Fargo Persona M110, Persona M11, Persona C11 User Manual

Page 1
Guide (Rev. 4.0)
Part Number: L000701
Page 2
RESTRICTED USE ONLY Fargo Electronics, Inc.
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 4.0), property of FARGO Electronics, Incorporated
Copyright 2002, 2003, 2004, 2005, 2006 by FARGO Electronics, Incorporated. All rights reserved. Printed in the United States of America. Exclusive permission is granted to authorized resellers of FARGO products to reproduce and distribute this copyrighted document to authorized FARGO customers, who have signed a no disclosure agreement regarding the restricted, proprietary use of said document.
The revision number for this document will be updated to reflect changes, corrections, updates, and enhancements to this document.
Revision Control
Date Document Title
Number
Revision 4.0 15 September
2003
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 4.0)
These reference documents were thoroughly reviewed to provide FARGO with professional and international standards, requirements, guidelines, and models for our technical, training, and user documentation. At all times, the Copyright Protection Notice for each document was adhered to within our FARGO documentation process. This reference to other documents does not imply that FARGO is an ISO-certified company at this time.
ANSI/ISO/ASQ Q9001-2000 American National Standard, (sub-title) Quality Management
Systems - Requirements (published by the American Society of Quality, Quality Press, P.O. Box 3005, Milwaukee, Wisconsin 53201-3005)
The ASQ ISO 9000:2000 Handbook (editors, Charles A. Cianfrani, Joseph J. Tsiakals,
and John E. West; Second Edition; published by the American Society of Quality, Quality Press, 600 N. Plankinton Avenue, Milwaukee, Wisconsin 53203)
Juran's Quality Handbook (editors, Joseph M. Juran and A. Blanton Godfrey; Fifth
Edition, McGraw-Hill)
Any questions regarding changes, corrections, updates, or enhancements to this document should be forwarded to:
FARGO Electronics, Incorporated Support Services 6533 Flying Cloud Drive Eden Prairie, MN 55344 (USA) (952) 941-9470 (800) 459-5636 FAX: (952) 941-7836
www.fargo.com
E-mail: sales@fargo.com
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How to use the manual
The Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 4.0) is, in fact, the troubleshooting and field service manual for the entire card Printer. The manual is designed to provide Installers and Technicians with quick, efficient lookup of related procedures, components, and terms. The manual can be used effectively either in soft or hard copy, depending on the preference of the Installer or Technician.
Manual Description
Sequence of Operations, Glossary of Terms, and Technical/Functional Specifications (hyper-linked)
Table of Contents (hyper­linked)
Troubleshooting, Replacement, Removal, Diagnostic, and Navigation Procedures (in hyper-linked Sections)
Cross-Referencing (hyper­linked)
Comprehensive Index (hyper-linked)
You can go directly to the Sequence of Operations, Glossary of Terms, Technical Specifications, and Functional Specifications to learn how to use the processes, procedures, functions, and windows for the card Printer within concise, correlative tables.
You can use the automated Table of Contents to quickly locate, for example, an error message, a procedure, the index, or an appendix.
You can go directly to Specifications, General Troubleshooting, Printer Adjustments, Parts Replacement, Printer Packing, Board Level Diagnostics, LCD On-Line Menu Navigation, and Firmware Updates to find troubleshooting, removal, and replacement procedures. The section titles are always labeled according to their function for consistent usage.
You can use the cross-referencing links to quickly locate, for example, an error message or a procedure.
You can use the COMPREHENSIVE INDEX to quickly locate information on the card Printer, relating to a specification, a procedural step, a window or screen, a component, a term, a qualifier, or a related feature to this Printer.
Appendices You can use Appendix A and B to locate information
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 5.0)
relating to engineering drawings and technical updates, which are specific to the card Printer.
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Safety Messages (review carefully)
Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the below).
To prevent personal injury, refer to the following safety messages
before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to
performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel
perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the below).
To prevent equipment or media damage, refer to the following
safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established
Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an
appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
To prevent equipment or media damage, always remove the
Ribbon and Cards from the Printer before making any repairs, unless otherwise specified.
To prevent equipment or media damage, take jewelry off of
fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the Printer.
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9
16
Persona C11/M11 Card Printer Overview
Reviewing the Persona C11/M11 Block Diagram
15
7
3
8
4
10
6
11
14 14
5
1314
12
17
14
2
Motors Sensors Parts
1 Card Feed 5 Card Feed 12 Card Input Roller 2 Print Stepper 6 Ribbon Sensor 13 Cleaning Roller 3 Ribbon Drive 7 Ribbon Encoder 14 Card Feed Roller 4 Print Headlift 8 Headlift 15 Printhead Cooling Fan
9 Cover Interlock 16 Card Input Hopper 10 Printhead Thermistor 17 Magnetic Encoding Head 11 Ribbon ID
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Printhead
and LED
Top Cover
Reviewing the Persona C11/M11 Sequence of Operations The following sequence describes a full color print job with magnetic encoding.
Step Process
1 The File information is received from the PC 2 Printer checks the installed Ribbon type stored in memory against the Ribbon type
command that was sent from the Printer.
a. If Ribbon type does not match, the media light will begin flashing. 3 The Card Input Motor and print Stepper Motor engage. 4 The Card Feed Sensor detects leading edge of card and disengages the card
input Motor.
Continued on the next page
Card Cleaning Roller
Power Button
and LED
Release Tab
Media Button
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Reviewing the Persona C11/M11 Sequence of Operations (continued)
Step Process
5 The Print Ribbon drive engages. 6 The Print Ribbon Sensor looks for the color transition from Yellow to Magenta.
Print Ribbon Encoder detects number of revolutions required to use an entire color
panel. 7 The Print Stepper Motor engages. 8 The Card Feed Sensor detects trailing edge of card. 9 The Print Stepper Motor queues card to the middle of the platen roller. All Stop
10 The Print Headlift Motor engages. 11 The Print Headlift Sensor detects closed state. 12 The Print Headlift Motor disengages. 13 The Print Stepper Motor engages. 14 The Print Cover Sensor checks for a closed state. 15 The Ribbon drive Motor engages. 16 The Image data is burned by the Printhead until image data is depleted. All Stop. 17 The Thermistor engages Printhead Cooling Fan to maintain proper operating
temperature.
18 The Headlift Motor engages. 19 The Print Headlift Sensor detects an open state. 20 The Print Headlift Motor disengages. 21 The Print Stepper Motor engages.
Continued on the next page
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Reviewing the Persona C11/M11 Sequence of Operations (continued)
Step Process
22 The Print Ribbon drive engages. 23 After Ribbon advances a few encoder clicks, assume Ribbon free of card. All Stop. 24 Repeat steps 9 through 23 for appropriate number of color/overlay panels. 25 The Card Feed Stepper Motor engages to queue card for magnetic encoding. 26 The Encoding data is written to the card. 27 The Card Feed Stepper will requeue card for each verification pass required. 28 The Card is ejected from the Printer. 29 All Stop
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Reviewing the Persona C11/M11 Boot up Sequence
Step Process
1 On Power up, the Printer checks the current state of the Card Feed Sensor and
the Headlift Sensor.
2 If the Headlift Sensor is found to be open, the Headlift Motor will turn until a
closed state is seen.
3 If the Card Feed Sensor is found to be blocked, the Card Feed Stepper will
engage to eject the card.
Table of Contents
How to use the manual ________________________________________________________________ iii Safety Messages (review carefully)_______________________________________________________ iv
Persona C11/M11 Card Printer Overview_________________________________________ v
Reviewing the Persona C11/M11 Block Diagram ___________________________________________v Reviewing the Persona C11/M11 Boot up Sequence________________________________________ ix
Section 1: Specifications________________________________________________________ 13
Regulatory Compliances _______________________________________________________________13 Agency Listings______________________________________________________________________14 Technical Specifications _______________________________________________________________15 Visual Security Solutions (Specifications) _________________________________________________17
VeriMarkTM Cards - 2-D holographic foil application _____________________________________17 Custom HoloMarkTM Cards _________________________________________________________17 Visual Security - Card Stock Part Numbers ______________________________________________17 Visual Security - Fargo Certified Overlaminates (Special Order in 50 quantity minimum)__________17 Visual Security Card Stock - Tolerances ________________________________________________18 VeriMarkTM - Application Specifications_______________________________________________18 HoloMarkTM and Custom HoloMarkTM - Application Specifications ________________________18
Functional Specifications ______________________________________________________________19
Printer Components: Top Cover to Parallel Interface Card__________________________________20 Printer Components: Centronics-Type Parallel Interface ___________________________________21 Printer Components: Print Ribbons ____________________________________________________21 Printer Components: Resin-Only Print Ribbons __________________________________________22 Printer Components: Dye-Sublimation Print Ribbons______________________________________23 Printer Components: Dye-Sublimation/Resin Print Ribbons_________________________________24 Printer Components: Blank Cards _____________________________________________________25 Reviewing the upgraded 81754 PVC Cards ______________________________________________26
Section 2: General Troubleshooting______________________________________________ 28
Safety Messages (review carefully)_______________________________________________________28 Interpreting the LED Lights ____________________________________________________________29 Communications Errors________________________________________________________________30
Resolving the Communication Errors___________________________________________________30
Card Feeding Errors __________________________________________________________________33
Resolving the Card Feeding Errors_____________________________________________________33
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Using the Idler Spring Upgrade Kit ____________________________________________________34
Print Process Errors___________________________________________________________________35
Resolving a Headlift Motor or Sensor Error______________________________________________35 Resolving the Cover Open Error Message _______________________________________________36 Resolving the Blank Output issues _____________________________________________________37
Card Jam Errors______________________________________________________________________39
Resolving a Card Jam Error __________________________________________________________39
Ribbon Errors _______________________________________________________________________40
Resolving the Skipping Ribbon Panel issues _____________________________________________40 Resolving the Wrong Ribbon error (being displayed incorrectly) _____________________________43 Resolving the Ribbon Low Message ___________________________________________________44 Resolving the Ribbon Breaking issues __________________________________________________45
Encoding Errors______________________________________________________________________50
Resolving the Mag Verify Error Message _______________________________________________50 Resolving the Printers inability to read Encoded Data _____________________________________52 Resolving Data intended for Magnetic Stripe (being printed on the card) problem________________53
Diagnosing Image Problems ____________________________________________________________54
Resolving the Pixel Failure problems___________________________________________________54 Resolving the Card Surface Debris problems_____________________________________________55 Resolving the Incorrect Image Darkness problems ________________________________________56 Resolving the Ribbon Wrinkle problems ________________________________________________58 Resolving the Excessive Resin Printing problems _________________________________________60 Resolving the Incomplete Resin Printing problems ________________________________________62 Resolving the Image Placement problems _______________________________________________63 Resolving the Poor Image Quality problems _____________________________________________66
Running the Self Test _________________________________________________________________67
Running the Standard Self Test Print ___________________________________________________67 Using the DIP Switch (Self-test) ______________________________________________________68 Setting the DIP Switch Settings _______________________________________________________69 Running the 15-Shade Self Test _______________________________________________________70
Interfacing Information ________________________________________________________________71
Reviewing the Pin Assignments _______________________________________________________71 Reviewing the Centronics Parallel Pin Assignments _______________________________________72 Reviewing the Printer Timing Diagram _________________________________________________75 Reviewing the Printer Timing ________________________________________________________76
Section 3: Printer Adjustments__________________________________________________ 77
Safety Messages (review carefully)_______________________________________________________77 Adjusting the Magnetic Encoding Head ___________________________________________________78 C11 Print Driver Options ______________________________________________________________79 Using the Settings dialog box ___________________________________________________________79
Using the Image Darkness option______________________________________________________80 Using the Image Placement option _____________________________________________________81 Using the Print Length option_________________________________________________________82 Using the Magnetic Offset option______________________________________________________83
Using the Card tab____________________________________________________________________84
Adjusting the Card Size Option _______________________________________________________84 Adjusting the Orientation Option ______________________________________________________85 Using the Copies Option_____________________________________________________________86 Using the Test Print button___________________________________________________________86 Using the About button______________________________________________________________87
Using the Device Options tab ___________________________________________________________88
Adjusting the Ribbon Type option _____________________________________________________88 Adjusting the Color Matching option ___________________________________________________89 Adjusting for the Resin Dither ________________________________________________________90 Using the Rotate Image 180 Degrees option _____________________________________________91
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Using the Buffer Single Card option ___________________________________________________92 Using the Disable Printing option______________________________________________________93 Using the Pause for Low Ribbon option_________________________________________________94
Using the Image Color tab______________________________________________________________95
Using the Resin Heat (K) option ______________________________________________________96 Using the Color Matching option and Default button_______________________________________97
Using the Calibrate tab ________________________________________________________________98
Using the Image Position Controls _____________________________________________________99 Using the Sensors button ___________________________________________________________101 Using the Settings button ___________________________________________________________102
Using the Magnetic Encoding tab _______________________________________________________103
Using the Magnetic Track Selection radio buttons________________________________________104 Using the Magnetic Track Options radio buttons_________________________________________106 Using the Bit Density radio buttons ___________________________________________________107 Using the Character Size radio buttons_________________________________________________107 Reviewing the Enable MLE Support checkbox __________________________________________108 Using the ASCII Offset radio buttons__________________________________________________109 Using the LRC Generation radio buttons _______________________________________________110 Using the Character Parity radio buttons _______________________________________________110 Using the Verification radio buttons and Retries selection__________________________________111 Using the Shift Data Left checkbox ___________________________________________________112 Reviewing the ISO Track Locations___________________________________________________113 Sending the Track Information_______________________________________________________114 Entering the Track Information ______________________________________________________114 Reviewing Tracks 1, 2 and 3 (in table format) ___________________________________________115 Reviewing the Track Data Note ______________________________________________________115 Reviewing the ASCII Code and Character Table_________________________________________116
Using the Overlay/Print Area tab _______________________________________________________117
Using the Overlay/Print Area dropdown menu __________________________________________118 Using the Overlay/Print Area ________________________________________________________119 Using the Defined Area Option ______________________________________________________120 Using Security Options (Visual Security Solutions)_______________________________________125 Selecting Orientation - Landscape under Card tab ________________________________________126 Selecting the Visual Security Solutions dropdown menu (A to D) ___________________________127 Selecting Orientation - Portfolio under Card tab _________________________________________128 Selecting the Visual Security Solutions dropdown menu (E to H)____________________________129 Selecting the VeriMark radio button __________________________________________________130 Selecting the HoloMark radio button __________________________________________________131 Reviewing the Custom VeriMark Card (Custom Graphic in a 2D foil) ________________________132 Reviewing the Custom HoloMark Card (Custom Graphic in a 2D foil) _______________________133
Using the K Panel Resin tab ___________________________________________________________134
Selecting from the Print All Black With K Panel options __________________________________135 Selecting the Full Card option _______________________________________________________136 Selecting the Defined Area(s) option __________________________________________________137 Selecting the Undefined Area(s) option ________________________________________________138 Selecting the Defined Area(s) function ________________________________________________139 Selecting the Print YMC under K and Print K Only options ________________________________147
M11 Printer Driver Options____________________________________________________________148
Selecting from the Ribbon Type option ________________________________________________148 Adjusting for the Resin Dither _______________________________________________________149 Selecting the Rotate Image 180 Degrees option__________________________________________150 Selecting the Buffer Single Card option________________________________________________151 Selecting the Disable Printing option __________________________________________________152 Selecting the Pause for Low Ribbon option _____________________________________________153 Selecting the Heat (M11 only) option__________________________________________________154
Using the Calibrate tab _______________________________________________________________155
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Using the Image Position Controls ____________________________________________________156 Using the Settings button ___________________________________________________________158
Using the Magnetic Encoding tab _______________________________________________________159
Using the Magnetic Track Selection radio buttons________________________________________160 Using the Magnetic Track Options radio buttons_________________________________________162 Using the Bit Density radio buttons ___________________________________________________163 Using the Character Size radio buttons_________________________________________________163 Using the ASCII Offset radio buttons__________________________________________________164 Using the LRC Generation radio buttons _______________________________________________165 Using the Character Parity radio buttons _______________________________________________165 Using the Verification radio buttons and Retries selection__________________________________166 Using the Shift Data Left checkbox ___________________________________________________167 Reviewing the ISO Track Locations___________________________________________________168 Sending the Track Information_______________________________________________________169 Entering the Track Information ______________________________________________________169 Reviewing Tracks 1, 2 and 3 (in table format) ___________________________________________170 Reviewing the Track Data Note ______________________________________________________170 Reviewing the ASCII Code and Character Table_________________________________________171
Using the Print Area tab ______________________________________________________________172
Using the Print Area dropdown menu _________________________________________________173 Using the Defined Area Option ______________________________________________________174
Section 4: Cleaning___________________________________________________________ 179
Safety Messages (review carefully)______________________________________________________179
Using the Required Supplies ________________________________________________________180
Cleaning Procedures _________________________________________________________________181
Cleaning the Printhead _____________________________________________________________181 Cleaning the Card Feed and Cleaning Rollers ___________________________________________182 Cleaning the Platen Roller __________________________________________________________184 Cleaning the Printer's Interior________________________________________________________185
Section 5: Packing the Card Printer_____________________________________________ 186 Section 6: Board Level Diagnostics______________________________________________ 187
Safety Messages (review carefully)______________________________________________________187 Sensor Testing______________________________________________________________________188
Reviewing the Sensor Location and Voltages ___________________________________________189 Reviewing the Motor Voltages (when active) ___________________________________________189
Section 7: Firmware Upgrades _________________________________________________ 190 Section 8: Fargo Technical Support_____________________________________________ 190
Contacting Fargo Technical Support_____________________________________________________190 Reading the Serial Numbers on a Fargo printer ____________________________________________191
Finding out when a Fargo Card Printer was manufactured _________________________________191 Reviewing Example No. 1: Serial Number 80453289_____________________________________191 Reviewing Example No. 2: Serial Number A1280224 ____________________________________191
Section 9: Reviewing the Spare Parts List________________________________________ 192 Glossary of Terms ____________________________________________________________ 193 Index_______________________________________________________________________ 213
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Section 1: Specifications
The purpose of this section is to provide the User with specific information on the Regulatory Compliances, Agency Listings, Technical Specifications and Functional Specifications for the Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 5.0).
Regulatory Compliances
Term Description
CSA The Printer manufacturer has been authorized by UL to represent
the Card Printer as CSA Certified under CSA Standard 22.2. File Number: E145118
FCC The Card Printer complies with the requirements in Part 15 of the
FCC rules for a Class B digital device. (Note: These requirements are designed to provide reasonable protection against harmful interference in a residential installation.)
If equipment operation in a residential area causes unacceptable interference to radio and TV reception, the operator is required to take whatever steps are necessary to correct the interference.
ITS-EMC The Card Printer has been tested and complies with EN55022
Class B: 1995 and EN82082-1: 1997 standards for EMI emissions.
(Note: Based on the above testing, the Printer manufacturer certifies that the Card Printer complies with all current EMC directives of the European Community and has placed the CE mark on the Card Printer.)
License Number: J99032510
TÜV-GS The Card Printer has been tested and complies with IEC950 and
bears the TÜV-GS mark. License Number: S9971826
UL The Card Printer is listed under UL 1950 INFORMATION
TECHNOLOGY EQUIPMENT. File Number: E145118, Volume 1, Section 15
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Agency Listings
Term Description
Emissions Standards
Safety Standards
CE, FCC, CRC c1374, BSMI, ITS (EN 55022 Class B:1995, FCC Class B, EN 82082-1:1997).
UL 1950, CSA C2.2 No.950-95 and TüV-GS (EN 60950 A1-A4, A11).
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Technical Specifications
Type Description
Accepted
CR-80 (3.375 L x 2.125 W/85.6mm L x 54mm W) Standard Card Sizes
Accepted
30 mil (.030"/.76mm) Card Thickness
Accepted Card Types
Agency Listings
PVC or polyester cards with polished PVC finish; monochrome resin
required for straight polyester
Safety: UL 1950, CSA C2.2 and TüV-GS (IEC-950) Emissions: FCC
Class A, CRC c1374, Class A and TüV-EMC (IEC-801 -2, -3, -4; CISPR
22, Class B), CE, BSMI Card Input
45 cards (30 mil) Hopper Capacity
Colors
C11: Up to 16.7 million M11: Monochrome Dimensions 6.7 H x 13.1 W x 10.5"D/170mm H x 333mm W x 267mmD Humidity 20-80% non-condensing Interface 8-bit Centronics-type parallel (ECP-compatible) Memory 2MB RAM Operating
65° to 80° F/18° to 27° C Temperature
Print Area Printer
Drivers
C11: CR-80 edge-to-edge M11: 3.31 L x 2.02 W/84mm L x 51mm W
Windows 95, Windows 98, Windows Millennium, Windows NT 4.0,
Windows 2000
Continued on the next page
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Technical Specifications (continued)
Type Description
Print Method
C11: Dye-Sublimation/Resin Thermal Transfer
M11: Resin Thermal Transfer
Print Speed
C11: 30 seconds per card/120 cards per hour (YMCKO)
M11: 5 seconds per card/720 cards per hour (K)
(Note: Indicates the print ribbon type and the number of ribbon panels
printed where Y=Yellow, M=Magenta, C=Cyan, K=Resin Black, B=Dye-
Sublimation Black and O=Overlay.)
Print speed is measured from the time a card feeds into the Printer to
the time it ejects from the Printer.
Print speeds do not include the time needed for the PC to process the
image.
Process time is dependent on the size of the file, the CPU, amount of
RAM and the amount of available resources at the time of the print. Resolution 300 dpi (11.8 dots/mm) Supply
100-240 VAC, .6-1.3 A
Voltage Supply
50 Hz/60 Hz
Frequency System
Requirements
IBM-PC or compatible, Windows 95/98, Windows NT 4.0 or Windows 2000, Pentium class 133 MHz computer with 32 MB of RAM or higher, 200 MB free hard disk space or higher, ECP parallel port with DMA access
Weight 15 lbs./7 kg
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Visual Security Solutions (Specifications)
VeriMarkTM Cards - 2-D holographic foil application
VeriMarkTM Cards are a low cost, customized 2-D holographic foil application, that is made in two steps.
The first step is to emboss a base foil 1.9 cm (L) x 1.3 cm (H) onto the surface of a blank
white card.
The second step is debossing a custom made dye into the surface of the base foil -
leaving a customized image, logo or text provided by the customer. Two separate color foils are used to contrast the impression. End Users will be able to choose between 8 different card placements (4 - landscape) and
(4-portrait) where the VeriMarkTM can be located. When its time to print through the driver, the End User will select the location on their organizations card design around which no printing and overlay will be placed.
Custom HoloMarkTM Cards
A Custom HoloMark TM Card is a three-dimensional holographic image transferred to metal foil and embossed to blank cards. The image is customer specific and the program mirrors our holographic laminates program with a couple exceptions.
Visual Security - Card Stock Part Numbers
All Visual Security Cards will be offered on the following Fargo Card Stocks only:
P/N# 81754 Ultra Card P/N# 81762 Ultra Card III with hi-coercivity magnetic stripe P/N# 81763 Ultra Card III
Visual Security - Fargo Certified Overlaminates (Special Order in 50 quantity minimum)
Part No. 82255: PolyGuard 1.0 mil for HoloMarkTM and VeriMarkTM Cards, Clear Part No. 82256: PolyGuard 1.0 mil for HoloMarkTM and VeriMarkTM Cards, High
Resolution Globe design hologram with "Secure" micro-text
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Visual Security Card Stock - Tolerances
Tolerance of base foil placement will equal +/- .010" from the nearest edges of the card Tolerance of layered foil will equal +/- .010"
VeriMarkTM - Application Specifications
VeriMarkTM foils will cover a dimensional area of 1.9 cm length x 1.3 cm height. The exclusive areas are as follows:
VeriMarkTM Card customers will be able to choose 1 of 8 pre-defined placements
(corners) via printer driver (4 positions) Landscape and (4 Positions) Portrait mode.
VeriMarkTM foil placement will not interfere with card punch slots . Foil color base is silver; debossed impression is gold foil. VeriMarkTM foil placement will be located 0.4 cm from the edges of the card except for
the top two locations on portrait orientation cards (positions E & F). The foil will be
located 0.9 cm from the top of the card and 0.4 cm from the sides of the card.
HoloMarkTM and Custom HoloMarkTM - Application Specifications
HoloMarkTM and Custom HoloMarkTM foils will cover a dimensional area of 1.5 cm x 1.5 cm. The exclusive areas are as follows:
HoloMarkTM and Custom HoloMarkTM card end-users will be able to choose 1 of 8 pre-
defined placements (corners) via printer driver (4 positions) Landscape and (4 positions)
Portrait mode.
HoloMarkTM foil placement will not interfere with card punch slots. Foil Color options will be silver or gold. Outside edge placement of Foil impression options on card will be 0.4 cm from edge of
card. HoloMarkTM foil placement options will be at all four corners of card located 0.4 cm from
edge of card.
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Functional Specifications
This Card Printer utilizes two different, yet closely related printing technologies to achieve its remarkable direct-to-card print quality for dye-sublimation and resin thermal transfer. The Card Printer will print from any IBM-PC® or compatible running Windows® 95/98/Me, Windows NT 4.0, Windows 2000 or Windows XP.
The following describes how each of these technologies works:
Function Description
Dye­Sublimation
Resin Thermal Transfer
Dye-Sublimation is the print method the C11 uses to produce smooth, continuous-tone images that look truly photographic. (Note: This process uses a dye-based ribbon roll that is partitioned by a number of consecutive color panels.)
The panels are grouped in a repeating series of these three process
colors along the entire length of the print ribbon: yellow, magenta and cyan or YMC.
The Printer always prints the yellow panel first, followed by the magenta
panel and the cyan panel. (Note: As the print ribbon passes beneath the Printhead, hundreds of thermal elements within the Printhead heat the dyes on the ribbon. When these dyes are heated, they diffuse into the surface of the card. A separate pass is made for each of the three color panels on the ribbon.)
By combining the colors of each panel and by varying the heat used to transfer these colors, it is possible to print up to 16.7 million different shades of color. (Note: This blends one color smoothly into the next, producing photo-quality images with absolutely no dot pattern.)
Resin Thermal Transfer is the print method the Printer uses to print sharp black text and crisp bar codes, which can be read by both infrared and visible-light bar code scanners.
Used to print ultra-fast, one-color ID cards on the C11 or M11. (Note:
Like dye-sublimation, this process uses the same thermal Printhead to transfer color to a card from a resin-only print ribbon or the resin black (K) panel of a full color print ribbon.)
Solid dots of resin-based ink are transferred and fused to the surface of
the card. (Note: This produces durable, saturated printing.)
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Printer Components: Top Cover to Parallel Interface Card
Components Description
Top Cover Opens to allow access to the Printhead, print ribbon and card path.
(Note: This cover must be closed in order for the Printer to begin
printing.) Release tab Unlatches the Top Cover. Printhead
Power button and LED
Media button and LED
Card Cleaning Roller
The component of the Printer that actually does the printing. (Note: This
component is fragile and must not be bumped or touched with anything
other than a cleaning pen.)
The Power button turns the Printer ON and OFF. (Note: It also serves
to cancel the current print job and reset the Printer for the next print job.)
If a card is left within the Printer after a print job is canceled, it will
automatically be ejected when the Printer is turned back ON.
The Media button is used to pause the Printer during normal
operation and also to resume operation after an error condition is
cleared. (Note: In general, as the icon above this button indicates, errors
are related to either the ribbon or the cards. If an error occurs, the Media
LED will flash.)
See Interpreting the LED Lights in section 2, page 29 for more
information.
(Note: The Printer must have both the Power LED and the Media LED
illuminated in order to print.)
Automatically cleans cards for higher print quality. (Note: Clean the
Card Cleaning Roller during every ribbon change (every 250 cards) or as
needed.) Card Input
Load blank cards into this Hopper. Hopper
Power Port Connect to the included power cord. Parallel
Connect to a Windows PC with a parallel cable. Interface Port
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Printer Components: Centronics-Type Parallel Interface
The Card Printer is equipped with a standard 8-bit centronics-type parallel interface port. This communication port is the means through which the Printer receives data from the computer. This section describes the pin assignments and signal specifications for this port.
The Centronics-type parallel interface is the most widely used Printer interface due to its simplicity, speed and standardization throughout the PC industry.
The Printer's parallel interface connector is a standard 36-pin Amp type with two metal-
wire retaining clips and is ECP (Extended Capabilities Port) compatible. It mates with a standard, bi-directional PC to Printer parallel cable. To ensure optimal communications, keep the interface cable to 6 feet in length or under.
Printer Components: Print Ribbons
The Card Printer utilizes both dye-sublimation and/or resin thermal transfer methods to print images directly onto blank cards. Since the dye-sublimation and the resin thermal transfer print methods each provide their own unique benefits, print ribbons are available in resin­only, dye-sublimation-only and combination dye-sublimation/resin versions.
To make it easier to remember which print ribbons are which, a letter code has been developed to indicate the type of ribbon panels found on each ribbon. This letter code is as follows:
= Dye-Sublimation Yellow Panel
= Dye-Sublimation Magenta Panel
= Dye-Sublimation Cyan Panel
= Resin Black Panel
= Dye-Sublimation Black Panel
= Clear Protective Overlay Panel
(Note: Reference Technical Update No. 66 (dated 04/27/2003), there is a Firmware improvement to the Persona C11 Card Printer and Persona M11 Card Printer. The ribbon-queuing improvement makes the ribbon handling more robust to ensure the maximum number of prints from our color ribbons.)
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Printer Components: Resin-Only Print Ribbons
Resin-only print ribbons consist of a continuous roll of a single resin color. No protective overlay panel (O) is provided since resin images do not require the protection of such an overlay. The following resin-only ribbon types are available for use with both C11 and M11:
Type Description
Standard Resin Black (K) (provides 1,000 prints)
Premium Resin Black (K) (provides 1,000 prints)
Colored Resin (provides 1,000 prints)
Metallic Resin (provides 1,000 prints)
This ribbon provides high resin durability ideal for most general­purpose monochrome ID card applications. Resin black bar codes are readable by both infrared and visible-light bar codes scanners.
This ribbon provides maximum resin durability ideal for applications such as access control where cards are repeatedly swiped through a Magnetic Stripe reader. Resin black bar codes are readable by both infrared and visible-light bar codes scanners.
(Note: Using a Premium Resin Black ribbon will provide better photo realistic output.)
Several colored resin ribbons are available in a variety of colors for customizing or color-coding resin-only ID cards.
Metallic resin ribbons are available for printing resin images with a unique metallic sheen.
Scratch-Off Resin (provides 1,000 prints)
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 5.0)
A scratch-off resin ribbon is available for printing over areas of a pre-printed card in order to hide specific information such as a personal identification number.
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Printer Components: Dye-Sublimation Print Ribbons
Note that the Printer requires both specialized and authorized print ribbons in order to print and function properly.
Step Procedure
1 Do not run the cards with a contaminated, dull or uneven surface through the
Printer.
Caution: Printing onto such cards will ultimately lead to poor print
quality and will greatly reduce the life of the Printhead.
2 Always store the card stock in its original packaging or in a clean, dust-free
container.
3
Do not print onto cards that have been dropped or soiled. (Note: Printhead damage caused by contaminated or poor quality cards will automatically void the Printhead's factory warranty.)
4 If printing onto cards with a pre-punched slot, do not print over the area of the
card with the punched slot. (Note: To avoid this area when printing, use the options in the Overlay/Print Area tab to omit printing in this area or punch the slot after the card has printed.)
Continued on the next page
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Printer Components: Dye-Sublimation Print Ribbons (continued)
Type Description
Dye­Sublimation­Only Print Ribbon
Dye­Sublimation Black (BO) (provides 500
It is available in a monochrome version. This ribbon consists of dye-
sublimation ribbon panels which alternate with a clear protective Overlay
(O) Panel. Dye-Sublimation images must have an overlay panel applied
to them or they will quickly begin to wear or fade.
This ribbon provides a dye-sublimation black panel (B) along with an
overlay panel (O) and is used to print smooth, photo-quality black and
white photo ID cards. Dye-Sublimation bar codes are readable only by
visible-light bar codes scanners. prints)
Printer Components: Dye-Sublimation/Resin Print Ribbons
Type Description
Dye­Sublimation/ resin print ribbon
The Dye-Sublimation/resin print ribbon combines the yellow (Y), magenta
(M) and cyan (C) dye-sublimation panels with a resin black (K) panel.
By combining both types of ribbon panels, this ribbon can be used to print
full-color, photo-quality images with the dye-sublimation panels along
with sharp, black text and bar codes with the resin black panel.
A clear overlay panel (O) is also included on most ribbons to protect the
dye-sublimation images. Dye-Sublimation images must have an overlay
panel applied to them or they will quickly begin to wear or fade. Full-Color
(YMCKO) (provides 250 prints)
This ribbon is used to print full-color photo ID cards along with resin black
text and bar codes. Both infrared and visible-light bar code scanners can
read bar codes printed with resin black.
An overlay panel (O) is included to protect the full-color dye-
sublimation printing.
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Printer Components: Blank Cards
Type Description
Card Size The Card Printer accepts standard CR-80 sized cards (3.370 L x 2.125
W/85.6mm L x 54mm W) with a thickness of 30 mil (.030"/.762mm).
Card Design
Card Surface
UltraCard Stock
The Printer will print onto any card with a clean, level and polished PVC surface.
Although the Printer is equipped with card cleaning rollers, it is very important to always print onto cards specifically designed for direct-to-card dye­sublimation printing.
Suitable cards must have a polished PVC surface free of fingerprints, dust or any other types of embedded contaminants. In addition, cards must have a completely smooth, level surface in order for the Printer to achieve consistent color coverage.
Certain types of Proximity cards have an uneven surface that will inhibit
consistent color transfer.
Certain types of smart card chips are raised slightly above the cards
surface which also results in poor color transfer.
Due to the importance of using high-quality blank cards, a factory-approved card stock called UltraCard is available and recommended for best results.
UltraCard stock has a glossy PVC laminate on top and bottom and is
optically inspected to provide the cleanest, most scratch and debris-
reduced cards possible.
Two types of these cards are available: UltraCard and UltraCard III.
UltraCard stock has a PVC core and offers medium card durability.
UltraCard III stock has a 40% polyester core and offers high durability.
Both types of UltraCards produce printed images with a glossy, photo-
quality finish.
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Reviewing the upgraded 81754 PVC Cards
The upgraded 81754 PVC cards are designed for a sharper card image quality and for reduced debris and defects on Fargo Card Printers. Carefully read these detailed notes and instructions before applying this information to your Fargo printer or printers.
Technician Note 1: The new card lot number starts at Lot # 2010104 with date codes
that started on 04/01/2003. The photo (below) shows a lot number that starts after Lot # 2010104, indicating a new card lot number. The card lot number and date can be read on the bar code label attached to the shrink-wrapped stack of 100 cards, as shown below. All new Fargo printers with a serial number (S/N) starting with A320 will have factory
settings for these new 81754 PVC cards.
Technician Note 2: Do not use the new 81754 PVC card stock with Fargo laminating
printers/encoders. This same guideline is used for the existing 81754 PVC card stock. Fargo recommends using the UltraCard III stock with the Fargo laminating printers/encoders.
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Reviewing the upgraded 81754 PVC Cards (continued)
Follow these two (2) instructions below:
1. Instruction for new 81754 PVC card stock: Increase the Printer Drivers Dye-Sub Intensity to print with the new 81754 PVC card stock on Fargo Card Printers (S/N A319 and older). See the chart provided below. See the appropriate Fargo service documents for specific Printer Driver instructions.
Card New Printer (S/N A320 and
newer)
Old Printer (S/N A319 and older)
New Card No Change Necessary Increase the Dye-Sub Intensity as
follows: HDP®: N/A
Pro-LX/C25: 3 - 5 % DTC500: 5 -10 % C11/C16: 3 - 5 %
2. Instruction for existing 81754 PVC card stock: The Printer Drivers Dye-Sub Intensity setting may or may not need to be decreased to print existing card stock. See the chart provided below. See the appropriate Fargo service documents for specific Printer Driver instructions.
Technician Note 1: To control the brightness of the image, adjust the Dye-Sub
Intensity slide on the Image Color tab of the Printer Driver.
Technician Note 2: Moving the Dye-Sub Intensity slide to the left causes less heat
to be used in the printing process, thus generating a lighter print.
Card New Printer (S/N A320 and
Old Printer (S/N A319 and older)
newer)
Old Card Decrease the Dye-Sub Intensity
as follows: HDP®: N/A
Pro-LX/C25: 3 - 5 % DTC500: 5 - 10 % C11/C16: 3 - 5 %
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No Change Necessary
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Section 2: General Troubleshooting
This section provides Troubleshooting procedures for this Printer for Communication Errors, Card Feed Errors, Print Process Errors, Card Jam Errors, Encoding Errors and Diagnosing Image Problems.
Safety Messages (review carefully)
Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the below).
To prevent personal injury, refer to the following safety messages
before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to
performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel
perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the below).
To prevent equipment or media damage, refer to the following
safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established
Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an
To prevent equipment or media damage, always remove the
To prevent equipment or media damage, take jewelry off of
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 5.0)
appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
Ribbon and Cards from the Printer before making any repairs, unless otherwise specified.
fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the Printer.
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Interpreting the LED Lights
Power LED
Media LED
Cause/Solution
On solid On solid Printer is ON and READY to print. On solid Flashing Indicates an error with the media (print ribbon or
cards). Refer to the following suggestions: The cards or ribbon have run out. Replace as
necessary. Check that the cards are properly loaded in the
Printer. See Card Feeding Errors in Section 2, page 33.
Check that the proper ribbon type is installed
according to the ribbon type option selected in the Printer driver. See Adjusting the Ribbon Type option in Section 3, page 88.
Check for a ribbon jam or card jam. See
Resolving a Card Jam Error in Section 2, Page
39.
The Ribbon Sensor may need to be recalibrated.
See Using the Sensors button in Section 3, Page
101.
If your Printer has a magnetic encoding module
installed and you are attempting to encode magnetic information onto a card while printing, a
flashing Media LED can also indicate an encoding mis-verify.
If information is not encoded properly or encoded
onto a bad Magnetic Stripe, the Printer is unable to verify the encoded data. When this happens, the Printer will eject the card before printing begins and the Media LED will begin flashing.
Press the Media button to resume encoding and printing with a new card.
See Encoding Errors in Section 2, Page 50.
Continued on the next page
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Interpreting the LED Lights (continued)
Power LED
Flashing On solid Indicates a possible error with your Printer's memory.
On solid Off Indicates the Printer is ON, but that it is off-line or
Off Off Indicates the Printer power is OFF. Be sure power is
Media LED
Cause/Solution
See Replacing the Print Circuit Board (A000281) in Section 4, Page Error! Bookmark not defined..
paused. Press the Media button to get the Printer back to its READY mode.
connected and press the Power button if you would like to turn the Printer back ON.
Communications Errors
Resolving the Communication Errors
Symptom(s): Incorrect output, communications error on PC or Printer, stalling, no response
from Printer, no job printed, paper out error.
Step Procedure
1 Confirm that the system meets the minimum requirements, as shown here:
IBM-PC or compatible. Windows 95/98/ME/NT/2000/XP Pentium™ class 133 MHz computer with
32 MB of RAM or higher
200 MB free hard disk space or higher ECP parallel port with DMA access
2 Confirm the correct installation of the Printer driver.
a. Close the software program and check the Printer driver. b. Reboot the computer. c. Make sure the Printer driver is installed correctly. (Note: Especially if an
obsolete driver was recently removed.) d. Be sure the correct setup options within the Printer driver are selected. e. Confirm that the driver is current by checking at: www.fargo.com
Continued on the next page
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Resolving the Communication Errors (continued)
Step Procedure
3 Verify the use of an adequate data cable.
a. Use a double-shielded parallel cable (no longer than six feet in length).
(Note: Data transmission failure can be attributed to a long or faulty
parallel cable.) b. Use a double-shielded, I-EEE 1284 compliant cable to reduce the effect of
radio emissions from computers, monitors and other equipment that may
broadcast Radio frequency interference (RFI).
4 Determine if there is interference from an external device.
a. Do not use an A/B Switch Box or other peripheral in line with the parallel
cable. b. If using a Switch Box or other peripheral, remove it while testing
communication between the Computer and the Printer. c. If needed, replace the Switch Box or other peripheral (once it is determined
that the cause of the interference is not the switch box or peripheral). d. Alternative: Add a second parallel port into the computer (if a second
Printer is required).
5 Determine the problem with printing from the application.
a. Print a self-test from the Printer by holding down the Media button on
power up to ensure that the Printer (itself) is functioning properly. b. Print the Windows test page that is located in the General tab of the driver. c. Use WordPad (a Windows 95/ 98/ ME/ NT/ 2000/XP word processing
program in the Accessories Program Group).
1) Go to the File menu and select Page Setup.
2) Click on the Printer button and select the C11 Card Printer.
3) Click OK and reset all four margins to zero. (Note: The WordPad will automatically replace the values with its minimum margins.)
4) Open the program and type: This is a Test. then, go to File on the menu bar and select Print.
Continued on the next page
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Resolving the Communication Errors (continued)
Step Procedure
6 Determine if the parallel port mode is set correctly or incorrectly
a. Ensure that the parallel port is set to the Enhanced Communication Port
(ECP) mode. (Note: The port mode can be determined by checking the Device Manager tab in the system control panel.)
b. If the port mode is not set to ECP, it will need to be changed in the
computers BIOS. (Note: Refer to the appropriate computer manual for instructions on how to change the Parallel Port mode.)
7 Determine whether there is adequate hard drive space.
(Note: A large volume of temporary files on the computer can cause communications errors.)
a. Access the temporary files by following this process:
Search for all folders called TEMP. Once found, clear out the contents
of the folders.
If using Windows 95/98/ME/2000/XP, run the System Utility - Disk
Defragmenter found in the Accessories folder of the Start Menu.
Use a disk cleanup utility (such as Disk Cleanup found in the System
Tools folder of the Start menu) or use a third party application.
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Card Feeding Errors
Resolving the Card Feeding Errors
Symptom: Two or more cards feed at the same time or the cards will not feed at all.
Step Procedure
1 Clean the Input Roller.
a. Caution: Turn off the Printer and unplug the power cord from the
Printer. b. Remove all cards from the Printer's Card Input Hopper. c. Get a Cleaning Card from the Printer Cleaning Kit and remove its adhesive
backing paper. d. Insert the Cleaning Card into the card output end of the Printer until the
card stops. (Caution: Be sure to insert the card so that the longest end of
the card is inserted first with the sticky side facing up.) e. Press and hold the Printer's Media button while applying power to
start a self-test. f. This will begin feeding the Cleaning card into the Printer.
g. When the Printer errors out, open the top cover and use the Media button
to remove the cleaning card.
2 Adjust the card separator flap.
a. Loosen the two screws located in the Input Hopper. b. Open the Top Cover and remove the Print Ribbon from the Printer. c. Tighten the adjustment screws on both sides of the Card Separator Flap to
raise the card separator. Loosen the adjustment screws on both sides of
the Card Separator Flap to lower the card separator.
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Using the Idler Spring Upgrade Kit
The purpose of Technical Update No. 45 was to announce the release of the Idler Spring Upgrade Kit for the Persona C11, M11 and C16 Card Printers.
Improvement: The new Idler Spring Upgrade Kit provides more reliability when feeding
cards through the Card Printer. (Technician Note: The previous Idler Springs were prone to breaking at an approximate output of 1000 cards.)
Order No. 1 (without Magnetic Encoder): If using the Persona C11, M11 or C16 Card
Printer without a Magnetic Encoder installed order Part Number 085690.
OR
Order No. 2 (with Magnetic Encoder): If using the Persona C11, M11 or C16 Card Printer
with a Magnetic Encoder installed order Part Number 085691.
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Print Process Errors
Resolving a Headlift Motor or Sensor Error
Symptom: The Printhead continuously cycles or does not cycle at all.
Step Procedure
1 Cycle the Headlift Motors.
a. Press both buttons on the front control panel. b. Verify that the Headlift Motor turns. c. If the Motor does not turn, continue to Step 2.
2 Test the Headlift Motors.
a. Unplug the Printer. b. Remove the back cover. c. Disconnect the Headlift Motor from the main board. d. Connect a 9-volt battery to the Head Motor. e. If the Motor does not turn, replace it. f. If the Motor does turn, continue to Step 3.
3 Test the Headlift Sensor.
a. Remove the back cover. b. Attach the positive lead from a Digital Voltmeter to Pin 1 of J6. Attach the
negative lead to the Pin 3 of J6.
If open, the Sensor should read 0.17 to 0.9 VDC. If closed, the Sensor should read 4.9 to 5.5 VDC.
c. Replace the Sensor if the voltages do not read correctly.
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Resolving the Cover Open Error Message
Symptom: The Printer errors immediately after sending a print job or the rollers do not
operate by pressing the cottons on the front panel (when the cover is open).
Step Procedure
1 Reseat the Cover Switch.
a. Open the top cover and remove the Print Ribbon. b. Remove the two screws from the Cover Switch located near the ribbon
take up hub. c. Reseat the switch on the Printer side plate and carefully replace the
screws. (Note: Ensure that the screws holding the cover Sensor in place are not too
tight. They should be tight enough to hold the switch in place snugly, but not so tight as to compress the inner components of the switch.)
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Resolving the Blank Output issues
Symptom: A card is ejected blank (that should be printed).
Step Procedure
1 Run a self-test.
a. Clear any card jams. b. Unplug power from the Printer. c. While holding down the Media button, reapply power. (Note: A self-test card will be printed.)
2 Look for an image on the ribbon.
a. After a self-test has been run, open the top cover. b. Remove the print ribbon from the Printer. c. Visually inspect the set of panels that were last used by the Printer. d. If an image is noticeable on the used ribbon, continue to step 3. e. If an image is not noticeable on the used ribbon, continue to step 4.
3 Adjust the placement.
a. Reset the Printer to clear any Error Messages by removing the power
and reapplying it. b. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon
and select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and
select Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and
select Printing Preferences. c. Click the Calibrate tab. d. Click on the Settings button. e. Adjust the Image Placement Setting by +5. f. Click on the OK button. g. Print a self-test. h. After adjusting the Image Placement, if a white border appears on the
card, adjust the image placement back toward its original value in increments of 2 until the white edge is gone.
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 5.0)
Continued on the next page
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Resolving the Blank Output issues (continued)
Step Procedure
4 Check the Printhead connections.
a. Open the top print cover. b. Remove the two (2) thumbscrews from the Printhead cover plate and
remove the cover plate.
c. Check to ensure that Power and Data Cables (that connect to the
printhead) are properly seated. d. Remove the Back Cover. e. Ensure that the Printhead Power Cable is properly seated on J11 on the
Power board. f. Ensure that the Printhead Data Cable is properly seated on J13 on the
main board.
5 Ensure that the proper voltage is being applied to the printhead.
a. Remove the back cover. b. Using a Digital Voltmeter, connect the negative lead to ground. c. Probe Pins 1 to 5 of the printhead power connection on J11. d. Ensure that a voltage between 22 to 23 VDC is read on each pin.
If less than 22 volts is read on any of the pins, ensure that the Power
Supply for the Printer is outputting 23 to 24 VDC.
If 22 to 23 volts is read from Pins 1 to 5 on J11, replace the
Printhead (as needed).
e. If the Power Supply is operating properly, replace the Main Board (as
needed).
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Card Jam Errors
Resolving a Card Jam Error
Symptoms: The card is physically jammed in the Printer or a Card Sensor is reporting a
card is present.
Step Procedure
1 Look for a jammed card in the Printer.
a. Open the Printers top cover. b. Remove the ribbon from the Printer. c. Check to see if a card is jammed in the print station of the Printer. d. If a card is found in the print station, continue to Step 2. e. If no card was found in the print station, continue to Step 3.
2 Clearing a jammed card
a. If a card is jammed in the Printer, use the Power button and the Media
buttons to move the feed rollers and free the card.
b. The card can then be fed out of the Printer.
3 Test the Card Sensor.
a. Remove the rear cover. b. Using a Digital Voltmeter, connect the negative lead to ground. c. Connect the positive lead to Pin 1 of J8.
If blocked, the voltage should read 4.9 to 5.5 VDC. If unblocked, the Sensor should read 0.15 to 0.18 VDC.
d. If the voltages do not read correctly, replace the Sensor.
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Ribbon Errors
Resolving the Skipping Ribbon Panel issues
Symptom: The Printer is using more than one set of ribbon panels to print one side of a
card.
Step Procedure
1 Calibrate the Ribbon Sensor. (See the next page for illustration.)
a. Reset the Printer to clear any Error Messages by removing Power and
reapplying. b. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon
and select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and
select Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and
select Printing Preferences. Click on the Calibrate tab. c. Click on the Sensors button. (See the next page.) d. Remove the ribbon and close the top cover. e. Click on the Send button for a ribbon Sensor calibration. f. Verify that the Printer beeps twice. g. If the Printer does not beep twice, see Communications Errors in Section
2, Page 30.
Continued on the next page
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Resolving the Skipping Ribbon Panel issues (continued)
Refer to the previous procedure.
Persona C11 Card Printer and Persona M11 Card Printer User Guide (Rev. 5.0)
Continued on the next page
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Resolving the Skipping Ribbon Panel issues (continued)
Step Procedure
2 Test the Encoder Sensor.
a. Remove the back cover. b. Using a Digital Voltmeter, connect the negative lead to ground. c. Connect the positive lead to Pin 4 of J13.
If blocked, the voltage should read 4.9 to 5.5 volts DC. If unblocked, the Sensor should read 0.15 to 0.18 volts DC.
d. If the voltages are not correct, replace the Sensor.
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Resolving the Wrong Ribbon error (being displayed incorrectly)
Symptom: A Wrong Ribbon Error is shown on the LEDs even though the correct ribbon is
installed in the Printer.
Step Procedure
1 Verify the driver settings are correct.
a. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon
and select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and
select Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and
select Printing Preferences. b. Click on the Device Option tab. c. Ensure that the Ribbon Type setting that is listed matches the ribbon that
is installed in the Printer. (Note: It may be possible to have driver settings that are different from those found in the Printer control panel through the software.)
d. Check any page setup functions in the software to ensure that the
Ribbon type matches.
Continued on the next page
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Resolving the Wrong Ribbon error (being displayed incorrectly) (continued)
Step Procedure
2 Test the Ribbon ID Sensor.
a. Unplug the Printer. b. Remove the back cover. c. Flip switches 1,2,3 and 4 on the bank of DIP switches in the Main Board
corner.
d. With the top covers closed, apply power to the Printer while holding down
the Pause/Resume button. e. Open up the Top Print Cover. f. Slowly rotate the supply side of the ribbon. (Note: As the spool is rolling,
the Printer should emit a beep every time a metal pin from the Ribbon ID
Core passes the Sensor.) g. Replace the Ribbon ID Sensor if the Printer responds by emitting no
beeps or if one long set of beeps is emitted (regardless of the ribbons
position).
Resolving the Ribbon Low Message
Symptoms: The Printer beeps just before each ribbon panel is printed. The ribbon is
running low, which indicates the print ribbon is running low and that it will soon run out. When this message is displayed, there should be 10 to 20 additional prints left on the ribbon.
Step Procedure
1 Print until the ribbon is gone and replace the ribbon as needed.
(Note: If the print ribbon runs out in the middle of a print job, the job will be incomplete. It may be difficult to resume the job after the error and still have all cards print well.)
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Resolving the Ribbon Breaking issues
Symptom: The Ribbon breaks when printing.
Step Procedure
1 Calibrate the Ribbon Sensor.
a. Reset the Printer to clear any Error Messages by removing Power and
reapplying. b. From the Computer, open the Printer control panel.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon
and select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and
select Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and
select Printing Preferences. c. Click the Calibrate tab. d. Click on the Sensors button. (See the next page.) e. Remove the Ribbon and close the top cover. f. Click on the Send button for a Ribbon Sensor Calibration. g. Verify that the Printer should then beep twice. h. If the Printer does not beep twice, see Communications Errors in Section
2, page 30.
Continued on the next page
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Resolving the Ribbon Breaking issues (continued)
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Resolving the Ribbon Breaking issues (continued)
Step Procedure
2 Determine where the ribbon is breaking.
a. Open the Top Print Cover. b. Remove the ribbon from the Printer. c. Inspect the ribbon at the break point.
If the Ribbon broke before any print was applied to the card, continue
to Step 3.
If the Ribbon broke after applying the print to the card, continue to
Step 4.
3 Adjust the Image Placement negatively.
a. Reset the Printer to clear any Error Messages by removing Power and
reapplying.
b. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon
and select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and
select Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and
select Printing Preferences. c. Click the Calibrate tab. d. Click on the Settings button. (See the next page.) e. Adjust the Image Placement Setting by -10. f. Click on OK. g. Print a Self-Test. h. After adjusting the Image Placement, if a white edge appears on the card,
adjust the image placement back toward its original value in increments of 2 until the white edge is gone.
Continued on the next page
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Resolving the Ribbon Breaking issues (continued)
Continued on the next page
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Resolving the Ribbon Breaking issues (continued)
Step Procedure
4 Adjust the Image Placement positively.
a. Reset the Printer to clear any Error Messages by removing Power and
reapplying.
b. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon and
select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and select
Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and select
Printing Preferences. c. Click the Calibrate tab. d. Click on the Settings button. e. Adjust the Image Placement Setting by +10. (See the previous page.) f. Click on OK. g. Print a Self-Test. h. After adjusting the Image Placement, if a white edge appears on the card,
adjust the image placement back toward its original value in increments of 2 until the white edge is gone.
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Encoding Errors
Resolving the Mag Verify Error Message
Symptoms: A Mag Verify error is displayed on the LED when attempting to encode.
Step Procedure
1 Check to ensure that the cards are loaded with the Magnetic Stripe facing down
and towards the back of the Printer.
2 Verify the Driver settings if cards are loaded properly. See the Using the
Magnetic Encoding tab procedure in Section 3, page 88. See Magnetic Encoding tab window on next page.
3 Verify that data is being encoded to the Magnetic Stripe.
a. Clear any Error Messages from the LCD by unplugging the Printer and
reapplying power. b. Remove the failed card. c. Use a Magnetic Stripe reader or magnetic developer spray to determine if
data is being written to the Magnetic Stripe. d. If data is not being written to the Magnetic Stripe, remove the back cover and
verify that the magnetic head is plugged into J18 on the main board. e. If the Magnetic head connection is properly seated, replace the magnetic
head (as needed). See the Replacing the Magentic Head Assembly (High-
Coercivity: 83019012 or Low-Coercivity: 83019012) procedure in Section 5,
page Error! Bookmark not defined.. f. If data is being written to the Magnetic Stripe, the Magnetic Offset may need
to be adjusted. See the Resolving the Mag Verify Error Message procedure
in Section 3, page 50.
4 Verify that the coercivity of the cards matches the type of Mag Head installed in
the Printer.
Continued on the next page
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Resolving the Mag Verify Error Message (continued)
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Resolving the Printers inability to read Encoded Data
Step Procedure
1 Verify that the cards are loaded properly with the Magnetic Stripe facing down
and towards the back of the Printer.
2 Verify that the card is encoded with magnetic data by using a Magnetic Imager
or Developer Solution.
3
Use WordPad (a Windows 95/ 98/ ME/ NT/ 2000/XP word processing program in the Accessories Program Group).
a. Go to the File menu and select Page Setup. b. Click on the Printer button and select the C11 Card Printer. c. Click OK and reset all four margins to zero. (Note: The WordPad will
automatically replace the values with its minimum margins.) d. Open the program and type: ~1%JULIEANDERSON^1234567890? then,
go to File on the menu bar and select Print. (Note: The Printer should then
feed a card into the Encoder and magnetically encode the above string to it.)
4 Check the Magnetic Offset Setting.
a. Reset the Printer to clear any Error Messages by removing the power and
reapplying it. b. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon and
select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and select
Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and select
Printing Preferences. c. Click the Calibrate tab. d. Click on the Settings button. e. Ensure that the Magnetic Offset setting matches the value that is written on
the bottom of the Printer.
f. If the values do not match, change the value in the Settings box.
5 Verify that the coercivity of the cards matches the type of Mag Head installed in
the Printer.
6 Verify that the Magnetic Stripe on the card is free of scratches or voids.
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Resolving Data intended for Magnetic Stripe (being printed on the card) problem
Step Procedure
1 Confirm that the application is formatting the magnetic string correctly. See the
Using the Magnetic Track Options procedure in Section 3, page 104.
2
Use WordPad (a Windows 95/ 98/ ME/ NT/ 2000/XP word processing program in the Accessories Program Group).
a. Go to the File menu and select Page Setup. b. Click on the Printer button and select the C11 Card Printer. c. Click OK and reset all four margins to zero. (Note: The WordPad will
automatically replace the values with its minimum margins.)
d. Open the program and type: ~1%JULIEANDERSON^1234567890? then,
go to File on the menu bar and select Print. (Note: The Printer should then feed a card into the Encoder and magnetically encode the above string.)
(Note: If encoding from WordPad works properly, both the Printer and communication from the computer are working properly. This indicates that the issue is with the software application that is being used. Refer to the users guide for the software application for more info on encoding.)
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Diagnosing Image Problems
Resolving the Pixel Failure problems
Symptom: A thin line or scratch travels the entire length of the card.
Step Procedure
1 Check the card stock for scratches. Replace the cards (as needed). 2 Examine the Printhead for visible damage. 3 Clean the Printhead. See Cleaning the Printhead procedure in Section 4, page
181.
4 Clean the Platen Rollers. See Cleaning the Platen Rollers procedure in Section
4, page 184.
5 Replace the printhead if the problem persists. See the Replacing the Printhead
Assembly (820199) procedure in Section 5, page Error! Bookmark not defined..
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Resolving the Card Surface Debris problems
Symptom: Prints have spots (white or colored voids) and/or dust on them.
Step Procedure
1 Be sure the cards are clean and stored in a dust-free environment. Do not use
cards with embedded contaminants in the surface.
2 Clean the inside of the Printer. See Cleaning the Printers Interior procedure in
Section 4, page 185.
3 Clean the Platen Rollers. See Cleaning the Platen Rollers procedure in Section
4, page 184.
4 Clean the Cleaning Roller. See Cleaning the Card Feed and Cleaning Rollers in
Section 4, page 181.
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Resolving the Incorrect Image Darkness problems
Symptom: Printed cards are too dark or too light.
Step Procedure
1 Run a self-test to ensure that the issue is not with the driver settings. 2
Adjust the Dye-Sub Intensity setting within the Image Color tab of the Printer Driver. See Using the Image Color tab procedure in Section 3, page 95.
Continued on the next page
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Resolving the Incorrect Image Darkness problems (continued)
Step Procedure
3
Correct the Image Darkness. See Using the Image Darkness option in Section 3, page 80.
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Resolving the Ribbon Wrinkle problems
Symptom: Printed cards have off-colored lines or streaks on them.
Step Procedure
1 Confirm that the Printer is using the most current driver via: http://www.fargo.com 2
Reduce the Dye-Sub Intensity setting within the Image Color tab of the Printer driver. See the Using the Image Color tab procedure in Section 3, page 95.
Continued on the next page
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Resolving the Ribbon Wrinkle problems (continued)
Step Procedure
3 Reduce the Image Darkness. See Using the Image Darkness option in Section
3, page 80.
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Resolving the Excessive Resin Printing problems
Symptom: Black resin text and barcodes appear smeared or too thick.
Step Procedure
1 Reduce the Resin Heat setting within the Image Color tab of the Printer Driver.
See the Using the Image Color tab procedure in Section 3, page 95.
Continued on the next page
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Resolving the Excessive Resin Printing problems (continued)
Step Procedure
2 Reduce the Image Darkness. See Using the Image Darkness option in Section 3,
page 80.
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Resolving the Incomplete Resin Printing problems
Symptom: Black resin text and barcodes appear faded or too light.
Step Procedure
1
Increase the Resin Heat setting within the Image Color tab of the Printer driver. See the Using the Image Color tab procedure in Section 3, page 95.
2
Increase the Image Darkness. See Using the Image Darkness option in Section 3, page 80.
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Resolving the Image Placement problems
Symptom: Printing is cut off or is not centered on the card or a white border appears.
Step Procedure
1 Verify if the Image Position option within the Calibrate tab is set incorrectly.
a. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon and
select Properties.
If using Windows NT 4.0, right click on the C11 Card Printer and select
Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and select
Printing Preferences. b. Click on the Calibrate tab. c. Adjust the Vertical and/or Horizontal Image Position settings based on
where the white border is on the card.
Continued on the next page
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Resolving the Image Placement problems (continued)
Step Procedure
2
Verify if the Image Placement Setting is set correctly or incorrectly. See Graphic A on the next page.
a. Open the Printer Control Panel from the Computer.
If using Windows 95/98/ME, right click on the C11 Card Printer Icon and
select Properties.
If using Windows NT 4.0 right click on the C11 Card Printer and select
Document Defaults.
If using Windows 2000/XP, right click on the C11 Card Printer and select
Printing Preferences. b. Click on the Calibrate tab. c. Click on the Settings button.
If the white border is on the leading edge of the card, adjust the Image
Placement value by –2.
If the white border is on the trailing edge of the card, adjust the Image
Placement value by +2. d. Click on OK. e. Run a self-test. f. If the white border is diminished, continue the adjustment until it is gone.
3 Adjust the Card Guide Bar (as needed). See Graphic B on the next page.
a. Open the Top Print Cover. b. Loosen the two screws that hold the Card Guide Bar in place. c. Carefully move the Card Guide Bar (Note: Ensure that all adjustments leave the Card Guide Bar equidistant from the
rear side plate of the Printer.)
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Resolving the Image Placement problems (continued)
Graphic A
Graphic B
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Resolving the Poor Image Quality problems
Symptom: Photos on the cards look pixilated or grainy, as shown below.
Step Procedure
1 Use high-resolution, 24-bit color images to always capture an image:
at a 24-bit color setting at 300 dpi at the same size that it will be printed on the card, as captured either with a
scanner or with a digital camera
If a small or low-resolution image is stretched or blown up, a pixilated or grainy effect will occur when printing, as shown below (rightside).
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Running the Self Test
Perform a self-test after (a) an initial setup of the Printer, (b) a calibration procedure has been conducted or (c) a part has been replaced to check for proper Printer operation.
Step Procedure
1 Verify that a full-color ribbon is installed and that cards are properly loaded.
Caution: If the power is ON, disconnect the Power Cable from the
Printers rear panel.
2 3
Press and hold the Pause/Resume button. While holding down the Pause/Resume button, plug the power cable back into the
Printer.
4 The Printer will print a 3-color process gray scale on the front, flip the card and
print the monochrome black panel on the back. The overlay pass is not printed during the Self-test.
Running the Standard Self Test Print
This card will be printed.
PRO-LX
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Using the DIP Switch (Self-test)
Step Procedure
1 Activate any of these diagnostic tests and Calibration modes. See Running the
Self Test in Section 2, page 67. During the activation of the Self-test, the Printer will:
Detect the change to the DIP Switch Settings. See Using the DIP Switch Self
Test in Section 2, page 68.
Operate the Printer in that selected Test or Calibration mode.
2 Return all the DIP switches back to their normal OFF position once the tests are
completed.
3 Leave the associated DIP switches activated to operate the Printer this way or
temporarily use the settings to test a particular Printer operation. (Note: When altering a particular mode-of-operation (e.g., disabling the laminator or magnetic verification), it will affect Printer operation while printing from a computer.)
4 When completed, turn OFF the power to the Printer to reset the operating mode
of the Printer. The first illustration (below) shows all eight (8) switches in the normal OFF
position.
The second illustration (below) shows Switches No. 1,2 and 3 in the ON
position. (Note: The Ribbon Sensor calibration without the need of a PC).
(Note: Refer to the DIP Switch Settings table on the next page for additional diagnostic selections.)
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Setting the DIP Switch Settings
The capital letter “X indicates that the switch should be set to ON or DOWN.
SW1 SW2 SW3 SW4 Diagnostic modes
X X X X Test5x3, Wrinkle, Gray15x3, ResTest,
Gray15K, Steps is a standard YMCKO test card.
X X Mag123A is a mag-only test card (records on
the Magnetic Stripe).
X The RibTest calibrates the Ribbon Color
Sensor (none or anything except Mono Resin).
X X X The ResinTest is a premium resin test card.
X X X X The TestCore allows reading of the core pins.
In this mode, the Printer will beep every time a core pin is detected in the Ribbon Roll.
X X X RegTest is for YMCKO.
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Running the 15-Shade Self Test
This is the Self-test that appears when specific changes are made to the DIP Switch Settings.
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WIRE DIAGRAM
19 Through 30
19 Through 25
141325
Interfacing Information
The Printer is equipped with a standard 8-bit Centronics-type Parallel Data Communications Port. (Note: The Printer's Parallel Interface Connector is a standard 36-pin Amp type with two metal-wire retaining clips. It mates with a standard PC to Printer parallel cable.)
Caution: For best results, keep the Interface Cable to less than six (6) feet.
Reviewing the Pin Assignments
19
36
PIN 1
18
DB36P
1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8
9 9 10 10 11 11 12 12 13 13 14 14 32 15 31 16
DB25P
PIN 1
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Reviewing the Centronics Parallel Pin Assignments
Signal Funtion
Bit Name
DB-25 M 1284A Pin #
Centronics M 1284B
Pin # nStrobe C0 1 1 Data Bit 0 D0 2 2 Data Bit 1 D1 3 3 Data Bit 2 D2 4 4 Data Bit 3 D3 5 5 Data Bit 4 D4 6 6 Data Bit 5 D5 7 7 Data Bit 6 D6 8 8 Data Bit 7 D7 9 9 nAck S6 10 10 Busy S7 11 11 PaperEnd S5 12 12 Select S4 13 13 nAutoLF C1 14 14
Continued on the next page
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Reviewing the Centronics Parallel Pin Assignments (continued)
Signal Funtion
nError (nFault)
Bit Name
DB-25 M 1284A Pin #
S3 15 32
Centronics M
1284B
Pin #
nInit C2 16 31
nSelectIn C3 17 36
Grnd Rtn 18 19
Grnd Rtn 19 20
Grnd Rtn 19 21
Grnd Rtn 20 22
Grnd Rtn 20 23
Grnd Rtn 21 24
Grnd Rtn 21 25
Grnd Rtn 22 26
Grnd Rtn 22 27
Grnd Rtn 23 29
Grnd Rtn 24 28
Grnd Rtn 25 30
Continued on the next page
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Reviewing the Centronics Parallel Pin Assignments (continued)
Ch. Grnd 17
Perif. Hi. 18
Unused 15
Unused 33
Unused 34
Unused 35
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Reviewing the Printer Timing Diagram
The timing diagram (below) illustrates the data and handshake lines during the transfer of one data byte to the Computer.
Data 0 - Data 7
Strobe
Busy
Acknlg
Tdsu
DATA VALID
Tstr
Tbp
Tdh
Tack
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Reviewing the Printer Timing
Interval Description Minimum Value
Tdsu Data setup time 0.5 µs
Tstr Data strobe width 1 µs Tack Acknlg pulse width
3.75 µs Tdh Data hold time 0.5 µs Tsb Busy delay time from data
strobe
0.5 µs (max.)
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Section 3: Printer Adjustments
Safety Messages (review carefully)
Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the below).
To prevent personal injury, refer to the following safety messages
before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to
performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel
perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the below).
To prevent equipment or media damage, refer to the following
safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established
Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an
appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
To prevent equipment or media damage, always remove the
Ribbon and Cards from the Printer before making any repairs, unless otherwise specified.
To prevent equipment or media damage, take jewelry off of
fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the Printer.
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Adjusting the Magnetic Encoding Head
Use this procedure to adjust the coercivity of the Magnetic Encoding Head.
Tools Needed: Phillips Head Screwdriver, Small Standard Screwdriver, Digital Voltmeter
Steps Procedure
1
Caution: Turn off the Printer and unplug the power cord from the
Printer. 2 Open the Upper Imaging Assembly. 3 Loosen the top two corner screws (130987) found just behind the top edge of the
Rear Cover. 4 Close the Upper Imaging Assembly. 5 Remove the screw (130987) by the Card Exit Ramp. 6 Remove the Rear Cover. 7 Locate the Potentiometer labeled RP4. 8 Locate the test point labeled TP8 9 Place the positive lead of the voltmeter on TP8. Place the negative lead on
ground.
10 Adjust RP4 until the voltage on TP8 reads 6.0 volts DC on the voltmeter for High
Coercivity or 2.5 volts DC on the voltmeter for Low Coercivity.
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C11 Print Driver Options Using the Settings dialog box
Access the Settings dialog box via the Settings button on the Calibrate tab. Use the adjustment mode to change the Printer's internal settings for overall Image Darkness, Image Placement, Print Length and Magnetic Offset. (Note: The Card Printer is equipped with an internal adjustment mode programmable through the Settings dialog box. This dialog box is accessible only if the Printer is powered ON, in Ready Mode and is properly connected to the PC.)
Step Procedure
1 Change these settings according to the original settings recorded on a label
attached to the Printer's base plate or rear panel or refer to the remainder of this
Section. (Note: These can be helpful to get back to the Printer's original
baseline settings.)
Caution! These settings are optimized at the factory and in most
cases, they will not need to be changed.
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Using the Image Darkness option
Use this option to set the overall darkness of the printed image by increasing or decreasing the amount of heat used by the Printhead when printing.
Step Procedure
1 Lighten the printed image by clicking the down arrow to enter a negative
value and decrease the amount of Printhead heat.
OR
Darken the image by clicking the up arrow to enter a positive value and increase the amount of Printhead heat.
Maximum Adjustment Range: The maximum adjustment range is ±100.
Caution #1: For best results, make slight adjustments of only ± 4 to
avoid accidentally over-adjusting the Printhead heat.
Caution #2: If the positive value is set too high, the print ribbon may
jam or even break.
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Rear of Printer
Front of Printer
Using the Image Placement option
Use this option to adjust the lengthwise or horizontal position of the printed image on a card so it appears centered. (Note: When adjusting this value, keep in mind that cards always remain in the same landscape orientation while moving through the Printer.)
The diagram (below) represents how the printed image will move in relation to the fixed card position as a positive or negative Image Placement value is entered.
Step Procedure
1 Click on the left arrow to enter a positive value to move the printed image
toward the leading edge of the card or the card output to the side of the Printer.
OR
Click on the right arrow to enter a negative value to move the printed image
toward the trailing edge of the card or the card input to the side of the Printer.
Printed Image Direction: The arrows on these buttons indicate the direction
the printed image will move on the card.
Maximum Adjustment Range: The maximum adjustment range is ±100. As a
Card Output
Side of Printer
(Leading Edge
of Card)
rule, 10 equals about .030"/. 8mm, which is about the same as the thickness of a standard CR-80 size card.
Caution: If positive value is set too high, the print ribbon may break.
Card Input
Side of Printer
(Trailing Edge
of Card)
Direction card travels through printer
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Rear of Printer
Front of Printer
-
Using the Print Length option
Use this option to reduce or increase the overall printable area in order to optimize edge-to­edge printing toward the trailing edge of a card. (Note: When adjusting this value, keep in mind that cards always remain in the same position while moving through the Printer.)
The diagram (below) represents how the end of form will move in relation to the fixed card position as a positive or negative Print Length value is entered.
Step Procedure
1 Click on the left arrow to enter a positive value to reduce the print length and
move the end of the printable area more toward the leading edge of the card.
OR
Click on the right arrow to enter a negative value to increase the print length and
move the end of the printable area more toward the trailing edge of the card.
Printed Image Direction: Notice the arrows on these buttons indicate the
direction the length of the printable area will move on the card.
Maximum Adjustment Range: The maximum adjustment range is ±100. As a
rule, 10 equals about .030"/. 8mm, which is about the same as the thickness of a standard CR-80 size card.)
Card Output
Side of Printer
(Leading Edge
of Card)
Card Input
Side of Printer
(Trailing Edge
of Card)
Direction card travels through printer
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Rear of Printer
Front of Printer
-
Using the Magnetic Offset option
Use this option only if the Printer has a built-in Magnetic Stripe encoder. (Note: If so, use this option to shift the starting point of where the Printer will begin encoding the magnetic track data on a card's Magnetic Stripe. When adjusting this value, keep in mind that a card and its Magnetic Stripe will always remain in the same relative position as the card travels through the Printer.)
The diagram (below) represents how the magnetic data will move in relation to the fixed position of a card's Magnetic Stripe as a positive or negative Magnetic Offset value is entered. (Note: For this diagram, imagine that the card is transparent and the card's mag stripe can be seen through the top or front side of the card.)
Step Procedure
1 Click on the left arrow to enter a positive value to move the start of the magnetic
data more toward the leading edge of the card or the card output to the side of the
Printer.
OR
Click on the right arrow to enter a negative value to move the start of the
magnetic data toward the trailing edge of the card or the card input to the side of
the Printer.
+
Card Output
Side of Printer
(Leading Edge
of Card)
Magnetic Data Direction: The arrows on these buttons indicate the direction
the magnetic data will move on the card's Magnetic Stripe.
Maximum Adjustment Range: The maximum adjustment range is ±100. As a
rule, 10 equals about .030"/. 8mm.) (Note: Keep this in mind when adjusting this option to avoid over-adjusting.)
Caution: If the negative value is set too high, the Printer may start
encoding before the card's Magnetic Stripe reaches the encoding head.
Magnetic Track Data
Direction card travels through printer
Card Input Side of Printer (Trailing Edge
of Card)
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Using the Card tab
Adjusting the Card Size Option
Step Description
1
Click on the inches or mm option to choose the desired unit of measurement. (Note #1: When designing a card format, always set the card size or page size
within the card design program to the exact dimensions of a CR-80 card.) (Note #2: The Card Size indicates that the Printer accepts standard, "credit
card" size CR-80 (ISO ID-1) cards. The dimensions of the total print area for this card size appear in the Print Width and Print Length boxes.)
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Adjusting the Orientation Option
Step Description
1
Select Portrait under Orientation to cause the card to print in a vertical orientation.
OR
Select Landscape under Orientation to cause the card to print in a horizontal orientation.
(Note: An icon illustrating a printed card helps represent the difference between the two.)
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Using the Copies Option
Step Description
1
Specify the number of copies to be printed under Copies.
Using the Test Print button
Step Description
1
Click on the Test Print button to send a simple self-test print to the Printer. Ensure that a full-color print ribbon is installed for C11 or a monochrome
ribbon installed for M11.
Ensure that the computer is effectively communicating with the Printer and
that the Printer is functioning properly.
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Using the About button
Step Description
1
Click on the About button to open a dialog box containing the copyright and version information about this Printer driver software.
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Using the Device Options tab
Adjusting the Ribbon Type option
Use the Ribbon Type option to select print ribbons.
Step Description
1
Select the appropriate print Ribbon Type option from the dropdown menu for the type of print ribbon in use.
YMCKO – Full Color/Resin Black/Overlay BO – Dye-Sub Black/Overlay K – Standard Resin K – Premium Resin Colored Resin Metallic Resin Scratch-Off Resin
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Adjusting the Color Matching option
Use the Color Matching dropdown menu to choose the color matching options which best fits the print job requirements.
Step Description
1
Select None for print speed versus print color or for use of third party color matching software.
OR
Select Algebraic (a) for the Printer driver to make very simple, yet fast, color balance adjustments; (b) for more natural looking images without actually utilizing any specific color matching; or (c) for customized, printed coloring of the cards through the Image Color tab.
OR
Select Monitor for the Printer driver to make color corrections similar to the Algebraic option but through a more complex color matching algorithm. (Note: This option shifts colors to a different color model so the colors in the image will more closely match how they appear on the monitor.)
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Adjusting for the Resin Dither
Select the appropriate dither method according to the type of image to be printed. This option only affects those objects printed on the backside of a card with the resin
black panel of a YMCK or YMCKK print ribbon.)
This option affects objects printed with a resin-only print ribbon or those objects printed
on the back side of a card with the resin black panel of a YMCKO print ribbon.
Step Procedure
1
Select Optimized for Photo when printing photo quality images with resin.
OR
Select Optimized for Graphics when printing drawings and graphics (e.g., clipart, logos, etc.) with resin.
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Using the Rotate Image 180 Degrees option
Use this option to rotate the image on the front of the card 180 degrees when printed.
Step Description
1 Select this option to change the position of the printed image in relation to the
set location of a card's Magnetic Stripe or smart chip.
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Using the Buffer Single Card option
Use this option to force the Printer's memory to buffer or hold, only one print job at a time.
Step Description
1 Select this option only when printing to multiple Printers that share print jobs
over a network. (Note: This option ensures all Printers evenly share all print jobs. Normally, when this option is not selected, the Printer's memory will buffer as many print jobs as it can until the Printer's memory is full. This is ideal for most applications where Printers are not networked together.)
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Using the Disable Printing option
Use this option to disable the printing capabilities of the Printer, yet still allows the Printer to encode cards.
Step Description
1 Select this option to encode or re-encode cards without wasting additional
time, effort or printing supplies. (Note: When this option is selected, no print data will not be sent to the Printer, while all encoding instructions will be sent according to how they are configured within the software.)
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Using the Pause for Low Ribbon option
Use this option as a definitive warning when running low on print ribbon. (Note: Select this option so the Printer will beep and pause and the Media LED will flash when approximately 10 to 20 prints remain on the print ribbon.)
Step Description
1
Replace the ribbon and press the Media button to continue printing with a new ribbon
OR Leave the existing ribbon in Printer and press the Media button .
When this option is selected, once the Media button is pressed, the Printer
will continue printing until the end of the ribbon and will beep once before each print job. (Note: It will not be necessary to press the Media button again to continue printing once it has been pressed initially during a batch print.)
When this option is not selected, the Printer will still beep once before each
print job when approximately 10 to 20 prints remain on the print ribbon, however, the Printer will not pause. (Note: Instead, it will continue printing until the end of the ribbon, without user intervention.)
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Using the Image Color tab
Select the Algebraic color matching option and then use this option to control the Contrast and Gamma of the printed image, as well as the individual color balance of Yellow, Magenta and Cyan. (Note: In most cases, the default settings of these options will suffice.)
Step Procedure
1 Control the overall darkness and lightness of the printed image by adjusting the
Dye-Sub Intensity slide by clicking and dragging the slide's box. Move the slide to the left to cause less heat to be used in the printing
process, thus generating a lighter print.
OR
Move the slide to the right to cause more heat to be used, thus generating a
darker print. (Note: This slide only affects those images printed with dye­sublimation ribbon panels (YMC).)
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Using the Resin Heat (K) option
Use this option to control the amount of heat the Printer uses when printing with the resin black panel(s) of a full-color ribbon or when printing with a resin-only ribbon by adjusting the
Resin Heat slide.
Step Procedure
1 Move the slide to the left to cause less heat to be used in the printing process,
causing resin images to be lighter or less saturated.
OR
Move the slide to the right to cause more heat to be used. (Note: This control can be helpful for fine-tuning the transfer of resin text and
bar codes.)
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Using the Color Matching option and Default button
Step Procedure
1
Select the Algebraic color matching option to display and adjust all control options.
OR
Select the None or Monitor option to display only the Dye-Sub Intensity and Resin Heat sliders.
2
To return all options to their factory settings, click on the Default button.
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Using the Calibrate tab
Use the Calibrate tab to (a) control the position of the printable area in relation to the card, (b) calibrate Sensors and (c) adjust the internal Printer settings that are customized for every Printer and saved directly within the Printer's memory.
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Using the Image Position Controls
Use the Image Position controls to adjust the position of the overall print area to be precisely centered on a card.
Step Procedure
1
Click on the Vertical and Horizontal adjustment arrows to adjust the Image Position values.
When adjusting these values, keep in mind that cards always remain in the
same position while moving through the Printer, regardless of image orientation.
To illustrate this, the card illustration shown in the Image Position box will flip
and rotate according to the Portrait, Landscape or Rotate 180 Degrees selection.
The outline around the illustration will always remain in the same Landscape
orientation.
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Using Image Position controls (continued)
Review the Image Position diagram, which displays how the printed image will move in relation to the fixed card position as positive and negative image placement values are entered.
Step Procedure
2
Use the Vertical adjustment to move the image:
Move toward the rear of the Printer if a positive number is entered.  Move toward the front of the Printer if a negative number is entered.
OR Use the Horizontal adjustment to move the image:
Move toward the card output side of the Printer if a positive number is entered.  Move toward the card input side of the Printer if a negative number is entered.
(Note #1: The maximum value for the Vertical and Horizontal adjustments is ±100 pixels (10 pixels = about .03"/. 8mm).)
(Note #2: The Vertical and Horizontal adjustment arrows point to within the Image Position window, which represents the direction that the printed image moves.)
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