Fairchild FAN5333A, FAN5333B service manual

FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
August 2005
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
Features
1.5MHz Switching Frequency
Low Noise
Adjustable Output Voltage
Up to 1.5A Peak Switch Current
1.5W Output Power Capability
Low Shutdown Current: <1µA
Cycle-by-Cycle Current Limit
Low Feedback Voltage
Over-Voltage Protection
Fixed-Frequency PWM Operation
Internal Compensation
FAN5333A has 110mV Feedback Voltage
FAN5333B has 315mV Feedback Voltage
Thermal Shutdown
5-Lead SOT23 Package
Applications
Cell Phones
PDAs
Handheld Equipment
Display Bias
LED Bias
Flash LED
Description
The FAN5333A/FAN5333B is a general purpose LED driver that features fixed frequency mode operation and an integrated FET switch. The device’s high output power makes it suitable to drive flash LEDs in serial connections. This device is designed to operate at high switching frequencies in order to minimize switching noise measured at the battery terminal of hand-held communications equipment. Quiescent current in both normal and shutdown mode is designed to be minimal in order to extend battery life. Normal or shutdown mode can be selected by a logic level shutdown circuitry.
The low ON-resistance of the internal N-channel switch ensures high efficiency and low power dissipation. A cycle-by-cycle cur­rent limit circuit keeps the peak current of the switch below a typical value of 1.5A. The FAN5333A/FAN5333B is available in a 5-lead SOT23 package.
Typical Application
VIN
©2005 Fairchild Semiconductor Corporation
FAN5333A/FAN5333B Rev. 1.0.1
4.7µF to 10µF
ON
C
OFF
L
5
6.8µH to 10µH
V
IN
SW
FB
IN
BAT54
C
OUT
0.1µF to
2.2µF
1
3
I
LED
I
LED1
I
LED2
V
OUT
FAN5333
4
SHDN
GND
2
R
R1
R2
Figure 1. Typical Application Diagram
1
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Pin Assignment
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
Top View
SW
GND
FB
V
IN
SHDN
5-Lead SOT-23
Figure 2. Pin Assignment
Pin Description
Pin No. Pin Name Pin Description
1SW
2 GND
3FB
4 SHDN
5V
IN
Switching Node .
Analog and Power Ground .
Feedback Pin. Feedback node that connects to an external current set resistor.
Shutdown Control Pin. Logic HIGH enables, logic LOW disables the device.
Input Voltage Pin .
FAN5333A/FAN5333B Rev. 1.0.1
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FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
Absolute Maximum Ratings (
Note1)
Parameter Min Max Unit
V
to GND 6.0 V
IN
FB, SHDN
SW to GND -0.3 35 V
Lead Soldering Temperature (10 seconds) 300 °C
Junction Temperature 150 °C
Storage Temperature -55 150 °C
Thermal Resistance ( Θ
Electrostatic Discharge Protection (ESD) Level (Note 2) HBM 2 kV
to GND -0.3 V
) 210 °C/W
JA
CDM 1
+ 0.3 V
IN
Recommended Operating Conditions
Parameter Min Typ Max Unit
Input Voltage 1.8 5.5 V
Output Voltage V
Operating Ambient Temperature -40 25 85 °C
Output Capacitance Rated at the Required Output (Note 3) for maximum load current
Notes:
1. Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination.
2. Using EIA/JESD22A114B (Human Body Model) and EIA/JESD22C101-A (Charge Device Model).
3. This load capacitance value is required for the loop stability. Tolerance, temperature variation, and voltage dependency of the capacitance must be considered. Typically a 1µF ceramic capacitor is required to achieve specified value at V
IN
0.47 µF
30 V
= 30V.
OUT
FAN5333A/FAN5333B Rev. 1.0.1
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µ
µ
Electrical Characteristics
Unless otherwise noted, V T
= 25°C, Test Circuit, Figure 3.
A
Parameter Conditions Min. Typ. Max. Units
Feedback Voltage FAN5333A 99 110 121 mV
Switch Current Limit V
Load Current Capability V
Switch On-resistance V
Quiescent Current V
OFF Mode Current V
Shutdown Threshold Device ON 1.5 V
Shutdown Pin Bias Current V
Feedback Pin Bias Current 1 300 nA
Feedback Voltage Line Regulation 2.7V < V
Switching Frequency 1.2 1.5 1.8 MHz
Maximum Duty Cycle 87 93 %
Switch Leakage Current No Switching, V
OVP 15 %
Thermal Shutdown Temperature 150 °C
= 3.6V, V
IN
OUT
= 20V, I
= 20mA, T
LED
= -40°C to 85°C, Typical values are at
A
FAN5333B 299 315 331 mV
= 3.2V 1.1 1.5 A
IN
20V, V
OUT
= 5V 0.6
IN
V
= 3.6V 0.7
IN
= 3.6V, No Switching 0.6 mA
SHDN
= 0V 0.1 3
SHDN
= 3.2V 65 mA
IN
Device OFF 0.5 V
SHDN
= 0V or V
< 5.5V, V
IN
= 5.5V 1 300 nA
SHDN
20V 0.3 %
OUT
= 5.5V 1
IN
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
A
A
Test Circuit
VIN
C
10µF
ON
L
IN
5
10µH
SW
V
IN
FB
BAT54
C
OUT
1µF
I
1
3
LED
V
OUT
Electronic Load
FAN5333
R
OFF
4
SHDN
GND
Figure 3. Test Circuit
2
FAN5333A/FAN5333B Rev. 1.0.1
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Typical Performance Characteristics
T
= 25°C, C
A
= 4.7µF, C
IN
= 0.47µF, L = 10µH, unless otherwise noted.
OUT
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
Efficiency vs. Input Voltage
100
V
= 9V
90
80
70
Efficiency (%)
60
I
LED
50
2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
I
LED
= 20mA
I
LED
= 30mA
= 40mA
OUT
I
LED
= 10mA
Input Voltage(V)
Maximum Load Current vs. Input Voltage
300
I
<5%
LED
I
250
200
150
100
50
Maximum Load Current (mA)
0
<5%
LED
CIN = 10µF CIN = 10µF
= 1µF
C
OUT
C
= 1µF
OUT
TA = 25°C
TA = -40°C
2345
V
= 15V
OUT
TA = 85°C
Input Voltage (V)
Efficiency vs. Input Voltage
100
V
= 15V
90
80
70
Efficiency (%)
60
50
I
I
= 10mA
LED
2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
LED
I
= 30mA
LED
= 20mA
I
LED
= 40mA
OUT
Input Voltage(V)
Maximum Load Current vs.Input Voltage
200
I
<5%
LED
= 10µF
C
150
100
50
Maximum Load Current (mA)
0
= 9.3V
V
OUT
2.0 2.5 3.0 3 .5 4.0
Input Voltage (V)
IN
C
= 1µF
OUT
V
= 12.3V
OUT
V
OUT
= 14.2V
LED Current vs Temperature
10.8
10.6
)
10.4
mA
10.2
10.0
LED Current (
FAN5333A/FAN5333B Rev. 1.0.1
VIN = 5.5V
9.8
9.6
-40 -20 0 20406080
Tem pe ra ture (°C)
VIN = 2.2V
VIN = 3.6V
SW Frequency vs Temperature
2.0
V
V
= 15V
OUT
1.8
1.6
1.4
SW Frequency (MHz)
1.2
5
= 15V
OUT
VIN = 5.5V
VIN = 3.6V
VIN = 2.2V
-40 -20 0 20406080
Tem per ature (°C)
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FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
Typical Performance Characteristics
T
= 25°C, C
A
25
20
15
10
Load Current (mA)
5
0
= 4.7µF, C
IN
= 0.47µF, L = 10µH, unless otherwise noted.
OUT
Load Current vs.Input Voltage
V
= 15V
OUT
2 345
Input Voltage (V)
(Contd.)
Output
EN
Vol tage
(5V/div)
Battery
Current
(0.5A/div)
Vol tage
(5V/div)
Start-Up Response
Time (100µs/div)
L = 10µH C
= 10µF
IN
C
= 1µF
OUT
V
= 2.7V
IN
FAN5333A/FAN5333B Rev. 1.0.1
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Block Diagram
V
SHDN
45
IN
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
SW
1
FB
3
Shutdown
Circuitry
Reference
1.15 x V
REF
-
Error
Amp
+
Ramp
Generator
Oscillator
FB
+
Over Voltage Comp
-
Thermal
Shutdown
S
+
Comp
-
Current Limit Comparator
Figure 4. Block Diagram
Circuit Description
The FAN5333A/FAN5333B is a pulse-width modulated (PWM) current-mode boost converter. The FAN5333A/FAN5333B improves the performance of battery powered equipment by signif­icantly minimizing the spectral distribution of noise at the input caused by the switching action of the regulator. In order to facilitate effective noise filtering, the switching frequency was chosen to be high, 1.5MHz. The device architecture is that of a current mode controller with an internal sense resistor connected in series with the N-channel switch. The voltage at the feedback pin tracks the output voltage at the cathode of the external Schottky diode (shown in the test circuit). The error amplifier amplifies the difference between the feedback voltage and the internal band­gap reference. The amplified error voltage serves as a refer­ence voltage to the PWM comparator. The inverting input of the PWM comparator consists of the sum of two components: the amplified control signal received from the 30m Ω current sense resistor and the ramp generator voltage derived from the oscilla­tor. The oscillator sets the latch, and the latch turns on the FET switch. Under normal operating conditions, the PWM compara­tor resets the latch and turns off the FET, thus terminating the pulse. Since the comparator input contains information about the output voltage and the control loop is arranged to form a negative feedback loop, the value of the peak inductor current will be adjusted to maintain regulation.
Every time the latch is reset, the FET is turned off and the cur­rent flow through the switch is terminated. The latch can be reset by other events as well. Over-current condition is moni­tored by the current limit comparator which resets the latch and turns off the switch instantaneously within each clock cycle.
R
Amp
n
+
30m
-
2
GND
Driver
Q
R
R
S
+-
Over-Voltage Protection
The voltage on the feedback pin is sensed by an OVP Compar­ator. When the feedback voltage is 15% higher than the nominal voltage, the OVP Comparator stops switching of the power tran­sistor, thus preventing the output voltage from going higher.
Open-circuit protection
As in any current regulator, if the feedback loop is open, the out­put voltage increases until it is limited by some additional exter­nal circuitry. In the particular case of the FAN5333, the output voltage is limited by the switching transistor breakdown at around 45V, typically (assuming that C
and the Schottky
OUT
diode rating voltage are higher). Since at such high output volt­age the output current is inherently limited by the discontinuous conduction mode, in most cases, the switching transistor enters non-destructive breakdown and the IC survives.
However, to ensure 100% protection for LED disconnection, we recommend limiting V
with an external Zener diode or stop-
OUT
ping the boost switching with an external voltage supervisory circuit.
Applications Information
Setting the Output Current
The internal reference (V and 315mV (Typical) for FAN5333B. The output current is set by a resistor divider R connected between FB pin and ground. The output current is given by
) is 110mV (Typical) for FAN5333A
REF
V
FB
LED
----------= R
I
FAN5333A/FAN5333B Rev. 1.0.1
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SHDN
FAN5333
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
Inductor Selection
The inductor parameters directly related to device performances are saturation current and dc resistance. The FAN5333A/ FAN5333B operates with a typical inductor value of 10µH. The lower the dc resistance, the higher the efficiency. Usually a trade-off between inductor size, cost and overall efficiency is needed to make the optimum choice.
The inductor saturation current should be rated around 1A, in an application having the LED current near the maximum cur­rent as indicated in “Typical Performance Characteristics”. The peak inductor current is limited to 1.5A by the current sense loop. This limit is reached only during the start-up and with heavy load condition; when this event occurs the converter can shift over in discontinuous conduction mode due to the auto­matic turn-off of the switching transistor, resulting in higher rip­ple and reduced efficiency.
Some recommended inductors are suggested in the table below:
Inductor
Value Vendor Part Number
10µH TDK SLF6025&-100M1R0
10µH MURATA LQH66SN100M01C Highest
10µH COOPER SD414-100 Small
Com­ment
Efficiency
Size
Brightness Control
1. Dimming Using PWM Logic Signal
A PWM signal applied to SHDN the LED’s brightness in direct dependence with the duty cycle. The maximum frequency should not exceed 1kHz to ensure a linear dependence of the LED’s average current. The amplitude of the PWM signal should be suitable to turn the FAN5333 ON and OFF.
Alternatively, a PWM logic signal can be used to switch a FET ON/OFF to change the resistance that sets the LED’s current Ta ble 6 on page 8. Adjusting the duty cycle from 0% to 100% results in varying the LED’s current between I
Where
V
I
MIN
FB
-------------= and I R
MIN
Ta b le 5 on page 8 can control
MAX
MIN
V
FB
--------------------------------= R
MINRSET
and I
MAX
.
Table 1: Recommended Inductors
Capacitors Selection
For best performance, low ESR input and output capacitors are required. Ceramic capacitors of C placed as close to the IC pins, are required for the maximum
= 10µF and C
IN
OUT
= 1µF
load(65mA). For the lighter load ( ≤ 20mA ) the capacitances may be reduced to C
= 4.7µF and C
IN
= 0.47µF or even to 0.1µF,
OUT
if higher ripple is acceptable. The output capacitor voltage rating should be according to the V
OUT
setting.
Some capacitors are
suggested in the table below.
Capacitor
Value Vendor Part Number
0.47µF Panasonic ECJ-3YB1E474K
1µF Murata GRM21BR61E105K
10µF Murata GRM21BR61A106K
Table 2: Recommended Capacitors
Diode Selection
The external diode used for rectification is usually a Schottky diode. Its average forward current and reverse voltage maxi­mum ratings should exceed the load current and the voltage at the output of the converter respectively. A barrier Schottky diode such as BAT54 is preferred, due to its lower reverse current over the temperature range.
Care should be taken to avoid any short circuit of V even with the IC disabled, since the diode can be instantly dam­aged by the excessive current.
OUT
to GND,
Figure 5. Dimming Using a PWM Signal
FAN5333
FB
R
SET
R
MIN
Figure 6. Dimming Using a PWM Logic Signal
2. Dimming Using DC Voltage
An external adjustable DC voltage Table 7 on page 8 between 0V to 2V can control the LED’s current from 15mA to 0mA, respectively.
FAN5333A
FB
1.6K
5
90K
V
DC
15
FAN5333B
4.7K
FB
90K
V
DC
Figure 7. Dimming Using DC Voltage
FAN5333A/FAN5333B Rev. 1.0.1
8
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FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
3. Dimming Using Filtered PWM Signal
This method allows the use of a greater than 1kHz PWM fre­quency signal with minimum impact on the battery ripple. The filtered PWM signal Table 8 on page 9 acts as an adjustable DC voltage as long as its frequency is significantly higher than the corner frequency of the RC low pass filter.
FAN5333A
FB
20K
15K
5
15
1.6K
FAN5333B
4.7K
0.1µF
FB
20K
15K
0.1µF
Figure 8. Dimming Using Filtered PWM Signal
Thermal Shutdown
When the die temperature exceeds 150°C, a reset occurs and will remain in effect until the die cools to 130°C, at that time the circuit will be allowed to restart.
PCB Layout Recommendations
The inherently high peak currents and switching frequency of power supplies require careful PCB layout design. Therefore, use wide traces for high current paths and place the input capacitor, the inductor, and the output capacitor as close as possible to the integrated circuit terminals. The FB pin connec­tion should be routed away from the inductor proximity to pre­vent RF coupling. A PCB with at least one ground plane connected to pin 2 of the IC is recommended. This ground plane acts as an electromagnetic shield to reduce EMI and parasitic coupling between components.
FAN5333A/FAN5333B Rev. 1.0.1
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Mechanical Dimensions
5-Lead SOT-23
FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
B
e
H
E
e1
D
A
A1
c
L
α
Symbol Inches Millimeters Notes
Min Max Min Max
A .035 .057 .90 1.45
A1 .000 .006 .00 .15
B .008 .020 .20 .50
c .003 .010 .08 .25
D .106 .122 2.70 3.10
E .059 .071 1.50 1.80
e .037 BSC .95 BSC
e1 .075 BSC 1.90 BSC
H .087 .126 2.20 3.20
L .004 .024 .10 .60
α
10º 10º
Ordering Information
Product Number Package Type Order Code
FAN5333A 5-Lead SOT23 FAN5333ASX
FAN5333B 5-Lead SOT23 FAN5333BSX
FAN5333A/FAN5333B Rev. 1.0.1
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FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT
CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
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FAN5333A/FAN5333B High Efficiency, High Current Serial LED Driver with 30V Integrated Switch
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user.
PRODUCT STATUS DEFINITIONS
Definition of Terms
Datasheet Identification Product Status Definition
Advance Information
Preliminary
No Identification Needed
Formative or In Design
First Production
Full Production
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or
effectiveness.
This datasheet contains the design specifications for product development. Specifications may change in any manner without notice.
This datasheet contains preliminary data, and supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design.
This datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design.
Obsolete
FAN5333A/FAN5333B Rev. 1.0.1
Not In Production
This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor. The datasheet is printed for reference information only.
Rev. I16
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