Fender Princeton-112-Plus-SM Service Manual

PRINCETON 112 PLUS
p/n 022-6704-010 (120V)
SERVICE MANUAL
CONTENTS:
Notices
Specifications
Therory of operation
PCB Assembly
Chassis assembly
Footswitch assembly
Cabinet assembly
Miscellaneous
Schematics
Service diagram
Fender Musical Instruments Corp.7975 North Hayden Road Scottsdale, AZ 85258
PRINCETON 112 PLUS
(This is the model name for warranty claims)
APRIL 1995 REV A
IMPORTANT NOTICE:
The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to be disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to change without notice.
For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be used for post-warranty maintenance and repair.
Parts marked with an asterick (
*
) indicate the required use of that specific part. This is necessary for RELIABILITY
and SAFETY requirements. DO NOT USE A SUBSTITUTE!
A coded naming convention is used in the description of certain parts. The codes and what they mean are as follows:
CAPACITOR CODES HARDWARE CODES
CAP AE = Aluminum Electrolytic BLX = Black Oxide CAP CA = Ceramic Axial CR = Chrome Plated CAP CD = Ceramic Disk HWH = Hex Washer Head CAP MPF = Metalized Polyester Film M = Machine Screw CAP MY = Mylar NI = Nickel Plated CAP PFF = Polyester Film/Foil OHP = Oval Head Phillips
PB = Particle Board
RESISTOR CODES
PHP = Pan Head Phillips
PHPS = Pan Head Phillips Sems RES CC = Carbon Comp SMA = Sheet Metal "A" Point RES CF = Carbon Film SMB = Sheet Metal "B" Point RES FP = Flame Proof SS = Stainless Steel RES MF = Metal Film TF = Thread Forming RES WW = Wire Wound ZI = Zinc Plated
1
SPECIFICATIONS
Part Number:
022-6704-010 (120V)
022-6734-010 (240V Australia)
022-6744-010 (230V UK)
022-6764-010 (230V)
022-6774-010 (100V)
Input impedance: Greater than 1M Ohm
Nominal input level: 100mV
Power output: 63 Watts R.M.S. @ 5% T.H.D
Rated load impedance: 8 Ohms
Effects loop: Nominal level -10 dBv
Output impedance 1k Ohm
Input impedance 16k Ohms
Dimensions:
Width: 18-5/8 inches (47.3 cm) Height: 16-1/2 inches (41.9 cm) Depth: 9 inches (22.9 cm) Weight: 28 lbs. (12.7 kg)
THEORY OF OPERATION
PREAMP
Input jack J1 contains the switching circuit for the inhibit function of the 4053 CMOS switch (U7). Without a plug inserted into J1 -8Vdc is available to pin 6 of U7A. This inhibits the CMOS switch from functioning, effectively muting the preamp. When the input plug is inserted into J1, +8Vdc becomes available at the inhibit line allowing the CMOS switch to function. TROUBLESHOOTING TIP: When the channel switching circuit does not operate, first check that the inhibit voltage toggles properly. In some cases a faulty CMOS switch can load down the inhibit line. Desolder pin 6 (of U7) and check that the voltage toggles between -8Vdc to +8Vdc. If so, the CMOS switch may need to be replaced.
The first stage (U1A) sets up the initial response of the amplifier. It provides a second order high pass filter with a 3dB down point at 60 Hz, and a gain of about 3.5. The output of U1A splits to feed the clean and overdrive channels. For the clean channel, the signal feeds the treble and bass controls, which provide boost and cut respectively. The signal then flows to the Auto-pad circuit (U1B). It provides excellent headroom and low noise. At upper volume control settings, it also rolls off low frequencies.
The signal split from U1A feeds the overdrive channel through a special tone shaping circuit located just prior to U2A. This circuit is a third order bandpass filter with a peak boost at 2.2kHz. It provides the optimum frequency response for the distortion circuit that follows. U2A provides the variable gain adjustment that drives the distortion circuit. It also acts as a bandpass filter with 3dB down points at 90Hz and 4kHz. U2B is the distortion circuit. LD1 and LD2 provide diode distortion.
The Contour control adjusts the overall tone quality of the overdrive channel by emphasizing or notching the mid range frequencies. In the fully CCW position the response is fairly flat up to about 2kHz, where a gentle roll-off occurs. In the fully CW position, the circuit provides a -20db notch at about 1kHz. The signal then feeds the overdrive volume control and then to the treble and bass controls.
U3B sums the clean and overdrive channels through CMOS switches U7B and U7C. The output from U3B feeds the reverb drive circuit (U4B) and summing amp U3A. U4A is the reverb sensing circuit. The output of U4A drives the reverb volume control and then feeds through U7A, which sums the reverb with the dry signal at U3A. The output of U3A drives the preamp out jack, is normalled through the power amp in jack, and feeds the power amp input.
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THEORY OF OPERATION CONT.
CHANNEL AND REVERB SWITCHING
The A.C. voltage from the power transformer secondary is tapped off through dropping resistor R73, and presented to the footswitch jack (Approx 20 V R.M.S.). By rectifying the positive or negative side of the waveform, we create a D.C. control voltage that is sensed by comparators U6A and U6B. Diode's CR18 and CR21 set up the reference voltages for the comparators. Therefore the control voltage must toggle above and below the reference voltage to cause the output of the comparator to toggle between +15Vdc and -15Vdc. The comparator output controls the state of the CMOS switches and the indicator LEDs. Without the footswitch connected to the footswitch jack, CR15 rectifies the negative half of the waveform. U6B senses the DC control voltage, and provides -15vdc to U7A, allowing the reverb output to function.
POWER AMPLIFIER
U5 is a high voltage op-amp that provides voltage gain for the power amplifier. CR3 and CR4 act as differential protection diodes that prevent the positive and negative inputs of U5 from becoming more than 0.6 volts apart. Bootstrap Capacitors C38 and C39 sense the output through R60. This provides more voltage swing for the opamp with respect to ground.
Diodes' CR5 - CR8 (BYV26D) make up the Fixed Bias circuit for the output transistors. The Bias Diodes mount through a hole in the transistor heatsink. This insures the Diodes will properly track the temperature of the output transistors. These Diodes were selected because they exhibit a 2mV decrease in Knee Voltage for every 1 degree (Celsius) increase in temperature. Pin 6 of U5 is at 0 Vdc. Therefore the Bias Diodes provide 2 voltage drops (+/-1.2volts) to the Base of Darlington Transistors Q1 and Q2.
TROUBLESHOOTING TIP: With the circuit board removed, the heatsinking for the output transistors is greatly reduced. With no signal applied, the Bias/Idle current will cause the output transistors to quickly overheat. Use a jumper wire to short across the bias diodes. The easiest way is to jumper from the bases of opposing output transistors. This will turn off the transistors.
Diodes' CR9 - CR12 make up a voltage clamp protection circuit. If the bases of the output transistors reach 4.5 volts with respect to the output, the diodes will turn on, clamping the bases of the output transistors.
The output signal feeds through the Headphone jack circuit, before driving the speaker. With headphones connected to the Headphone Jack, the speaker is muted and a new feedback path is created through R78.
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 048523001 PCB ASSY PRINCETON 112 PLUS 1 028104 BUTTON PUSH SWITCH BLACK (@ S1 DRIVE SELECT) 1 028577 CABLE ASSY REVERB 30 (@ P1-4) 4 038689 CAP AE AX .47µF 100V C15,16,28,34 6 025960 CAP AE AX 22µF 16V C9,10,25,32,40,41 1 038690 CAP AE AX 1.0µF 100V C53 5 026517 CAP AE AX 2.2µF 50V C7,35,37,42,43 1 038691 CAP AE AX 4.7µF 50V C36 4 028471 CAP AE RDL 47µF 50V 20% C38,39,51,52 2 041048 CAP AE RDL 2200µF 50V 20% C47,48 2 038703 CAP CA .1µF 50V 5% C49,50 1 038873 CAP CA 22pF 100V 5% C31 1 038698 CAP CA 47pF 100V 5% C33 3 038699 CAP CA 100pF 100V 5% C6,24,27 1 038701 CAP CA 470pF 50V 5% C14 1 039262 CAP CA 680pF 100V 5% C17 1 039263 CAP CA 1000pF 100V 5% C3 1 039264 CAP CA 1500pF 100V 5% C22 2 039265 CAP CA 2200pF 100V 5% C8,26 1 039266 CAP CA 3300pF 100V 5% C21 2 039268 CAP CA 4700pF 50V 5% C1,2 1 027281 CAP MPF .22µF 63V 10% C5 2 027286 CAP MPF .47µF 63V 10% C4,44 1 036234 CAP PFF RDL .015µF 100V 10% C29 1 033590 CAP PFF RDL .022µF 100V 10% C20 6 033591 CAP PFF RDL .033µF 100V 10% C11-13,30,45,46 3 033592 CAP PFF RDL .047µF 100V 10% C18,19,23 2 037324 CONTROL 100K 30C SNAP IN R23,32 (GAIN,DRIVE CH-TREBLE) 2 037323 CONTROL 50K 15A SNAP IN R8,9 (CLEAN CH TREBLE,BASS) 2 034719 CONTROL 50KB SNAP IN R30,44 (CONTOUR,REVERB) 2 038658 CONTROL RTRY 50K 30C R16,31 (CLEAN/DRIVE VOLUME) 1 040552 CONTROL 250K 30C R37 (DRIVE CHANNEL BASS) 2 064089 DIODE 1N4003 200PRV CR13,14 13 006260 DIODE 1N4448 75PRV CR1-4,9,12,15-21 4 020534 DIODE 1N5402 RECTIFIER 200PRV C&F CR22-25 4 028776
*
DIODE BIAS BYV26D LEAD FORMED CR5-8 2 027329 DIODE ZEN 1N5228B 3.9V 5% CR10,11 2 028119 DIODE ZEN 1N5353B 16V 5W 5% CR26,27 2 026000 FSTN TAB MALE PCB MT .187x.032 CP11,12 10 025802 FSTN TAB MALE .250x.032 PCB MT CP1-10 2 025996 FUSE CLIP PCB .250 & 5MM FUSE (@ XF1) 1 048827 FUSE QA 1-1/4x1/4 250V 2AMP F1(100V/120V ONLY)
3
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
CONTINUED
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 020789 FUSE QA 20mmX5mm 250V 1AMP F1(220V/230V/240V ONLY) 1 028497 HEATSINK PLATE (TRANSISTOR MOUNT) 1 028120 IC 4053B TPL 2 CHAN ANLG SW U7 4 016795 IC DUAL OP AMP TL072CP U1-4 1 031611 IC DUAL OP PC4560 U6 1 028047 IC OP AMP MC1436PI U5 2 040903 INSULATOR MICA TO-218 (@ Q1,2) 3 037036 JACK PHONE PCB MONO CA PREMIUM J2,3,5 (PRE OUT,PWR IN,FTSW) 2 031570 JACK PHONE PCB STEREO PREMIUM J1,4 (INPUT,HEADPHONE) 8 020888 JUMPER WIRE 22GA .5x.175 W1-8 1 028098 LED 5x5mm GREEN SLB-55MG3 LD3 1 028039 LED RED 5x5mm SLB-55VR3 LD4 2 9902202281
*
LED RED LONG LEAD LUMEX CS02 LD1,2 1 040538 PCB FAB PRINCETON 112 (BLANK BOARD) 1 024947 RES CF 1/4w 5% 47 R40 1 024961 RES CF 1/4w 5% 70 R10 1 029609 RES CF 1/4w 5% 10 R82 4 024965 RES CF 1/4w 5% 1K R18,27,49,75 1 024969 RES CF 1/4w 5% 1.5K R43 3 024971 RES CF 1/4w 5% 2.2K R15,62,63 2 024973 RES CF 1/4w 5% 3.3K R22,24 2 024975 RES CF 1/4w 5% 3.9K R52,71 5 024977 RES CF 1/4w 5% 4.7K R39,95-98 1 028034 RES CF 1/4w 5% 5.1K R4 1 024979 RES CF 1/4w 5% 6.8K R5 1 025942 RES CF 1/4w 5% 7.5K R14 1 024980 RES CF 1/4w 5% 8.2K R21 11 024981 RES CF 1/4w 5% 10K R41,74,77,78,80,84,85,87,88,90,91 2 024985 RES CF 1/4w 5% 15K R6,35 5 024987 RES CF 1/4w 5% 22K R7,11,19,20,34 2 024988 RES CF 1/4w 5% 27K R53,54 1 024989 RES CF 1/4w 5% 33K R1 4 024993 RES CF 1/4w 5% 47K R28,29,33,36 2 026507 RES CF 1/4w 5% 62K R51,70 3 024997 RES CF 1/4w 5% 100K R48,50,92 2 025058 RES CF 1/4w 5% 180K R12,17 5 025059 RES CF 1/4w 5% 220K R13,26,38,42,46 2 025065 RES CF 1/4w 5% 270K R25,47 2 028018 RES CF 1/4w 5% 510K R2,3 1 025067 RES CF 1/4w 5% 680K R55 4 025069 RES CF 1/4w 5% 1M R76,79,86,89
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY
CONTINUED
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 025074 RES CF 1/4w 5% 1.8M R45 1 037169 RES CF 1/2w 5% 1.8K R81 1 028861 RES CF 1/2w 5% 3.3K R83 1 027346 RES FILM 1w 5% 1.2K R73 2 028029 RES FILM 1w 5% 1.5K R57,59 2 037354 RES CF 1w 5% 4.7K R61,64 1 028045 RES FILM 1w 5% 220 R60 2 028030 RES FILM 1w 5% 680 R56,58 2 028021 RES FILM 2w 5% 470 R68,69 1 028022 RES FILM 2w 5% 120 R67 1 027478 RES W W BT 5w 10% .22 R72 2 028028 RES W W BT 5w 10% .47 R65,66 2 028037 RES W W BT 5w 10% 330 R93,94 2 027638 SCRW TF 4-40x3/8 HWHS ZI (@ Q1,2) 2 032908 SCRW TF 6-32x3/8 PHP ZI (HEATSINK TO PCB MOUNT) 2 9904701440 SPACER LED .7x.125 BLUE (@ LD3,4) 1 028091 SW ITCH PUSH SLFLK SHORT STROKE S1 (DRIVE SELECT) 2 028169 WSHR SHLDR NYL 5/32x1/4 (@ Q1,2) 1 016739 XSTR NPN 2N4401 TO-92 Q3 1 028114 XSTR NPN TIP142 TO-218AC Q1 1 028115 XSTR PNP TIP147 TO-218AC Q2
4
PARTS LIST
CHASSIS ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 048526 CHS ASSY PRNCETON 112PLUS 120V 9 033206 BUSHING KNOB SPACER 1 021709 BUSHING SR .437x.062x13/32 BLK (@ SPEAKER CABLE) 1 026116 BUSHING SR .500x.063x7/16 BLK (@ REVERB CABLE) 1 026038 BUSHING SR .625x.062x37/64 BLK (@ PWR CABLE 100/120V ONLY) 1 010401 BUSHING SR .625X.125X37/64 WHT 230V (@ POWER CABLE 230V) 1 026527 CABLE ASSY POWER W/.187 TABS (POWER CABLE 100V/120V ONLY) 1 026528 CABLE ASSY POWER 230V W/.187 TABS (PW R CABLE 230V EXPORT ONLY) 1 036479 CABLE ASSY POWER AUST.W /.187 TABS (240V AUSTRALIA ONLY) 1 040542 CHS PRINCETON 112 (RAW CHASSIS) 1 028560 END BELL XFMR 85w (@ POWER TRANSFORMER) 1 028499 HEATSINK BAR (COUPLER TO CHASSIS) 9 026403 KNOB POINTER BLACK 180 DEG 4 028591 NUT ACORN 8-32 (TRANSFORMER MOUNT) 1 048844 PANEL FRONT PRINCETON 112 PLUS 1 048525 PANEL REAR PRINCETON 112 PLUS 4 028937 SCRW TF 6-32x5/8 PHP ZI ROLOK (PCB TO CHASSIS MOUNT) 1 038900 SCRW TF 6-32X1/4 PHP ZI (@ GROUND LUG) 3 028500 SCRW TF 8-32x3/4 HWH SLTD Z1 (CHASSIS TO HEATSINK MOUNT) 4 025936 STAND OFF PCB PUSH ON NY 3/8L (PCB TO CHASSIS MOUNT) 1 025935 SW ITCH POWER DPST (120V DOMESTIC ONLY) 1 039287
*
SWITCH POWER DPST .187 TAB GLOBAL (EXPORT ONLY) 4 030007 WSHR LCK INTL 8x.330x.02 ZI (TRANSFORMER MOUNT) 1 027668 XFMR POWER 120V 85W (120V DOMESTIC ONLY) 1 039357 XFMR POWER EXPORT DELUXE 112 (100V/115V/230V)
FOOTSWITCH ASSEMBLY
(OPTIONAL)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 028122 FOOTSW ITCH 2 BTN REVERB F/LOGO (COMPLETE FOOTSW ITCH) 2 006260 DIODE 1N4448/1N914B SIGNAL CR1,2 1 037036 JACK PHONE PCB MONO CA PREMIUM J1 2 028039 LED RED 5X5MM SLB-55VR3 LD1,2 2 028714 SWITCH PUSH SPDT S1,2
PARTS LIST
CABINET ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 040547 CAB ASSY PRINCETON 112 (COMPLETE CABINET) 1 022491 CLAMP CABLE NYL SCRW MNT 5/16 (@ REVERB CABLE) 4 026566 CORNER 2 HOLE w/TAB NI (TOP REAR, BOTTOM FRONT) 2 026568 CORNER 3 HOLE NI (BOTTOM REAR) 4 029821 EYELET RFLNGD .215 OD x.315 L (REVERB PAN MOUNT) 4 019276 GLIDE CAB 1.24x.335 NI (STEEL ONLY) 4 019275 GLIDE CUSHION INSERT (RUBBER ONLY) 1 040548 GRILLE BAFFLE ASSY PRNCTON 112 (COMPLETE GRILLE) 1 027846 HANDLE 9.25 (RUBBER ONLY, NO INSERT) 2 019279 HANDLE CAP 2-3/16 NI (HANDLE MOUNT) 1 032524 INSERT HANDLE (SPRING STEEL) 1 011298 NAMEPLATE FENDER SMALL (LOGO 4 021972 NUT T 10-32x3/4 STR 3 PRNG BLX (HANDLE MOUNT) 1 028055 REVERB UNIT 800 ohm 8EB2C1B DN (PAN) 10 026571 SCRW CORNER MOUNTING 4 022244 SCRW M 10-32x1-1/8 OHP NI (HANDLE MOUNT) 4 026625 SCRW WOOD 8x1 FH (GLIDE MOUNT) 4 026577 SCRW M 10-32x1 PHP BLX (SPEAKER MOUNT) 6 036199 SCRW M 8-32x1-3/16 OHP BLX WX (CHASSIS MOUNT) 5 029828 SCRW PB 8x3/4 PHP ZI (REVERB PAN/CABLE CLAMP MNT) 2 018113 SCRW SMA 4x1/2 OHP BLX (LOGO MOUNT) 2 011678 SCRW SMA 8x1-1/2 OHP BLX (GRILLE MOUNT) 1 025923 SPEAKER 12" 8ohm 75 WATT 8 029527 WSHR FNSH 8-5/8 FLNGD BLX WX (CHASSIS/GRILLE MOUNT)
MISCELLANEOUS
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 048524 MANUAL OW NERS PRINCETON 112 1 040536 SCHEM REDUCED W/SRV PRINCETON 112
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