Fedders R407C User Manual
FEDDERS
LARGE SPLIT UNIT (R407C)
SERVICE MANUAL
ISSUED ON 1 APRIL,2003
SECTION A: SPECIFICATIONS
SECTION B: PARTS LIST AND EXPLODED VIEWS
SECTION C: INSTALLATION
SECTION D: TROUBLE SHOOTING
SECTION E: WIRING DIAGRAM
SECTION F: TECHNICAL DATA
SECTION A: SPECIFICATIONS
FEDDERS LARGE SPLIT (R407C)
MODEL NUMBER
Indoor unit E1FE418N6D EHFE418N6D E1FE424N6D EHFE424N6D
PERFORMANCE DATA
UNIT DIMENSIONS - mm (inch)
CARTON DIMENSIONS mm (inch)
WEIGHTS - kg (lb)
CONTAINER LOADING
Outdoor unit E1FC418N6G EHFC418N6G E1FC424N6G EHFC424N6G
Volts / Hz / Phase 220-240 / 50 / 1 220-240 / 50 / 1 220-240 / 50 / 1 220-240 / 50 / 1
Cooling - BTU/h (kW) 17500 (5.13) 17500 (5.13) 21500 (6.30) 21000 (6.16)
Heating - BTU/h (kW) -- 18300 (5.36) -- 22000 (6.45)
Amps (Cooling / Heating) 9.8 9.8/9.8 11.0 11.2/11.4
Watts (Cooling / Heating) 2060 0.95636026 2400 2400/2550
EER (Cooling) 8.5 8.5/8.4 8.8 8.4/8.6
Indoor Sound Level (dBA) 47 47 47 47
Moisture Removel (Litres/h) 3.0 3.0 3.5 3.5
Air Circulation - CMH (CFM) 850 850/920 830 830/920
Interconnecting Tubing 3/8" & 5/8" 3/8" & 5/8" 3/8" & 5/8" 3/8" & 5/8"
Maximum Tibing Length - m (ft) 15 (49.2) 15 (49.2) 15 (49.2) 15 (49.2)
Indoor Unit : Width 1020(40.16) 1020(40.16) 1020(40.16) 1020(40.16)
Depth 195(7.68) 195(7.68) 195(7.68) 195(7.68)
Height 320 (12.60) 320 (12.60) 320 (12.60) 320 (12.60)
Outdoor Unit : Width 895 (35.2) 895 (35.2) 895 (35.2) 895 (35.2)
Depth 331 (13.0) 331 (13.0) 331 (13.0) 331 (13.0)
Height 623 (24.6) 623 (24.6) 623 (24.6) 623 (24.6)
Indoor Unit : Width 1050(41.34) 1050(41.34) 1050(41.34) 1050(41.34)
Depth 290(11.42) 290(11.42) 290(11.42) 290(11.42)
Height 370(14.57) 370(14.57) 370(14.57) 370(14.57)
Outdoor Unit : Width 1070(42.13) 1070(42.13) 1070(42.13) 1070(42.13)
Depth 460(18.11) 460(18.11) 460(18.11) 460(18.11)
Height 735(28.94) 735(28.94) 735(28.94) 735(28.94)
Indoor Unit : Net Weight 14(30.8) 14(30.8) 14(30.8) 14(30.8)
Shipping Weight 18(39.6) 18(39.6) 18(39.6) 18(39.6)
Outdoor Unit : Net Weight 47(103.4) 47(103.4) 62(136.4) 62(136.4)
Shipping Weight 53(116.6) 53(116.6) 68(149.6) 68(149.6)
20 foot container 60 60 60 60
40 foot container 126 126 126 126
40 foot H.C. container 140 140 140 140
A1
SECTION B: PARTS LIST AND EXPLODED VIEWS
SPECIFICATIONS :
FEDDERS
LARGE SPLIT AIR CONDITIONER(R407C)
SERVICE PARTS LIST
INDOOR UNIT DIMENSIONS : 1020(40.15")W x 195(7.68")D x 320(12.60")H
OUTDOOR UNIT DIMENSIONS : 895(35.2")W x 331(13.0")D x 623(24.6")H
AT STANDARD AHAM
RATING CONDITIONS
R CHARGE
E EER GRAMS OF
MODEL V BTU/h (kW) MODE Volt / Hz Amps Watts COOL R-407C
E1FE418N6D - E1FC418N6G 17500 (5.13) COOL 220-240 / 50 9.8 2060 8.5 1.43 kg
EHFE418N6D - EHFC418N6G 17500 (5.13) COOL 220-240 / 50 9.8 2060 8.5 1.50 kg
18300 (5.36) HEAT 220-240 / 50 9.8 2154 8.4 --
E1FE424N6D - E1FC424N6G 21500 (6.30) COOL 220-240 / 50 11.0 2400 8.8 1.55 kg
EHFE424N6D - EHFC424N6G 21000 (6.16) COOL 220-240 / 50 11.2 2400 8.4 1.70 kg
22000 (6.45) HEAT 220-240 / 50 11.4 2550 8.6 --
REFRIGERANT
B1
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Item6666
No.
Description
Service Part #
DDDD-----CHASSIS ASSEMBLY-----
MODEL NUMBER
FEDDERS
LARGE SPLIT
INDOOR EVAPORATOR UNIT
(R407C)
1 Lock Plate, Blower Wheel Left 36-08-00010-001 1 1 1 1
2 Lock Plate, Fan Motor, Right 36-08-00020-001 1 1 1 1
3 Lock Plate, Fan Motor, Left 36-08-00030-001 1 1 1 1
4 Motor, Discharge Cover 36-08-00050-001 1 1 1 1
5 Plate protect, Coil Water 36-08-00060-001 1 1 1 1
6 Tube Bracket 36-08-00070-001 1 1 1 1
7 Base Asm. 36-08-00080-001 1 1 1 1
(include PS base, reinforce plate
and insulation)
8 Fan Motor 35-16-90010-001 1 1 1 1
9 Grommet, Fan Motor 36-08-00100-001 2 2 2 2
10 Blower Wheel, Dia102x763lg, Antimould 36-08-00110-002 1 1 1 1
11 Blower Wheel Grommet Asm 36-08-00120-001 1 1 1 1
(include grommet, bearing)
12 Drip Tray 36-08-00130-001 1 1 1 1
(include PS and PE insulation
complete)
13 Air Deflector 36-08-00140-001 14 14 14 14
14 Handle Air Deflector 36-08-00150-001 2 2 2 2
15 Tie-bar, Air Deflector 36-08-00160-001 2 2 2 2
16 Discharge Cover 36-08-00170-001 1 1 1 1
17 Bearing, Discharge Cover, Mid 36-08-00180-001 2 2 2 2
18 Bearing, Discharge Cover, Left 36-08-00190-001 1 1 1 1
20 Plug, Drip Tray 36-08-00210-001 1 1 1 1
21 Drain Hose Asm. 36-08-00220-001 1 1 1 1
(include drain hose,insulation)
22 Decorative Front Grille,Neuter 36-08-00230-N01 1 1 1 1
23 Decorative Front Top Cover 36-08-00240-N01 1 1 1 1
B2
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No.
Description
Service Part #
DDD
D
MODEL NUMBER
-----CHASSIS ASSEMBLY(Cont')-----
-----REFRIGERANT ASSEMBLY-----
-----ELECTRICAL ASSEMBLY-----
FEDDERS
LARGE SPLIT
INDOOR EVAPORATOR UNIT
(R407C)
24 Filter 35-16-00010-001 2 2 2 2
NI 3M Purifying Filter 35-03-01460-001 1 1 1 1
NI Charcoal Purifying Filter 35-03-00260-001 1 1 1 1
25 Lens, Sensor 36-08-00250-001 1 1 1 1
26 Cover, Screw 36-08-00260-001 3 3 3 3
27 Label, LED Lens 36-08-00270-001 1 1 1 1
28 Evaporator Coil Asm. 37-16-08540-001 1 1 1 1
(include flare fittings, top, bottom &
back coil Asm., connecting
tubes)
29 Metal Cover, Electical Box 36-08-00280-001 1 1 1 1
30 Metal Cover, Terminal Connection 36-08-00290-001 1 1 1 1
31 Base, Main PCB 36-08-00300-001 1 1 1 1
32 Electrical Box 36-08-00310-001 1 1 1 1
33 Cover, Electical Box 36-08-00320-001 1 1 1 1
34 Cover, Terminal Connection 36-08-00330-001 1 1 1 1
35 Strain Relief, Interconnect 36-08-00340-001 1 1 1 1
36 Metal Electrical Box Asm 36-08-00350-001 1 1 1 1
37 Electrical Box, Front 36-08-00360-001 1 1 1 1
38 Holder, Receiver 36-08-00370-001 1 1 1 1
NI Mount Plate, Terminal Block 35-16-00030-001 1 1 1 1
NI Terminal Block ,9P 35-03-00540-031 1 1 1 1
39 Cover, LED 36-08-00380-001 1 1 1 1
40 Base, LED 36-08-00390-001 1 1 1 1
B3
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Item6666
No.
Description
Service Part #
DDD
D
MODEL NUMBER
-----ELECTRICAL ASSEMBLY(Cont')-----
-----PACKAGING PARTS-----
FEDDERS
LARGE SPLIT
INDOOR EVAPORATOR UNIT
(R407C)
41 Main P.C. Board (C/O) 35-16-04160-012 1 -- 1 --
41 Main P.C. Board Kit (H/P) 50-18-0015N-001 -- 1 -- 1
(Includes LED, Receiver PCB,
All Thermisters, Cables)
42 LED PC Board 35-16-04110-011 1 1 1 1
43 Receiver PC Board 35-16-04120-011 1 1 1 1
44 Wiring Diagram (C/O) 36-08-00420-001 1 -- 1 -44 Wiring Diagram (H/P) 36-08-00430-001 -- 1 -- 1
NI Power Cord 36-08-00440-001 1 1 1 1
46 Strain Relief, Power Cord 36-08-00450-001 1 1 1 1
NI Clip, Thermistor 35-03-01280-001 1 1 1 1
NI Spring, Thermistor 35-05-00200-001 1 1 1 1
NI Indoor Air Thermistor,10K 35-11-04140-03K 1 1 1 1
NI Indoor Coil Thermistor,10K 35-11-04110-03K 1 1 1 1
NI Outdoor Coil Thermistor, 10K 35-11-04120-03K -- 1 -- 1
NI Jumper, Outdoor Thermistor 35-16-04170-011 -- 1 -- 1
48 Mounting Bracket, Unit 36-08-00460-001 1 1 1 1
49 Remote Control (C/O),Neuter 11-23-03640-020 1 - 1 -
49 Remote Control (H/P),Neuter 11-23-03640-021 - 1 - 1
50 Remote Control Holder 35-02-00070-01V 1 1 1 1
51 Packaging Clam Shell 36-08-00400-001 2 2 2 2
52 Carton,Neuter 36-08-00410-001 1 1 1 1
54 Accessory Kit Carton 35-03-00320-001 1 1 1 1
NI Unit Plastic Bag 35-08-01140-001 1 1 1 1
57 Signal/Thermistor Wire 15M,OD 35-02-01170-02K - 1 - 1
NI User Manual 35-03-01350-001 1 1 1 1
NI Installation Manual 35-24-00130-001 1 1 1 1
B4
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No.
Description
Service Part #
GGGG-----CHASSIS ASSEMBLY-----
-----REFRIGERANT ASSEMBLY-----
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
1 Front Grille 35-24-05150-001 1 1 1 1
2 Front Panel (painted),Neuter 35-24-05010-083 1 1 1 1
3 Fan Blade 37-24-01010-001 1 1 1 1
4 Fan Motor 35-24-90000-001 1 1 1 1
5 Mesh-Panel (securing) 35-08-02000-001 3 3 3 3
6 Rear Post (painted) 35-24-05050-081 1 1 1 1
7 Top Cover (painted) 35-24-05080-083 1 1 1 1
8 Side Panel (painted) 35-24-05060-081 1 1 1 1
9 Service Cover 35-24-05140-001 1 1 1 1
10 Compressor Blanket 35-05-00190-001 1 1 1 1
11 Motor Mounting Bracket (Painted) 35-24-05090-081 1 1 1 1
12 Partition (Asm with foam seal) 37-24-08130-001 1 1 1 1
44 Wiring Diagram (C/O) 35-24-00100-003 1 -- 1 -44 Wiring Diagram (H/P) 35-24-00120-003 -- 1 -- 1
45 Mounting Bracket Reinforced 37-24-05010-081 2 2 2 2
13 Base Pan Asm. (1-48 Frame) 35-24-08010-084 1 1 -- --
Base Pan Asm. (Bristol) 35-24-08010-081 -- -- 1 1
(include base pan and mounting
legs - painted)
14 Service Valve Plate (painted) 35-24-05100-083 1 1 1 1
15a 3-Way Service Valve, 5/8" 37-24-06010-003 1 1 1 1
15b 2-Way Service Valve, 3/8" 37-24-06020-002 1 1 1 1
B8
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Item6666
No.
Description
Service Part #
GGG
G
MODEL NUMBER
-----REFRIGERANT ASSEMBLY(Cont')-----
-----ELECTRICAL ASSEMBLY-----
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
16 Capillary Tube, 0.064" ID x 13" S0-02-C0002-N14 1 1 1 1
17 Condenser Assembly, Inner (14FPI) 35-24-08020-002 1 1 1 1
18 Condenser Assembly, Outer (14FPI) 35-24-08030-002 1 1 1 1
19 Plastic Coil Protection Mesh 37-24-01020-001 1 1 1 1
20 Compressor Kit '( with accessories) 50-16-0114N-001 1 1 -- --
Compressor Kit '( with accessories) 50-16-0115N-001 -- -- 1 1
24 Reversing Valve 37-03-08190-001 -- 1 -- 1
25 Crankcase Heater 35-11-00340-009 -- 1 -- --
Crankcase Heater 35-11-00340-010 -- -- -- 1
47 Check Valve 36-08-00580-001 -- 1 -- 1
51 Overload Protect (DB35-00011C) 35-05-00620-001 1 1 - -
70 Filter-Drier 37-01-05010-001 1 - 1 70 Filter-Drier 37-24-06110-001 - 1 - 1
NI Strainer 88-60-00220-007 1 1 1 1
26 Terminal Block, 3 Pole 35-03-00570-001 1 -- 1 --
Terminal Block, 5 Pole 35-03-00580-001 -- 1 -- 1
27 Control Box 35-24-05040-001 1 1 1 1
28 Fan Motor Capacitor, 3uF 16-05-00750-002 1 1 1 1
29 Compressor Capacitor, 40uF/440V 16-05-00730-132 1 1 1 1
30 Strap, Capacitor 35-05-00240-001 1 1 1 1
31 Start Assist 16-06-03480-001 1 1 1 1
32 Strain Relief (Multi Usage Type) 35-03-25060-001 2 2 2 2
33 Thermostat-Bimetal 11-23-03950-001 -- 1 -- 1
B9
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Item6666
No.
Description
Service Part #
GGG
G
MODEL NUMBER
-----PACKAGING PARTS-----
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
34 Carton,Neuter 35-24-00070-N01 1 1 1 1
35 EPS Pad, Top Left 35-24-00030-001 1 1 1 1
36 EPS Pad, Top Right 35-24-00040-001 1 1 1 1
37 EPS Tie-bar 35-08-02060-001 1 1 1 1
38 EPS Side Post 35-24-00020-001 2 2 2 2
39 EPS Side Pad 35-24-00050-001 1 1 1 1
40 EPS Bottom Pad 35-24-00060-002 1 1 1 1
41 Carton Box Base 35-24-00080-001 1 1 1 1
42 Drain Adapter Kit 35-08-00820-001 1 1 1 1
(include drain adapter, gasket)
43 Rubber Damper Feet 35-24-00010-001 4 4 4 4
66 Plastic Bag 35-08-00540-001 1 1 1 1
B10
SECTION C: INSTALLATION
SPLIT TYPE AIR CONDITIONER
INSTALLATION MANUAL
®
For 18,000 - 24,000 Btu
C1
CONTENTS
SAFETY PRECAUTION ........................................................................... C3
PART LISTS ................................................................................................ C4
PREPARATION OF PIPING ................................................................... C5
Pipe Length, Elevation and refrigerant charge ....................... C5
Flaring of pipe ...................................................................................... C6
INDOOR UNIT INSTALLATION ............................................................ C7
Locating the indoor unit ................................................................... C7
Installing the wall bracket & drilling the piping hole. ............ C7
Routing the drain hose and tubing............................................... C8
Sealing The Drain Hose And Tubing ............................................ C9
Attaching The Unit To The Wall Bracket................................ C10
Wiring The Indoor Unit .................................................................. C10
Connecting The Piping To The Indoor Unit............................. C11
OUTDOOR UNIT INSTALLATION ..................................................... C12
Locating the outdoor unit............................................................. C12
Installing The Outdoor Unit.......................................................... C13
Connecting The Wires To The Outdoor Unit ......................... C14
VACUUMING THE PIPING & THE INDOOR UNIT ...................... C15
Removing air from the tubing and indoor unit ..................... C15
Restraining the piping ................................................................... C16
TEST RUN & CHECK ............................................................................ C17
Switch On The Power Supply ...................................................... C17
NOTICE TO THE CONSUMER .......................................................... C18
C2
SAFETY PRECAUTION
• Please read the “Safety Precaution” carefully before installing the unit.
• Pay special attention to signs of “WARNING” and “CAUTION”. The “Warning”
section contains matters which, if not observed strictly, may cause death or
serious injury. The “Caution” section contains matters which may result in
serious consequences if not observed properly. Please follow all instructions
strictly to help ensure your safety.
WARNINGWARNING
• We recommend that you ask a qualified technician to install your air conditioner in accordance with this Installation Manual.
• Read this manual carefully before using your air conditioner.
• All wiring must conform to local and national electrical codes.
• To avoid possible electrical shock, you must ground your air conditioner.
• This air conditioner requires a separate power supply on a separate fused
circuit.
• If the supply cord is damaged, it must be replaced by a qualified technician.
• Do not disconnect or connect the power plug during operation.
• Do not insert your finger, a stick or any object into the air inlet and air
outlet.
CAUTIONCAUTION
• Keep this manual for future reference as it contains important installation and safety instructions.
• Do not install the outdoor condensing unit near flammable gas. The
condensing unit may catch fire if flammable gas leaks.
• Do not connect the power plug with wet hands.
• Do not expose your skin directly to the airflow for a long time.
C3
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