Fanimation Bourbon Street FP510 Series, Bourbon Street FP520 Series, Bourbon Street FP580 Series Owner's Manual

The Bourbon Street
Belt-Driven Ceiling Fans
Short Neck FP510
Net Weight 38 lbs
(17.2 kg)
(21.7 kg)
®
Motor Assembly FP580
Net Weight 26 lbs
(11.8 kg)
WARNING: Support Directly From Building Structure
Model No. FP510 / 520 Fan Series
Model No. FP580 Motor Series
OWNER’S MANUAL
READ AND SAVE THESE INSTRUCTIONS
Important Safety Instructions
WARNING: To avoid fire, shock and serious personal injury, follow these instructions.
1. Read your owner’s manual and safety information before installing your new fan. Review the accompanying assembly diagrams.
2. Before servicing or cleaning unit, switch power off at service panel and lock service panel disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a warning device, such as a tag, to the service panel.
3. Be careful of the fan and blades when cleaning, painting, or working near the fan. Always turn off the power to the ceiling fan before servicing.
4. Do not insert anything into the fan blades while the fan is operating.
5. Do not operate reversing switch until fan blades have come to a complete stop.
Additional Safety Instructions
1. To avoid possible shock, be sure electricity is turned off at the fuse box before wiring, and do not operate fan without blades.
2. All wiring and installation procedures must satisfy National Electrical Codes (ANSI/ NFPA 70-1999). Use the National Electrical Code if Local Codes do not exist. The ceiling fan must be grounded as a precaution against possible electrical shock. Electrical installation should be made or approved by a licensed electrician.
3. The fan base must be securely mounted and capable of reliably supporting at least 100 lbs. (fan and accessories not to exceed 35 lbs. or 16 kgs.). Outlet boxes are not acceptable for fan support. See page 5 of owner’s manual for support requirements. Consult a qualified electrician if in doubt.
4. CAUTION: To reduce the risk of personal injury, mount the fan base to a ceiling joist or structural member using the hardware provided with your fan. WARNING: Support Directly from Building Structure.
5. The fan must be mounted with the fan blades at least 7 feet from the floor to prevent accidental contact with the fan blades.
6. Follow the recommended instructions for the proper method of wiring your ceiling fan. If you do not have adequate electrical knowledge or experience, have your fan installed by licensed electrician.
7. Suitable for use with solid-state speed controls.
WARNING: TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN ISOLATING WALL CONTROL/SWITCH. WARNING: This product is designed to use only those parts supplied with this product and/or accessories designated specifically for
use with this product. Using parts and/or accessories not designated for use with this product could result in personal injury or property damage. WARNING: To reduce the risk of personal injury, do not bend the blade bracket (flange or blade holder) when installing the brackets, balancing the blades, or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
LIMITED LIFETIME WARRANTY
Extends to the original purchaser of a Fanimation Fan
1. LIMITED LIFETIME MOTOR WARRANTY - If any part of your fan motor fails, due to a defect in materials or workmanship during the lifetime of the original purchaser, Fanimation will provide the replacement part free of charge, when the defective fan is returned to our national service center. Proof of purchase is required. Customer shall be responsible for all costs incurred in the removal or reinstallation and shipping of the product for repairs or replacement.
2. ONE YEAR MOTOR LABOR WARRANTY - If your fan motor fails at any time within one year from the original purchase, due to defects in materials or workmanship, labor to repair the motor will be provided free of charge at our national service center. Purchaser will be responsible for labor charges after this one-year period. Customer shall be responsible for all costs incurred in the removal or reinstallation and shipping of the product for repairs or replacement.
3. If any other part of your fan fails at any time within one year after original purchase, due to a defect in materials or workmanship, we will repair, or replace, at our option, the defective part free of charge for parts and labor performed at our national service center.
4. Because of varying climate conditions, this warranty does not cover changes in the finish, including rusting, pitting, corroding, tarnishing, or peeling.
5. This warranty is void and does not apply to damage from improper installation, neglect, accident, misuse, exposure to extremes of heat or humidity, or as a result of any modification to the original product.
6. All costs of removal and reinstallation of the fan are the sole responsibility of the owner of the fan and not the store that sold the fan or Fanimation.
7. Fanimation reserves the right to modify or discontinue any product at any time and may substitute any part under this warranty.
8. Under no circumstances may a fan be returned without prior authorization from Fanimation. The receipt of purchase must ac­company authorized returns and must be sent freight prepaid to Fanimation. The fan to be returned must be properly packed to avoid damage in transit; Fanimation will not be responsible for any damage resulting from improper packaging.
9. It is understood that any repair or replacement is the exclusive remedy available from Fanimation. There is no other expressed or implied warranty. Fanimation hereby disclaims any and all implied warranties, including, but not limited to those of merchantability and fitness for a particular purpose to the extent permitted by law. Some states do not allow limitations on implied warranties. Fanimation will not be liable for incidental, consequential, or special damages arising out of or in conjunction with product use or performance, except as may otherwise be accorded by law. This warranty gives you special legal rights and you may also have other rights that vary from state to state.
10. A certain amount of wobble is normal and should not be considered a problem or a defect.
Table of Contents
Unpacking Instructions and Parts Identifi cation (Motor Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unpacking Instructions and Parts Identifi cation (Fan Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Electrical and Structural Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring and Control Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
How to Hang and Wire Your Ceiling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Belt Splicing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting the Fan Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Blade / Blade Holder Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Blade Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts List, Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded-View Drawing, Motor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts List, Short Fan Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded-View Drawing, Short Fan Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Parts List, Long Fan Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Exploded-View Drawing, Long Fan Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
This Manual is Designed to Make it as Easy as Possible for You
to Assemble, Install, Operate, and Maintain Your Ceiling Fan
Tools Needed for Assembly Materials
One Phillips head screwdriver
One stepladder
One ¼˝ blade screwdriver
7
16˝, ½˝ Socket head wrenches
One wire stripper
Electric Drill;
1
8˝ & 3⁄16˝ drill bits
Wiring outlet box and box connectors must be of type re­quired by local code. The minimum wire would be a 3-con­ductor (2-wire with ground) of the following size:
Wire Size A.W.G.Installed Wire Length
WARNING
Before assembling your ceiling fan, refer to section on proper method of wiring your fan (page 4). If you feel you do not have enough wiring knowledge or experience, have your fan installed by a licensed electrician.
Up to 50 ft. 50 - 100 ft.
NOTE: Place the parts from the loose parts bags in a small container to keep them from being lost. If any parts are missing, contact your local retailer.
14 12
Unpacking Instructions and Parts Identifi cation
For your convenience, check-off each step. As each step is completed, place a check mark. This will ensure that all steps have been completed and will be helpful in fi nding your place should you be interrupted.
WARNING
Do not install or use fan if any part is damaged or missing. This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Fanimation. Substitution of parts or accessories not designated for use with this product by Fanimation could result in personal injury or property damage. Contact your retail store for missing or damaged parts.
Check to see that you have received the following parts:
NOTE: If you are uncertain of part description, refer to exploded view illustrations. (Figure 1, 2, & 3; pages 13, 15, & 17)
• Motor Assembly and hardware parts (Figure 1)
• Fan Pulley Assembly and hardware parts (Figure 2)
FP580 Motor Assembly and Hardware Parts Identifi cation
Belt Clamps (2)
FP580
Motor Assembly
Wire Nuts (3)
NOTE: The illustration shown is not to scale or its actual confi guration may vary. Parts and packings subject to change without notice.
Lag Bolts (4) &
Flat Washers (4)
Rivets (25) & Rivet
Washers (25)
Figure 1
Rivet Tool
Punch Tool
3
Unpacking Instructions and Parts Identifi cation (cont’d)
FP510 (Short)/FP520 (Long) Pulley Assembly and Hardware Parts Identifi cation
FP520 Long Neck Fan Pulley
Assembly
Wood Blade Screws,
3
/16˝-24 x ½˝ (10) &
Fiber Washers (10)
FP510
Short Neck
Fan Pulley
Assembly
Traditional Blade Holder *
(*supplied with optional
blade sets)
Wood Blade Holder Set
(for use with FP1018
blade set only)
Lag Bolts (3) &
Flat Washers (3)
NOTE: The illustration shown is not to scale or its actual confi guration may vary. Parts and packings subject to change without notice.
Blade Holder
to Hub Screws 10-32 x ½˝ (10)
NOTE: If you are uncertain of part description, refer to exploded view illustration. (Figure 2, page 15)
Belt
FP1018 Wood Blades (5)
Figure 2
(Reversible Oak/Walnut)
(sold separately)
NOTE: Various optional blades are available for this assembly.
See Catalog or visit our website, www.fanimation.com for more information
4
Electrical and Structural Requirements
Your new ceiling fan will require a grounded electrical supply line of 120 volts AC, 60 Hz, 15 amp circuit.
INSTALLATION NOTE
It is recommended that each fan and the motor have ¾˝ plywood backing secured to a structural member for adequate support (Figure 1). A 120 VAC electrical feed, centered under the motor unit and wired to a standard wall switch (user supplied) is required. The motor unit will not operate more than 6 fan assemblies.
If your fan is to replace an existing light fixture, turn electricity off at the main fuse box at this time and remove the existing light fixture.
WARNING
Turning off wall switch is not sufficent. To avoid possible electrical shock, be sure electricity is turned off at the main fuse box before wiring. All wiring must be in accordance with National and Local codes and the ceiling fan must be properly grounded as a precaution against possible electrical shock. Follow all wiring instructions carefully. Any electrical work not described in these instructions should be done or approved by a licensed electrician.
Plywood (¾˝ thick min.) Backing Secured to Structural Member
Outlet Box Flushed to Finished Ceiling
2” Lag Bolt & Flat Washer (4 places)
2” Lag Bolt & Flat Washer (4 places)
Figure 3
Wiring and Control Option
The Motor Assembly Unit can only be wired to standard “light“ switch for on/off operation. Optional lighting fitters and light kits are available, including a single bowl fixture with a maximum of 180 watts and a variety of four light fixtures with a maximum of 240 watts. Can be mounted on the fan switch cap. Installation instructions provided with each light fitter and light kit.
5
How to Hang and Wire Your Ceiling Fan
INSTALLATION NOTE
It is recommended that each fan and the motor have ¾˝ plywood backing secured to a structural member for adequate support (Figure 1). A 120 VAC electrical feed, centered under the motor unit and wired to a standard wall switch (user supplied) is required. The motor unit will not operate more than 6 fan assemblies or idlers.
WARNING
Do not install or use fan if any part is damaged or missing. This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Fanimation. Substitution of parts or accessories not designated for use with this product by Fanimation could result in personal injury or property damage. Contact your retail store for missing or damaged parts.
INSTALLATION NOTE
HEAVY! Two or three people are required to hang the motor and fan / pulley assemblies.
Mounting Motor Unit:
1. Mark mounting hole positions for the motor unit onto
the ceiling or supporting member.
2. Drill member to prevent splitting or cracking. While supporting the Motor Assembly, screw the lag bolts (¼˝ x 2˝) approximately “half-way” in. This will allow enough space between the ceiling panel and motor base to properly wire your motor.
1
8˝ pilot holes into the plywood base or supporting
Plywood (¾˝ thick min.) Backing Secured to Structural Member
3˝ Lag Bolt & Flat Washer (3 places)
2˝ Lag Bolt & Flat Washer
Figure 1
16 ft max - motor to head
6 ft min
(16 ft max - head to head)
(4 places)
Ceiling
Outlet Box Flush to Finished Ceiling
3. Connect the green grounding lead from the fan motor
to the supply grounding conductor (this may be a bare wire or wire with green colored insulation). Securely connect wires with wire connectors supplied. (Figure 4)
NOTE: Motor assembly must be perpendicular to the direction of belting running from the motor to the first fan. Drive belt must wrap around both motor pulleys. Be sure to position the fan pulley so that the belt won’t rub against the support legs. (Figure 3) Be sure of your belt-layout plans before installing both the motor and fan assemblies.
INSTALLATION NOTE
The fan must be hung with at least 7’ of clearance from floor to blade. The maximum overall distance between motor & pulley is 16´ and the minimum is 6´. The maximum overall distance between two fan/pulley assemblies is 16´ and the minimum is 6´. (Figure 2)
CAUTION
Do not connect fan blades until the fan is completely installed. Hanging fan with blades connected may result in damage to the fan blades.
No
less than
7 ft from
Figure 2
Motor Pulley (2) Fan Pulley
Belt
NOTE: Switch housing caps and flywheel assemblies removed for belt detail clarity
oor
Figure 3
6
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