Falcon Classic 110 Gas User manual

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USER GUIDE &
INSTALLATION INSTRUCTIONS
Classic 110 Gas
Australia
U111305-01
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Contents
1. Before You Start... 1
Ventilation 3
Maintenance 3
2. Cooker Overview 7
The Wok Cradle (optional extra) 9
The Grill 10
Operation 10
The Ovens 11
The Gas Oven 11
Operating the Ovens 12
Accessories 13
8. Service and Spares 24
9. Installation 25
Safety Requirements and Regulations 25
Provision of Ventilation 25
Location of Cooker 25
Conversion 25
Positioning the Cooker 27
Moving the Cooker 28
Lowering the Two Rear Rollers 28
Completing the Move 28
Fitting the Stability Bracket and Chain 29
Fitting the Oven Burner Trim 30
Gas Connection 30
Natural Gas 30
Propane 31
Pressure Testing 31
Electrical Connection 31
Earth Continuity Check 31
Polarity Check 31
Final Checks 32
Final Fitting 33
Customer Care 33
3. 3 button clock 14
4. Cooking Tips 16
5. Cooking Table 17
6. Cleaning your cooker 18
Essential Information 18
Hotplate Burners 18
Glide-out Grill 19
Control Panel and Doors 19
Ovens 20
7. Troubleshooting 22
10. Conversion to LP Gas 34
Hotplate 34
Control Panel Removal 34
Bypass Screw Adjustment 34
Grill 35
Ovens 35
Pressure Testing 35
Ax Label 35
11. Servicing 36
12. Circuit Diagram 43
13. Technical Data 44
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1. Before You Start...

Your cooker should give you many years of trouble-free cooking if installed and operated correctly. It is important that you read this section before you start.

Personal Safety

This appliance is for cooking purposes only. It must not be used for other purposes, for example heating a room. Using it for any other purpose could invalidate any warranty or liability claim. Besides invalidating claims this wastes fuel and may overheat the control knobs.
This cooker must be installed in accordance with the relevant instructions in this booklet, with the requirements of AS/NZS 5601 and with the national and local regulations, as well as the local gas and electricity supply companies’ requirements.
DO NOT operate with panels, covers or
guards removed from this appliance.
The cooker should not be placed on a base.
This appliance is designed for domestic
cooking only. Use for any other purpose could invalidate any warranty or liability claim.
Before operating the ovens please refer
to the oven shelf installation, in the Accessories section.
WARNING: The appliance and its
accessible parts become hot during use and will retain heat even after you have stopped cooking. Care should be taken to avoid touching heating elements. Children less than 8 years of age shall be kept away unless continuously supervised.
This appliance can be used by children
aged from 8years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
WARNING: Children less than 8 years
of age should be kept away unless continuously supervised. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Suitable only for indoor installation.
DO NOT use this appliance as a space
heater.
DO NOT operate this appliance before
reading the instruction booklet.
DO NOT place articles on or against this
appliance.
CAUTION: A long term cooking process
has to be supervised from time to time. A short term cooking process has to be supervised continuously.
At the risk of fire DO NOT store items on
the cooking surfaces.
DO NOT place articles on or against this
appliance.
DO NOT install an aftermarket lid or cover
over this appliance.
DO NOT install combustible bench top
lids or covers within 200 mm (7 7/8”) of the nearest burner.
To avoid overheating, DO NOT install the
cooker behind a decorative door.
WARNING: Accessible parts will become
hot during use and will retain heat even after you have stopped cooking. Keep babies and children away from the cooker and never wear loose-fitting or hanging clothes when using the appliance.
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DO NOT use a steam cleaner on your
cooker.
Check the appliance is gas sound after completion.
Always keep combustible materials, e.g.
curtains, and flammable liquids a safe distance away from the cooker.
DO NOT spray aerosols in the vicinity of
the cooker while it is on.

Electrical Connection Safety

WARNING: THE APPLIANCE MUST BE
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EARTHED.
The cooker is preset for a single-phase earthed electrical connection. It is essential to install a multi-pole circuit breaker that completely disconnects the appliance from the mains, with a minimum contact break distance of 3 mm.
See the ‘Technical Data’ section for information on the total electrical load of the appliance. The cable size used should be suitable for this load and comply with all local requirements (i.e. PVC Insulated cable IEC 60227 – code 53 for ordinary cables).
Minimum temperature rating T105.
Read the instructions before installing or using this appliance.
Make sure that the gas supply is turned
on and that the cooker is wired in and switched on.
In your own interest and that of safety, it is
law that all gas appliances be installed by a qualified person(s).
An appliance for use on LPG must not be
installed in a room or internal space below ground level, e.g. in a basement.

If You Smell Gas

DO NOT turn electric switches on or off
DO NOT smoke
DO NOT use naked flames
Turn off the gas at the meter or cylinder
Open doors and windows to get rid of the
gas
Keep people away from the area affected
Call your gas supplier

Peculiar Smells

Gas Connection Safety
This cooker is a Class 2 Subclass 1
appliance.
This appliance can be converted for use on
another gas.
Before installation, make sure that the
cooker is suitable for your gas type and supply voltage. See the data badge.
DO NOT use reconditioned or
unauthorised gas controls.
Disconnect from the electricity and gas
supply before servicing.
When servicing or replacing gas-carrying
components disconnect from the gas supply before starting operation.
When you rst use your cooker it may give o an odour. This should stop after use.
Before using for the rst time, make sure that all packing materials have been removed and then, to dispel manufacturing odours, turn the ovens to 200 °C and run for at least an hour.
Before using the grill for the rst time you should also turn on the grill and run for 30 minutes with the grill pan in position, pushed fully back and the grill door open.
Make sure the room is well ventilated to the outside air (see ‘Ventilation’ below). People with respiratory or allergy problems should vacate the area for this brief period.

Cooling Fan

This appliance may have a cooling fan. When
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the grill or ovens are in operation the fan will run to cool the fascia and control knobs.

Ventilation

The use of a cooking appliance results in the production of heat and moisture in the room in which it is installed. Therefore, make sure that the kitchen is well ventilated: keep natural ventilation holes open or install a powered cookerhood that vents outside. If you have several hotplates/burners on, or use the cooker for a long time, open a window or turn on an extractor fan

Maintenance

It is recommended that this appliance is
serviced annually.
WARNING: Before replacing the oven
lamp, turn o the power supply and make sure that the oven is cool.
DO NOT use cooking vessels on the
hotplate that overlap the edges.
Unless specified otherwise in this guide,
always allow the cooker to cool and then switch it off at the mains before cleaning or carrying out any maintenance work.
DO NOT use the control knobs to
manoeuvre the cooker.
NEVER operate the cooker with wet hands.
DO NOT use a towel or other bulky cloth
in place of a glove – it might catch fire if brought into contact with a hot surface.
DO NOT use hotplate protectors, foil or
hotplate covers of any description. These may affect the safe use of your hotplate burners and are potentially hazardous to health.
NEVER heat unopened food containers.
Pressure build up may make the containers burst and cause injury.
by the manufacturer of the cooking appliance or indicated by the manufacturer of the appliance in the instructions for use as suitable or hob guards incorporated in the appliance. The use of inappropriate guards can cause accidents.
DO NOT use unstable saucepans. Always
make sure that you position the handles away from the edge of the hotplate.
NEVER leave the hotplate unattended
at high heat settings. Pans boiling over can cause smoking, and greasy spills may catch on fire. Use a deep fat thermometer whenever possible to prevent fat overheating beyond the smoking point.
WARNING: Unattended cooking on a
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hob with fat or oil can be dangerous and may result in re.
NEVER try to extinguish a fire with water,
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but switch off the appliance and then cover the flame e.g. with a lid or a fire blanket.
NEVER leave a chip pan unattended.
Always heat fat slowly, and watch as it heats. Deep fry pans should be only one third full of fat.
WARNING: Danger of re: do not store
items on the cooking surfaces.
NEVER try to move a pan of hot fat,
especially a deep fat fryer. Wait until the fat is cool. Filling the pan too full of fat can cause spill over when food is added. If you use a combination of oils or fats in frying, stir them together before heating, or as the fats melt.
Foods for frying should be as dry as
possible. Frost on frozen foods or moisture on fresh foods can cause hot fat to bubble up and over the sides of the pan. Carefully watch for spills or overheating of foods when frying at high or medium high temperatures.
WARNING: Use only hob guards designed
DO NOT use the top of the flue (the slot
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FRONT
Rear stop
Front bracket
Fig. 1.1
Fig. 1.2
ArtNo.324-0001 Steam burst
along the back of the cooker) for warming plates, dishes, drying tea towels or softening butter.
DO NOT use water on grease fires and
never pick up a flaming pan. Turn the controls off and then smother a flaming pan on a surface unit by covering the pan completely with a well fitting lid or baking tray. If available, use a multi-purpose dry chemical or foam-type fire extinguisher.
DO NOT modify this appliance. This
appliance is not intended to be operated by means of external timer or separated remote-control system.
If flammable materials are stored in the
drawer, oven(s) or grill(s) it may explode and result in fire or property damage.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
Oven Care
When the oven is not in use and before
attempting to clean the cooker always be certain that the control knobs are in the
OFF position.
Use oven gloves to protect your hand from
potential burns.
Cooking high moisture content foods can
create a ‘steam burst’ when the oven door is opened (Fig. 1.1). When opening the oven, stand well back and allow any steam to disperse.
The inside door face is constructed with
toughened safety glass. Take care NOT to scratch the surface when cleaning the glass panel.
Accidental damage may cause the door
glass panel to fracture.
Keep oven vent ducts unobstructed.
DO NOT use harsh abrasive cleaners or
sharp metal scrapers to clean the oven
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door glass since they can scratch the surface, which may result in shattering of the glass.
Make sure the shelves are pushed firmly
to the back of the oven. DO NOT close the door against the oven shelves.
DO NOT use aluminium foil to cover
shelves, linings or the oven roof.
When the oven is on, DO NOT leave the
oven door open for longer than necessary, otherwise the control knobs may become very hot.
DO NOT use the timed oven if the
adjoining oven is already warm.
underneath it, otherwise the knobs may become hot.
NEVER close the grill door when the grill is
on.
Accessible parts may be hot when the grill
is in use. Young children should be kept away

Cooker Care

As steam can condense to water droplets on the cool outer trim of the oven, it may be necessary during cooking to wipe away any moisture with a soft cloth. This will also help to prevent soiling and discolouration of the oven exterior by cooking vapours.
DO NOT place warm food in the oven to be
timed.
DO NOT use a timed oven that is already
warm.
Use dry oven gloves when applicable –
using damp gloves might result in steam burns when you touch a hot surface.
Oven Shelves (dependant on model)
To t the glide-out shelf, hook the front of the shelf onto the runners as shown (Fig. 1.2). The rear of the shelf should rest on the runners, in front of the rear stop (Fig. 1.2).
Standard oven shelves can be tted by lining up the shelf with a groove in the oven ladders. Push the shelf back until the ends hit the shelf stop. Lift the front so the shelf clears the stops, then lower the front so the shelf is level and push it fully back.

Cleaning

Isolate the electricity supply before
carrying out any thorough cleaning. Allow the cooker to cool.
In the interests of hygiene and safety, the
cooker should be kept clean at all times as a build up in fats and other food stuff could result in a fire.
Clean only the parts listed in this guide.
Clean with caution. If a wet sponge or
cloth is used to wipe spills on a hot surface, be careful to avoid steam burns. Some cleaners can produce noxious fumes if applied to a hot surface.
NEVER use paint solvents, washing soda,
caustic cleaners, biological powders, bleach, chlorine based bleach cleaners, coarse abrasives or salt.

Grill/Glide-out Grill™ Care

When using the grill, make sure that the
grill pan is in position and pushed fully in, otherwise the control knobs may become very hot.
DO NOT leave the grill on for more than
a few moments without the grill pan
DO NOT mix different cleaning products
– they may react together with hazardous results.
All parts of the cooker can be cleaned with
hot soapy water.
Take care that no water seeps into the
appliance.
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Before you remove any of the grill parts for
cleaning, make sure that they are cool or use oven gloves.
DO NOT use any abrasive substances on
the grill and grill parts.
DO NOT put the side runners in a
dishwasher.
DO NOT put the burner heads in a
dishwasher.
NEVER use caustic or abrasive cleaners as
these will damage the surface.
DO NOT use steel wool, oven cleaning
pads or any other materials that will scratch the surface.
NEVER store flammable materials in the
drawer. This includes paper, plastic and cloth items, such as cookbooks, plastic ware and towels, as well as flammable liquids.
DO NOT store explosives, such as aerosol
cans, on or near the appliance.
DO NOT use steel wool, oven cleaning
pads, or any other materials that will scratch the surface.
DO NOT attempt to disassemble or clean
around any burner while another burner is on, otherwise an electric shock could result.
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2. Cooker Overview

A
B
C
Fig. 2.1
D
The 110 gas cooker (Fig. 2.1) has the following features:
A. 6 hotplate burners including a wok burner
B. A control panel
C. A grill
D. Left-hand oven
M
E
F
Fig. 2.2
E. Right-hand oven
F. A storage drawer

Hotplate Burners

The drawing by each of the central knobs indicates which burner that knob controls.
Each burner has a Flame Supervision Device (FSD) that prevents the ow of gas if the ame goes out.
When the igniter button is pressed in, sparks will be made at every burner – this is normal. Do not attempt to disassemble or clean around any burner while another burner is on, otherwise an electric shock could result.
To light a burner, press the igniter button, and push in and turn the associated control knob to the high position as indicated by the large ame symbol (
), (Fig. 2.2).
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Fig. 2.3
Fig. 2.4
The igniter should spark and light the gas. Keep holding the knob pressed in to let the gas through to the burner for about ten seconds.
If, when you let go of the control knob, the burner goes out, then the FSD has not been bypassed. Turn the control knob to the OFF position and wait for one minute before you try again, this time making sure to hold in the control knob for slightly longer.
Adjust the ame height to suit by turning the knob counter­clockwise (Fig. 2.3).
If a burner ame goes out, turn o the control knob and leave it for one minute before relighting it.
Make sure that the ames are under the pans. Using a lid will help the contents boil more quickly (Fig. 2.4).
Large pans should be spaced well apart.
Pans and kettles with concave bases or down-turned base rims should not be used (Fig. 2.5).
Fig. 2.5
Fig. 2.6
Fig. 2.7
ArtNo.311-0001 Right pans gas
ArtNo.311-0002 Pan with rim
Art No. 311-0003 Simmer aids
ArtNo.311-0004 Tipping wok
Simmering aids, such as asbestos or mesh mats, are NOT recommended (Fig. 2.6). They will reduce burner performance and could damage the pan supports.
You should also avoid using unstable and misshapen pans that may tilt easily, and pans with a very small base diameter, e.g. milk pans, single egg poachers (Fig. 2.7).
The minimum recommended pan diameter is 120 mm. The maximum allowable pan base diameter is 260 mm.
DO NOT use cooking vessels on the hotplate that overlap the edges.

Wok Burner

The wok burner is designed to provide even heat over a large area. It is ideal for large pans and stir-frying (Fig. 2.8).
For heating smaller pans, the aforementioned hotplate burners may be more ecient.
You should wipe the enamel top surface of the cooker around the hotplate burners as soon as possible after spills occur. Try to wipe them o while the enamel is still warm.
Note: The use of aluminium pans may cause metallic marking of the pan supports. This does not aect the durability of the enamel and may be cleaned o with an appropriate metal cleaner.
Fig. 2.8
ArtNo.311-0005 Wok burner & pan support
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The Wok Cradle (optional extra)

The wok cradle is designed to t a 35 cm wok. If you use a dierent wok, make sure that it ts the cradle. Woks vary very widely in size and shape. It is important that the wok sits down on the pan support – however, if it is too small, the cradle will not support the wok properly (Fig. 2.9).
The cradle should be used on the triple ring wok burner only. When you t the cradle, make sure that it is supported properly on a pan support and the wok is sitting level in the cradle (Fig. 2.10).
The cradle will get very hot in use – allow plenty of time for it to cool before you pick it up.

The Griddle

The griddle ts the left-hand pan support, front to back (Fig.
2.11). It is designed for cooking food on directly. DO NOT use
pans of any kind on it. The griddle surface is non-stick and metal cooking utensils (e.g. spatulas) will damage the surface. Use heat resistant plastic or wooden utensils.
Fig. 2.9
ArtNo.311-0006 Correct wok sizes
Fig. 2.10
ArtNo.311-0007 Wok stand close-up
Fig. 2.11
Do not put it crossways – it will not t properly and
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will be unstable (Fig. 2.12).
Do not put it on any other burner – it is not designed
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to t in any of the other pan supports.
Position the griddle over the hotplate burners resting on the pan support. Check that it is securely located.
The griddle can be lightly brushed with cooking oil before use (Fig. 2.13). Light the hotplate burners. Adjust the ame heights to suit.
Preheat the griddle for a maximum of 5 minutes before adding food. Leaving it longer may cause damage. Turn the control knobs towards the low position, marked with the small ame symbol, to reduce the burner ames.
Always leave space around the griddle for the gases
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to escape.
NEVER t two griddles side by side (Fig. 2.14).
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After cooking, allow the griddle to cool before cleaning.
ArtNo.110-0013 Positioning the griddle on hotplate (right)
ArtNo.110-0014 Positioning the griddle on hotplate (wrong)
ArtNo.311-0009 Oil on griddle
Fig. 2.12
Fig. 2.13
Fig. 2.14
ArtNo.311-0008 Griddle positioning
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ArtNo.331-0002 Grill pan high/low position
ArtNo.331-0001Grill pan pulled forwards
Fig. 2.15
Fig. 2.16
Fig. 2.17

The Grill

CAUTION: This appliance is for cooking purposes
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only. It must not be used for other purposes, for example room heating.
CAUTION: Accessible parts may be hot when the grill
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is in use. Young children should be kept away.
Open the door and, using the handle, pull the grill pan forward (Fig. 2.15).
The burner does not glow red when in use; food cooks from the heat of the ame. The rst time you light the grill there may be a little smoke given o – this is perfectly normal.

Operation

The grill has a special safety device which stops the ow of gas if the ame goes out.
To turn on the grill, press the igniter button and then press and hold the grill control knob to the large ame symbol ( for about 10 seconds (Fig. 2.16).
To heat the right-hand half, turn the knob counter-clockwise. The neon indicator light by the grill control will come on.
If, when you release the control knob the burner goes out, then the safety device has not held in. Turn the grill control knob to ‘0’ and wait for one minute. Repeat the operation but hold the button and control knob in for slightly longer.
)
Fig. 2.18
The low position, marked with the small ame symbol, is beyond high, not between high and o (Fig. 2.17).
For best results, slide the grill pan back into the grill chamber and preheat the appropriate part(s) of the grill for two minutes. The grill trivet can be removed and the food placed on it while you are waiting for the grill to preheat.
DO NOT leave the grill on for more than a few
n
moments without the grill pan underneath it, otherwise the knobs may become hot.
Once the grill has preheated, slide the grill pan out again. With the trivet back in place with the food on it, slide the pan back into the grill chamber. Make sure that it is pushed right in.
The grill pan trivet can be turned over to give two grilling positions (Fig. 2.18).
DO NOT leave the grill on for more than a few moments, without the grill pan underneath it.
Never close the grill door when the grill is on.
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The Ovens

ArtNo.323-0004 Gas ovens shelves 1
The clock must be set to the time of day before the ovens will work. See the following section on ‘The Clock’ for instructions on setting the time of day.
References to ‘left-hand’ and ‘right-hand’ ovens apply as viewed from the front of the appliance.
Both ovens are gas ovens.
Note: Please remember that all cookers vary so temperatures in your new ovens may dier to those in your previous cooker.
ArtNo.323-0003 Bray gas oven burner flame
Fig. 2.19

The Gas Oven

The two ovens in your cooker use our special ‘Heatow’ system.
As the oven burner is not hidden under the oven base you will see the burner ames at the back of the oven (Fig. 2.19). This is perfectly normal.
Dishes cooking on the central shelf will cook at the temperature indicated on the knob (Fig. 2.20).
Dishes placed above the central position will be cooked at approximately 10 °C higher, dishes cooked below approximately 10 °C lower (Fig. 2.21). You can therefore cook dishes requiring dierent temperatures at the same time.
‘S’ (Slow) Cooking
The ‘S’ setting (Fig. 2.22) is a very low temperature for slow cooking, overnight or while you are out or at work. The ‘S’ setting can also be used for keeping food warm.
You can cook on ‘S’ throughout, or use a 30 minute ‘boost’ period at gas mark 6 and then ‘S’ cook.
When roasting joints, poultry or pot roasting, always cook at gas mark 6 for 30 minutes at the beginning of the cooking period.
Fig. 2.20
ArtNo.323-0004 Gas ovens shelves 1
Fig. 2.21
Fig. 2.22
You can ‘S’ cook for periods of 6 to 12 hours. This technique is particularly useful if you want to cook a dish overnight or while you are out at work during the day.
Frozen foods must be thoroughly thawed out before
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‘S’ cooking.
Whole poultry should not be cooked on ‘S’. Chicken
n
casseroles are ne.
Casseroles must be brought to boiling point on the hotplate immediately before ‘S’ cooking.
DO NOT stu poultry and rolled joints before cooking. The stung should be cooked separately. Poultry and pork should be cooked in the top half of the oven, and other meats not lower than shelf position 4.
A roasting joint should be covered with cooking foil or with a roasting bag to reduce shrinkage and retain juices. Should further browning be necessary, uncover the meat and increase the temperature for a short period.
Cut root vegetables into small pieces unless cooking whole, e.g. jacket potatoes.
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Meat Temperature
Beef Rare 60 °C / 140 °F
Medium 71 °C / 160 °F
Well done 77 °C / 170 °F
Lamb 82° C / 180 °F
Pork Fresh 88° C / 190 °F
Cured 77° C / 170 °F
Poultry 90° C / 195 °F
Veal 77° C / 170 °F
Table 2.1
Cover dishes tightly with a lid or foil to prevent evaporation and transfer of avour.
Once the oven has been loaded and the ‘S’ setting is in operation resist the temptation to open the oven door. Heat will be lost and the cooking time extended.
A meat thermometer is recommended for checking that a joint or poultry is suciently cooked. Insert the probe through the thickest part of the meat. For the expected temperatures see Table 2.1.

Operating the Ovens

Push in and turn the knob controlling the oven to the full on position (Fig. 2.23). The oven will light automatically.
Fig. 2.23
Fig. 2.24
Turn the oven knob to the desired temperature (Fig. 2.24). For best results preheat the oven for 15 minutes before placing your dishes in it.
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ArtNo.320-0013 Removing the shelf 3
ArtNo.320-0014 Handyrack on LH door
ArtNo.320-0012 Removing the shelf 2

Accessories

Oven Shelves
The cooker is supplied with 4 at shelves (Fig. 2.25).
The oven shelves can be easily removed and retted.
Pull the shelf forward until the back of the shelf is stopped by the shelf stop bumps in the oven sides (Fig. 2.26).
Lift up the front of the shelf so the back of the shelf will pass under the shelf stop and then pull the shelf forward (Fig. 2.27).
To ret the shelf, line up the shelf with a groove in the oven side and push the shelf back until the ends hit the shelf stop. Lift up the front so the shelf ends clear the shelf stops, and then lower the front so that the shelf is level and push it fully back (Fig. 2.28).
The Handyrack (Left-hand Oven)
Front
Fig. 2.26
ArtNo.320-0011 Removing the shelf 1
Fig. 2.25
Shelf guard
Fig. 2.27
The Handyrack (Fig. 2.29) ts to the left-hand oven door only. Food cooking on it is easy to attend to, because it is accessible when the door is open.
The maximum weight that can be held by the Handyrack is 5.5 kg (12 lb). It should only be used with the supplied roasting tin, which is designed to t the Handyrack. Any other vessel could be unstable.
It can be tted at two dierent heights. One of the oven shelves must be removed and the other positioned to suit.
When the Handyrack is used in its highest position, other dishes can be cooked on the bottom shelf position or base of the oven.
When the Handyrack is used in its lowest position, other dishes can be cooked on the second shelf position or base of the oven.
To t the Handyrack, locate one side of it on the door bracket (Fig. 2.30).
Then spring the other side out to clip it onto the other bracket (Fig. 2.31).
Main Oven Light
Press the appropriate button to turn the light on (Fig. 2.32).
If an oven light fails, turn o the power supply before changing the bulb. See the ‘Troubleshooting’ section for details on how to change the bulb.
Fig. 2.28
Fig. 2.30
ArtNo.320-0015
Fitting the Handyack 1
ArtNo.320-0026
- Oven light
Fig. 2.29
Fig. 2.31
ArtNo.320-0016
Fitting the handyrack 2
Fig. 2.32
Storage
The bottom drawer is for storing oven trays and other cooking utensils. It can get very warm, so do not store anything in it that may melt or catch re.
The drawer can be removed completely by pulling it right out and up (Fig. 2.33).
Fig. 2.33
ArtNo.340-0002 110 removing the drawer
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ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
loc
ArtNo.306-0001 - 3-button clock

3. 3 button clock

day before the oven will work
Step. 1
Step. 2
Press either [+] or [-] buttons.
Reset the minute minderSetting the time The clock must be set to the time of
Step. 1
Step. 2
The cook
Note:
symbol [ ] remains visible during normal operation.
Press the [+] and [-] buttons simultaneously.
Minute Minder
Step. 1
Step. 2
Step. 3
Setting the minute minder
Note:
The cook
symbol [ ] remains visible during normal operation.
Press either [+] or [-] buttons to set the tiimer.
Once the specied time has elapsed an alarm will sound. To stop the alarm press any button.
To stop the oven at a specific time of day
(main oven only) You have set the required temperature and function mode and you would like the oven to automatically stop.
Step. 1
Step. 2
Step. 3
Note:
The cook
symbol [ ] remains visible during normal operation.
Press 3 times
Set the time of day you want the oven to stop cooking, for example add 1 hour.
Alarm will sound when cooking has nished, press any button to stop the alarm.
14
Page 18
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
ArtNo.306-0001 - 3-button clock
To start and stop the oven automatically
ArtNo.306-0001 - 3-button clock
(main oven only)
Step. 1
Press [M] button again until current time is diplayed.
AUTO is showing, but you want to revert to manual cooking
(main oven only)
Press either [+] or [-] buttons
Step. 2
Step. 3
Step. 4
Set the length of time you want the oven to cook for.
Press either [+] or [-] buttons
Set the length of time you want the oven to cook for.
Press [M] button again until current time is diplayed.
Press either [+] or [-] buttons to set the ‘stop time’.
Changing the frequency of the alarm
Step. 1
Step. 2
ArtNo.306-0001 - 3-button clock
Press [M] button again until current time is diplayed.
Press either [+] or [-] buttons
Step. 5
Step. 6
If the alarm is not stopped, it will stop automatically after 7 minutes.
Current time will be displayed along with the word ‘AUTO’. Set the oven to the required cooking temperature and function.
In this example the oven will come on automatically at
10.30am and switch o at 11.00am.
Alarm will sound when cooking has nished, press any button to stop the alarm.
REMEMBER
n
Turn the oven control knob (s) to 0.
15
Page 19

4. Cooking Tips

Tips on cooking with the timer
If you want to cook more than one dish, choose dishes that require approximately the same cooking time. However, dishes can be ‘slowed down’ slightly by using small containers and covering them with aluminium foil, or ‘speeded up’ slightly by cooking smaller quantities or placing them in larger containers.
Very perishable foods such as pork or sh should be avoided if a long delay period is planned, especially in hot weather.
DO NOT place warm food in the oven to be timed.
n
DO NOT use a timed oven that is already warm.
n
DO NOT use the timed oven if the adjoining oven is
n
already warm.
Whole poultry must be thoroughly defrosted before being placed in the oven. Check that meat and poultry are fully cooked before serving.
General oven tips
The wire shelves should always be pushed rmly to the back of the oven.
Baking trays with food cooking on them should be placed level with the front edge of the oven’s wire shelves. Other containers should be placed centrally. Keep all trays and containers away from the back of the oven, as overbrowning of the food may occur.
For even browning, the maximum recommended size of a baking tray are:
depth: 340 mm (13 ⁄”) by width: 340 mm (13 ⁄”) in the
main oven
When the oven is on, DO NOT leave the door open for longer than necessary, otherwise the knobs may get very hot.
Always leave a “finger’s width” between dishes on
the same shelf. This allows the heat to circulate freely around them.
To reduce fat splashing when you add vegetables to hot
fat around a roast, dry them thoroughly or brush lightly with cooking oil.
Where dishes may boil and spill over during cooking,
place them on a baking tray.
The ‘Cook & Clean’ oven liners (see ‘Cleaning Your
Cooker’) work better when fat splashes are avoided. Cover meat when cooking.
Sufficient heat rises out of the oven while cooking to
warm plates in the grill compartment.
If you want to brown the base of a pastry dish, preheat
the baking tray for 15 minutes before placing the dish in the centre of the tray.
16
Page 20

5. Cooking Table

Gas Oven Fan Oven
The oven control settings and cooking times given in the table below are intended to be used as a guide only. Individual tastes may require the temperature to be altered to provide a preferred
result.
Food is cooked at lower temperature in a fan oven than in a conventional oven. When using recipes, reduce the fan oven temperature by 10 °C and the cooking time by 5-10 minutes. The temperature in the fanned oven does not vary with height in the oven so you can use any shelf.
5
4
ArtNo.050-0019 - Albertine SC
- Shelf position
3
2
1
Food
Meat
Beef (no bone)
Lamb
Pork
Poultry
Chicken
Turkey
Duck
Casserole
Yorkshire pudding
Fish
Fillet
Whole
Steak
Cake
Very rich fruit - Christmas,
wedding, etc.
Fruit 180 mm tin
Fruit 230 mm tin
Madeira 180 mm
Queen cakes
Scones
Victoria sandwich
180 mm tin
210 mm tin
Desserts
Shortcrust tarts
Fruit pies
Tartlets
Puff pastry
Meringues
Baked egg custard
Baked sponge pudding
Milk pudding
Bread
Gas Mark
(Shelf Position)
3 (3-4)
6 (3-4)
3 (3-4)
6 (3-4)
3 (2-3)
6 (3-4)
3 (3-4)
6 (3-4)
3 (4)
6 (4)
3 (4)
6 (4)
1-2 (3-4)
7 (4-5)
5 (3)
5 (3)
5 (3)
1 (2-3)
2 (2-3)
2 (2-3)
3 (2-3)
5 (2 & 4 or 3)
7 (4)
4 (2 & 4 or 3)
4 (2 & 4 or 3)
6 (2 & 4)
6 (2-3)
6 (2-3)
7 (4)
‘S’ (2)
3 (3)
5 (3)
1-2 (2)
7 (2 & 4)
Temperature
°C
150
190
150
190
150
190
150
190
150
190
150
190
130-140
210
180
180
180
130
140
140
150
180
210
170
170
190
190
190
220
90
150
180
130-140
210
ArtNo.050-0003 - Cooking table - gas & electric
Approximate Cooking Time
ArtNo.050-0001 Gas cooking table
30-35 minutes per 500g +30-35 minutes.
20-25 minutes per 500g +20-25 minutes.
30-35 minutes per 500g +30-35 minutes.
25-30 minutes per 500g +25-30 minutes.
35-40 minutes per 500g +35-40 minutes.
25-30 minutes per 500g +25-30 minutes.
20-25 minutes per 500g +20-25 minutes.
15-20 minutes per 500g +15-20 minutes.
20 minutes per 500g +20 minutes.
15 minutes per 500g +15 minutes.
25-30 minutes per 500g.
20 minutes per 500g.
2-4 hours according to recipe.
Large tins 30-35 minutes; individual 10-20 minutes.
15-20 minutes.
15-20 minutes per 500g.
Steaks according to thickness.
45-50 minutes per 500g of mixture.
2-2½ hours.
Up to 3½ hours.
80-90 minutes.
15-25 minutes.
10-15 minutes.
20-30 minutes.
30-40 minutes.
20-30 minutes on a preheated tray.
35-45 minutes.
10-20 minutes according to size.
20-40 minutes according to size.
2-3 hours.
45-60 minutes.
40-45 minutes.
2 to 3 hours.
20-30 minutes.
Thoroughly thaw frozen joints before cooking. Meat may be roasted at Mk.7 (210°C for fan oven) and the cooking time adjusted accordingly. For stuffed and rolled meats, add approximately 10 minutes per 500g, or cook at Mk.6 (190°C) for 20 minutes then Mk.3 (150°C) for the remainder.
For stuffed poultry, you could cook at Mk.6 (190°C) for 20 minutes then Mk.3 (150°C) for remainder. Do not forget to include the weight of the stuffing. For fresh or frozen prepacked poultry, follow instructions on the pack. Thoroughly thaw frozen poultry before cooking.
Using the gas oven: when two tier cooking leave at least one runner space between shelves. Position the baking tray with the front edge along the front of the oven shelf.
Up to three tiers can be cooked in a fan oven at the same time but make sure to leave at least one runner space between each shelf being cooked on.
Using the gas oven: for even browning the maximum size of baking tray recommended is 340mm x 340mm. This ensures free heat circulation. If cooking a two tier load, the trays should be interchanged approximately halfway though the cooking time.
Gas oven shelf positions
17
Page 21
A
B
C
D
ArtNo.311-0032 Burner layout FSD
A
B
C
D
E

6. Cleaning your cooker

Fig.6.1
A – Cap, B – Head, C – Notch, D – Base, E – Electrode
Fig.6.2

Essential Information

Isolate the electricity supply before carrying out any thorough cleaning. Allow the cooker to cool.
NEVER use paint solvents, washing soda, caustic
n
cleaners, biological powders, bleach, chlorine based bleach cleaners, coarse abrasives or salt.
DO NOT mix dierent cleaning products – they may
n
react together with hazardous results.
All parts of the cooker can be cleaned with hot soapy water – take care that no surplus water seeps into the appliance.
Remember to switch on the electricity supply and reset the clock before re-using the cooker.

Hotplate Burners

The burner heads and caps can be removed for cleaning.
DO NOT put the burner heads in a dishwasher.
n
Make sure they are absolutely dry before replacing them.
The Single Ring Burners
When retting the burner head, make sure that the notch lines up with the electrode or hole in the base. Check that the burner head is level and that the cap is tted centrally on the burner head (Fig.6.1).
The Wok Burner
The wok burner can also be taken apart for cleaning.
When reassembling the wok burner (Fig.6.2), turn over the large base ring and nd the ‘D’ shaped area (Fig.6.3). Turn the
A – inner burner cap, B – outer burner cap,
C – burner head, D – wok burner base
Fig.6.3
head until the ‘D’ matches the one on the burner base. Flip the burner over once again and place it on the burner base.
Check the burner slots are not blocked. If a blockage occurs, remove stubborn particles using a toothbrush (Fig.6.4).
Now t the two burner caps, making sure that they are seated properly.
Check the burner ports are not blocked. If a blockage occurs, remove stubborn particles using a piece of fuse wire.
The Wok Cradle
Recommended cleaning materials are hot soapy water, a moistened soap pad, cream cleaner or a nylon scourer.
The Griddle
Fig.6.4
Always clean the griddle after use. Allow it to cool completely before removing. Immerse the griddle plate in hot soapy water. Use a soft cloth or, for stubborn stains, a nylon washing up brush.
NOTE: If the griddle is washed in a dishwasher then some dishwasher residue may appear on the back. This is normal and will not aect the performance of your griddle.
18
Page 22
ArtNo.331-0001Grill pan pulled forwards
ArtNo.331-0003 Grill frame out, no pan

Glide-out Grill

Before you remove any of the grill parts for cleaning.
n
make sure that they are cool, or use oven gloves.
DO NOT use any abrasive substances.
n
The face of the grill burner will darken with use – this is perfectly normal. Any fat or grease will burn o. Do not try to clean it – the small holes could get blocked and may aect the burner performance.
The grill pan and trivet should be washed in hot soapy water, alternatively, the grill pan can be washed in a dishwasher.
After grilling meats or any foods that soil, leave to soak for a few minutes in the sink immediately after use. Stubborn particles may be removed from the trivet by using a nylon brush.
The grill pan can be easily removed for cleaning as follows; Remove the grill pan support frame by pulling the grill pan forward (Fig.6.5).
Lift the grill pan clear of the support frame. The support frame is held to the side rails by two clips on each side (Fig.6.6).
For each side, support the side rail with one hand and with the other hand lift the frame up and out of the side clips (Fig.6.7).
Fig.6.5
Fig.6.6
Fig.6.7
For safety, push the side rails back into the grill chamber.
If you need to remove the side rails to allow cleaning of the grill chamber, you can unhook them from the grill chamber sides (Fig.6.8) and wipe the sides clean with a soft cloth and mild detergent.
DO NOT put the side runners in a dishwasher.
Once you have nished, hook the side rails back onto the sides of the chamber. To ret the frame, pull the side rails forward and, for each side in turn, support the side rail and press the frame down into the side rails. Replace the grill pan.

Control Panel and Doors

Avoid using any abrasive cleaners including cream cleaners. For best results, use a liquid detergent.
The same cleaner can be used on the doors or alternatively using a soft cloth wrung out in clean hot soapy water – but take care that no surplus water seeps into the appliance.
After cleaning, polish with a dry cloth.
Glass Fronted Door Panels
The oven door front panels can be taken o so that the glass panels can be cleaned. Move the cooker forward to gain access to the sides.
ArtNo.331-0004 Removing the grill frame
Fig.6.8
Fig.6.9
ArtNo.320-0002a Proplus oven door side screws
Open the oven door slightly and remove the front panel xing screws from the door sides, two each side (Fig.6.9). Carefully lift o the outer door panel. The inside face of the glass panels can now be cleaned – take care not to disturb or wet the door insulation.
NOTE: The oven doors are triple glazed, the inner two panels are xed together and should not be separated.
19
Page 23
Thermostat temperature sensor
Fig.6.10
After cleaning, carefully ret the outer door panel and replace the side xing screws.
DO NOT use harsh abrasive cleaners or sharp metal
n
scrapers to clean the oven door glass since they can scratch the surface, which may result in shattering of the glass.

Ovens

Cleaning is easier if carried out while the oven is still warm. Before cleaning, cover the burner to prevent the burner holes becoming blocked.
Fig.6.11
Fig.6.12
Fig.6.13
ArtNo.323-00011 - Bray burner front shield
Oven burner trim
ArtNo.323-0009 - Bray burner shield fitted
The inside of the oven and inner door panel can be cleaned using an approved cleaner (Table 6.1).
Take care not to disturb the oven thermostat temperature sensor at the top of the oven opening (Fig.6.10).
The enamelled oven burner trim (Fig.6.11) can be removed for cleaning. The oven burner trim hooks onto the front of the oven burner bracket. When retting make sure that the trim is in the middle of the front of the oven burner bracket (Fig.6.12).
‘Cook & Clean’ Panels
The main oven has panels which have been coated with a special enamel that partly cleans itself. This does not stop all marks on the lining, but helps to reduce the amount of manual cleaning needed.
The ‘Cook & Clean’ panels work better above gas mark6 (200 °C). If you do most of your cooking below this temperature, occasionally remove the panels and wipe with a lint free cloth and hot soapy water. The panels should then be dried and replaced and the oven heated at gas mark6 (200 °C) for about one hour. This will make sure that the ‘Cook & Clean’ panels are working eectively.
DO NOT use steel wool, oven cleaning pads, or any
n
other materials that will scratch the surface.
Removing the Main Oven Linings
Some of the lining panels can be removed for cleaning. If you wish to clean the enamel interior of the oven, you will need to remove the shelves before removing the ‘Cook & Clean’ panels. You do not have to remove the support brackets to remove the panels. Lift each panel upward and slide forward o the support brackets (Fig.6.10). Once the panels have been removed, the oven enamel interior can be cleaned. Ret in the reverse order.
20
Page 24
Cleaning Table
Cleaners listed (Table 6.1) are available from supermarkets or electrical retailers as stated.
For enamelled surfaces use a cleaner that is approved for use on vitreous enamel.
Regular cleaning is recommended. For easier cleaning, wipe up any spillages immediately.
Hotplate
Part Finish Recommended Cleaning Method
Hob top (including burner heads and caps)
Ceramic/Induction hob Toughened glass Hot soapy water; cream cleaner/scourer if necessary.
Griddle plate (some models only) Non-stick surface
Warming zone (some models only) Toughened glass Hot soapy water, cream cleaner/scourer if necessary.
Enamel, stainless steel, aluminium
Outside of Cooker
Part Finish Recommended Cleaning Method
Door, door surround and storage drawer exterior
Enamel or paint
Stainless steel E-cloth (electrical retailers) or microbre all-purpose cloth (supermarket).
Hot soapy water, soft cloth. Any stubborn stains remove gently with a nylon scourer.
Allow to cool. Wash in hot soapy water. Do not use abrasive cleaners/ scourers. Dishwasher.
Hot soapy water, soft cloth. Any stubborn stains, remove gently with a liquid detergent.
Sides and plinth Painted surface Hot soapy water, soft cloth.
Splashback/rear grille Enamel or stainless steel Hot soapy water, soft cloth. Cream cleaner, with care, if necessary.
Control panel Paint, enamel or stainless steel Warm soapy water. Do not use abrasive cleaners on lettering.
Plastic/chrome, copper or lacquered
Control knobs/handles & trims
Oven door glass/glass lid Toughened glass Hot soapy water, cream cleaner/scourer if necessary.
brass
Brass Brass polish.
Warm soapy water, soft cloth.
Oven and Grill
Part Finish Recommended Cleaning Method
Any proprietary oven cleaner that is suitable for enamel.
Sides, oor & roof of oven NOT COOK & CLEAN OVEN PANELS (see below)
Cook & Clean oven panels (some models only)
Oven shelves, Handyrack, Grill trivet, Handygrill rack
Grill pan/meat tin (some models only) Enamel Hot soapy water. Soap lled pad. Dishwasher.
Enamel
Special enamel that partly cleans itself
Chrome
CAUTION: CORROSIVE/CAUSTIC OVEN CLEANERS: FOLLOW MANUFACTURER’S INSTRUCTIONS.
Do not allow contact with the oven elements.
This surface cleans itself at 200 °C and above, or the panels can be removed and washed with hot soapy water and a nylon brush (see ‘The Ovens’ in ‘Cleaning your Cooker’).
An oven interior cleaner that is suitable for chrome. Soap lled pad. Dishwasher.
Table 6.1
21
Page 25

7. Troubleshooting

What cleaning materials are recommended for the cooker?
See the ‘Cleaning’ section for recommended cleaning materials.
Never use caustic or abrasive cleaners as these will
n
damage the surface.
If there is an installation problem and I don’t get my original installer to come back to x it who pays?
You do. Service organizations will charge for their call outs if they are correcting work carried out by your original installer. It is in your interest to track down your original installer.
Power failure
In the event of a failure in the electrical supply, remember to reset the clock to make sure that the timed oven continues to operate.
Poor performance
In the unlikely event that, after installation, the appliance does not perform correctly please contact your distributor (see “Service and Spares” on page 24).
Hotplate ignition or hotplate burners faulty
Is the power on? Is the clock illuminated?
If not, there maybe something wrong with the power supply.
Are the sparker (ignition electrode) or burner slots blocked by debris?
Are the burner trim and caps correctly located? See the ‘Cleaning’ section.
Hotplate burners will not light
Make sure that the burner parts have been replaced correctly after wiping or removing for cleaning.
Check that there is not a problem with your gas supply. You can do this by making sure that other gas appliances you may have are working.
Do the burners spark when you push the button?
If not, verify that the power is on by checking that the clock is illuminated.
Grill not cooking properly
Are you using the pan and trivet supplied with the cooker? Is the pan being used on the runners, not the oor of the compartment? Is the grill tray pushed fully back to stop?
The knobs get hot when I use the oven or the grill. Can I avoid this?
Yes, this is caused by heat rising from the oven or the grill, and heating them up. Do not leave the oven door open.
Make sure that the grill pan is pushed right back to the ‘back stop’ when grilling.
Always grill with the grill compartment door open.
An oven fan is noisy
The note of the oven fan may change as the oven heats up – this is perfectly normal.
Steam is coming from the oven
When cooking foods with high water content (e.g. oven fries) there may be some steam visible at the rear grille.
Take care when opening the oven door, as there may be a momentary pu of steam when the oven door is opened. Stand well back and allow any steam to disperse.
Food is cooking too slowly, too quickly, or burning
Cooking times may dier from your previous oven.
Check that you are using the recommended temperatures and shelf positions – see the oven cooking guide. The oven control settings and cooking times are intended to be used only as a guide.
Individual tastes may require the temperature to be altered either way, to get the results you want.
The oven is not cooking evenly
Do not use a baking tray with dimensions larger than those specied in the section on ‘General Oven Tips’.
If you are cooking a large item, be prepared to turn it round during cooking.
If two shelves are used, check that space has been left for the heat to circulate. When a baking tray is put into the oven, make sure that it is placed centrally on the shelf.
Check that the door seal is not damaged and that the door catch is adjusted so that the door is held rmly against the seal.
A dish of water when placed on the shelf should be the same depth all over. (For example, if it is deeper at the back, then the back of the cooker should be raised up or the front lowered.) If the cooker is not level arrange for your supplier to level it for you.
Grill ignition faulty
Is the power on?
Is the clock illuminated?
If not there maybe something wrong with the power supply.
22
Page 26
Oven not coming on
Is the power on? Is the clock illuminated? If not, there may be something wrong with the power supply.
Is the cooker supply on at the isolator switch?
Has the time of day been set?
The timed oven is not coming on when automatic cooking
Has the oven knob been left in the ‘OFF’ position by mistake?
Oven temperature getting hotter as the cooker gets older
If turning the temperature down using the oven control knob has not worked, or has only worked for a short time, then you may need a new thermostat. This should be tted by a service person.
An oven light is not working
The bulb has probably burnt out. You can buy a replacement bulb (which is not covered under the warranty) from a good electrical shop.
Ask for a 40 W - 230 V halogen lamp (G9) (Fig. 7.1).
Fig. 7.1
Fig. 7.2
Turn o the power at the circuit breaker.
Before removing the existing bulb, turn o the power supply and make sure that the oven and bulb have cooled. Open the oven door and remove the oven shelves.
Remove the bulb cover by turning it a quarter turn, counter­clockwise. It may be very sti (Fig. 7.2).
Depending on the bulb type:
Pull the existing bulb to remove it. When handling the replacement bulb, avoid touching the glass with your ngers, as oils from your hands can cause premature failure. Push, click in the replacement bulb.
Screw back the bulb cover. Turn on the circuit breaker and check that the bulb now lights.
The oven door is misaligned
The bottom hinge of either oven door can be adjusted to alter the angle of the door (Fig. 7.2). Loosen the bottom hinge xing screws and use the notch and a at bladed screwdriver to move the position of the hinge to set the hinge position (Fig. 7.3).
Retighten the hinge screws.
Eect of hinge adjustment – exaggerated for clarity
Centre line of hinge pin
ArtNo.320-0007 Oven door hinge adjustment 2
Oven door omitted for clarity
Fig. 7.3
Fig. 7.4
23
Page 27
INSTALLATION
Check the appliance is electrically safe when you have nished.

8. Service and Spares

Firstly, please complete the appliance details below and keep them safe for future reference – this information will enable us to accurately identify the particular appliance and help us to help you. Filling this in now will save time and inconvenience if you later have a problem with the appliance. It may also be of benet to keep your purchase receipt with this leaet. You may be required to produce the receipt to validate a warranty eld visit.
Distributor’s Name and Address Andi-Co Australia Pty Ltd.
1 Stamford Road,
Oakleigh, VIC 3166
Customer Care
Tel: 1300 650 020
Email: service@andico.com.au
Name of Appliance
Appliance Serial Number*
Fuel Type
Date of Purchase
Installer’s Name, Address and Telephone No.
Date of Installation
* This information is on the appliance data badge.
If You Have a Problem
In the unlikely event that you have a problem with your appliance, please refer to rest of this booklet, especially the problem solving section, rst to check that you are using the appliance correctly.
If you are still having diculty, contact Customer Care on 1300 650 020 or email service@andico.com.au.
Please Note
For warranty information and how to request a remedy, please refer to the Warranty Statement at https://www.andico.com.au/warranty/ or contact Customer Care.
Out of Warranty
We recommend that our appliances are serviced regularly throughout their life to maintain the best performance and eciency. The frequency of service will depend on usage – for normal usage once a year should suce.
Service work should only be carried out by a suitably Authorised Person.
Spare Parts
To maintain optimum and safe performance, we recommend that only genuine spare parts are used. Do not use re­conditioned or unauthorised controls. Contact Spare Parts on (03) 9569 7744 or email spares@andico.com.au
24
Page 28

9. Installation

INSTALLATION
Check the appliance is gas sound when you have nished.

Safety Requirements and Regulations

Please read the Before you start... chapter, before
n
you begin any installation and maintenance work on this appliance.
You must be aware of the following safety requirements & regulations.
Before installation, make sure that the local
n
distribution conditions (nature of the gas and gas pressure) and the adjustment of the appliance are compatible.
The appliance must be installed in accordance with
n
the regulations in force and only in a well ventilated space.
Read the instructions before installing or using this
n
appliance.
The regulations and standards are as follows:
AS/NZS 5601 – ‘Gas Installations’
AS/NZS 3000 - ‘Wiring Rules’
In your own interest and that of safety, it is law that all gas appliances be installed by competent persons.
Failure to install the appliance correctly could
n
invalidate any warranty or liability claims and lead to prosecution.
The cooker must be installed in accordance with all local gas tting regulations, municipal building codes, electrical wiring regulations and any other relevant statutory regulations.

Provision of Ventilation

This appliance is not connected to a combustion products evacuation device. Particular attention shall be given to the relevant requirements regarding ventilation in accordance with AS/NZS 5601.
The room containing the cooker should have adequate air supply.
Install the cooker in a location to allow the complete combustion of gas, proper ueing and to maintain ambient temperature of the immediate surroundings at safe limits, under normal condition.

Location of Cooker

The cooker may be installed in a kitchen/kitchen diner but NOT in a room containing a bath or shower.
Note: An appliance for use on Propane must not be installed in a room or internal space below ground level, e.g. in a basement.

Conversion

All models are supplied set for use on Natural gas. A conversion kit for Propane gas is included with the appliance. See the instructions that are supplied with the conversion kit.
After converting the appliance, please attach the Gas Conversion sticker over the appropriate area of the data badge - this will identify the gas type for which the appliance is now set.
WARNING!
n
This appliance should not be used in marine craft, caravans or mobile homes.
25
Page 29
INSTALLATION
Check the appliance is gas sound when you have nished.
You will need the following equipment to complete the cooker installation satisfactorily:
Flexible gas hose.
Gas pressure tester/manometer.
Multimeter: For electrical checks.
You will also need the following tools:
1. Electric drill
2. Masonry drill bit (only required if tting the cooker on a
stone or concrete oor)
3. Wall plugs (only required if tting the cooker on a stone
or concrete oor)
4. Steel tape measure
5. Cross head screwdriver
6. Flat head screwdriver
7. 4 mm & 3 mm Allen keys
8. Spirit level
9. Pencil
Checking the Parts:
Pan supports Plinth
ArtNo.110-0002 110 pan supports
Griddle plate Teppanyaki (Optional extra)
ArtNo.311-0043 - Griddle 09
Wok cradle (Optional extra) Grill pan & trivet
ArtNo.000-0009 Wok ring, cast
10. Adjustable spanner
11. 13 mm spanner or socket wrench
12. Screws for tting the restraining chain and bracket
Flat shelves Handyrack
Roasting Tin Splashback
ArtNo.324-0004 Roasting tin
Restraining chain & hook Stability bracket
ArtNo.020-0021 - Restraining chain & hook
ArtNo.421-0002 - Splashback
26
Stability Location Bracket
Page 30
INSTALLATION
130 mm min
ArtNo.110-0023 - 110 - cooker clearances (AUS)
Hob
Trivet
Horizontal combustible surface
B
C
D
E
A
*
or
Check the appliance is gas sound when you have nished.

Positioning the Cooker

The diagram (Fig. 9.1) shows the minimum recommended distance from the cooker to nearby surfaces as given in AS/NZS5601.
Where the appliance is installed next to cabinetry, the cabinet material must be capable of withstanding 70°C. If this appliance is installed near vinyl wrapped surfaces, use an installation kit available from the vinyl-wrap supplier. Falcon cannot accept any responsibility for damage caused due to installation into cabinets with low temperature tolerances.
*Any splashback must be tted in accordance with the manufacturers instructions. Allowance should be made for the additional height of the ue trim, which is tted to the cooker hob.
1. Overhead – Measurement A
The minimum height of any surface above the cooker is 650 mm above the hotplate.
Cookerhoods and exhaust fans shall be installed in accordance with the manufacturer’s instructions. However, in no case shall the clearance between the highest part of the hob of the cooking appliance and a cookerhood be less than 650 mm or, for an overhead exhaust fan, 750 mm.
Fig. 9.1
Fig. 9.2
2. Side Clearances – Measurements B & C
Where B, measured from the periphery of the nearest burner to any vertical combustible surface, or vertical combustible surface covered with toughened glass or sheet metal, is less than 200 mm, the surface shall be protected to make sure that the combustible surface does not exceed 65 °C above ambient*. Even with the surface protected, the dimension B should not be less than 135 mm above hotplate level.
*The xing of 5 mm thick ceramic tiles to the surface, or attaching re resistant material to the surface and covering with sheet metal with a minimum thickness of 0.4 mm to a height C of not less than 150 mm above the hotplate, should satisfy this requirement.
3. Side Clearances – Measurement D & E
Where D, the distance from the periphery of the nearest burner to a horizontal combustible surface is less than 200 mm, then E shall be 10 mm or more, or the horizontal surface shall be above the trivet.
If the cooker is near a corner of the kitchen, a clearance of 130 mm is required to allow the oven doors to open (Fig. 9.2). The actual opening of the doors is slightly less, but this allows for some protection of your hand as you open the door.
We recommend a gap of 1110 mm between units to allow for moving the cooker. Do not box the cooker in it must still be possible to move the cooker in and out for cleaning and servicing.
27
Page 31
INSTALLATION
ArtNo.010-0004 Moving the cooker
Check the appliance is gas sound when you have nished.
Fig. 9.3
Fig. 9.4
Fig. 9.5

Moving the Cooker

On no account try and move the cooker while it is
n
plugged into the electricity supply.
The cooker is very heavy, so take great care.
n
We recommend that two people manoeuvre the cooker. Make sure that the oor covering is rmly xed, or removed, to prevent it being disturbed when moving the cooker around.
To help you, there are two levelling rollers at the back, and two screw-down levelling feet at the front.
Remove the polystyrene base pack. From the front, tilt the cooker backwards and remove the front half of the polystyrene base (Fig. 9.3). Repeat from the back and remove the rear half of the polystyrene base.

Lowering the Two Rear Rollers

To adjust the height of the rear of the cooker, rst t a 13 mm spanner or socket wrench onto the hexagonal adjusting nut (Fig. 9.4). Rotate the nut – clockwise to raise – counter­clockwise to lower.
Make 10 complete (360°) turns clockwise.
Make sure you lower BOTH REAR ROLLERS.

Completing the Move

Unfold the rear edge of the cardboard base tray. Open the grill door and right-hand oven door so that you can get a good grip on the bottom of the fascia panel as you move the oven (Fig. 9.5).
Carefully push the cooker backwards o the base tray. Remove the base tray.
Position the cooker close to its nal position, leaving just enough space to get behind it.
Do not use the door handles or control knobs to
n
manoeuvre the cooker.
28
Page 32
INSTALLATION
Alternative positions for stability location bracket
Check the appliance is gas sound when you have nished.

Fitting the Stability Bracket and Chain

A stability bracket and chain MUST be tted when
n
the cooker is connected to a exible gas supply.
Unless properly installed, the cooker could be tipped by leaning on the door. Injury might result from spilled hot liquids or from the cooker itself.
IMPORTANT: The cooker must be set to the correct height and levelled before the stability bracket is installed.
Levelling
You are recommended to use a spirit level on a shelf in one of the ovens to check for level.
Place the cooker in its intended position taking care not to twist it within the gap between the kitchen units as damage may occur to the cooker or the units.
The front feet and rear rollers can be adjusted to level the cooker. To adjust the height of the rear of the cooker use a 13 mm spanner or socket wrench to turn the adjusting nuts at the front bottom corners of the cooker.
To set the front, turn the feet bases to raise or lower.
Fitting a Stability Bracket
When tting a stability bracket (Fig. 9.6) please refer to the instructions supplied with the bracket for further details on tting.
When tting a stability bracket (Fig. 9.7 and Fig. 9.8) adjust the bracket to give the smallest practicable clearance between the bracket and the engagement slot in the rear of the cooker.
Fit the bracket so that it engages as far as possible over the chassis of the cooker.
Stability bracket
Stability bracket
Wall
Restraining
chain
ArtNo.011-0007 - Restraining chain (AUS)
Stability location bracket
ArtNo.070-0014 - Stability bracket - Wall fitting
Typical oor mounting
Stability location bracket
ArtNo.070-0014 - Stability bracket - Wall fitting
Typical wall mounting
Cooker
Cooker
Fig. 9.6
Fig. 9.7
Floor
Fig. 9.8
Floor
Fig. 9.9
Fitting the Restraining Chain
The restraining chain MUST be tted.
The length of chain between the appliance and the wall xing should prevent strain on the gas and electricity connections, but still allow access to unhook the chain when the cooker is pull forward.
Measure the length of chain required. Use the clamp supplied to clamp onto the gas pipe (Fig. 9.9). Fix the supplied hook securely to the wall.
Caution, possibility of tilting
Anti-tip restraints
29
Page 33
INSTALLATION
Flexible hose
PipeworkPipework
Flexible hose
Check the appliance is gas sound when you have nished.
Fig. 9.10
Fig. 9.11
Oven burner trim
Oven burner bracket
Repositioning Following Connection
If you need to move the cooker once it has been connected then you need to unplug it and, having gripped under the fascia panel and lifted the front of the cooker slightly (Fig. 9.5), you need to check behind the cooker to make sure that the gas hose is not caught.
As you progress, make sure that both the electricity cable and gas hose always have sucient slack to allow the cooker to move.
With a stability chain tted, release it as you ease the cooker out. Do not forget to ret it when you replace the cooker.
When you replace the cooker, again check behind to make sure that the electricity cable and gas hose are not caught or trapped.

Fitting the Oven Burner Trim

The oven burner has an enamel burner trim. To t the trim, simply hook it over the front of the oven burner bracket (Fig. 9.10). Make sure that the burner trim is central to the oven burner bracket.

Gas Connection

Fig. 9.12
Gas inlet
470
350
All dimensions in millimetres
315
675
Must be in accordance with the relevant standards.
The gas supply needs to terminate with a down-facing (Fig. 9.11) threaded tting ½” connection. The inlet connector is located just below the hotplate level at the rear of the cooker.
Because the height of the cooker can be adjusted and each connection is dierent it is dicult to give precise
A
dimensions. Ideally, the house supply connection should be in the shaded area (Fig. 9.12).
Means of isolation must be provided at the supply point by either an approved quick-connect device or a Type 1 manual shut-o valve.
The hose should be tted so that both inlet and outlet connections are vertical so that the hose hangs downwards in a ‘U’ shape (Fig. 9.12).
A exible connection is supplied with the cooker. If it is necessary to use another hose it must be to AS 1869 class B and be suitable for your gas type.
If in doubt contact your supplier. Screw connect the threaded end of the hose into the gas inlet.
After completing the gas connection, check the cooker is gas sound with a pressure test. When checking for gas leakes do not use washing up liquid – this can corrode. Use a product specically manufactured for leak detection.

Natural Gas

The gas pressure regulator is preset to give a nominal pressure of 1 kPa on Natural Gas. Connect to the Rp ½ inlet on the underside of the pressure regulator.
30
Page 34
INSTALLATION
Check the appliance is gas sound when you have nished.

Propane

This cooker is supplied ready for use on natural gas. A conversion kit for Propane as is supplied with the cooker – see the ‘Conversion to Propane Gas’ section.

Pressure Testing

The pressure test point is accessible on the inlet pipe at the rear. Remove the test nipple screw and t a pressure gauge to the test point. Turn on and light two of the hotplate burners.
For Natural Gas cookers the pressure should be between
0.95kPa and 1.0kPa.
For Propane X cookers the pressure should be 2.54 kPa.

Electrical Connection

WARNING: THIS COOKER MUST BE EARTHED.
n
This appliance must be installed by a qualied electrician to comply with with current AS/NZS 3000 Wiring Rules and regulations in force.
All external wiring must comply with the local regulations for the Electrical Equipment of Buildings. Connection to the electrical supply can be made with either a plug and socket or be permanently wired via a double-pole switch, having a contact separation of at least 3 mm in all poles.
Current Operated Earth Leakage Breakers
The combined use of your cooker and other domestic
appliances may cause nuisance tripping, so we
recommend that the cooker is protected on an individual
RCD (Residual Current Device) or RCBO (Residual Current
Breaker with Overload).
If in doubt, please consult a suitably qualied
electrician.
The appliance is supplied with a 250 V high temperature PVC (85 °C) 3-core cable, 0.75 mm2, 2 m long. If a replacement cable is tted it must be to this specication. The cooker is supplied with a moulded plug tted. Should the plug (where supplied) not t the socket in your home, it should be removed and replaced with a suitable plug.
Note: If a moulded plug is tted which is not suitable, it must be cut o and disposed of properly. To avoid the risk of electrocution, the moulded plug must not be left where children might nd it and plug it into a supply socket. It must not be used for any other appliance.
Any new plug tted MUST have insulated terminals.
The wires should be connected into the terminals of your plug as follows:
• Active: To the terminal marked A, or coloured RED or
BROWN.
When wiring the plug make sure that all strands of wire are retained in each terminal.
The exible mains lead, plug and socket must not be directly exposed to ue products or be in contact with hot surfaces. The lead must not be trapped or pulled taut when the appliance is pushed into position.
An isolation switch shall be provided and mounted near the cooker, in a readily accessible position, in compliance with AS/NZS 3000 and/or AS/NZS 5601 as applicable for the appliance conguration.
Plug in the appliance. Turn on the electricity supply.
If there is an electrical fault carry out the following checks:

Earth Continuity Check

The cooker must be disconnected from the power supply.
Using an multimeter or ohmmeter to check the resistance, test the leads from any of the cooker’s earth points (e.g. inside electric box cover) – to the earth pin on the cooker’s plug – resistance should be less than 1 Ω. If it is not, check all the earth wires for continuity.
Check that all contacts are clean and tight. Recheck. If the resistance is still greater than 1 Ω there may be a problem, so consult a qualied electrical engineer.

Polarity Check

The cooker must be connected to the power supply. Your meter should be set on 300 V ac scale.
Test at the cooker terminal block:
1. Test leads from A to N. The meter should read about
240 V ac.
2. Test leads from A to E. The meter should read about
240 V ac.
3. Test leads from N to E. The meter should read about
0-15 V ac.
If the readings are dierent from these values there is an electrical fault. Rectify any fault and repeat the test. If necessary repeat the test at the supply system socket/spur – if the fault also occurs at this stage then there is a house system fault that requires attention by the Electrical Authority.
The customer should be warned NOT to use the appliance until this examination has been carried out.
• Earth: To the terminal marked E, or coloured GREEN or
GREEN/YELLOW.
• Neutral: To the terminal marked N, or coloured BLACK
or BLUE.
31
Page 35
INSTALLATION
Conduit box
M4 screw
M5 screws
Reducer plates
Reversible conduit box cover
Check the appliance is gas sound when you have nished.
Fig. 9.13
Fig. 9.14
Fig. 9.15
M4 screw
Reducer plates
Fixed Wiring
Disconnect from the mains supply.
n
For connection to xed wiring, i.e. exible conduit, Remove the electrical terminal cover on the back panel (Fig. 9.13).
Remove the M4 screw securing the reducer plates to the conduit box (Fig. 9.14). Fit the conduit box to the cooker using the two M5 screw ttings located at the top of the box and the M4 screw (Fig. 9.15).
The conduit box cover is reversible. Fit the reducer plates, if required (Fig. 9.16). Feed the cable through the conduit box and secure in place with the cable clamp.
Connect the mains cable to the correct terminals for your electrical supply type (Fig. 9.17). Check that the links are correctly tted and that the terminal screws are tight.
Fit the cover to the conduit box.

Final Checks

After completing installation check operation of the appliance.
Note: The clock must be set before the ovens will work. See ‘The Clock’ section for instructions on setting the time of day.
Hotplate Check
Fig. 9.16
Fig. 9.17
Check each burner in turn (refer to the “Hotplate Burners” page 7 of the instructions).
Grill Check
Turn on the grill control and check that the grill heats up.
Oven Check
Set the clock as described earlier in the instructions, and then turn on the ovens. Check that the ovens start to heat up.
Note: The oven light bulb is not included in the guarantee.
Turn o the ovens.
ArtNo.132-0002 - 3 phase 240/415Vac 50Hz
3-phase 400 VAC 50 Hz
32
Page 36
INSTALLATION
Art No 215-0028 - Handrail fascia fixings
ArtNo.350-0011 - Fitting the plinth 2 (Kitchener)
Outer plinth
Outer plinth xing screw
Inner plinth
Check the appliance is gas sound when you have nished.

Final Fitting

Fitting the Handles and Handrail
Remove the 4 mm Allen screws from the doors (Fig. 9.18). Fit the door handles and secure using the 4 mm screws.
The handles should be above the xings.
n
Remove the 4 mm Allen screws from the top corners of the fascia (Fig. 9.19). Fit the handrail in position and secure using the 4 mm screws.
Fitting the Plinth
Fit the inner plinth to the bottom front of the cooker using the 4 screws provided (Fig. 9.20).
Fit the outer plinth (2 screws, 1 each end) to the inner plinth (Fig. 9.21). Adjust the height of the outer plinth by sliding it up or down via the slotted hole.
Fitting the Splashback
Position the splashback on the rear of the hotplate and secure with the screws supplied.

Customer Care

Fig. 9.18
ArtNo.215-0026 - Handle gaskets fixed
Fig. 9.19
Fig. 9.20
ArtNo.350-0010 - Fitting the plinth 1 (Kitchener)
Installer: Please complete your details in this Guide, inform the user how to operate the cooker and hand over the instructions.
Thank you.
Fig. 9.21
33
Page 37
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
A
B
ArtNo.311-0010 Injectors
Art No 215-0028 - Handrail fascia fixings
Disconnect from electricity and gas before servicing. Check appliance is safe when you have nished.

10. Conversion to LP Gas

Fig. 10.1
Fig. 10.2
A – Jet, B – Jet
Conversion from Natural Gas (1.0 kPa) to LPG X Propane (2.54 kPa)
A suitably competent person must perform the
n
conversion. After conversion the installation must comply with the relevant regulations and also the local electricity supply company requirements. Read the instructions before converting this appliance.
Failure to convert the appliance correctly could
n
invalidate any warranty or liability claims and lead to prosecution.
When servicing or replacing gas-carrying
n
components disconnect from the gas supply before starting operation. Check the appliance is gas sound after completion.
DO NOT use reconditioned or unauthorised gas
n
controls.
Disconnect from the electricity and gas supply
n
before conversion.
Before electrical reconnection, check that the
n
appliance is electrically safe.
Fig. 10.3
ArtNo.0102-0011 - Screwing
the control valve bypass screw

Hotplate

Injectors
Remove the burner caps and heads. Remove the old jets (Fig. 10.1). Fit the new jets (see the ‘Technical Data’ section at the back of this book for the correct jets). Reassemble in reverse order.

Control Panel Removal

Classic – Removing the Control Panel
Remove the handrail. Now remove the 2 cross-headed screws hidden behind the handrail end brackets (Fig. 10.2).
Pull o all the control knobs and remove the xing screws underneath the control panel.
Lift the control panel and pull forwards, taking care not to damage or strain the wiring.

Bypass Screw Adjustment

Turn the bypass screw on each control clockwise to the stop (Fig. 10.3). Ret the control panel.
34
Page 38
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
ArtNo.103-0006 - Maxitrol cap & converter
Nut
Snap-in converter device
Disconnect from electricity and gas before servicing. Check appliance is safe when you have nished.

Grill

Injector
Lift up the spring retaining the grill holder and slide the jet holder out of the burner venturi (Fig. 10.4). Remove the grill jet from the adaptor and t a new jet; see the ‘Technical Data’ for the correct jets. Ret the jet holder back into the burner venturi.
Grill Bypass Screw Adjustment
Turn the bypass screw on each control clockwise to the stop. Ret the control panel.

Ovens

Oven Burner Injector
Remove the oven furniture. Remove the securing screw at the right-hand end of the burner assembly (Fig. 10.5). The burner is held in place by dimples in the mounting bracket. Slide the burner to the left and lift up, taking care not to disturb the ignition electrode or the ame supervision device electrode positions.
Remove the oven jet from the adaptor and t the new jet; see the ‘Technical Data’ for the correct jets.
Reassemble in the reverse order.
Fig. 10.4
ArtNo.333-0005 - 90 Bray gas grill injector - change jet
Fig. 10.5
Fig. 10.6
Oven Thermostat Bypass
Remove the thermostat bypass screw and t the new one in each oven; see the ‘Technical Data’ for the correct screws.
Reassemble the cooker.
Set the Governor
Unscrew the governor’s brass top. In the base of the brass top is a plastic snap-in converter device (Fig. 10.6). To convert the governor, snap the device out of the top and ret it the other way round. The snap-in converter device is marked to show the gas for which it is set (Fig. 10.7).
Make sure the device is secure in the top cap and ret the cap to the governor.

Pressure Testing

The pressure test point is accessible on the inlet pipe at the rear. Remove the test nipple screw and t a pressure gauge to the test point. Turn on and light two of the hotplate burners.
For Propane X cookers the pressure should be 2.54 kPa.
Check the appliance is gas sound.
n
Check operation of all the burners.
n
Fig. 10.7
ArtNo.102-0007 - Maxitrol converter device positions

Affix Label

Stick the appropriate gas label over the natural gas part of the appliance data label.
35
Page 39
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
ArtNo.110-0012 Hotplate removal
Art No 215-0028 - Handrail fascia fixings
Disconnect from electricity before servicing. Check appliance is safe when you have nished.

11. Servicing

Fig. 11.1
Fig. 11.2
BEFORE SERVICING ANY GAS CARRYING
n
COMPONENTS TURN OFF THE GAS SUPPLY
Check the appliance is gas sound after completion
n
of service. When checking for gas leaks do not use washing up liquid – this can corrode. Use a product specically manufactured for leak detection.
Do not use reconditioned or unauthorised gas
n
controls.
Disconnect from the electricity supply before
n
servicing, particularly before removing any of the following: control panel, side panels, hotplate tray or any electrical components or covers.
Before electrical reconnection, check that the
n
appliance is electrically safe.
Panels
1.1 To Remove the Control Panel
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Classic – Removing the Control Panel
Remove the handrail. Now remove the 2 cross-headed screws hidden behind the handrail end brackets (Fig. 11.1).
Pull o all the control knobs and remove the xing screws underneath the control panel.
Lift the control panel and pull forwards, taking care not to damage or strain the wiring.
Toledo – Removing the Control Panel
Pull o all the control knobs and remove the xing screws underneath the control panel.
Slide the control panel to the right and then pull forwards, taking care not to damage or strain the wiring.
1.2 To Remove the Side Panels
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the control panel (see 1.1). Pull the cooker forward. Remove the 4 retaining screws for each panel (1 at the front base, 1 on the top and 2 at the rear).
Reassemble in reverse order.
36
Page 40
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
Disconnect from electricity before servicing. Check appliance is safe when you have nished.
Hotplate
2.1 To Remove the Hotplate
Pull the cooker forward to gain access to the rear.
Remove the pan supports, hotplate burner caps and tops. Remove the screws holding the hotplate burners to the hotplate (Fig. 11.2).
Taking care not to damage the burner electrodes, carefully lift the hotplate, from underneath disconnect the earth lead at the right hand rear from the rear cross member and withdraw the hotplate.
Reassemble in reverse order ensuring that the leads are reconnected. Take care not to damage the ignition electrodes of the burners.
It is important that the rear earthing leads are replaced when the xing screws are retted as they from part of the cooker earthing.
Check for correct burner operation.
2.2 To Replace the Hotplate Control Taps
Disconnect from the electricity supply.
n
BEFORE SERVICING ANY GAS CARRYING
n
COMPONENTS, TURN OFF THE GAS SUPPLY.
Remove the control panel and hotplate (see 1.1 & 2.1). Unplug the FSD lead from the rear of the tap. Undo the compression tting at the rear of the tap and remove the xings that secure the tap to the gas rail. Disconnect the ignition switch wiring.
2.5 To Replace a Hotplate Burner
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the hotplate tray (see 2.1). The burners (except the right-hand wok burner) are mounted on support struts. For these burners, disconnect the burner feed pipes at the burner. Remove the screws at the front and rear holding the support struts. Lift the strut and burners clear. The burners are xed to the support struts with 2 screws. Remove the appropriate burner and t the new one.
Reassemble in reverse order. Check that the burner operation is satisfactory.
Right-hand Wok Burner
Disconnect the burner feed pipes at the burner.
Fit the new one and reassemble in reverse order. Check that the burner operation is satisfactory.
2.6 To Change a Hotplate Burner Thermocouple
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the control panel and hotplate (see 1.1 & 2.1).
Unplug the FSD lead from the rear of the tap.
The thermocouple sits in a hole that has a slot at one side. Ensure that the thermocouple is cool. Turn the thermocouple so that the earth lead (no sleeve) is in line with the slot. Lift the thermocouple clear of the hole.
Reassemble in reverse order.
Remove the tap. Remove and discard the gasket seal. Fit the new gasket seal to the replacement tap. Reassemble in reverse order. Check that the appliance is gas sound. Verify the hotplate ignition.
2.3 To Change a Hotplate Burner Injector
Remove the burner cap and head. Remove the old injector.
Fit the new injector. Reassemble in reverse order. Check the appliance is gas sound.
2.4 To Replace a Hotplate Burner Electrode
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Lift o pan supports and remove the burner cap. Remove the screw holding the electrode. Pull the electrode vertically up suciently to grip the lead between thumb and forenger.
Pull o the electrode, but keep hold of the lead. Fit the new electrode to the lead. Fix the electrode in the burner with screw. Replace the burner cap.
Check the burner ignition. Replace the pan supports.
37
Page 41
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
Disconnect from electricity before servicing. Check appliance is safe when you have nished.
Fig. 11.3
Controls
3.1. To Replace the Ignition or Light Switch
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the control panel (see 1.1).
Note: The old switch may be destroyed during removal.
Remove the old switch from its bezel by gripping the switch body behind the control panel and twisting sharply. Remove the switch bezel by folding back the locking wings and pushing forward.
To t the new bezel to the control panel: rst line up the raised key on its body with the cut-out in the control panel and push it in from the front.
Assemble the new switch to the bezel by lining up the key sections and pushing home. Fit the new button by pushing in from the front.
Replace the control panel in the reverse order and test for correct operation.
3.2 To Replace the Clock
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the control panel (see 1.1). Pull o the timer control buttons.
Undo the timer xing screws and remove the timer/mounting bracket assembly from the control panel.
Remove the timer from its mounting bracket by depressing the plastic lugs on the timer case, and at the same time pulling the unit forward.
Reassemble in reverse order. When replacing the leads, refer to the wiring diagram. Check the operation of the timer.
3.3 To Change the Ignition Generator
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Pull the cooker forwards to gain access to the cover box at the rear of the cooker. Remove the screws securing the cover and lift clear. Noting the position of the leads, pull o all the leads to the generator. Slacken the 2screws holding generator to cooker and remove the generator.
Fit the new generator to the cooker and replace the leads. Refer to the wiring diagram and reassemble in reverse order. Check the ignition performance.
38
Page 42
WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
Disconnect from electricity before servicing. Check appliance is safe when you have nished.
Grill
BEFORE SERVICING ANY GAS CARRYING COMPONENTS, TURN OFF THE GAS SUPPLY.
4.1 To Change the Grill Control Tap
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the control panel (see 1.1). Lift up the right-hand hotplate tray front (see 2.1). Undo the gas connection to rear of valve and remove the screw(s) securing tap to gas rail. Remove old tap, discard the old gasket/seal. Fit the new gasket/seal to the new tap.
Reassemble in reverse order. Check the tap is adjusted for the correct gas. Check the appliance is gas sound.
4.2 To Change the Grill Injector
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the control panel (see 1.1).
Lift up the spring clip retaining the grill injector holder and slide the injector holder out of the burner venturi (Fig. 11.4). Remove the grill jet from adaptor and t a new jet (see the ratings table for correct jet). Put the injector holder back in the burner venturi.
4.3 To Change the Grill Burner
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the grill injector (see 4.2).
Spring clip
Grill injector holder
A
B
D
C
ArtNo.160-0008 - Bray grill burner fixing screws
A – Grill electrode plate xing screw, B – Position of grill burner
xing screws, C – Front shield xing screws, D – grill venturi
Fig. 11.4
Fig. 11.5
Remove the 2 screws holding the front shield and remove the shield. Turn the grill venturi clockwise to clear the front cross­member, lift up and remove (Fig. 11.5).
For models with ignition disconnect the electrode lead and remove the screw holding the plate around the grill electrode. Support the grill burner from below and remove the 2 screws (under the foil wrap) securing grill burner to the top of grill chamber. Remove the grill burner.
Reassemble in reverse order taking care not to damage the grill electrode (where tted).
4.4 To Change the Grill Electrode
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the grill burner (see 4.3). Withdraw the electrode and pull o the electrode lead. Fit the lead to the new electrode.
Reassemble in reverse order and check ignition is satisfactory.
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WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
Tube Nut
Oven Burner Assembly
Fixing Screw
Disconnect from electricity before servicing. Check appliance is safe when you have nished.
Fig. 11.6
Fig. 11.7
Ovens
5.1 To Remove an Oven Thermostat
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the right-hand hotplate tray (see 2.1); for the left­hand oven remove the left-hand side panel (see 1.2). Open the appropriate oven door.
Unclip the thermostat phial from the clips at the front of the oven roof. Disconnect tubing nut at rear of thermostat and remove the screw(s) securing the thermostat to the gas rail. Remove thermostat and gasket/seal. When tting replacement thermostat use the new gasket/seal supplied.
Make sure that the capillary is clipped to the bracket at the front of the oven roof.
Reassemble in the reverse order. Check the appliance is gas sound. Check the operation of the thermostat.
5.2 To Remove the Oven Burner
Open the oven door and remove the oven shelves. Remove the securing screw at the right-hand end (Fig. 11.6). The burner is held in place by dimples in the mounting bracket. Slide the burner to the left and lift up, taking care not to disturb or damage the 2electrodes.
Reassemble in reverse order. Check the 2 electrodes have not been disturbed.
5.3 To Change the Oven Burner Assembly
Open the oven door. Disconnect the tube nut and tubing. Remove the screw holding the oven burner assembly and withdraw complete assembly (Fig. 11.7). Remove the oven burner.
Fit the oven burner to new assembly. Replace the complete assembly in the oven. Reconnect the tube and secure with the tube nut.
Check the appliance is gas sound. Check the ame safeguard device operation
5.4 To Change the Oven Burner Injector
Remove the oven burner (see 5.2). The injector is now accessible. Remove the old jet and t the new one.
Reassemble in reverse order. Check that the ame safeguard device probe has not been disturbed.
5.5 To Change an Oven Programming Flame Safeguard unit
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Pull the cooker forwards to gain access to the cover box at the rear of the cooker. See ‘Moving Your Cooker’ in the Installation section.
Remove the screws securing the cover and lift clear. Noting their positions, pull o all the leads to the PFS control unit. Slacken the 3 screws holding the control unit to the cooker and remove.
Fit the new PFS unit to the cooker and replace the leads. Refer to the wiring diagram and reassemble in the reverse order.
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WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
ArtNo.320-0001 Door hinges
1
ArtNo.320-0001 Door hinges
2
Disconnect from electricity before servicing. Check appliance is safe when you have nished.
Check the performance.
5.6 To Change the Oven Solenoids
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Move the cooker forward to gain access to the rear. See ‘Moving Your Cooker’ in the installation section.
Remove the screws securing the cover and lift clear. Disconnect the solenoid leads and remove the earth lead from the earth screw. Unclip the wires from the cable ties.
Disconnect the pipe tube nuts to the solenoid unit. Unscrew the locking nut from the end connector and the remove solenoid unit. Fit the new unit to mounting bracket and x in place with locking nut. Ret the tube nut connections.
Replace the leads (refer to the wiring diagram). Replace the wires in cable ties. Check the appliance is gas sound. Ret the cover box. Check for the correct operation of the solenoids.
5.7 To Change an Oven Electrode
DISCONNECT FROM THE ELECTRICITY SUPPLY.
Remove the oven burner (see 5.2). Remove the screw and nut securing the electrode to the burner. Pull the lead from back of electrode and t to the new electrode. Fit the new electrode to the burner.
Fig. 11.8 Fig. 11.9
Reassemble in reverse order. Check the ignition.
Doors
6.1 To Remove the Grill Door
Remove the left-hand side panel (see 1.2). Remove the plinth (4 screws) and the central vertical cover (5screws). Remove the 2 countersunk screws (1 each side) securing the grill hinge arms to the front of the grill chamber.
Note: The arms are spring tensioned. Carefully remove the grill door. Retain the gaskets.
Reassemble in reverse order, making sure that the gasket is tted between the hinge arm and the front of the grill chamber.
6.2 To Replace an Oven Door
Open the oven door. Support the door and loosen the 2 screws securing the upper hinge and gasket to the cooker front (Fig. 11.8).
The door is heavy, so take care.
n
Support the door and remove the screw nearest the hinge pin (Fig. 11.9). Swing the hinge up and away from the door hinge pin. Lift the door away from the lower hinge and remove.
Reassemble in reverse order.
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WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
Disconnect from electricity before servicing. Check appliance is safe when you have nished.
Fig. 11.10
Fig. 11.11
Fig. 11.12
Centreline of hinge pin
ArtNo.320-0007 Oven door hinge adjustment 2
Oven door omitted for clarity
ArtNo.320-0006 Oven door hinge adjustment 1
Eect of hinge adjustment – exagerrated for clarity
6.3 To Adjust an Oven Door Angle
The bottom hinge of either oven door can be adjusted to alter the angle of the door (Fig. 11.10). Loosen the bottom hinge xing screws and use the notch and a at bladed screwdriver to move the position of the hinge to set the hinge position (Fig. 11.11).
Retighten the hinge screws.
6.4 To Replace an Oven Door Outer Panel
Move the cooker forwards to gain access to the sides.
Open the oven door slightly and remove the 4 front panel xing screws from the door sides (2 each side), (Fig. 11.12).
Carefully lift o the outer door panel.
Remove the door handle from the panel by unscrewing the 2 retaining nuts.
Fit the door handle to the new panel.
Fit the panel to the door. Reassemble in reverse order.
6.5 To Change the Oven Door Latch
Remove the outer door panel (see 6.4). Remove screws ‘B’, which hold the latch assembly to the inner door panel (Fig.
11.13). Fit the new catch and reassemble in reverse order. Check the door operation.
ArtNo.320-0002a Proplus oven door side screws
Fig. 11.13 Fig. 11.14
ArtNo.320-0004 Oven door keep
B
ArtNo.320-0003 Oven door latch
Fig. 11.15
6.6 To Adjust an Oven Door Catch Keep
Open the oven door, slacken o the locknut at the base of the keep, and screw in or out as required until the required t is obtained. Retighten the locking nut (Fig. 11.14).
6.7 To Change an Oven Door Seal
Open the oven door. The seal is held in place by small hooks on the rear face. At the corner, pull the seal diagonally away from the door centre until that hook is released (Fig. 11.15). Proceed to the next hook and release it in a similar way, and so on. Use force if the hooks are sti, as the old seal will be discarded.
When tting the new seal, position the seal join at the bottom. Hook the new seal in one of the corner holes of the door, and proceed round the door, snapping in each hook in turn.
6.8 Oven Door Glass
The glass on the oven doors is not replaceable.
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12. Circuit Diagram

Pactrol
Micro-gas
Pactrol
Micro-gas
A
or br
w
F
b
Sensor
L
bbbr br
BC
yy
r
r
c
11
or
N L
c
br
br
br
br
1 2 3 4 5 6 E
Spark
b
Con6 Con7 JT1 JT2
I
br
For manufacturing test purposes only
br
br
br
y
br
br
br
D
2
2a
br
br
E
v
br
N
r
br
br
b
Test
switch
M
r
y
c
11
y
N L
b
v
b
br
c
c
b
bbrbr
b
v
br
Sensor
Con6 Con7 JT1 JT2
Spark
b
c
J
b
b
b
w
G
b
b
v
b
H
K
b
b
bbb
NA
Key
The connections shown in the circuit diagram are for single-phase. The ratings are for 230 V 50 Hz.
Code Description
Right-hand oven thermostat switch
A
Left-hand oven thermostat switch
B
Oven light switch
C
Clock
D
Ignition switch
E
Right-hand oven light bulb
F
Spark generator
G
Left-hand oven light bulb
H
I
J
K
L
M
N
Flame safeguard unit
Flame safeguard unit
Solenoid assembly
Solenoid assembly
Cooling fan
Cooling fan thermal preset
Code Colour
b Blue
br Brown
bk Black
or Orange
r Red
v Violet
w White
y Yellow
g/y Green/yellow
gr Grey
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13. Technical Data

ArtNo.105-0008 - Technical data - 90 induction - Elan
This cooker is designed for use on Natural Gas, although a conversion for LP (LPG X Propane (2.54 kPa)) gas is included.
INSTALLER: Please leave these instructions with the User. DATA BADGE LOCATION: Cooker back, serial number repeater badge below oven door opening. COUNTRY OF DESTINATION: Australia.
Pressures
Gas (Rp ½ at rear right-hand side) Electric
Supply Pressure
at the inlet to appliance regulator
Natural Gas 1.13 kPa Propane 2.75 kPa
Operating Pressure
at appliance test point
230/400 V 50 Hz
Natural Gas 1 kPa Propane 2.54 kPa
Dimensions
Overall height minimum 905 mm maximum 930 mm Overall width 1092 mm Overall depth 608 mm excluding handles; 670 mm including handles Minimum space above the hotplate
650 mm
Hotplate Ratings
BSI Evo 1 Type Burners Australia
Natural Gas 1.0 kPa Propane 2.54 kPa
Burner Type
Wok 75 15.2 MJ/h-
Rapide / Large 41 12.3 MJ/h-
Semi Rapide / Medium 33 6.2 MJ/h-
Auxillary / Small 25 3.7 MJ/h-
Bypass Screw*
Input
Injector
Marking Size Ø Marking Size Ø
1
1
1
1
198 1.93 mm 15.0 MJ/h-
165 1.65 mm 12.0 MJ/h-
115 1.15 mm 6.2 MJ/h-
92 0.92 mm 3.3 MJ/h-
Input
1
1
1
1
Injector
111 1.07 mm
89 0.96 mm
67 0.68 mm
45 0.50 mm
* The valve is tted with an adjustable bypass screw. The cooker is supplied with the bypass screw set for Natural gas. For LPG conversion the bypass screw must be screwed all the way down.
Oven Efficiencies
Bypass Screw Natural Gas 1.0 kPa LP Gas 2.54 kPa
Natural Gas
1.0 kPa
Ovens 70 79 Grill 77*
Maximum total electrical load at 230 V (approximate total including oven lights, oven fan, etc.) : 0.15 kW.
LP Gas
2.54 kPa
Full MJ/h Injector Full MJ/h Injector
9.5 MJ/h 10 MJ/h
-1
-1
150 9.5 MJ/h 280 10 MJ/h
-1
-1
88
100
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Clarence Street, Royal Leamington Spa,
Warwickshire, CV31 2AD, England.
www.falconworld.com
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