 135308 52344 135313 52393 135320 52402 135333 52453

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FERRARI N ORTH AMERICA, INC.

TECHNICAL SERVICE DEPARTMENT

TECHNICAL INFORMATION

Area Model Bulletin n° Date Pages

1 All 360 Models 1232 June 2004 8

SUBJECT: Timing Variator and Tensioner Replacement - Service Campaign 97

This campaign involves all 360 models with engine numbers below 60796 only (vin range; 114015 to 123399).

During a timing belt service, both exhaust timing variators must be replaced with updated versions, part numbers:190042. A later style timing belt tensioner (part number:192920) and securing bolts (part numbers:205693 and 185234) on the 5-8 cylinder bank must also be installed. The later style parts along with 1.5 hours of labor will be charged to Warranty (not to the customer) using the submission information provided at the end of this bulletin.

Note: If a timing belt service was already performed within the last 2 years or 20,000 miles and the later style variators and belt tensioner were not installed at that time, the later parts must be installed, the tim ing belt can be reused and the procedure in the attached bulletin followed. The later style parts along with the required 4.7 hours of labor will be charged to Warranty (not to the customer) according to the submission information provided at the end of this bulletin.

Always check with ModisCs to ensure the vehicle being worked on is included in this campaign. Also refer to Technical Information bulletin number 1215, dated May 2004 for timing belt replacement intervals.

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Vehicles that have already undergone a timing belt service and the timing variators were replaced with the two later parts (Part no. 190042) and were tightened following the instructions provided (non -lubricated thread and tightening torque to 160 Nm), must not be serviced.

Please make sure that any 360 that had the new variators and tensioner installed, a “VD” mark is punched properly onto the cylinder head. See photo on page 7 of this bulletin.

Note: The new torque specification for the variators is non -lubricated threads and tightening torque to 160 Nm. (previous spec. was 200Nm).

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Timing Variator and Tensioner Rplacement during a Timing Belt Service

• Component Code……………………………………………………………………1.20.122

• Labor Operation……………………………………………………………1.20.122.8(1.5 h)

• Problem Code………………………………………………………………………............01

• Cost Code……………………………………………………………………………………23

• Campaign Number…………………………………………………………………………. 97

Timing Variator and Tensioner Rplacement without performing a Timing Belt Service

• Component Code……………………………………………………………………1.20.122

• Labor Operation……………………………………………………………1.20.122.9(4.7h)

• Problem Code………………………………………………………………………............01

• Cost Code……………………………………………………………………………………23

• Campaign Number…………………………………………………………………………. 97

Timing variators produced from December 2002 to November 2003, must NOT be used, unless they have a green dot. Each variator shows a code identifying its production date.

The codes that are not to be used (unless they have a green dot) are the following:

2M December 2002 3A January 2003 3B February 2003 3C March 2003 3D April 2003 3E May 2003

3F June 2003 3G July 2003 3H August 2003 3J September 2003 3K October 2003 3L November 2003

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The above listed timing variators can be used only if they have a green dot on them. Any variator (without a green dot) in dealer stock must be scrapped using normal parts procedures.

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FERRARI N ORTH AMERICA, INC.

TECHNICAL SERVICE DEPARTMENT

TECHNICAL INFORMATION

Area Model Bulletin n° Date Pages

1 360 All Models 1236/A October 2004 4

This Bulletin cancels and replaces Bulletin number 1236 dated August, 2004 SUBJECT: Left Bank Timing Belt Tensioner Bolt Replacement Campaign -121

In order to improve the reliability of the left hand timing belt tensioner mounting, we have introduced new mounting bolts (see below) with enhanced mechanical resistance. These will replace the older bolts part numbers 125506 and 16044234 which are no longer available.

This campaign affects vehicles with vin numbers starting with 132525 and ending with vin number 134681. See the attached vin list of affected vehicles. Always check with Modis

to ensure the vehicle being worked on requires this campaign.

The Material of the new mounting bolts has been improved from R80/100 to R120 and the surface is coated with a protective yellow or silver galvanizing.

Note: The tightening torque of the bolts remains the same at 25 Nm. Warranty Information:

Cost Code………………………………………………………….23 Component Code…………………………………….31.1.120.112

Labor Operation…………………….......31.1.120.112.9 (2.0 hrs)

Problem Code………………………………………………….…..01

Campaign Number……………………………………………….121

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