Falcon G1532 Installation And Servicing Instructions

RZZ 84 Ref. 2

G1532 STEAKHOUSE GRILL

INSTALLATION and
SERVICING INSTRUCTIONS

These Appliances must be installed and serviced by a competent person as stipulated by the Gas
Safety (Installation & Use) Regulations.

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be paid to -

Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act

These Appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive for the
Countries, Gas Types and Pressures as stated on the Data Plate.

WARNING - TO PREVENT SHOCKS, ALL APPLIANCES WHETHER

GAS OR ELECTRIC, MUST BE EARTHED

On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference
during servicing. Further to this, The Users Instructions should be handed over to the User, having had a
demonstration of the operation and cleaning of the appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be
arranged with FALCON SERVICE LINE. Visits may then be made at agreed intervals to carry out adjustments
and repairs. A quotation will be given upon request to the FALCON SERVICE LINE contact numbers below.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

PO Box 37, Foundry Loan, Larbert.
Stirlingshire. Scotland. FK5 4PL

AFE SERVICE LINE CONTACT -

PHONE - 01438 751111 FAX - 01438 369900

Detailed recommendations are contained in
Institute of Gas Engineers published
documents :

IGE/ UP/ 1, IGE/ UP/ 2, BS6173 and BS5440

GAS RATE

kW Btu/hr

6.65 22,600

SECTION 1 - INSTALLATION

The grill may be mounted on any of the following
options -

Bench Legs.
Floor Stand
Wall Bracket

1.2 SITING

There must b e 1 50mm clearance all roun d t h e
appliance from any combustible wall or object liable
to damage when overheated.

There must be a minimum vertical clearance of
900mm above the top edge of the grill flue to ensure
No overheating of overlying surfaces.

A minimum clearance of 400mm from the sides
should be provided to allow removal of outer panels
for service access.

Note

The upper sections of the unit are likely to become
very hot. It should therefore be positioned in a
manner which minimises the risk of accidental
touching.

1.3 VENTILATION

The grill MUST be installed level in a well lit and
draught free position. Adequate ventilation, whether
natural or mechanical, must be provided to ensure
sufficient air for combustion and removal of com-
bustion products, which may be harmful to health.

Recommendations for Ventilation of Catering Ap-
pliances are given in BS5440:2.

Furthermore, to ensure sufficient room ventilation,
guidance on the volume of ventilation air required for
different types of catering equipment is provided in
the following table.

For multiple installations, requirements for individual
appliances should be added together.

Installation should be made in accordance with local
and/or national regulations applying at the time.

The grill flue discharges vertically from the top of the
unit.

There must be no direct connection of the flue to a
mechanical extraction system or the outside air.

Positioning the grill below a ventilated canopy is the
most suitable arrangement.

1.4 GAS SUPPLY

The incoming service must be of sufficient size to
supply the full rate without excessive pressure drop.
A gas meter is connected to the service pipe by the
Gas Supplier.

An existing meter should be checked, preferably by
the Gas Supplier, to ensure that it is adequate to cope
with the rate of gas supply required. Installation pipes
should be fitted in accordance with IGE/UP/2.

The pipework size, from the meter to the unit, must
not be less than the appliance inlet connection, Rp

1

/

4

(1/4" BSP).
An isolating cock must be located close to the

appliance (on the inlet side of the governor on Natural
Gas models) to allow shut down during an emergency
or routine service.

The installation MUST BE TESTED FOR GAS
SOUNDNESS, details of which can be found in
IGE/UP/1.

1.5 ELECTRICAL SUPPLY

Not applicable to this appliance.

1.6 WATER SUPPLY

Not applicable to this appliance.

1.7 HEAT INPUTS -
NATURAL and PROPANE GAS

EQUIPMENT

Ventilation Rate Required

m

3

/ min ft3/min

Range, Unit Type 17 600
Pastry Oven 17 600
Fryer 26 900
Grill 17 600
Steak Grill 26 900
Boiling Pan 17 600
Steamer 17 600
Sterilizing Sink 14 500
Bains Marie 11 400
Tea/ Coffee Machine 8.5 - 14 300 - 500

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER

MODEL

WIDTH

(mm)

DEPTH

(mm)

HEIGHT

(mm)

WEIGHT

(kg)

GAS

CONN.

G1532 784 330 350 36 Rp1/

2

1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS

mbar inches w.g.

NATURAL 15 6

PROPANE 37 14.8

NATURAL PROPANE

Main Burner 2.05mm Amal 210

Pilot Burner SIT No.30 SIT No.19

1.8 INJECTOR DIAMETERS -

Natural and Propane Gas

1.9 SETTING PRESSURE

A spring loaded governor, supplied with the appliance
MUST BE FITTED to natural gas models.

No governor is required on propane models.
A pressure test point is accessible upon removal of

the control panel.

1.10 BURNER ADJUSTMENT

Burner Aeration

The burners are fitted with fixed injectors. The
aeration is adjustable by means of a screw which
is positioned at the burner inlet.

After setting the pressure, the stability of the cones
should be checked. If necessary, the aeration screw
should be adjusted to achieve satisfactory cross
lighting of the burners on both HIGH and LOW
settings. This will also prevent yellow tipping of the
flame or lift-off.

SECTION 2 - ASSEMBLY and

COMMISSIONING

2.1 ASSEMBLY

2.1.1 Grill Unit

Unpack the grill and check that all components are
undamaged. Parts supplied loose are specified in the
contents list below

Brander Drip Trough
Brander Plate
Grid Shelf
Drip Tray
Gas Governor (Natural Gas only)

Additionally, 6 refractory plaques, 4 centre support
bars of double construction and 4 end support bars.

Appliance Mounting Accessories

Details of the various grill mounting options are
detailed in section 1.1.

Individual Check Lists for Mounting Options
Bench Legs

Pack contains -
4 legs and screw pack in polythene bag.

2.1.2 Bench Legs Assembly

Bench legs when supplied, must be fitted to the
underside of the grill using the screws and washers
provided (see Figure 1). It is recommended that the
legs be fitted at the start of assembly and that the
operation is facilitated by placing the grill on its back.

Each foot is secureded by two fixings. Use Holes 1
and 3 as indicated in each sketch.

The leg locating brackets are then secured to the
worktop surface using woodscrews or bolts as
appropriate. The fixing hole centres are indicated in
the diagram above. The brackets should be rotated to
ensure that the threaded hole corresponds with the
side fixing hole in each leg.

The grill is then lifted into the brackets up inside the
tubular legs. Each leg is then secured to a respective
bracket using the fixings provided.

Figure 1