Falcon Classic 110 Gas User manual

USER GUIDE &
INSTALLATION INSTRUCTIONS
Classic 110 Gas
Australia
U111305-01
Contents
1. Before You Start... 1
Ventilation 3
Maintenance 3
2. Cooker Overview 7
The Wok Cradle (optional extra) 9
The Grill 10
Operation 10
The Ovens 11
The Gas Oven 11
Operating the Ovens 12
Accessories 13
8. Service and Spares 24
9. Installation 25
Safety Requirements and Regulations 25
Provision of Ventilation 25
Location of Cooker 25
Conversion 25
Positioning the Cooker 27
Moving the Cooker 28
Lowering the Two Rear Rollers 28
Completing the Move 28
Fitting the Stability Bracket and Chain 29
Fitting the Oven Burner Trim 30
Gas Connection 30
Natural Gas 30
Propane 31
Pressure Testing 31
Electrical Connection 31
Earth Continuity Check 31
Polarity Check 31
Final Checks 32
Final Fitting 33
Customer Care 33
3. 3 button clock 14
4. Cooking Tips 16
5. Cooking Table 17
6. Cleaning your cooker 18
Essential Information 18
Hotplate Burners 18
Glide-out Grill 19
Control Panel and Doors 19
Ovens 20
7. Troubleshooting 22
10. Conversion to LP Gas 34
Hotplate 34
Control Panel Removal 34
Bypass Screw Adjustment 34
Grill 35
Ovens 35
Pressure Testing 35
Ax Label 35
11. Servicing 36
12. Circuit Diagram 43
13. Technical Data 44
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1. Before You Start...

Your cooker should give you many years of trouble-free cooking if installed and operated correctly. It is important that you read this section before you start.

Personal Safety

This appliance is for cooking purposes only. It must not be used for other purposes, for example heating a room. Using it for any other purpose could invalidate any warranty or liability claim. Besides invalidating claims this wastes fuel and may overheat the control knobs.
This cooker must be installed in accordance with the relevant instructions in this booklet, with the requirements of AS/NZS 5601 and with the national and local regulations, as well as the local gas and electricity supply companies’ requirements.
DO NOT operate with panels, covers or
guards removed from this appliance.
The cooker should not be placed on a base.
This appliance is designed for domestic
cooking only. Use for any other purpose could invalidate any warranty or liability claim.
Before operating the ovens please refer
to the oven shelf installation, in the Accessories section.
WARNING: The appliance and its
accessible parts become hot during use and will retain heat even after you have stopped cooking. Care should be taken to avoid touching heating elements. Children less than 8 years of age shall be kept away unless continuously supervised.
This appliance can be used by children
aged from 8years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
WARNING: Children less than 8 years
of age should be kept away unless continuously supervised. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Suitable only for indoor installation.
DO NOT use this appliance as a space
heater.
DO NOT operate this appliance before
reading the instruction booklet.
DO NOT place articles on or against this
appliance.
CAUTION: A long term cooking process
has to be supervised from time to time. A short term cooking process has to be supervised continuously.
At the risk of fire DO NOT store items on
the cooking surfaces.
DO NOT place articles on or against this
appliance.
DO NOT install an aftermarket lid or cover
over this appliance.
DO NOT install combustible bench top
lids or covers within 200 mm (7 7/8”) of the nearest burner.
To avoid overheating, DO NOT install the
cooker behind a decorative door.
WARNING: Accessible parts will become
hot during use and will retain heat even after you have stopped cooking. Keep babies and children away from the cooker and never wear loose-fitting or hanging clothes when using the appliance.
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DO NOT use a steam cleaner on your
cooker.
Check the appliance is gas sound after completion.
Always keep combustible materials, e.g.
curtains, and flammable liquids a safe distance away from the cooker.
DO NOT spray aerosols in the vicinity of
the cooker while it is on.

Electrical Connection Safety

WARNING: THE APPLIANCE MUST BE
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EARTHED.
The cooker is preset for a single-phase earthed electrical connection. It is essential to install a multi-pole circuit breaker that completely disconnects the appliance from the mains, with a minimum contact break distance of 3 mm.
See the ‘Technical Data’ section for information on the total electrical load of the appliance. The cable size used should be suitable for this load and comply with all local requirements (i.e. PVC Insulated cable IEC 60227 – code 53 for ordinary cables).
Minimum temperature rating T105.
Read the instructions before installing or using this appliance.
Make sure that the gas supply is turned
on and that the cooker is wired in and switched on.
In your own interest and that of safety, it is
law that all gas appliances be installed by a qualified person(s).
An appliance for use on LPG must not be
installed in a room or internal space below ground level, e.g. in a basement.

If You Smell Gas

DO NOT turn electric switches on or off
DO NOT smoke
DO NOT use naked flames
Turn off the gas at the meter or cylinder
Open doors and windows to get rid of the
gas
Keep people away from the area affected
Call your gas supplier

Peculiar Smells

Gas Connection Safety
This cooker is a Class 2 Subclass 1
appliance.
This appliance can be converted for use on
another gas.
Before installation, make sure that the
cooker is suitable for your gas type and supply voltage. See the data badge.
DO NOT use reconditioned or
unauthorised gas controls.
Disconnect from the electricity and gas
supply before servicing.
When servicing or replacing gas-carrying
components disconnect from the gas supply before starting operation.
When you rst use your cooker it may give o an odour. This should stop after use.
Before using for the rst time, make sure that all packing materials have been removed and then, to dispel manufacturing odours, turn the ovens to 200 °C and run for at least an hour.
Before using the grill for the rst time you should also turn on the grill and run for 30 minutes with the grill pan in position, pushed fully back and the grill door open.
Make sure the room is well ventilated to the outside air (see ‘Ventilation’ below). People with respiratory or allergy problems should vacate the area for this brief period.

Cooling Fan

This appliance may have a cooling fan. When
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the grill or ovens are in operation the fan will run to cool the fascia and control knobs.

Ventilation

The use of a cooking appliance results in the production of heat and moisture in the room in which it is installed. Therefore, make sure that the kitchen is well ventilated: keep natural ventilation holes open or install a powered cookerhood that vents outside. If you have several hotplates/burners on, or use the cooker for a long time, open a window or turn on an extractor fan

Maintenance

It is recommended that this appliance is
serviced annually.
WARNING: Before replacing the oven
lamp, turn o the power supply and make sure that the oven is cool.
DO NOT use cooking vessels on the
hotplate that overlap the edges.
Unless specified otherwise in this guide,
always allow the cooker to cool and then switch it off at the mains before cleaning or carrying out any maintenance work.
DO NOT use the control knobs to
manoeuvre the cooker.
NEVER operate the cooker with wet hands.
DO NOT use a towel or other bulky cloth
in place of a glove – it might catch fire if brought into contact with a hot surface.
DO NOT use hotplate protectors, foil or
hotplate covers of any description. These may affect the safe use of your hotplate burners and are potentially hazardous to health.
NEVER heat unopened food containers.
Pressure build up may make the containers burst and cause injury.
by the manufacturer of the cooking appliance or indicated by the manufacturer of the appliance in the instructions for use as suitable or hob guards incorporated in the appliance. The use of inappropriate guards can cause accidents.
DO NOT use unstable saucepans. Always
make sure that you position the handles away from the edge of the hotplate.
NEVER leave the hotplate unattended
at high heat settings. Pans boiling over can cause smoking, and greasy spills may catch on fire. Use a deep fat thermometer whenever possible to prevent fat overheating beyond the smoking point.
WARNING: Unattended cooking on a
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hob with fat or oil can be dangerous and may result in re.
NEVER try to extinguish a fire with water,
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but switch off the appliance and then cover the flame e.g. with a lid or a fire blanket.
NEVER leave a chip pan unattended.
Always heat fat slowly, and watch as it heats. Deep fry pans should be only one third full of fat.
WARNING: Danger of re: do not store
items on the cooking surfaces.
NEVER try to move a pan of hot fat,
especially a deep fat fryer. Wait until the fat is cool. Filling the pan too full of fat can cause spill over when food is added. If you use a combination of oils or fats in frying, stir them together before heating, or as the fats melt.
Foods for frying should be as dry as
possible. Frost on frozen foods or moisture on fresh foods can cause hot fat to bubble up and over the sides of the pan. Carefully watch for spills or overheating of foods when frying at high or medium high temperatures.
WARNING: Use only hob guards designed
DO NOT use the top of the flue (the slot
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FRONT
Rear stop
Front bracket
Fig. 1.1
Fig. 1.2
ArtNo.324-0001 Steam burst
along the back of the cooker) for warming plates, dishes, drying tea towels or softening butter.
DO NOT use water on grease fires and
never pick up a flaming pan. Turn the controls off and then smother a flaming pan on a surface unit by covering the pan completely with a well fitting lid or baking tray. If available, use a multi-purpose dry chemical or foam-type fire extinguisher.
DO NOT modify this appliance. This
appliance is not intended to be operated by means of external timer or separated remote-control system.
If flammable materials are stored in the
drawer, oven(s) or grill(s) it may explode and result in fire or property damage.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
Oven Care
When the oven is not in use and before
attempting to clean the cooker always be certain that the control knobs are in the
OFF position.
Use oven gloves to protect your hand from
potential burns.
Cooking high moisture content foods can
create a ‘steam burst’ when the oven door is opened (Fig. 1.1). When opening the oven, stand well back and allow any steam to disperse.
The inside door face is constructed with
toughened safety glass. Take care NOT to scratch the surface when cleaning the glass panel.
Accidental damage may cause the door
glass panel to fracture.
Keep oven vent ducts unobstructed.
DO NOT use harsh abrasive cleaners or
sharp metal scrapers to clean the oven
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door glass since they can scratch the surface, which may result in shattering of the glass.
Make sure the shelves are pushed firmly
to the back of the oven. DO NOT close the door against the oven shelves.
DO NOT use aluminium foil to cover
shelves, linings or the oven roof.
When the oven is on, DO NOT leave the
oven door open for longer than necessary, otherwise the control knobs may become very hot.
DO NOT use the timed oven if the
adjoining oven is already warm.
underneath it, otherwise the knobs may become hot.
NEVER close the grill door when the grill is
on.
Accessible parts may be hot when the grill
is in use. Young children should be kept away

Cooker Care

As steam can condense to water droplets on the cool outer trim of the oven, it may be necessary during cooking to wipe away any moisture with a soft cloth. This will also help to prevent soiling and discolouration of the oven exterior by cooking vapours.
DO NOT place warm food in the oven to be
timed.
DO NOT use a timed oven that is already
warm.
Use dry oven gloves when applicable –
using damp gloves might result in steam burns when you touch a hot surface.
Oven Shelves (dependant on model)
To t the glide-out shelf, hook the front of the shelf onto the runners as shown (Fig. 1.2). The rear of the shelf should rest on the runners, in front of the rear stop (Fig. 1.2).
Standard oven shelves can be tted by lining up the shelf with a groove in the oven ladders. Push the shelf back until the ends hit the shelf stop. Lift the front so the shelf clears the stops, then lower the front so the shelf is level and push it fully back.

Cleaning

Isolate the electricity supply before
carrying out any thorough cleaning. Allow the cooker to cool.
In the interests of hygiene and safety, the
cooker should be kept clean at all times as a build up in fats and other food stuff could result in a fire.
Clean only the parts listed in this guide.
Clean with caution. If a wet sponge or
cloth is used to wipe spills on a hot surface, be careful to avoid steam burns. Some cleaners can produce noxious fumes if applied to a hot surface.
NEVER use paint solvents, washing soda,
caustic cleaners, biological powders, bleach, chlorine based bleach cleaners, coarse abrasives or salt.

Grill/Glide-out Grill™ Care

When using the grill, make sure that the
grill pan is in position and pushed fully in, otherwise the control knobs may become very hot.
DO NOT leave the grill on for more than
a few moments without the grill pan
DO NOT mix different cleaning products
– they may react together with hazardous results.
All parts of the cooker can be cleaned with
hot soapy water.
Take care that no water seeps into the
appliance.
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Before you remove any of the grill parts for
cleaning, make sure that they are cool or use oven gloves.
DO NOT use any abrasive substances on
the grill and grill parts.
DO NOT put the side runners in a
dishwasher.
DO NOT put the burner heads in a
dishwasher.
NEVER use caustic or abrasive cleaners as
these will damage the surface.
DO NOT use steel wool, oven cleaning
pads or any other materials that will scratch the surface.
NEVER store flammable materials in the
drawer. This includes paper, plastic and cloth items, such as cookbooks, plastic ware and towels, as well as flammable liquids.
DO NOT store explosives, such as aerosol
cans, on or near the appliance.
DO NOT use steel wool, oven cleaning
pads, or any other materials that will scratch the surface.
DO NOT attempt to disassemble or clean
around any burner while another burner is on, otherwise an electric shock could result.
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2. Cooker Overview

A
B
C
Fig. 2.1
D
The 110 gas cooker (Fig. 2.1) has the following features:
A. 6 hotplate burners including a wok burner
B. A control panel
C. A grill
D. Left-hand oven
M
E
F
Fig. 2.2
E. Right-hand oven
F. A storage drawer

Hotplate Burners

The drawing by each of the central knobs indicates which burner that knob controls.
Each burner has a Flame Supervision Device (FSD) that prevents the ow of gas if the ame goes out.
When the igniter button is pressed in, sparks will be made at every burner – this is normal. Do not attempt to disassemble or clean around any burner while another burner is on, otherwise an electric shock could result.
To light a burner, press the igniter button, and push in and turn the associated control knob to the high position as indicated by the large ame symbol (
), (Fig. 2.2).
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Fig. 2.3
Fig. 2.4
The igniter should spark and light the gas. Keep holding the knob pressed in to let the gas through to the burner for about ten seconds.
If, when you let go of the control knob, the burner goes out, then the FSD has not been bypassed. Turn the control knob to the OFF position and wait for one minute before you try again, this time making sure to hold in the control knob for slightly longer.
Adjust the ame height to suit by turning the knob counter­clockwise (Fig. 2.3).
If a burner ame goes out, turn o the control knob and leave it for one minute before relighting it.
Make sure that the ames are under the pans. Using a lid will help the contents boil more quickly (Fig. 2.4).
Large pans should be spaced well apart.
Pans and kettles with concave bases or down-turned base rims should not be used (Fig. 2.5).
Fig. 2.5
Fig. 2.6
Fig. 2.7
ArtNo.311-0001 Right pans gas
ArtNo.311-0002 Pan with rim
Art No. 311-0003 Simmer aids
ArtNo.311-0004 Tipping wok
Simmering aids, such as asbestos or mesh mats, are NOT recommended (Fig. 2.6). They will reduce burner performance and could damage the pan supports.
You should also avoid using unstable and misshapen pans that may tilt easily, and pans with a very small base diameter, e.g. milk pans, single egg poachers (Fig. 2.7).
The minimum recommended pan diameter is 120 mm. The maximum allowable pan base diameter is 260 mm.
DO NOT use cooking vessels on the hotplate that overlap the edges.

Wok Burner

The wok burner is designed to provide even heat over a large area. It is ideal for large pans and stir-frying (Fig. 2.8).
For heating smaller pans, the aforementioned hotplate burners may be more ecient.
You should wipe the enamel top surface of the cooker around the hotplate burners as soon as possible after spills occur. Try to wipe them o while the enamel is still warm.
Note: The use of aluminium pans may cause metallic marking of the pan supports. This does not aect the durability of the enamel and may be cleaned o with an appropriate metal cleaner.
Fig. 2.8
ArtNo.311-0005 Wok burner & pan support
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The Wok Cradle (optional extra)

The wok cradle is designed to t a 35 cm wok. If you use a dierent wok, make sure that it ts the cradle. Woks vary very widely in size and shape. It is important that the wok sits down on the pan support – however, if it is too small, the cradle will not support the wok properly (Fig. 2.9).
The cradle should be used on the triple ring wok burner only. When you t the cradle, make sure that it is supported properly on a pan support and the wok is sitting level in the cradle (Fig. 2.10).
The cradle will get very hot in use – allow plenty of time for it to cool before you pick it up.

The Griddle

The griddle ts the left-hand pan support, front to back (Fig.
2.11). It is designed for cooking food on directly. DO NOT use
pans of any kind on it. The griddle surface is non-stick and metal cooking utensils (e.g. spatulas) will damage the surface. Use heat resistant plastic or wooden utensils.
Fig. 2.9
ArtNo.311-0006 Correct wok sizes
Fig. 2.10
ArtNo.311-0007 Wok stand close-up
Fig. 2.11
Do not put it crossways – it will not t properly and
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will be unstable (Fig. 2.12).
Do not put it on any other burner – it is not designed
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to t in any of the other pan supports.
Position the griddle over the hotplate burners resting on the pan support. Check that it is securely located.
The griddle can be lightly brushed with cooking oil before use (Fig. 2.13). Light the hotplate burners. Adjust the ame heights to suit.
Preheat the griddle for a maximum of 5 minutes before adding food. Leaving it longer may cause damage. Turn the control knobs towards the low position, marked with the small ame symbol, to reduce the burner ames.
Always leave space around the griddle for the gases
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to escape.
NEVER t two griddles side by side (Fig. 2.14).
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After cooking, allow the griddle to cool before cleaning.
ArtNo.110-0013 Positioning the griddle on hotplate (right)
ArtNo.110-0014 Positioning the griddle on hotplate (wrong)
ArtNo.311-0009 Oil on griddle
Fig. 2.12
Fig. 2.13
Fig. 2.14
ArtNo.311-0008 Griddle positioning
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ArtNo.331-0002 Grill pan high/low position
ArtNo.331-0001Grill pan pulled forwards
Fig. 2.15
Fig. 2.16
Fig. 2.17

The Grill

CAUTION: This appliance is for cooking purposes
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only. It must not be used for other purposes, for example room heating.
CAUTION: Accessible parts may be hot when the grill
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is in use. Young children should be kept away.
Open the door and, using the handle, pull the grill pan forward (Fig. 2.15).
The burner does not glow red when in use; food cooks from the heat of the ame. The rst time you light the grill there may be a little smoke given o – this is perfectly normal.

Operation

The grill has a special safety device which stops the ow of gas if the ame goes out.
To turn on the grill, press the igniter button and then press and hold the grill control knob to the large ame symbol ( for about 10 seconds (Fig. 2.16).
To heat the right-hand half, turn the knob counter-clockwise. The neon indicator light by the grill control will come on.
If, when you release the control knob the burner goes out, then the safety device has not held in. Turn the grill control knob to ‘0’ and wait for one minute. Repeat the operation but hold the button and control knob in for slightly longer.
)
Fig. 2.18
The low position, marked with the small ame symbol, is beyond high, not between high and o (Fig. 2.17).
For best results, slide the grill pan back into the grill chamber and preheat the appropriate part(s) of the grill for two minutes. The grill trivet can be removed and the food placed on it while you are waiting for the grill to preheat.
DO NOT leave the grill on for more than a few
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moments without the grill pan underneath it, otherwise the knobs may become hot.
Once the grill has preheated, slide the grill pan out again. With the trivet back in place with the food on it, slide the pan back into the grill chamber. Make sure that it is pushed right in.
The grill pan trivet can be turned over to give two grilling positions (Fig. 2.18).
DO NOT leave the grill on for more than a few moments, without the grill pan underneath it.
Never close the grill door when the grill is on.
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The Ovens

ArtNo.323-0004 Gas ovens shelves 1
The clock must be set to the time of day before the ovens will work. See the following section on ‘The Clock’ for instructions on setting the time of day.
References to ‘left-hand’ and ‘right-hand’ ovens apply as viewed from the front of the appliance.
Both ovens are gas ovens.
Note: Please remember that all cookers vary so temperatures in your new ovens may dier to those in your previous cooker.
ArtNo.323-0003 Bray gas oven burner flame
Fig. 2.19

The Gas Oven

The two ovens in your cooker use our special ‘Heatow’ system.
As the oven burner is not hidden under the oven base you will see the burner ames at the back of the oven (Fig. 2.19). This is perfectly normal.
Dishes cooking on the central shelf will cook at the temperature indicated on the knob (Fig. 2.20).
Dishes placed above the central position will be cooked at approximately 10 °C higher, dishes cooked below approximately 10 °C lower (Fig. 2.21). You can therefore cook dishes requiring dierent temperatures at the same time.
‘S’ (Slow) Cooking
The ‘S’ setting (Fig. 2.22) is a very low temperature for slow cooking, overnight or while you are out or at work. The ‘S’ setting can also be used for keeping food warm.
You can cook on ‘S’ throughout, or use a 30 minute ‘boost’ period at gas mark 6 and then ‘S’ cook.
When roasting joints, poultry or pot roasting, always cook at gas mark 6 for 30 minutes at the beginning of the cooking period.
Fig. 2.20
ArtNo.323-0004 Gas ovens shelves 1
Fig. 2.21
Fig. 2.22
You can ‘S’ cook for periods of 6 to 12 hours. This technique is particularly useful if you want to cook a dish overnight or while you are out at work during the day.
Frozen foods must be thoroughly thawed out before
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‘S’ cooking.
Whole poultry should not be cooked on ‘S’. Chicken
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casseroles are ne.
Casseroles must be brought to boiling point on the hotplate immediately before ‘S’ cooking.
DO NOT stu poultry and rolled joints before cooking. The stung should be cooked separately. Poultry and pork should be cooked in the top half of the oven, and other meats not lower than shelf position 4.
A roasting joint should be covered with cooking foil or with a roasting bag to reduce shrinkage and retain juices. Should further browning be necessary, uncover the meat and increase the temperature for a short period.
Cut root vegetables into small pieces unless cooking whole, e.g. jacket potatoes.
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Meat Temperature
Beef Rare 60 °C / 140 °F
Medium 71 °C / 160 °F
Well done 77 °C / 170 °F
Lamb 82° C / 180 °F
Pork Fresh 88° C / 190 °F
Cured 77° C / 170 °F
Poultry 90° C / 195 °F
Veal 77° C / 170 °F
Table 2.1
Cover dishes tightly with a lid or foil to prevent evaporation and transfer of avour.
Once the oven has been loaded and the ‘S’ setting is in operation resist the temptation to open the oven door. Heat will be lost and the cooking time extended.
A meat thermometer is recommended for checking that a joint or poultry is suciently cooked. Insert the probe through the thickest part of the meat. For the expected temperatures see Table 2.1.

Operating the Ovens

Push in and turn the knob controlling the oven to the full on position (Fig. 2.23). The oven will light automatically.
Fig. 2.23
Fig. 2.24
Turn the oven knob to the desired temperature (Fig. 2.24). For best results preheat the oven for 15 minutes before placing your dishes in it.
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