Fann Rheovadr User Manual

RheoVADR™ Rheometer
Instruction Manual
Instrument No. 102267855
RheoVADR™ Rheometer Instruction Manual
©2014 Fann Instrument Company
Houston, Texas, USA
All rights reserved. No part of this work covered by the copyright hereon may be reproduced or copied in any form or by any means (graphic, electronic, or mechanical) without first receiving the written permission of Fann Instrument Company, Houston, Texas, USA.
Printed in USA.
The information contained in this document includes concepts, methods, and apparatus which may be covered by U.S. Patents. Fann Instrument Company reserves the right to make improvements in design, construction, and appearance of our products without prior notice.
®
FANN States and/or other countries. All other trademarks mentioned in the operating instructions are the exclusive property of the respective manufacturers.
and the FANN logo are registered trademarks of Fann Instrument Company in the United
Contact FANN
Phone
TELEPHONE: 281-871-4482 TOLL FREE: 800-347-0450 FAX: 281-871-4358
Mail
Fann Instrument Company P.O. Box 4350 Houston, Texas, 77210 USA
Location
Fann Instrument Company 14851 Milner Road, Gate 5 Houston, Texas, 77032, USA
Online
www.fann.com fannmail@fann.com
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RheoVADR™ Rheometer Instruction Manual
Table of Contents
1 Introduction .............................................................................................................. 5
1.1 Document Conventions .................................................................................... 5
2 Safety ....................................................................................................................... 7
2.1 Safe Electrical Operation .................................................................................. 7
2.2 Heated Sample Cup ......................................................................................... 7
3 Features and Specifications ..................................................................................... 8
4 Installation .............................................................................................................. 11
5 Operation ............................................................................................................... 12
5.1 Instrument Start-up ........................................................................................ 14
5.2 Manual Operating Instructions ........................................................................ 16
5.3 API Test Profile .............................................................................................. 18
5.4 Set-up Mode .................................................................................................. 22
6 Troubleshooting and Maintenance ......................................................................... 26
7 Accessories ............................................................................................................ 27
8 Parts List ................................................................................................................ 28
9 Warranty and Returns ............................................................................................ 31
9.1 Warranty ........................................................................................................ 31
9.2 Returns .......................................................................................................... 31
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Rheometer Instruction Manual
List of Figures
Figure 3-1 RheoVADR™ Rheometer (front and back) ...................................................... 8
Figure 5-1 RheoVADR
Figure 5-2 Start Up Message ........................................................................................ 14
Figure 5-3 System Information ...................................................................................... 14
Figure 5-4 Data Display ................................................................................................ 15
Figure 5-5 API Test Profiles (pages 1 and 2) ................................................................ 18
Figure 5-6 Data Display in API Test Mode .................................................................... 19
Figure 5-7 SETUP Mode (page 1) ................................................................................ 22
Figure 5-8 SETUP Mode (page 2) ................................................................................ 22
Figure 5-9 Select Calibration......................................................................................... 24
Figure 5-10 Fluid Calibration ......................................................................................... 24
Figure 8-1 RheoVADR
Rheometer Keypad ................................................................ 12
Rheometer Assembly ............................................................. 30
List of Tables
Table 3-1 RheoVADR
Table 3-2 Rotor and Bob Dimensions .......................................................................... 10
Table 3-3 Rotor-Bob Specifications............................................................................... 10
Table 3-4 Range of Environmental Conditions .............................................................. 10
Table 5-1 RheoVADR
Table 5-2 API Six Speed & Gel .................................................................................... 19
Table 5-3 API PV/YP & Gel......................................................................................... 20
Table 5-4 API Gel ........................................................................................................ 20
Table 5-5 API Cement .................................................................................................. 21
Table 7-1 Accessories for RheoVADR Table 8-1 RheoVADR
Rheometer, P/N 102267855 Specifications ............................... 9
Keypad Functions .................................................................... 13
Rheometer ..................................................... 27
Rheometer, P/N 102267855, Revision B ................................. 28
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RheoVADR

1 Introduction

The RheoVADR™ Variable Automated Digital Rheometer is the latest addition to the Fann viscometer family. RheoVADR™ is a direct-reading instrument for evaluating the rheological properties of fluids, Newtonian and non-Newtonian. The advantages of the RheoVADR™ are its digital display, pre-programmed API tests, data recording feature, and speed range — 12 preset and variable speeds from 0.01 rpm to 999 rpm.
This design includes a R1 Rotor Sleeve, B1 Bob, F1 Torsion Spring, and a stainless steel sample cup for testing according to American Petroleum Institute Recommended Practice for Field Testing Water Based Drilling Fluids, API RP 13B-1/ISO 10414-1 Specification. This instrument is also fitted for universal power supply.

1.1 Document Conventions

Rheometer Instruction Manual
The following icons are used as necessary in this instruction manual.
NOTE. Notes emphasize additional information that may be useful to the reader.
CAUTION. Describes a situation or practice that requires operator awareness or action in order to avoid undesirable consequences.
MAN D AT O R Y AC TION . Gives directions that, if not observed, could result in loss of data or in damage to equipment.
WARNING! Describes an unsafe condition or practice that if not corrected, could result in personal injury or threat to health.
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RheoVADR
ELECTRICITY WARNING! Alert s t he operator that there is risk of electric shock.
Rheometer Instruction Manual
HOT SURFACE! Alerts the operator that there is a hot surface and
that there is risk of getting burned if the surface is touched.
EXPLOSION RISK! Alerts the operator that there is risk of explosion.
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RheoVADR™ Rheometer Instruction Manual

2 Safety

Safe laboratory practices and procedures should be observed while operating and maintaining the RheoVADR™ Rheometer. This section lists some precautions to follow.

2.1 Safe Electrical Operat i on

This instrument is driven by 100V to 240V, 50/60 Hz electrical power. Heated sample cups and recirculating sample cups (optional) are electrically heated.
Make sure the power and other wiring associated with this rheometer and electrically heated sample cups are in good condition and properly grounded.
Make sure the rheometer’s power switch is in the OFF position and unplugged from the source before cleaning, repairing or performing maintenance.
Keep hands, clothes and other objects away from the rotating parts of the machine.

2.2 Heated Sample Cup

When using the heated sample cups, wear the proper hand protection to avoid getting burned.
When using heated sample cups, do NOT exceed 200oF (93oF).
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RheoVADR

3 Features and Specifications

RheoVADR™ Rheometer comes with the standard R1 rotor sleeve, B1 bob, F1 torsion spring, and a stainless steel sample cup. Its features include the following:
Preprogrammed API tests— API drilling fluid and API cement
Data recording at 100, 200, 500 milliseconds, and at 1, 5, 10 sec for observing
trends and analyzing, sharing, printing, or downloading data
USB port for connecting a flash drive to save test data (CSV) that can be read
in a spreadsheet program
Resistance Temperature Detector (RTD) for 0.5°F accuracy and repeatability
Secure fit, left-hand turn for rotor and right-hand turn for bob to help prevent
disconnection when measuring high viscosity fluids
LED display for high-contrast , making it easier to read
LED-lighted sample cup for dimly lit locations
Rheometer Instruction Manual
Pushbutton design for easier operation
RS485 serial connector for connecting to a computer and instantaneous
control software (optional)
Figure 3-1 RheoVADR™ Rheometer (front and back)
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Table 3-1 RheoVADR™ Rheometer, P/N 102267855 Specifications
Category Specification
Torsion Spring F1 Rotor - Bob R1, B1 Operating Temperature Range 40°F to 125°F (4.44°C to 51.7°C) Automatic Tests 4 Pre-programmed API tests Multiple units on 1 computer Up to 8 units Sample Cup Volume 350 ml Sample Temperature 200°F (93°C) Temperature Measurements RTD Tempe rature Accuracy 0.5°F
Variable 0.01 to 999 rpm
Speed Range
12 Preset: 600, 300, 200, 100, 60, 30,
20, 10, 6, 3, 2, 1 Speed Accuracy 0.001 rpm Shear Rate 0.01 sec
-1
to 1700 sec-1 Dial Resolution 0.1 Dial Accuracy 0.5 cP Range (R1-B1-F1) 0.1 to 9M (displays 9999 cP max) Ports Power, RS485 Serial, USB Data Port USB Flash Drive Data Recording Speeds (intervals) 100, 200 & 500 ms; 1, 5, & 10 sec
16 x 5 x 9.5 inches
Dimensions
40.6 x 12.7 x 24 centimeters Weight 15 lb (6.8 kg) Power Requirement 100V to 250V, AC, 50/60 Hz , 75W
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(cm)
(cm)
n/a
80% RH at 87.8oF (31oC) or less 50% RH at 104oF (40oC)
Rheometer Instruction Manual
Table 3-2 Rotor and Bob Dimensions
Unit
Radius
B1 1.7245 R1 1.8415
Length
3.8
Cylinder Area (cm2) x Radius (cm)
71.005
Table 3-3 Rotor-Bob Specifications
ROTOR-BOB R1 B1
Rotor Radius, R0 (cm) 1.8415 Bob Radius, Ri (cm) 1.7245 Bob Height, L (cm) 3.8 Shear Gap in Annulus
(cm)
0.117
Radii Ratio, Ri /R0 0.9365 Maximum Use
Tempe rature ( Minimum Use
Tempe rature (
o
o
C)
C)
93
0
n/a
Table 3-4 Range of Environmental Conditions
Maximum Altitude Temperature Range
6562 ft (2000 m)
o
F to 104oF (5oC to 40oC)
41
Maximum Relative Humidity (RH)
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