FallTech 7530, 7711 User Manual
Instructions for Beam Anchors
Warning!
THE USER OF THIS EQUIPMENT, AND THE USER’S EMPLOYER MUST READ AND
COMPLY WITH THESE INSTRUCTIONS. FURTHERMORE, THE USER AND THE
USER’S EMPOLYER MUST READ AND COMPLY WITH ALL INSTRUCTIONS, LABELS
WARNINGS AND MARKINGS INCLUDED WITH EACH COMPONENT OF THE FALL
ARREST SYSTEM OF WHICH THIS PRODUCT IS A PART. FAILURE TO
UNDERSTAND AND COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN
SERIOUS INJURY OR DEATH.
IF THESE INSTRUCTIONS ARE UNCLEAR TO YOU, PLEASE CONSULT A
COMPETENT PERSON. SHOULD THESE INSTRUCTIONS BECOME LOST OR
DAMAGED, OR SHOULD ANY LABELS, INSTRUCTIONS OR MARKINGS BECOME
ILLEGIBLE, PLEASE CONTACT FALLTECH FOR REPLACEMENTS. SHOULD YOU
NEED FURTHER ASSISTANCE WITH UNDERSTANDING THE PROPER
EMPLOYMENT OF THIS PRODUCT, PLEASE CONTACT FALLTECH FOR
ASSISTANCE:
Alexander Andrew, Inc. (dba FallTech)
1306 South Alameda Street
Compton, CA 90221, USA
1-800-719-4619
1-323-752-0066
www.falltech.com
1
Table of Contents
Section 1: Warnings and Advisories
Section 2: Fall Protection Basics – ABCD’s
Section 3: Use and Limitations
Section 4: Product Selection
Section 5: Anchorage Considerations
Section 6: Employer and User Training
Section 7: Fall Protection Plan
Section 8: Product Inspection
Section 9: Maintenance and Storage
Section 10: Specifications
2.1: Anchorage
2.2: Body wear
2.3: Connectors/Connecting devices
2.4: Deceleration devices
2.5: Fall Arrest
2.6: Fall Restraint
2.7: Work Positioning
2.8: Free-fall
2.9: Clear-fall
2.10: Swing-fall
3.1: General Guidelines
3.2: Approved applications
3.3: Restricted Applications
3.4: Specialty Applications
3.5: Installation and Use – Ratcheting/Sliding Beam Anchors
3.6: Installation and Use – Detent-Pin Beam Anchors
3.7: Installation and Use – Fixed-Position Beam Anchors
3.8: Installation and Use – Vertical Beam Anchors
3.9: Installation and Use – Beam Trolley
6.1: Special notes for the employer
6.2: User training
7.1: The fall protection plan
7.2: Suspension trauma
7.3: Rescue plan
8.1: Issuing
8.2: Daily/Incidental use
8.3: Mandatory semi-annual inspection
10.1: Mandatory disclosures
10.2: Performance specifications
10.3: Labels and markings
10.4: Standards and references
2
Product Listing
This instruction manual pertains to the use and operation of the
products listed below. Should you have any questions about the product
that you have purchased, please contact FallTech for additional details.
Ratcheting/Sliding Beam Anchors:
Model #
7411 Single-Ratcheting Beam Anchor, Stainless Steel 4” – 12” 1”
7490 Dual-Ratcheting Beam Anchor 3-1/2” – 13” 1-1/4”
7530 Dual-Ratcheting Beam Anchor 4” – 14” 1-1/4”
7531 Single-Ratcheting Beam Anchor 4” – 14” 1-1/4”
Detent-Pin Beam Anchors:
Model #
7485 Detent-Pin Beam Anchor, Small 3-1/2” – 12” 1-1/8”
7486 Detent-Pin Beam Anchor, Large 3-1/2” – 18” 1-1/8”
Fixed-Position Beam Anchors:
Model #
7487 Stationary Beam Anchor, Small 4” – 12” 1-1/8”
7488 Stationary Beam Anchor, Large 4” – 18” 1-1/8”
7533 Hex Bar Beam Anchor, Small 3-1/2” – 12” 1”
7534 Hex Bar Beam Anchor, Large 3-1/2” – 18” 1”
7471 J-Hook Beam Anchor 6” – 16” 1-1/2”
Vertical Beam Anchors:
Model #
7489 Vertical Beam Anchor 2-1/2” – 12” 1-1/2”
7535 Hex Bar Vertical Beam Anchor 4-1/2” – 12” 2”
7536 Hex Bar Vertical Beam Anchor 10” – 24” 2”
Beam Trolley:
Model #
7710 Overhead Beam Trolley 6” – 12” 1-1/2”
Description
Description
Description
Description
Description
Flange
Width
Flange
Width
Flange
Width
Flange
Width
Flange
Width
Max. Flange
Thickness
Max. Flange
Thickness
Max. Flange
Thickness
Max. Flange
Thickness
Max. Flange
Thickness
3
Section 1: Warnings and Advisories
This product is to be used as a part of a personal fall arrest system,
and should be used only with compatible components. Please see
Advisory #3 in this section for further details. Failure to use
compatible components can result in a failure of the system to
perform as intended, which may result in serious injury or death.
Throughout the OSHA regulations for safety and health, there are
references to Competent Persons and Qualified Persons. ANSI
Z359.0-2007 goes on to further define the roles and qualifications of
these individuals; as well as Authorized Persons, and their
importance in the workplace. These terms are also used in these
instructions. Below is a brief description of the part these
individuals play in the employment of fall protection equipment:
Authorized Person - a person who is exposed to fall hazards during
the course of their work. This individual requires formal training in
the use of personal fall protection equipment and systems. The
term Authorized Person may be used interchangeably with User
and End-User.
Competent Person – a trained and experienced person who is
designated to supervise, implement and monitor an employer’s
managed fall protection program. This individual is capable of
identifying and addressing fall hazards and is authorized to make
decisions and take corrective action in the workplace.
Qualified Person – a person possessing a degree or professional
certificate and having extensive training, knowledge and experience
with fall protection and who is capable of designing and specifying
fall protection equipment and systems to address fall hazards.
Please read these instructions and be sure that you understand
them prior to utilizing this equipment. Also be sure to read the
instructions included with other components which are being
utilized in your Personal Fall Arrest System (Harnesses,
connectors, anchorage connectors, etc.). Failure to understand and
comply with manufacturer’s instructions may result in serious
injury or death. IF YOU DO NOT UNDERSTAND ANY PART OF
THESE INSTRUCTIONS, PLEASE HAVE THEM EXPLAINED TO YOU
BY A COMPETENT PERSON.
This product is to be used as part of a complete fall arrest system in
accordance with industry-recognized best-practices and your
employer’s fall protection plan, as required by the Occupational
4
Safety and Health Administration. Be aware of your employer’s fall
protection plan and rescue plan. Be aware of the specific fall
hazards on your jobsite and work deliberately to avoid these
hazards in the course of your work. Also be aware of hazards and
obstructions in your fall path, and work with your employer to
eliminate these hazards where possible. Failure to be aware of and
to address these hazards may result in serious injury or death.
Do’s and Don’ts
Do use this device only with compatible components of a
comprehensive fall arrest system.
Do use this device only in a system which limits free fall distance
to 6 ft or less.
Do use extreme caution when rigging this device.
Do rig this device to avoid the hazards of “swing fall” (see
Section 2.9)
Do use this device only when your clearance distance is a
minimum of 2 ft AFTER you have calculated the total fall
distance (see section 2.10 for details on clear fall distances).
Do make compatible connections (see Advisory #3 at the end of
this Section).
Do call FallTech if the device is damaged, does not pass
inspection (see Section 8), or has arrested a fall.
Don’t use this component to hoist materials or equipment.
Don’t use this device if it exhibits signs of corrosion or damage
from exposure to chemicals, excessive heat, flames and
electrical charge or shows signs of any physical damage or
deformation.
Don’t use this equipment if there are signs of excessive wear,
deterioration, deformation of corrosion.
Don’t use this equipment if you are working near high voltage
power lines or other energized electrical equipment.
Don’t use near moving machinery which may entangle any
component of the system.
Don’t use oil to lubricate moving parts. If lubrication is needed,
first be sure to clean all moving parts thoroughly; then use only
100% silicone lubricant.
Don’t use this device if it will expose some element of your
Personal Fall Arrest system (PFAS) to sharp or jagged edges.
Don’t use this device if you are pregnant, a minor, or have a
reduced tolerance to fall forces by reason of age, physical
medical condition, or other pre-existing disorders.
5
Don’t use this device if you weigh less than 75 lbs.
Don’t use this device if your total combined weight (body,
clothes, tools, etc) exceeds 425 lbs.
Don’t attempt to modify, repair or alter this device in any way.
Don’t use this equipment if it has been used to arrest a fall.
If it has been used to arrest a fall, this device must
immediately be removed from service and replaced.
Advisory #1: Further Reading
If you have access to the internet, please go to www.osha.gov.
This website is an exceptional resource, and has a great deal of
information which is easy to access. Use the search field to find
information on fall arrest, including standards, news,
interpretations and other valuable tools. The more you know about
how this product works and how it is supposed to be used, the
safer you will be during the course of your work.
Advisory #2: Proper product selection
Product selection is an important element of fall protection. Fall
Arrest products are like any other tools that you may use in the
course of your work – there is a proper tool for every application.
You may find that while this product is suitable for some
applications, it may not be suitable for others. Please be sure to
pay close attention to sections 2, 3, and 4, for greater detail on this
point.
Advisory #3: Connector Compatibility
Making compatible connections may mean the difference
between life and death. Connectors (snap hooks, rebar hooks and
carabiners), must be of the locking type and require two distinct
actions to open the gate. Your connectors must be sized and
shaped so that the rings or structural members to which they are
attached will not pose a risk of forcing the gate open, and must fully
captivate the connector so that it cannot become disengaged, slide
or shift during use or in the event of a fall.
Certain connections are forbidden and should never be
attempted with this product or any other unless there is a specific
allowance in the manufacturer’s instructions. Forbidden
connections include, but are not limited to:
6
Two or more connectors to one d-ring are a forbidden
connection.
A connection that rests on or loads the gate is a forbidden
connection.
A connection that does not allow the gate to close and lock
is a forbidden connection.
Two or more connectors attached to one another are a
forbidden connection.
Connecting directly to webbing, rope, cable (wire rope) is a
forbidden connection.
Connecting directly to a horizontal lifeline is a forbidden
connection.
Tie-back with your FallTech SAL is a forbidden connection
except for model # 7241, 7241Y, 8241 and 8241Y in the
WrapTech series.
Connecting to any ring or structure that does not fully
captivate and completely restrict the movement your
connector is a forbidden connection.
Section 2: ABCD’s
Every Personal Fall Arrest System consists of four basic elements –
Anchorage, Body-wear, Connectors/Connecting Devices and
Deceleration Devices. Each of these four elements is discussed in
greater detail below. If, after reading though this section, you do not fully
understand these items and how they work together to form a compatible
fall arrest system, please be sure to have this explained to you by a
Competent Person.
It is absolutely critical that you be familiar with the proper wear and/or
use of each component of your Personal Fall Arrest System (PFAS).
Failure to read, understand and adhere to instructional materials and
warnings provided with each of these components could lead to a
catastrophic failure of your PFAS, resulting in serious injury or death.
2.1: Anchorage
The selection of an anchor point and anchorage connector is critical
to the successful function of any Personal Fall Arrest System (PFAS).
OSHA 1926.502 (d) (15) states that:
“Anchorages used for attachment of personal fall arrest equipment shall
be independent of any anchorage being used to support or suspend
platforms and capable of supporting at least 5,000 pounds (22.2 kN) per
employee attached, or shall be designed, installed, and used as follows:
7
as part of a complete personal fall arrest system which maintains a
safety factor of at least two; and under the supervision of a qualified
person.”
Ensure that the structure to which you are attaching your anchorage
connector is capable of meeting the above requirements and that your
anchorage connector is installed in accordance with the manufacturer’s
instructions. Also be sure to check that the anchorage connector is
compatible with your connecting device (lanyard, SRL, vertical
lifeline)and that it securely retains the connecting device without
inhibiting its function. If you are unable to determine whether your
connecting device and your anchorage are compatible, please
immediately consult with a competent person or your immediate
supervisor. For more details on anchorages, please see section 5 of this
instruction manual.
2.2: Body-wear
Body wear for any application where this Beam Anchor is to be used
will be defined as a full body harness specifically manufactured for fall
arrest. If being used for restraint applications where the user is restricted
from reaching a fall hazard, a body belt may be used as an alternative.
Be sure to read and follow the manufacturer’s instructions included with
your full body harness or restraint belt at the time of purchase.
2.3: Connectors/Connecting Devices
Connectors and Connecting Devices are terms that are sometimes
used interchangeably. It is important to note the differences between
these two terms in order to help distinguish the parts that these
components play in the rigging of your PFAS. In both cases, these
products/components are required to have a minimum static strength of
5,000 lbs. For additional details on requirements for connectors and
connecting devices, see OSHA 1926.502 at www.osha.gov as
referenced in section 1, advisory #1.
A connector is any metallic, mechanical element such as a
carabiner, snap hook or rebar hook that physically links one or more
elements of a your PFAS together in a manner such that they will remain
engaged to one another unless they are intentionally disengaged.
A connecting device is an element that connects your full body
harness to the anchorage in an effort to ensure that you remain attached
or tethered to the structure upon which you are working. In other words,
8
the connecting device is that element which secures you to your
anchorage.
2.4: Deceleration Devices
A deceleration device is the element of a Personal Fall Arrest
System (PFAS) which is activated during a fall event and reduces the
forces exerted on the user’s body and on the anchorage during the arrest
of the fall. In the case of Shock-Absorbing Lanyards and Self-Retracting
Lifelines, these products are both a connecting device and a deceleration
device as they will keep you attached to your anchorage and will reduce
the forces on your body in the event of a fall.
2.5: Fall Arrest
Fall Arrest is an area of Fall Protection which focuses on stopping a
fall once it has occurred. Personal Fall Arrest Systems typically consist
of an anchorage, a full body harness and a self-retracting lifeline, shockabsorbing lanyard or other deceleration device designed to bring a falling
user to a stop in the shortest possible distance while limiting the force
imparted to the user’s body.
2.6: Fall Restraint
Fall Restraint is an area of Fall Protection devoted to restraining the
user of the system in a manner which restricts his or her access to the
fall hazard in a manner such that they cannot be subjected to a fall. A
typical Fall Restraint System consists of an anchorage, a full body
harness or a restraint belt and a restraint lanyard. A Shock-Absorbing
Lanyard or a Self-Retracting Lifeline should never be utilized in a
restraint application as it they not capable of restricting a user’s access
to fall hazards.
2.7: Work Positioning
Work Positioning is an area of Fall Protection devoted to allowing a
user to work on a vertical surface by means of a positioning assembly,
and restricting the user’s exposure to a fall of no more than two feet.
Typical positioning assemblies consist of a large rebar hook and a length
of chain, rope, wire rope or webbing with a double locking snap hook on
either end. These snap hooks are attached to d-rings on the hips or on
the waist of the user’s full body harness, with the rebar hook attached to
the structure upon which the user is working. An SAL or an SRL should
never be used for work positioning, nor should they ever be attached to a
side or hip d-ring on a full body harness. However, while rigged for
work positioning, the user should always have an SAL or SRL
9
attached to the back d-ring of their full body harness and tied-off to
the structure on which they are positioning as a back up device.
2.8: Free-Fall
Free-Fall is the distance that a worker will fall before the connecting
device or deceleration device elements of the PFAS will begin to engage
during a fall event. OSHA allows a maximum Free-Fall Distance of 6’ (6
feet) when rigging a Personal Fall Arrest System (PFAS). In some
cases, exceptions may be allowed when there is no practical way to limit
the Free-Fall Distance to 6’, such as a job-site where no overhead
anchor-point is available. Tying off in a manner that would create a
Free-Fall greater than 6’ should always be a last resort. If you are
rigging a system that allows more than 6’ of Free-Fall, make sure your
Connecting Device/Deceleration Device is rated for this application.
2.9: Clear-Fall
Clear-Fall or Clear-Fall Distance is the distance that is required to
safely arrest the fall of a user. When working at heights and using a
PFAS, it is important to consider the distance between the
walking/working level and the next lower level to ensure that the
components selected are capable of arresting the user’s fall before they
hit the next lower level. The required Clear-Fall Distance can easily be
calculated by adding together the Free-Fall Distance, the Deceleration
Distance, the height of the user plus a safety factor of 2 feet. The
formula for calculating Clear-Fall Distance is shown below:
Free-Fall Distance + Deceleration Distance + Height of Worker + Safety Factor = Clear-Fall
Distance
The matrix below can be used as a guide for calculating Clear-Fall
Distance on your job-site:
Free-Fall Distance
(OSHA allows up to 6’)
Deceleration
Distance
Example Values Actual Values
6’
3.5’
(Typically 3.5’ or less)
Height of Worker 6’
Safety Factor
(Minimum of 2’)
Total
(Sum of all values)
2’
17.5’
10
See figure 2.1 on the next page for a graphic illustration of Clear-Fall
Distance and the method for calculating. It is also necessary to consider
the fall path when determining the Clear-Fall limitations in your
application. Ensure the fall path is clear of obstructions, protrusions,
equipment or materials that may be a hazard in the event of a fall. Pay
special attention to those items which may present an impalement
hazard. Obstructions in the fall path may be just as hazardous as the fall
itself, and your PFAS may not be able to protect you from these hazards.
Failure to clear the fall path may result in serious injury or death. Rig
your PFAS with extreme caution, and be aware of all of the factors that
may come into play in the event of a fall.
Figure 2.1: Clear-Fall Diagram
11
2.10: Swing-Fall
Swing-Fall is the phenomenon that occurs when the user falls from a
location that is not directly adjacent to, or directly below the anchorage
connector. This is also referred to as the “pendulum effect”, and can
result in a situation where the user is not only falling vertically, but is also
swinging on the horizontal as well. This can bring additional hazards into
play, as you may swing into an obstruction or structural element, causing
serious injuries (see figure 2.2). A significant Swing-Fall may also
require increased Clear-Fall distance. As a rule of thumb, you should
ensure work in an area that does not exceed an angle greater tha n 15
degrees in any direction from your anchorage.
Figure 2.2: Swing-Fall Diagram
Be sure to consider Swing-Fall when calculating your Clear-Fall
requirements and checking the fall path for hazards and instructions.
Failure to do so may result in serious injury or death. Should you have
any questions regarding Free-Fall, Clear-Fall, Swing-Fall or other
hazards in the fall path, be sure to contact FallTech or consult with a
competent person or your direct supervisor on your job-site.
12
Section 3: Use and Limitations
This section deals with the general use and limitations of the FallTech
Beam Anchors. Please read this section and all sections of this manual
thoroughly. If your application is not addressed, or if you have questions
regarding your specific needs, please contact FallTech immediately for
additional guidance.
3.1: General Guidelines
When properly installed and utilized, this FallTech Beam Anchor will
provide a safe anchorage for a single user (the exceptions to this rule are
the 7489 and 7535 Vertical Beam Anchors, which may be used as
anchorage connectors for multiple users in conjunction with the FallTech
PSR and Checkline Temporary HLL systems – see section 3.8 of this
manual for additional details). As the user is working while tied-off to this
Beam Anchor, their Personal Fall Arrest System (PFAS) will be securely
attached to the structure.
Before using this product, the user should be trained in the use of fall
arrest products and should have completed a minimum course of
instruction (4-8 hours) for Authorized Person Training as outlined in ANSI
Z359.2-2007. The user must also read and be familiar with all of the
material contained in this instruction manual as well as all labels and
warnings affixed to the FallTech Beam Anchor. If you have any
questions regarding the use or operation of this product, please contact
FallTech, a competent person, or your immediate supervisor before
using.
This product must be inspected before each use. For details on
proper inspection procedures, please refer to section 8 of this manual.
Should this product fail to pass inspection, it must be immediately
removed from service and replaced.
This FallTech Beam Anchor is intended to be used as part of a
Personal Fall Arrest System and will comprise the Anchorage element of
your PFAS (see section 2 of this manual for clarification of these terms).
This product is designed to be attached to a horizontal I-Beam or HBeam (model #’s 7489 and 7535 may also be attached to vertical
beams) in order to provide a secure anchorage for your PFAS.
Your Beam Anchor should ideally be mounted to an overhead,
bottom beam flange, or rigged in a manner such that Free-Fall is
restricted to no more than 6’ (6 feet). In circumstances where there is no
way to limit free fall to 6’, or where there is no access to an overhead,
bottom beam flange – some Beam Anchor models may be used
13
mounted to a top beam flange, provided that the Free-Fall is restricted to
a maximum of 12’. When rigged for a Free-Fall greater than six feet,
your FallTech Beam Anchor must be used with a FallTech Ironman
series lanyard (7247, 7247Y, 8247 and 8247Y). Be sure to review the
Clear-Fall diagram and worksheet in section 2.9 of this manual.
This product meets the requirements of OSHA 1926.502 as well as
ANSI Z359.1-2007 and/or ANSI A10.32-2004. For further details on
these requirements, please go to www.osha.gov to review the OSHA
requirements. Copies of the ANSI standards are available at
www.asse.org in the e-standards store.
3.2: Approved Applications
Below are applications for which your FallTech Beam Anchor is
specifically suited. This list is not all-inclusive, but is intended to
anticipate the most common applications in which this product may be
used. If you have questions about whether this product is suitable for
your particular application, please consult a competent person or contact
FallTech for further advice.
Be sure to consult Section 5 of this instruction manual for details on
anchorage considerations, as the anchorage and its relationship to the
walking/working surface will be an important factor in determining
suitability and could contribute to the outcome of a fall event. Use of an
anchor point that is not properly rated could lead to a catastrophic failure
of your personal fall arrest system, which may result in serious injury or
death.
Model #
7411 R NR NR NR R NR
7490 R NR NR NR R NR
7531 R NR NR NR R NR
7530 R R R NR R NR
7485 R NR NR NR R NR
7486 R NR NR NR R NR
7487 R NR NR NR R NR
7488 R NR NR NR R NR
7533 R R R NR R NR
7534 R R R NR R NR
7471 R NR NR NR R NR
7489 R R R R R R
7535 R R R R R R
7710 R NR NR NR R NR
Overhead
Mount
Foot-
level
Mount
Extended
Free-fall
Vertical
Mount
Single
User
HLL/
Multiple
User
R = Recommended
NR = Not Recommended
14
Direct Overhead Applications: All FallTech Beam Anchors are suitable
for use in any application where the properly rated anchorage is directly
above the walking/working surface, and allows for a maximum Free-Fall
Distance of 6 feet.
Horizontal Lifelines: Model #’s 7489 and 7535 are suitable for use as
anchorage connectors in conjunction with FallTech’s PSR Temporary
HLL System and with our Checkline 4-man Temporary HLL System.
If you have any questions regarding the suitability of this product for
your specific application, please consult with a competent person or
contact FallTech before using. Misuse of this product may result in
serious injury or death.
Warning: The beam flange to which you are attaching this product
must not be open-ended. If the flange is open on either end, and
the Beam Anchor is not captivated on the flange do not attempt to
use this device, as there is a serious risk of accidental
disengagement. Serious injury or death may result!
3.3: Restricted Applications
Harsh Chemical Environments: Acids and other caustic chemicals can
cause damage to this Beam Anchor and its component parts. Damage
from chemical exposure can be difficult to detect and FallTech
recommends increased inspection and/or replacement frequency.
Residential Construction: This product is not suitable for use in
residential construction applications.
Climbing/Fixed Ladders: Do not attempt to affix this product to a fixed
ladder to be used in conjunction with any other equipment for the
purposes of climbing or fall arrest.
Extended Free Falls: Most FallTech Beam Anchors are rated to
withstand the forces associated with extended free falls or foot-level tieoff. Care must be taken to ensure that the beam does not make direct
contact with the gate or keeper on your connecting device. Such direct
contact could result in the forced roll-out or disengagement of your
connecting device. When in doubt, a FallTech Model # 7214 choker may
be used to extend the connection to ensure that your connecting device
is protected from the edge of the beam flange. See section 3.5 for
additional information. Be sure to use a connecting device that is rated
for free falls greater than six feet (i.e. 7247, 7248, 8247, 8248).
15
Welding/Power Transmission: FallTech Beam Anchors are
manufactured using materials that will withstand high temperatures.
Care must be taken to ensure that other elements of your PFAS are
capable of withstanding temperature and/or electrical hazards. Install
this anchor and rig your PFAS so as to reduce and/or eliminate exposure
to these hazards.
3.4: Specialty Applications
Heavyweight: FallTech Beam Anchors have a maximum capacity of 425
lbs. For users weighing between 310 and 425 lbs (with clothing, tools
and equipment), be sure to utilize this product along with body wear and
connecting devices that are rated appropriately (FallTech Heavyweight
SAL’s are black in color and are denoted by model numbers beginning
with 7246 or 8246). Under no circumstances should any user
weighing more than 310 lbs be subjected to more than six feet of
free fall.
Extended Free Falls: For applications where free fall cannot be limited to
6 feet or less, or where the anchor point will be at the walking/working
surface (foot-level tie-off), special care must be taken. See sections 3.3
and 3.5 – 3.9 for additional details, instructions and warnings. For these
applications, FallTech offers its Ironman series of lanyards, which are
rated for free falls of up to 12 feet, with a maximum capacity of 310 lbs.
3.5: Installation and Use – Ratcheting/Sliding Beam Anchors
1. Select the appropriate FallTech Ratcheting/Sliding Beam Anchor
based on the work conditions and specific hazards (See Section
3.2 for recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Beam Anchor. If you have questions about product or
component compatibility, be sure to contact FallTech for
additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
16
4. Inspect this Beam Anchor, and all components of your Personal
Fall Arrest System in accordance with Section 8 of this manual.
Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Depress the thumb-latch or thumb-latches and slide the jaw or
jaws out enough to allow the beam flange to fit between the
jaws.
6. Position the Ratcheting/Sliding Beam Anchor over the beam so
that both jaws extend over the flange.
7. Depress the thumb latch or latches and move the jaw or jaws
toward the D-ring (which should be centered on the beam) until
they make contact with the beam flange. Release the thumb
latches and ensure that the thumb latches have fully engaged
the teeth on the bar.
8. Check to make sure that the maximum total clearance between
the jaws and the beam flange is no more than half an inch (or
one tooth-spacing on the bar).
9. Check your installation to ensure that the Ratcheting/Sliding
Beam Anchor cannot come off of the beam at any point along
the intended path of movement or at beam joints or ends.
10. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the Ratcheting/Sliding Beam Anchor with
your connecting device.
11. Proceed cautiously with your work. Do not run, jump or overreach. While moving, the Ratcheting/Sliding Beam Anchor
should slide on the beam, allowing you greater mobility. If it
does not slide smoothly, then check to ensure the D-ring on the
Beam Anchor is centered on the beam. Also check for jagged
edges, fasteners, paint build-up welding spatter or other
obstructions. Any type of obstruction or any sudden
movement may cause the Beam Anchor to seize-up on the
beam, causing you to lose your footing. Move with care and
deliberation at all times while working at heights.
12. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
13. If the beam to which this anchor is attached is sloped or vertical,
the Beam Anchor must be positioned next to a stop which will
prevent the Beam Anchor from sliding or moving in the event of a
fall. Joints between beam sections must be flush and must have
a maximum gap of ½”.
14. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
17
is rated for extended free falls. Also ensure that the gate of your
carabiner or snap hook which is attached to the beam anchor
does not make direct contact with the edge of the beam flange,
with any part of the Beam Anchor, or any other obstruction.
Such contact could force a roll-out or accidental disengagement.
If in doubt, you may use a FallTech #7214 Choker to extend your
connection. Attach the 7214 Choker to the D-ring on your Beam
Anchor, and then attach your connecting device to the D-ring on
the Choker. This will help to keep your connector gate away
from any potential hazard.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.1
Correct Installation of Ratcheting/Sliding Beam Anchor
3.6: Installation and Use – Detent-Pin Beam Anchors
1. Select the appropriate FallTech Ratcheting/Sliding Beam Anchor
based on the work conditions and specific hazards (See Section
3.2 for recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Beam Anchor. If you have questions about product or
18
component compatibility, be sure to contact FallTech for
additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Beam Anchor, and all components of your Personal
Fall Arrest System in accordance with Section 8 of this manual.
Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Remove the detent pin from the variable position jaw and slide it
away from the D-ring enough to allow the beam flange to fit
between the jaws.
6. Position the Ratcheting/Sliding Beam Anchor under the bottom
flange of an overhead beam so that both jaws extend over the
flange.
7. Slide the variable position jaw toward the D-ring until both jaws
are in direct contact with the beam flange. Fasten the variable
position jaw in place by inserting the detent-pin through the hole
directly adjacent to the variable position jaw on the opposite side
of the jaw from the D-ring. Note: The detent-pin must always
be on the outside of the variable position jaw, between the
jaw and the end of the beam anchor bar. (see figure 3.2)
8. Check to make sure that the maximum total clearance between
the jaws and the beam flange is no more than half an inch (or
one hole-spacing on the bar).
9. Check your installation to ensure that the Detent-Pin Beam
Anchor cannot come off of the beam at any point along the
intended path of movement or at beam joints or ends. Ensure
that the variable position jaw is locked in place by the detent
pin.
10. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the Detent-Pin Beam Anchor with your
connecting device.
11. Proceed cautiously with your work. Do not run, jump or overreach. While moving, the Detent-Pin Beam Anchor should slide
on the beam, allowing you greater mobility. If it does not slide
smoothly, then check to ensure the D-ring on the Beam Anchor
is centered on the beam. Also check for jagged edges,
fasteners, paint build-up welding spatter or other obstructions.
Any type of obstruction or any sudden movement may
cause the Beam Anchor to seize-up on the beam, causing
19
you to lose your footing. Move with care and deliberation at
all times while working at heights.
12. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
13. If the beam to which this anchor is attached is sloped or vertical,
the Beam Anchor must be positioned next to a stop which will
prevent the Beam Anchor from sliding or moving in the event of a
fall. Joints between beam sections must be flush and must have
a maximum gap of ½”.
14. The Detent-Pin Beam Anchors (model #’s 7485 and 7486)
should never be used for foot-level tie-off, nor should they
ever be rigged for more than six feet of free fall. Improper
rigging could lead to forced disengagement in the event of a fall.
Always mount to the bottom flange of a horizontal, overhead
beam so that the Beam Anchor is located above the level of the
back D-ring on your Full Body Harness at all times.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.2
Correct Installation of Detent-Pin Beam Anchor
20
3.7: Installation and Use – Fixed-Position Beam Anchors
1. Select the appropriate FallTech Fixed-Position Beam Anchor
based on the work conditions and specific hazards (See Section
3.2 for recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Beam Anchor. If you have questions about product or
component compatibility, be sure to contact FallTech for
additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Beam Anchor, and all components of your Personal
Fall Arrest System in accordance with Section 8 of this manual.
Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Loosen both the outer and inner retainer nuts adjacent to the
variable position jaw or jaws, creating an opening large enough
to allow the beam flange to fit between the jaws.
6. Position the Fixed-Position Beam Anchor over the beam so that
both jaws extend over the flange.
7. Slide the variable position jaw or jaws toward the D-ring at the
center of the Beam Anchor until both jaws are in direct contact
with the beam flange. Fasten the variable position jaw or jaws in
place by first tightening the inner retainer nut (located directly
next to the jaw). Next, tighten the outer retainer nut, which will
secure the inner retainer nut. For models 7487 and 7488, use
an adjustable wrench and tighten both nuts hand-tight, plus ¼
turn (see figure 3.3). For models 7533 and 7534, ensure the Dring is centered on the beam flange, and then use a gloved hand
and tighten each nut hand-tight (Be sure to adjust and tighten
retainer nuts on both sides of the anchor – see figure 3.4).
8. Check to make sure that both jaws are in direct contact with the
beam flange. There should be no gap between the beam
flange and the jaws of your Fixed-position Beam Anchor,
which should fit tightly on the beam flange and be
immovable.
21
9. Check your installation to ensure that the Fixed-Position Beam
Anchor cannot come off of the beam; that it is fitted tightly to the
beam flange and cannot be moved.
10. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the Fixed-Position Beam Anchor with your
connecting device.
11. Proceed cautiously with your work. Do not run, jump, make
sudden movements or over-reach. This Beam Anchor is in a
fixed position and is immovable – once you reach the extended
length of your connecting device, any sudden movements may
cause you to lose your footing. Move with care and
deliberation at all times while working at heights.
12. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
13. If the beam to which this anchor is attached is sloped or vertical,
the Beam Anchor must be positioned next to a stop which will
prevent the Beam Anchor from sliding or moving in the event of a
fall. Joints between beam sections must be flush and must have
a maximum gap of ½”.
14. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
is rated for extended free falls. Also ensure that the gate of your
carabiner or snap hook which is attached to the beam anchor
does not make direct contact with the edge of the beam flange,
with any part of the Beam Anchor, or any other obstruction.
Such contact could force a roll-out or accidental disengagement.
If in doubt, you may use a FallTech #7214 Choker to extend your
connection. Attach the 7214 Choker to the D-ring on your Beam
Anchor, and then attach your connecting device to the D-ring on
the Choker. This will help to keep your connector gate away
from any potential hazard.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
22
Fig. 3.3
Correct Installation of Fixed-Position Beam Anchor (7487 & 7488)
Fig. 3.4
Fixed-Position Beam Anchor (7533 & 7534)
3.8: Installation and Use – Vertical Beam Anchors
1. Select the appropriate FallTech Vertical Beam Anchor based on
the work conditions and specific hazards (See Section 3.2 for
recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Beam Anchor. If you have questions about product or
23
component compatibility, be sure to contact FallTech for
additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Beam Anchor, and all components of your Personal
Fall Arrest System in accordance with Section 8 of this manual.
Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Loosen the variable-position jaw and create an opening large
enough to allow the beam flange to fit between the jaws. For
model 7489, loosen the adjustment handle all the way and
remove the detent pin (see figure 3.5). For model 7535, first
loosen the outer retainer nut and then loosen the inner retainer
nut (see figure 3.6).
6. Position the Vertical Beam Anchor over the beam so that both
jaws extend over the flange.
7. Slide the variable-position jaw toward the beam flange until both
jaws are in direct contact with the beam flange. For model 7489,
fasten the variable position jaw in place by first inserting the
detent-pin in the first open hole on the bar. Then, turn the
adjustment handle in a clockwise direction until hand-tight. For
model 7535, using a gloved hand, tighten the inner retainer nut
until hand-tight and then tighten the outer retainer nut until it is
hand-tight.
8. Check to make sure that both jaws are in direct contact with the
beam flange. There should be no gap between the beam
flange and the jaws of your Vertical Beam Anchor, which
should fit tightly on the beam flange and be IMMOVABLE.
9. Check your installation to ensure that the Fixed-Position Beam
Anchor cannot come off of the beam; that it is fitted tightly to the
beam flange and CANNOT BE MOVED.
10. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the Vertical Beam Anchor with your
connecting device.
11. If using your Vertical Beam Anchor(s) as an anchor point(s) for a
FallTech Temporary HLL System, please refer to the instructions
for that system and proceed with rigging your HLL.
12. Proceed cautiously with your work. Do not run, jump, make
sudden movements or over-reach. This Beam Anchor is in a
fixed position and is immovable – once you reach the extended
24
length of your connecting device, any sudden movements may
cause you to lose your footing. Move with care and
deliberation at all times while working at heights.
13. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
14. If the beam to which this anchor is attached is sloped or vertical,
the Beam Anchor must be positioned next to a stop which will
prevent the Beam Anchor from sliding or moving in the event of a
fall. Joints between beam sections must be flush and must have
a maximum gap of ½”.
15. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
is rated for extended free falls. Also ensure that the gate of your
carabiner or snap hook which is attached to the beam anchor
does not make direct contact with the edge of the beam flange,
with any part of the Beam Anchor, or any other obstruction.
Such contact could force a roll-out or accidental disengagement.
If in doubt, you may use a FallTech #7214 Choker to extend your
connection. This will help to keep your connector gate away
from any potential hazard.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.5
Correct Installation of Vertical Beam Anchor (7489)
25
Fig. 3.6
Vertical Beam Anchor (7535)
3.9: Installation and Use – Beam Trolley
1. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Beam Trolley. If you have questions about product or
component compatibility, be sure to contact FallTech for
additional instructions.
2. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
3. Inspect this Beam Trolley, and all components of your Personal
Fall Arrest System in accordance with Section 8 of this manual.
Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
4. Loosen the variable-position yoke and create an opening large
enough to allow the beam flange to fit between the yokes by first
loosening the outer retainer nut and then loosening the inner
retainer nut (see figure 3.7).
5. Position the Beam trolley over the lower flange of the beam so
that the wheels on each of the yokes extend over the flange.
The FallTech Beam Trolley must only be mounted to an
26
overhead, horizontal beam so as to restrict freefall to a maximum
of six feet. Never use the FallTech Beam Trolley to tie-off at
the foot-level or to the top flange of any beam. Never use on
a vertical beam.
6. Slide the variable-position yoke toward the beam flange until
both the wheels on both yokes are in direct contact with the top
of the beam flange. The raised portion of the wheels should be
in contact with the outer edge of the beam flange. Using a
gloved hand, tighten the inner retainer nut until hand-tight and
then tighten the outer retainer nut until it is hand-tight – then use
an adjustable wrench to tighten the outer retainer nut an
additional ¼ turn.
7. Check to make sure that all four wheels are in direct contact with
the beam flange. There should be no play from side to side, as
the raised outer edge of the wheels should keep the Beam
Trolley centered on the beam. The Beam Trolley should glide
smoothly along the beam in either direction.
8. Be sure that the beam is level and horizontal and that there is no
slope or grade. Ensure that the flange is free of jagged edges,
paint build up, rivets, fasteners, welding slag or any other
obstruction in the path of the Beam Trolley. Ensure that there is
a stop or a column at either end of the Beam Trolley’s path.
Failure to do so could result in an accidental disengagement,
leading to serious injury or death.
9. Check your installation to ensure that the Beam Trolley cannot
come off of the beam at any point along the intended path of
movement or at beam joints or ends.
10. Joints between beam sections must be flush and must have a
maximum gap of ½”.
11. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the Beam Trolley with your connecting
device.
12. Proceed cautiously with your work. Do not run, jump or overreach. While moving, the Ratcheting/Sliding Beam Anchor
should glide on the beam, allowing you greater mobility. If it
does not glide smoothly, then check to ensure the D-ring on the
Beam Anchor is centered on the beam. Also check for jagged
edges, fasteners, paint build-up welding spatter or other
obstructions. Any type of obstruction or any sudden
movement may cause the Beam Anchor to seize-up on the
beam, causing you to lose your footing. Move with care and
deliberation at all times while working at heights.
13. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
27
avoid sharp edges which may damage your connecting device in
the event of a fall.
14. The FallTech Beam Trolley should never be used for foot-
level tie-off, nor should it ever be rigged for more than six
feet of free fall. Improper rigging could lead to forced
disengagement in the event of a fall. Always mount to the
bottom flange of a horizontal, overhead beam so that the Beam
Anchor is located above the level of the back D-ring on your Full
Body Harness at all times.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.7
FallTech Beam Trolley (7710)
Section 4: Product Selection
Product selection is as important as the proper use of the product
itself. Poor judgment in product selection can have catastrophic results –
therefore be sure to consult a competent person to ensure that the
product that is issued is appropriate for the application and the specific
location for which it is intended.
28
ANSI Z359.1-2007, Section 7 describes in detail the steps that should
be taken with regard to the selection of fall arrest equipment. FallTech
strongly encourages the use of this guide by those who employ users of
fall arrest products. The ANSI standard recommends the following steps
be taken:
A workplace assessment by a competent person taking into
account the presence of sources of extreme heat, chemicals,
electrical hazards, environmental contaminants, sharp objects,
abrasive surfaces; moving equipment and materials, unstable,
uneven and slippery walking/working surfaces; unguarded
openings; climatic/weather factors and foreseeable changes to
these conditions. Care must be taken to ensure that the
equipment that is selected is suitable for use where any of these
conditions may exist.
The workplace assessment must identify all paths of movement
and the fall hazards along these paths. Care must be taken to
ensure that there are proper anchorages at appropriate intervals
along these paths to protect the users from these hazards
without exposure to swing-fall conditions. The PFAS selected
must limit the fall distance in order to avoid contact with the next
lower level in the event of a fall.
Anchorage connectors should be selected on the basis of their
suitability for attachment to the anchor point to ensure a
compatible and secure connection.
The exposure of the anchorage connector to sharp edges,
abrasive surfaces and other physical/structural hazards should
be considered when evaluating compatibility.
The competent person shall calculate the weight of all authorized
persons when fully equipped to ensure that they are within the
maximum capacity of the PFAS.
A full body harness meeting the requirements of Z359 shall be
selected, and it shall be sized to fit the user as per the
manufacturer’s instructions.
Connectors that are selected shall be suitably sized and shaped
so as to be compatible with the devices to which they will be
attached.
The competent person shall select the method of protecting the
equipment from damage by workplace conditions, in accordance
with the manufacturer’s instructions.
The competent person shall check the equipment instructions
and markings to ensure compliance with the appropriate
standards and will ensure that manufacturer’s instructions;
markings and warnings are read and followed.
29
Loading...