Falcom FOXEN Users Manual

THIS DOCUMENT IS AVAILABLE AT HTTP://WWW.FALCOM.DE/
.
FOX-IN/FOX-EN
Hardware manual
Version: 1.0.8; Modified: Tuesday 11 September 2012
FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8
Table of contents
1.1 General......................................................................................................................6
1.2 Circuit concept.........................................................................................................7
1.3 Related documents..................................................................................................8
2.1 General information.................................................................................................9
2.2 Exposure to RF energy............................................................................................9
2.3 Driving.......................................................................................................................9
2.4 Electronic devices..................................................................................................10
2.5 Vehicle electronic equipment...............................................................................10
2.6 Medical electronic equipment...............................................................................10
2.7 Aircraft.....................................................................................................................10
2.8 Children...................................................................................................................10
2.9 Blasting areas.........................................................................................................10
2.10 Potentially explosive atmospheres....................................................................10
2.11 Safety for Lithium-Polymer Batteries................................................................11
2.11.1 Safety precautions while charging the battery..................................................11
2.11.2 Safety precautions while discharging Lithium-Polymer battery.......................11
2.12 Non-ionizing radiation.........................................................................................11
4.1 Product features.....................................................................................................13
4.1.1 Power consumption for FOX-IN/EN(CH-B1)......................................................15
4.1.2 Operating temperatures......................................................................................15
4.1.3 GSM/GPRS engine features..............................................................................16
4.1.4 GPS engine features..........................................................................................17
4.2 NMEA data message..............................................................................................18
5.1 Power supply..........................................................................................................19
5.1.1 Power supply pins (1 and 2) on the 8-pin connector..........................................19
5.1.2 Automatic shutdown...........................................................................................19
5.1.3 Power saving......................................................................................................20
5.2 Determining the External Equipment Type.........................................................20
6.1 8pin double row connector, pin assignments.....................................................22
6.1.1 8-pin connector pinout........................................................................................22
6.1.2 Special pin description (Pins 4, 5, 6)..................................................................23
6.1.2.1 How to use I/O pins (4, 5, 6) as analog inputs....................................................................... 23
6.1.2.2 How to use I/O pins (4, 5, 6) as digital Inputs.......................................................................25
6.1.2.3 How to use I/O pins (4, 5, 6) as digital outputs......................................................................26
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8
6.1.2.4 How to use IGN pin(pin 3)......................................................................................................27
6.1.2.5 Serial Port 0 - Serial communication signals (RxA and TxA).................................................28
6.2 Inserting the SIM card into the SIM holder inside the device............................28
6.2.1 How to enter the PIN of the inserted SIM card:..................................................29
6.3 LED indicators........................................................................................................30
6.4 Mounting.................................................................................................................30
6.5 10pin mini-USB (option)........................................................................................31
6.5.1 FOX-IN/EN-AU (AU-option)................................................................................31
6.5.2 FOX-IN/EN-US (US option)................................................................................33
6.5.2.1 I/O-Dongle (IOBOX) Pinout....................................................................................................34
6.5.3 External connection points for a GSM and GPS antenna for FOX-EN-AU/US. .35
6.5.4 FOX-IN/EN-US-BT (Bluetooth® Option)............................................................36
6.5.4.1 Setting up a Bluetooth® connection with FOX-IN/EN-US-BT................................................37
8.1 Schematics.............................................................................................................39
8.1.1 Installation guidance for 8-pin double row connector.........................................39
8.2 What should be considered when using FOX-IN/EN device..............................40
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8
Version history:
This table provides a summary of the document revisions.
Version
1.0.8 F. Beqiri - Added chapter 9 - Statement according to FCC 11/09/2012
1.0.7 F. Beqiri - Updated the type of the 8pin (2x8) connector from "Neltron: 2417SJ-08" to "Neltron: 5561S-08-F2".
1.0.6 F. Beqiri - Added chapter "Safety for Lithium-Polymer Batteries" 15/09/2011
1.0.5 F. Beqiri - The indices of DI (digital inputs) for I/O-Dongle starts counting at 0 instead of 1.
1.0.4 F. Beqiri - Added new device FOX-EN device. The difference between FOX-IN and FOX-EN is that the FOX-EN
1.0.3 F. Beqiri - Added Bluetooth option - see chapter 6.5.4 21/10/2010
1.0.2 F. Beqiri - Updated Chapter 6.4 - Fasteners can be Hexagon head with collar self drilling screws DIN 7504 K,
1.0.1 F. Beqiri - Power consumption updated. 22/07/2010
1.0.0 F. Beqiri - Initial version. 19/07/2010
Author Changes Modified
26/06/2012
- Added the counterpart for the Neltron 5561S-08-F2 connector. (Counterpart: Neltron 5560-08 + Terminal 5560T).
20/06/2011
- Updated chapter 6.4
07/03/2011
comes with two external antenna ports for connecting a GSM and GPS antenna.
18/10/2010
ST3.5 x 32 mm
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8
Cautions
Information furnished herein by FALCOM is believed to be accurate and reliable. However, no responsibility is assumed for its use. Please, read carefully the safety precautions. If you have any technical questions regarding this document or the product described in it, please contact your vendor. General information about FALCOM and its range of products are available at the following Internet address: http://www.falcom.de/
Trademarks
Some mentioned products are registered trademarks of their respective companies.
Copyright
This document is copyrighted by FALCOM WIRELESS COMMUNICATIONS GmbH with all rights reserved. No part of this documentation may be reproduced in any form without the prior written permission of FALCOM WIRELESS COMMUNICATIONS GmbH.
FALCOM WIRELESS COMMUNICATIONS GmbH.
No patent liability is assumed with respect to the use of the information contained herein.
Note
Specifications and information given in this document are subject to change by FALCOM without notice.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8

1 INTRODUCTION

This product manual is only addressed to qualified personnel which are well skilled in electronical/electrical installation and not addressed to private consumers/end users. The installation, implementing or setting into operation of the product can only be performed by qualified personnel.
The status of the product described in the data sheet may have changed since publication of the data sheet and therefore information in this data sheet on product status may be outdated. The latest information of the product is available on the download area of the FALCOM website.
This document applies to the FOX-EN and FOX-IN devices. All illustrations, information, and specifications in this manual apply to both devices, too. The only difference between them is that the FOX-IN is supplied with internal GSM/GPS antennas and FOX-EN with two external antenna ports as shown in chapter 6.

1.1 General

FALCOM is using state-of-the-art technology to develop unique, low-cost devices, which more effectively manage assets and vehicle tracking than current systems. The FOX-IN/EN device is an advanced vehicle tracking system that uses a quad-band GSM/GPRS technology for two way communication and the latest GPS technology for positioning. The FOX-IN/EN device comprises an embedded configurable software that provides even greater performance and flexibility for its users and system integrators to develop high-performance applications that allow vehicle tracking via SMS and over the Internet. The device concept is targeting for direct implementation as a mobile client in a wide range of high volume, low-cost, flexible system solutions like AVL, fleet management, vehicle security and recovery and other related area. The configuration of the FOX-IN/EN can be done via local serial link or remotely via SMS or TCP/Internet. The tracking functionality of the embedded mobile client application is combined with variety of alert messaging capabilities. The configurable alert messages contain current position and status report and use 3 multi-function I/Os. In addition to that two predefined digital inputs are detecting ignition line status and main power (car battery) failure, and so you may handle these events and use as notification. With the option Bluetooth® you are enable to communicate wirelessly with FOX-IN/EN device with every Bluetooth® enabled device without needing any cable.
The FOX-IN/EN is equipped with a SIM card holder that is inside the device housing. To use this device you should open the device housing and insert the SIM card.
The embedded software can be controlled by word like “PFAL” commands needed for executing particular actions, reading or setting particular configurations. These commands are valid for all kinds of operation channels including Serial, SMS, CSD, TCP and SMTP.
FOX-IN/EN provides Geofence features for territory management, route verification, prohibited locations, parking area and more with exception reporting to a wide variety of events, such as arrivals, departures, deliveries, pick-ups, illegal entries, unauthorized movement, etc. FOX-IN/EN contains a data-logger (history feature) that enables you to archive unique vehicle locations in sequence for up to 45 days for later analysis and evaluation (for example, archive interval up to 20 sec.).
The physical interface to the device application is made through integrated 8pin connector. It is required for controlling the terminal, receiving GPS location data, transferring data and providing automotive power supply lines. This connector provides 1 serial interface giving you maximum flexibility for local use.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8
FOX-IN/EN is a device that can be configured and integrated onto any asset platform, including:
- Trailers
- Trucks
- Delivery vans
- Rail cars
- as well as industrial monitoring applications.
and it can be used in a variety of applications, including:
Real time online tracking
Fleet management / monitoring
Security / emergency services
Real time satellite navigation
Territory management
Personalized drivers logbook
Route verification
Trip management / distance calculations
Theft protection
Toll collection / pay as you drive

1.2 Circuit concept

FOX-IN/EN architecture consists of following major components (a block diagram is available below):
ARCHITECTURE INTEGRATES:
High-performance Quad-Band GSM/GPRS module,50-channel, high sensitivity GPS receiver,ARM7TDMI Processor controlling all functions of the system,Inside SIM card holder (1.8/3V SIM cards),Internal GSM/GPS antennas (FOX-IN only),External GSM/GPS antenna ports (FOX-EN only),
10pin mini-USB-connector.
OPTIONS TO FOX-IN/EN
CAN Interface,Backup battery (See Ordering Guide),Audio interface (AU Option) or SPI interface (US-Option),IO-Dongle (IOBOX) plug-in module - Input/Output extension box for US-option only,Internal Bluetooth® (Serial Port Profile only)- for US hardware option, only.
PHYSICAL INTERFACES:
Power supply lines,
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8
3 x Multi-line I/O,1 x Ignition,3 x LED indicators,2 x RS232 port (Rx, Tx, GND).
Figure 1: FOX-IN/EN block diagram

1.3 Related documents

In addition to this document, the following files comprise the full set of FALCOM FOX-IN/EN product manuals:
NR PDF file name Description
[1] AVL_PFAL_Configuration_Command_Set.pdf Contains the description of the internal firmware and the supported
[2] AppNotes_Transform_history_data.pdf Contains information of how to transform history data that are being
[3] AppNote_Remote_update.pdf Contains information of how to upgrade FALCOM AVL devices to a new
[5] AppNotes_in_vehicle_mounting.pdf This document provides all the necessary information how to install your
[6] STEPPIII_FOX_BOLERO_LT_Software_Update.pdf Contains information how to upgrade a FALCOM AVL device to a new
[7] AppNotesRemoteUpdateWithWorkbench.pdf Contains information how to upgrade a FALCOM AVL devices to a new
These PDF files are viewable and printable from Adobe Reader. If you do not have the Adobe Reader installed, you can download it from http://www.adobe.com.
Configuration Command Set for the AVL devices.
transmitted from a FALCOM AVL device via TCP connection.
firmware revision remotely via TCP (server based application).
FALCOM product properly and safely in a vehicle.
firmware version locally via serial port.
firmware version remotely via TCP.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8

2 SECURITY

IMPORTANT FOR THE EFFICIENT AND SAFE OPERATION OF YOUR GSM-MODEM, READ THIS
INFORMATION BEFORE USE!
Your cellular engine FOX-IN/EN is one of the most exciting and innovative electronic products ever developed. With it, you can stay in contact with your office, your home, emergency services and others, wherever service is provided.
This chapter contains important information for the safe and reliable use of the FOX-IN/EN device. Please read this chapter carefully before starting to use the cellular engine FOX-IN/EN.

2.1 General information

Your FOX-IN/EN device utilizes the GSM/GPS standard for cellular technology. GSM is a newer radio frequency („RF“) technology than the current FM technology that has been used for radio communications for decades. The GSM standard has been established for use in the European community and elsewhere. Your FOX-IN/EN is actually a low power radio transmitter and receiver. It sends out and receives radio frequency energy. When you use your modem, the cellular system handling your calls controls both the radio frequency and the power level of your cellular modem.
SIM cards are needed for the use of the acquired devices, which are not included in the scope of delivery of the device. The SIM cards can be acquired e.g. by specific providers. Additional costs can result from the use of the SIM cards which are to be borne by the purchaser (client) of the devices. The seller does not cover the extra costs for the use of the devices. The seller gives no recommendation for the use of specific SIM cards and is not liable for the fact that the devices are usable with all available SIM cards. The seller is also not liable for any other costs that are needed for the application of the customer in connection with this device.

2.2 Exposure to RF energy

There has been some public concern about possible health effects of using GSM modems. Although research on health effects from RF energy has focused for many years on the current RF technology, scientists have begun research regarding newer radio technologies, such as GSM. After existing research had been reviewed, and after compliance to all applicable safety standards had been tested, it has been concluded that the product is fit for use.
If you are concerned about exposure to RF energy, there are things you can do to minimize exposure. Obviously, limiting the duration of your calls will reduce your exposure to RF energy. In addition, you can reduce RF exposure by operating your cellular modem efficiently by following the guidelines below.

2.3 Driving

Check the laws and regulations on the use of cellular devices in the area where you drive. Always obey them. Also, when using your FOX-IN/EN while driving, please pay full attention to driving, pull off the road and park before making or answering a call if driving conditions so require. When applications are prepared for mobile use, they should fulfil road-safety instructions of the current law!
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8

2.4 Electronic devices

Most electronic equipment, for example in hospitals and motor vehicles is shielded from RF energy. However, RF energy may affect some malfunctioning or improperly shielded electronic equipment.

2.5 Vehicle electronic equipment

Check your vehicle manufacturer’s representative to determine if any on board electronic equipment is adequately shielded from RF energy.

2.6 Medical electronic equipment

Consult the manufacturer of any personal medical devices (such as pacemakers, hearing aids, etc.) to determine if they are adequately shielded from external RF energy.
Turn your FOX-IN/EN device OFF in health care facilities when any regulations posted in the area instruct you to do so. Hospitals or health care facilities may be using RF monitoring equipment.

2.7 Aircraft

Turn your FOX-IN/EN OFF before boarding any aircraft. Use it on the ground only with crew permission. Do not use it in the air.
To prevent possible interference with aircraft systems, Federal Aviation Administration (FAA) regulations require you to have permission from a crew-member to use your modem while the plane is on the ground. To prevent interference with cellular systems, local RF regulations prohibit using your modem whilst airborne.

2.8 Children

Do not allow children to play with your FOX-IN/EN device. It is not a toy. Children could hurt themselves or others (by poking themselves or others in the eye with the antenna, for example). Children could damage the modem or make calls that increase your modem bills.

2.9 Blasting areas

To avoid interfering with blasting operations, turn your device OFF when in a “blasting area” or in areas posted: „turn off two-way radio“. Construction crew often uses remote control RF devices to set off explosives.

2.10 Potentially explosive atmospheres

Turn your FOX-IN/EN device OFF when in any area with a potentially explosive atmosphere. It is rare, but your modems or their accessories could generate sparks. Sparks in such areas could cause an explosion or fire resulting in bodily injury or even death. Areas with a potentially explosive
atmosphere are often, but not always, clearly marked. They include fuelling areas such as petrol stations; below decks on boats; fuel or chemical transfer or storage facilities; and areas where the air contains chemicals or particles, such as grain, dust or metal powders. Do not transport or store flammable gas, liquid or explosives, in the compartment of your vehicle, which contains your modem or accessories.
Before using your modem in a vehicle powered by liquefied petroleum gas (such as propane or butane) ensure that the vehicle complies with the relevant fire and safety regulations of the country in which the vehicle is to be used.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8

2.11 Safety for Lithium-Polymer Batteries

The safety rules below are applied for the Lithium-Polymer internal battery. Lithium-Polymer (abbreviation: LiPo) batteries require particularly careful handling. This applies to charging and discharging techniques, and also to storage and other aspects of general handling. Mistreating the battery may cause the battery to get hot, crack, or inflame and cause serious injury. In order to avoid any damage and extend the life expectancy of battery, please follow the safety rules listed below before using FOX-IN/EN devices with battery option:
Do not place the battery on, in or near fires, apparatus that provide heat, or other high-
temperature locations. Do not place the battery in direct sunshine, or use or store the battery inside cars in hot weather. Doing so may cause the battery to generate heat, crack, or inflame. Using the battery in this manner may also result in a loss of performance.
Do not attach the battery to a power supply plug or directly to a car’s cigarette lighter.
Do not pierce the battery with nails, strike the battery with a hammer, step on the battery,
or otherwise subject it to strong impacts or shocks.
Do not solder onto the battery contacts.
Do not allow the battery to get wet.
Do not disassemble or modify the battery.
Immediately discontinue use of the battery if, while using, charging, or storing the battery,
the battery emits an unusual smell, feels hot, or appears abnormal in any other way.
Do not place the batteries in microwave ovens, high-pressure containers, or on induction
cookware.
In case the battery drips and the fluid gets into one’s eye, do not rub the eye. Rinse well with
water and immediately look for medical care. If left untreated the battery fluid could cause damage to the eye.

2.11.1 Safety precautions while charging the battery

Be sure to follow the rules listed below while charging the battery. Failure to do so may cause the battery to become hot, rupture, or ignite and cause serious injury.
When charging the battery insure that the battery charging conditions specified are
met. The temperature range over which the battery can be charged is 0°C to 40°C. Charging is interrupted, if the ambient temperature is outside of this range.

2.11.2 Safety precautions while discharging Lithium-Polymer battery

The temperature range over which the battery can be discharged is -20°C to 60°C. Use of the battery outside of this temperature range may damage the performance of the battery or may reduce its life expectancy.

2.12 Non-ionizing radiation

The FOX-EN device comes with external GSM/GPS antenna. Therefore, care should be taken to install the antenna in such a position that no part of the human body will normally rest within 20 cm of any part of the antenna for more than a few minutes whilst the equipment is in use. It is also recommended to use the device not close to medical devices as for example hearing aids and pacemakers.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8

3 SAFETY STANDARDS

Your GSM/GPRS/GPS device complies with all applicable RF safety standards.
FOX-IN/EN meets the safety standards for RF receivers and the standards and recommendations for the protection of public exposure to RF electromagnetic energy established by government bodies and professional organizations, such as directives of the European Community, Directorate General V in matters of radio frequency electromagnetic energy.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
Page 12 of 41
FOX-IN/EN HARDWARE MANUAL VERSION 1.0.8

4 TECHNICAL DATA

4.1 Product features

Supply voltage range:
Operating power supply voltage range of +10.8 V to +32.0 V ,
suitable for direct connection to an automotive +12V or +24V DC power source (car battery).
Power saving:
6 different energy-saving modes - programmable with PFAL
commands. See chapter 5.1.3 for more details.
Operating temperature range:
➢ - 40°C to + 85°C (see chapter 4.1.2 for more details)
Physical characteristics:
Size: 65.0 ± 0.5 mm x 100 ± 0.5 mm x 24.0 ± 0.5 mm
Weight (without options): ca. 105 gr.
Physical Interfaces:
Hardware options
8-pins double-row connector comprising:
3 x I/Os multi functional (each pin has dual functions as analog or
digital - software configurable. Each digital pin can individually be set as either an input or output ),
1 x Ignition (software controlled feature),
1 x Power supply (software controlled feature)
1 x Serial port (Rx, Tx), Baud rate is controlled by firmware
4800...115200 bps (default=57600 bps), 8 data bits, no parity, 1 stop bit, no flow control,
Inside SIM Card holder (supports 1.8/3 V SIM cards),
3-axis motion sensor
3 x LED indicators (Red, Green, Blue) free-programmable.
CAN/FMS interface – occupies 2 of 3 available I/Os (IO2 and IO3),
For in-car Low-speed & High-speed communications,
10pin mini-USB (for using either Audio interface or SPI interface for IO-
Dongle),
Internal Bluetooth® (Serial Port Profile only)
Backup Li-Polymer battery (see Ordering Guide),
Casing:
Fully shielded.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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