Fantech SHR Series, VHR Series, SHR 1504, SHR 1505R, SHR 2004 Installation Manual

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fantech
Installation Manual
SHR / VHR Series
Heat recovery ventilators
Item #: 405190
Rev Date: 062413
SHR 1504 • SHR 1505R • SHR 2004 • SHR 2005R • SHR 3005R • SHR 3205RD
Your ventilation system should be installed in conformance with the appropriate provincial requirements or, in the absence of such requirements, with the current edition of the National Building Code, and / or ASHRAE’s “Good Engineering Practices”.
United States
10048 Industrial Blvd., Lenexa, KS, 66215 Tel.: 800.747.1762 • Fax: 800.487.9915
Canada
50 Kanalflakt Way, Bouctouche, NB, E4S 3M5 Tel.: 800.565.3548 • Fax: 877.747.8116
Fantech reserves the right to modify, at any time and without notice, any or all of its products’ features, designs, components and specifications to maintain their technological leadership position. Please visit our website www.fantech.net for more detailed technical information.
2
Note Warning/
Important
Information Technical
information
Practical tip
note
PLEASE READ THIS MANUAL BEFORE INSTALLING UNIT
For residential use only
Before installation careful consideration must be given to how this system will operate if connected to any other piece of mechanical equipment, i.e. a forced air furnace or air handler operating at a higher static pressure. After installation, the compatibility of the two pieces of equipment must be conrmed by measuring the airow of the Heat Recovery Ventilator using the balancing procedure found in this manual. It is always important to assess how the operation of any HRV may interact with vented combustion equipment (i.e. Gas Furnaces, Oil Furnaces, Wood Stoves, etc.)
Products are designed and manufactured to provide reliable performance, but they are not guaranteed to be 100% free of defects. Even reliable products will experience occasional failures, and this possibility should be recognized by the user. If these products are used in a life support ventilation system where failure could result in loss or injury, the user should provide adequate back-up ventilation, supplementary natural ventilation or failure alarm system, or
acknowledge willingness to accept the risk of such loss or injury.
Your ventilation system should be installed in accordance with the local building code that is in effect, in absence of such requirements, it is recommenced to check with local authorities having jurisdiction in your area prior to installing this product.
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Table of content
DETERMINING YOUR AIRFLOW REQUIREMENT ..................................................... 4
INSTALLATION EXAMPLES
Fully dedicated system ................................................................ 5
Partially dedicated system .............................................................. 6
Simplified installation – Option 1...........................................................7
Simplified installation – Option 2...........................................................8
EXTERIOR DUCTING INSTALLATION
Weatherhood Location ................................................................. 9
Installing the ducting to the weatherhood ................................................... 9
Steps for hood installation ...............................................................9
INSTALLING DUCTS TO / FROM INSIDE
Installing ducting to HRV .............................................................. 10
Supply & Exhaust Air Grilles Location...................................................... 10
Ducting fifth port units (R) ..............................................................10
3
HRV INSTALLATION......................................................................... 11
START UP PROCEDURE ......................................................................12
AIRFLOW BALANCING........................................................................12
Adjusting airflow .....................................................................13
Measuring the airflow using station (grid) method .............................................13
LOW VOLTAGE CONTROL .....................................................................14
ELECTRICAL CONNECTIONS....................................................................15
TROUBLESHOOTING .........................................................................17
MAINTENANCE CHART .......................................................................18
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4
Determining your airflow requirement
Room Count Method
1 CFM = 0.47 L/s 1 L/s = 2.13 CFM
ASHRAE method
Room classification Number of rooms CFM (L/s)
Master bedroom x 10 L/s (20 CFM) =
Basement yes or no =
Bedrooms x 5 L/s (10 CFM) =
Living room x 5 L/s (10 CFM) =
Others x 5 L/s (10 CFM) =
Kitchen x 5 L/s (10 CFM) =
Bathroom x 5 L/s (10 CFM) =
Laundry room x 5 L/s (10 CFM) =
Utility room x 5 L/s (10 CFM) =
Total Ventilation Requirements (add last column ) =
if yes add 10 L/s (20 CFM) if no = 0
CFM Required
Ventilation Air requirements
Floor area Bedrooms
0-1 2-3 4-5 6-7 >7
2
Ft
< 1500 <139 30 14 45 21 60 28 75 35 90 42 1501-3000 139.1-279 45 21 60 28 75 35 90 42 105 50 3001-4500 279.1-418 60 28 75 35 90 45 105 50 120 57 4501-6000 418.1-557 75 35 90 42 105 50 120 57 135 64 6001-7500 557.1-697 90 42 105 50 120 57 135 64 150 71
>7500 >697 105 50 120 57 135 64 150 71 165 78
* ASHRAE 62.2-2010 Table 4.1, Ventilation and Acceptable Indoor Air Quality in Low-Rise Residential Buildings.
2
m
CFM L/s CFM L/s CFM L/s CFM L/s CFM L/s
Bathroom: If the HRV is going to provide the required local exhaust ventilation for each bathroom with each a continuous 20 CFM
(10 L/s), this ventilation rate can be considered as part of the whole-building ventilation rate.
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4
Installation examples
5
Example only – duct configuration may differ depending on the model.
FULLY DEDICATED SYSTEM BEST FOR NEW CONSTRUCTION
Stale air is drawn from key areas of home (bathroom, kitchen, laundry) Fresh air supplied to main living areas
1. Furnace blower must operate when ventilation from HRV is required. The furnace should be set to run continuously or interlocked with HRV.
2. Weatherhood arrangement is for illustrative purposes only. 3m (10') minimum separation and 460 mm (18") above grade is recommended.
Suggested installation for:
Hydronic baseboard
Inoor heating
Electric baseboard
Mini split heat pump
Benets: Provides the best fresh air distribution in the house; lowest operation cost since the furnace/air handler unit is not needed.
3. Due to the differences in pressure between the HRV and the equipment it is being connected to, the HRV's airflow must be balanced on site, using the procedure found in section “AIRFLOW BALANCING”.
Bedrooms
FEL 4 (4” Miter Elbow)
Exhaust CG 4 (4” Adjustable Grill)
Bathroom
Central Control - optional
Fresh air to living room
Fresh Air
Exhaust Air
3m
HRV
460 mm
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Installation examples (Cont'd)
DIRECT CONNECTION of the FRESH air to living area to the RETURN PLENUM of the AIR HANDLER (Stale air drawn from key areas of home)
PARTIALLY DEDICATED SYSTEM (BETTER)
1. Furnace blower must operate when ventilation from HRV is required. The furnace should be set to run continuously or interlocked with HRV.
2. Weatherhood arrangement is for illustrative purposes only. 3m (10')minimum separation and 460 mm (18") above grade is recommended.
3. Due to the differences in pressure between the HRV and the equipment it is being connected to, the HRV's airflow must be balanced on site, using the procedure found in section “AIRFLOW BALANCING”.
Suggested installation for:
Central furnace (air handling unit or central air conditioners)
When ducting fresh air to living area is not possible or practical, i.e. expensive or when the central AHU will operate year-round.
Benets: Conditions the fresh air prior to distributing it throughout the house.
HRV/Furnace ducting for Partially Dedicated System
* Ductwork layout may dif­fer depending on model
Stale air coming from different areas of the house (i.e. bathroom, kitchen).
* Unit air flow should be balanced while HRV is on "High" speed and fur­nace blower is running.
Air return
1 m (3' 3")
min.
recommended
Cold air
return
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Installation examples (Cont'd)
7
Example diagram only - Duct configuration may change depending on model
DIRECT CONNECTION of both the HRV SUPPLY AIR STREAM and EXHAUST AIR STREAM to the FURNACE COLD AIR RETURN
Simplified Installation
Option 1 (Return/Return Method)
1. Furnace blower must operate when ventilation from HRV is required. The furnace should be set to run continuously or interlocked with HRV.
2. A minimum separation of 1m (39") is recommended between the two direct connections.
3. In order to prevent exhausting any fresh air, the HRV's exhaust air connection should be upstream of the HRV's supply air connection when ducting to the furnace's cold air return.
4. Weatherhood arrangement is for illustrative purposes only. 3m (10') minimum separation and 460 mm (18") above grade is recommended.
5. Due to the differences in pressure between the HRV and the equip­ment it is being connected to, the HRV’s airflow should be balanced on site, using the procedure found in section "AIRFLOW BALANCING".
Suggested installation for:
When bathroom and kitchen already have local exhaust system
May be suitable for retrotting
Benets: Least expensive installation type
HRV/Furnace ducting for Simplified Installation - Option 1
* Ductwork layout may dif­fer depending on model
Outside
Stale air coming from different areas of the house (i.e. bathroom, kitchen).
* Unit air flow should be balanced while HRV is on "High" speed and fur­nace blower is running.
Air return
1 m (3' 3")
min.
recommended
Cold air
return
In the case of a simplified installation, Option 1 is recommended.
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8
Installation examples (Cont'd)
Example diagram only - Duct configuration may change depending on model
DIRECT CONNECTION of both the HRV SUPPLY AIR STREAM & EXHAUST AIR STREAM to the FURNACE COLD AIR RETURN & SUPPLY AIR SIDE
Simplified Installation
Option 2 (Supply/Return Method)
1. Furnace blower must operate when ventilation from HRV is required. The furnace should be set to run continuously or interlocked with HRV.
2. The exhaust air connection should be upstream of the supply air connection to prevent exhausting any fresh air.
3. Weatherhood arrangement is for illustrative purposes only. 3m (10') minimum separation and 460 mm (18") above grade is recommended.
4. Due to the differences in pressure between the HRV and the equipment it is being connected to, the HRV‘s airflow must be balanced on site, using the procedure found section "AIRFLOW BALANCING".
In the case of a simplified installation, Option 1 is recommended.
HRV/Furnace ducting for Simplified Installation - Option 2
* Ductwork layout may dif­fer depending on model
Outside
Stale air coming from different areas of the house (i.e. bathroom, kitchen).
* Unit air flow should be balanced while HRV is on "High" speed and fur­nace blower is running.
Air return
1 m (3' 3")
min.
recommended
Cold air
return
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Exterior ducting installation
9
Weatherhood Location
• Decide where your intake and exhaust hoods will be located.
OUTSIDE CORNER INSIDE CORNER
36" (1m)
min.
Locating the Intake Weatherhood
• Should be located upstream (if there are prevailing winds) from the
exhaust outlet.
• At a minimum of 2m (6’) away from dryer vents and furnace exhaust
(medium or high efficiency furnaces), driveways, oil fill pipes, gas meters, or garbage containers.
INTAKE
18" (460mm) min.
• At a minimum height of 460 mm (18’’) above the ground, or above the
level of expected snow accumulation.
• At a minimum distance of 1m (3’) from the corner of the building.
• Do not locate in the garage, attic, crawl space, or underneath deck.
Locating the Exhaust Weatherhood
• At least 460 mm (18") above ground or above the depth of expected snow accumulation
• At least 1m (3’) away from the corner of the building
• Not near a gas meter, electric meter or a walkway where fog or ice could create a hazard
• Do not locate in a garage, workshop or other unheated space
Installing the ducting to the weatherhoods
A well designed and installed ducting system will allow the HRV to operate at its maximum efficiency. The inner liner of the flexible insulated duct must be secured to the sleeve of the weatherhood (as close to the outside as possible) and to the appropriate duct connection on the HRV. The insulation should remain full and not crushed. The outer liner, which acts as a vapor barrier, must be completely sealed to the outer wall and the HRV using tape and/or caulking. A good bead of high quality caulking (preferably acoustical sealant) will seal the inner flexible duct to both the HRV duct connection and the weatherhood prior to securing them.
To minimize airflow restriction, the flexible insulated duct that connects the two outside weatherhoods to the HRV should be stretched tightly and be as short as possible.
Twisting or folding the duct will severely restrict airflow.
See “Installation Diagram Examples” for installation examples.
6' (2m)
min.
36” (1m)
min.
EXHAUST
18" (460mm) min.
Steps for hood installation:
1 Using the duct connection of
the outside hood, outline the intake & exhaust holes to be cut. The holes should be slightly larger than the duct connection to allow for the thickness of the insulated flexible duct. Cut a hole for both the intake and exhaust hoods.
2 Pull the insulated flexible duct
through the opening until it is well extended and straight. Slide the duct’s inner vinyl sleeve over the hood duct connection and secure. Pull the insulation over the duct and pull the vapor barrier over the sleeve. Secure with appropriate tape or sealant.
3 Push the hood into the opening
and then attach the hood to the outside wall with mounting screws. Repeat the installation procedure for both the supply and exhaust hoods.
4 Using a caulking gun, seal
around both hoods to prevent any leaks.
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Interior ducting installation
To maximize airflow through the ductwork system, all ducts should be kept short and have as few bends or elbows as possible.
45º elbows are preferable to 90º.
Use “Y“ ducts instead of “T” ducts whenever possible.
All duct joints must be fastened with screws or duct sealant and wrapped with aluminum foil duct tape to prevent leakage.
Galvanized ducting from the HRV to the living areas in the house is recommended whenever possible, although flexible ducting
can be used in moderation when necessary.
To avoid possible noise transfer through the ductwork system, a short length (approximately 300 mm, 12’’) of nonmetallic flexible insulated duct should be connected between the HRV and the supply/exhaust ductwork system.
The main supply and return line to/from the HRV must have the same diameter as the duct connection or larger.
Branch lines to the individual rooms may be as small as 100 mm (4’’).
Installing ducting to HRV
For flexible duct installation, slide flexible ducting onto duct connection. Then install a cable tie over flexible duct to prevent leakage between the ducting and the duct connection.
In the case of solid ducting, slide duct over duct connection, screw in place and sea
l.
Supply air grilles location
In homes without a forced air furnace, fresh air should be supplied to all habitable rooms, including bedrooms and living areas. It should be supplied from high wall or ceiling locations. Grilles that diffuse the air comfortably are recommended. In homes with a forced air furnace, you may want to connect the HRV to the furnace ductwork (see information below).
Exhaust air grilles location
The stale air exhaust system is used to draw air from the points in the house where the worst air quality problems occur. It is recommended that return air ducts be installed in the bathroom, kitchen, and laundry room. Additional return air ducts from strategic locations may be installed. The furnace return duct may also be used to exhaust from. In this method, the exhaust air is not ducted back from bathrooms, kitchens, etc to the HRV with “dedicated lines”.
Ducting fifth port units(R)
Units SHR1505R, SHR2005R, SHR3005R and SHR3205RD have a 5th port on top and units VHR1405R and VHR2005R have a 5th port on the side. This duct port is for both the defrost and recirculation modes. A motorized damper installed in the port closes during defrost or recirculation, temporarily blocking the incoming fresh air-stream, allowing the warm air from the house to circulate through the HRV. You may wish to duct this port to a common room with clean air (living room or dining room), so when the recirculation mode is activated, household odors from the kitchen, bathroom or basement won’t be introduced into the living spaces of the home environment.
As per building codes and installation requirements for combustion appliances: Air return ducts, or openings for air return, should not be placed in enclosed spaces containing combustion appliances that are subject to spillage.
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HRV installation
Location
The HRV must be located in a conditioned space where it will be possible to conveniently service the unit. Typically the HRV would be located in the mechanical room or an area close to the outside wall where the weatherhoods will be mounted. If a basement area is not convenient or does not exist, a utility room may be used.
Attic installations are not normally recommended due to:
Install the unit close to the outside wall on which the supply and exhaust hoods will be mounted.
Have a nearby power supply 120 Volts, 60Hz. (power cord is 3 feet long)
Mount the unit as level as possible in order to allow proper condensate drainage.
Have access to a water drain for the condensate of the unit during defrost.
Have a certain amount of heat around the unit (attic installation is not recommended).
Installations close to the living space, such as closets, should be design and to minimize noise or vibration transfers.
• • Have access for future
maintenance. (10” is
Mounting
recommended for removal of core)
The complexity of the installation
Freezing conditions in the attic
Difficulty of access for service and cleaning
No drain access
Connecting appliances to the HRV is not recommended. These include:
Clothes dryer
Range top
Stovetop fan
Central vacuum system
Bathroom exhaust fans unless they are specifically designed for this purpose
These appliances may cause lint, dust or grease to collect in the HRV, damaging the unit.
Connecting any of these types of appliances to the HRV will void your warranty.
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1 Place fastening hooks on
the strapping board or the oor joists.
Installing drain line
Through normal operation and during its defrost mode, the HRV may produce some condensation. This water should flow into a nearby drain, or be taken away by a condensate pump. The HRV and all condensate lines must be installed in a space where the temperature is maintained above the freezing point. A “P” trap should be made in the drain line. This will prevent odors from being drawn back up into the unit.
1 Install the drain nipple.
2 Attach a hanging chain
(provided) to each 19 mm (3/4") bolt (provided) in the top 4 corners of the unit and tighten..
2 Install the drain hose,
making a “P” trap
3 Hang the unit by slipping
a link onto the hanging hooks, making sure the unit is level.
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Start up procedure
The Switch on the side of the unit is used to toggle between STANDBY, REDUCED speed and NORMAL speed modes.
Place the unit in NORMAL speed to perform the balancing.
Airflow balancing
IF THE UNIT'S AIR FLOWS ARE NOT PROPERLY BALANCED...
THE UNIT'S EFFICIENCY MAY BE REDUCED.
THE UNIT'S CORE MAY BECOME DAMAGED.
NORMAL OPERATION OF THE UNIT COULD CAUSE THE PRESSURIZATION OR DEPRESSURIZATION OF
YOUR HOME, WHICH CAN LEAD TO AIR LEAKS OR BACKDRAFTING OF ANY COMBUSTION APPLIANCES.
The balancing procedure consists of measuring the supply air flow and the return air flow to ensure that they are equal. A difference of up to 10% is considered acceptable. In the cases where the air flow is not exactly the same, it is recommended to have a higher return air flow to ensure that the temperature of the supply air flow coming from outside is as close to room temperature as possible.
For optimal performance, HRV unit should be re-balanced after a major renovation or after the installation of extra grilles or registers.
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