Falcon D111G, D111P, D121G, D131G, D131P Service Manual

D100/D200 Deadbolt Service Manual

Falcon
Monarch
Dor-O-Matic

Grade 1 & Grade 2 Deadbolt

D100/200 Series Service Manual

Table of Contents

Introduction .................................................1

Lock Assembly Drawing Index ................2-3

Lock Assemblies ....................................4-17

D111G/D111P .........................................4

D121G/D121P .........................................5

D131G .....................................................6

D131P .....................................................7

D141G/D141P .........................................8

D151 .........................................................9

D211G/D211P .......................................10

D221G/D221P .......................................11

D231G ....................................................12

D231P ...................................................13

D241G/D241P .......................................14

D251 .......................................................15

D261 ......................................................16

D261M ...................................................17

D271 ......................................................18

Deadbolts ..................................................19

Strikes ........................................................20

Accessories .........................................21-23

Screws/Screw Packs ................................24

Cylinders and Tailpieces .....................25-27

Conventional .........................................25

SFIC ......................................................26

Tailpieces ..............................................27

i

D100/200 Series Service Manual

Introduction

Introduction

This manual contains a complete listing of Falcon D100-200 Series (Grade 1/Grade 2) deadbolt lock parts and assemblies. This
edition lists components of D100-200 Series locks manufactured after January 2008.

Exploded views of each deadbolt and trim assemblies are provided with accompanying charts to identify parts for replacement
purposes.

In addition, this manual contains lock ordering procedures, general cylinder information and all auxilliary components of the
D100-200 Series Deadbolt.

Standard Features

D100 Series D200 Series

Certifi cations BHMA-ANSI A156.5, 2001, Grade 1 auxiliary

lock, Available UL Listed for 3-Hour fi re door
Deadbolt 1-1/8” x 2-1/4”, Square corner faceplate, 1” housing diameter, 1” throw
Strike 1-1/8” x 2-3/4”, lipless, with box
Cylinder 6-Pin, Solid brass, Keyed 5-Pin, Falcon G keyway, Keyed different (KD)
Door Range 1-3/8” - 1-3/4” standard
Keys Two, Nickel silver cut keys per lock, Falcon G keyway
Reinforcement Metal dust box reinforcer with three - 3” screws
Trim Ring 1” Wrought brass or bronze, reinforced with security insert

Locks are furnished with standard features unless otherwise specifi ed.

BHMA-ANSI A156.5, 2001, Grade 2 auxiliary lock,
Available UL Listed for 3-Hour fi re door

Guide to Index Symbols for Lock Assembly Drawings

OUTSIDE INSIDE

Deadbolt

Keyed Cylinder

Indicator

(Vacant/Occupied)

Blank Rose

Thumbturn

Keyed Cylinder

Thumbturn

1

Lock Assembly Drawing Index

Lock Assembly Drawing Index

D100/200 Series Service Manual

Function

FALCON ANSI

D111 E0171

D121 E0161

D131 E2141

D141 E2151

FUNCTION

Classroom
Function

Single Cylinder
x Rose

Double Cylinder*

Single Cylinder
x Thumbturn

BHMA/ANSI A156.6, 2001, Grade 1

CYLINDERS

PAGE

P .4

P .4

P .5

P .5

P .7

P .6

P .8

P .8

OUTSIDE FUNCTION INSIDE FUNCTION

Deadbolt thrown or
retracted by key from
outside.

Deadbolt thrown or
retracted by key only.

Deadbolt thrown or
retracted by key from
either side.

Deadbolt thrown or
retracted by key from
outside.

Inside turn will only retract
bolt. Bolt automatically
deadlocks when fully
thrown.

Blank plate inside. Bolt
automatically deadlocks
when fully thrown

Deadbolt thrown or
retracted by key from either
side. Bolt automatically
deadlocks when fully
thrown.

Deadbolt thrown or
retracted by turn. Bolt
automatically deadlocks
when fully thrown.

D151

Standard cylinder.

* Caution: Double cylinder locks on residences—or on any door in any structure which is used for egress—are a life safety
hazard in times of emergency, and their use is not recommended. Installation should be in accordance with existing codes only.

Thumbturn
x Thumbturn

SFIC - small format
interchangeable core option.

P .9

Deadbolt thrown or
retracted by turn.

Deadbolt thrown or
retracted by turn.

2

D100/200 Series Service Manual

Lock Assembly Drawing Index

Function

FALCON ANSI

D211 E0172

D221 E0162

D231 E2142

D241 E2152

FUNCTION

Classroom
Function

Single Cylinder
x Rose

Double Cylinder*

Single Cylinder
x Thumbturn

BHMA/ANSI A156.6, 2001, Grade 2

CYLINDERS

PAGE

P.10

P.10

P.11

P.11

P.13

P.12

P.14

P.14

OUTSIDE FUNCTION INSIDE FUNCTION

Deadbolt thrown or
retracted by key from
outside.

Deadbolt thrown or
retracted by key only.

Deadbolt thrown or
retracted by key from
either side.

Deadbolt thrown or
retracted by key or by
turn. Bolt automatically
deadlocks when fully
thrown.

Inside turn will only
retract bolt. Bolt
automatically deadlocks
when fully thrown.

Blank rose inside. Bolt
automatically deadlocks
when fully thrown.

Deadbolt thrown
or retracted by key
from either side. Bolt
automatically deadlocks
when fully thrown.

Deadbolt thrown or
retracted by turn unit
only. Bolt automatically
deadlocks when fully
thrown.

D251

D261 E2192

D261M E01112

D271

Standard cylinder.

* Caution: Double cylinder locks on residences—or on any door in any structure which is used for egress—are a life safety
hazard in times of emergency, and their use is not recommended. Installation should be in accordance with existing codes only.

Thumbturn
x Thumbturn

Thumbturn,
Inside Only

Thumbturn,
Inside x Rose

Thumbturn
x Occupancy
Indicator

SFIC - small format
interchangeable core option.

P.15

P.16

P.17

P.18

Deadbolt thrown or
retracted by turn.

No outside trim.

Outside blank rose.

Occupancy indicator on
outside (reads either in
use or vacant with color
coding).

Deadbolt thrown or
retracted by turn.

Deadbolt thrown or
retracted by turn unit
only. Bolt automatically
deadlocks when fully
thrown.

Deadbolt thrown or
retracted by turn unit
only. Bolt automatically
deadlocks when fully
thrown.

Deadbolt thrown or
retracted by turn unit
only. Bolt automatically
deadlocks when fully
thrown.

3

Assemblies

D111G (SFIC)
D111P

Classroom Function

D100/200 Series Service Manual

For F (UL)

18

19

43

2

29

28

30

15

30

32

33

17

28

10

52

29

53

24

46

7

52

31

1

11

Call Out
Number Description Part Number

1 Outside Housing Assy (G only) SFIC 28 Outside Rose 36-086
2 Outside Housing Assy (P only) Q500-074 29 Insert Ring B520-541
7 Mounting Plate B600-018 30 Cylinder Retaining Screw (2) B300-108

10 Fire-Rated Bolt (F only) * 31 Adapter Shield B520-650
11 Regular Bolt Q330-256 32 Anti-Pry Shield B520-649
15 SFIC Cylinder C607 33 Driver Bar B202-957
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
18 Cylinder Housing Assy Q500-009 46 Screw, Mounting (2) B600-100
19 5 Pin Cylinder Assy Q500-064 52 Screw, Deadbolt (2) C603-897
24 Thumbturn Assy, Classroom B302-045 53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

4

Call Out
Number Description Part Number

D100/200 Series Service Manual

D121G (SFIC)
D121P

Single Cylinder x Rose

43

For F (UL)

10

Assemblies

53

26

52

30

3

29

28

30

20

18

15

Call Out
Number Description Part Number

1 Outside Housing Assy (G only) SFIC 28 Outside Rose 36-086
3 Outside Housing Assy (P only) Q500-076 29 Insert Ring B520-541

7 Mounting Plate B600-018 30 Cylinder Retaining Screw (2) B300-108
10 Fire-Rated Bolt (F only) * 31 Adapter Shield B520-650
11 Regular Bolt Q330-256 32 Anti-Pry Shield B520-649
15 SFIC Cylinder C607 34 Driver Bar B220-032
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
18 Outside Cylinder Housing Assy Q500-009 46 Screw, Mounting (2) B600-100
20 5 Pin Cylinder Assy Q500-066 52 Screw, Deadbolt (2) C603-897
26 Blank Rose B600-020 53 Screw, Trim (2) B600-066

* Not for sale as individual parts.

17

32

34

28

29

52

31

1

Call Out
Number Description Part Number

11

7

46

5

Assemblies

D131G (SFIC)

Double Cylinder

43

For F (UL)

10

52

31

D100/200 Series Service Manual

35

41

28

29

27

11

52

39

49

15

29

28

35

17

15

Call Out
Number Description Part Number

1 Outside Housing Assy (G only) SFIC 31 Adapter Shield B520-650
10 Fire-Rated Bolt (F only) * 35 Driver Bar (2) B202-580
11 Regular Bolt Q330-256 39 Snap-On Face Plate, Inside B610-014

15 SFIC Cylinder (2) C607 41 Inside Cylinder Housing B610-281
17 Outside Cylinder Housing Assy B610-204 43 Fire Cup (F only) *
27 Ring, 2-1/8” Bore 38-031 49 Screw, Mounting (2) B600-053
28 Outside Rose (2) 36-086 52 Screw, Deadbolt (2) C603-897
29 Insert Ring (2) B520-541

* Not for sale as individual parts.

1

Call Out
Number Description Part Number

6

D100/200 Series Service Manual

D131P

Double Cylinder

For F (UL)

Assemblies

43

10

52

4

32

*

30

45

18

*

Cylinder Q500-072 is not included in assembly #4

29

28

30

52

11

27

30

38

48

40

45

28

29

Call Out
Number Description Part Number

4 Outside Housing Assy (P only) Q500-020 30 Cylinder Retaining Screw (3) B300-108
10 Fire-Rated Bolt (F only) * 32 Anti-Pry Shield B520-649
11 Regular Bolt Q330-256 38 Snap-On Face Plate, Inside 61-511
18 Cylinder Housing Assy Q500-009 40 Inside Cylinder Housing B600-090
20 5 Pin Cylinder Assy Q500-066 43 Fire Cup (F only) *
27 Ring, 2-1/8” Bore 38-031 45 Cylinder (2) Q500-072
28 Outside Rose (2) 36-086 48 Screw, Mounting (2) B600-047
29 Insert Ring (2) B520-541 52 Screw, Deadbolt (2) C603-897

* Not for sale as individual parts.

Call Out
Number Description Part Number

7