The information described in this manual may be subject to changes
due to technical modifications. FAGOR AUTOMATION, S. Coop.
reserves the right to change the contents of this manual without prior
notice.
The contents of this manual have been verified and matched with the
product described here. Even so, it may contain involuntary errors that
make it impossible to ensure an absolute match. However, the
contents of this document are regularly checked and updated
implementing the necessary corrections in a later edition.
All rights reserved. No part of this documentation may be copied,
transmitted, transcribed, stored in a backup device or translated into
another language without Fagor Automation’s permission.
DUAL-USE products.
Products manufactured by Fagor Automation S. Coop. included
on the list of dual-use products according to regulation (UE) Nr
1382/2014. Their product identification includes the text -MDU
and require an export license depending on destination.
ACSD-2/80Digital Brushless AC Servo Drive system - Ref.1609
WARRANTY CONDITIONS
FAGOR AUTOMATION guarantees its products for the period of time with the exceptions indicated below, against
defects in design, materials used and manufacturing process that affect the correct operation of the product.
The warranty period will have an initial duration of 24 months, applicable to all FAGOR products from the date
the material is shipped to the customer. The manufacturers (OEM) or distributors will have a maximum period
of 12 months from the time the product leaves FAGOR AUTOMATION warehouse to register the warranty. If the
manufacturer, distributor and/or end user registers or informs FAGOR AUTOMATION regarding the final
destination, date of installation and identification of the machine through any of the methods described by
FAGOR AUTOMATION Product Warranty registration process, this warranty will be commence for 24 months
period from the date of registration, with a maximum limit of 36 months from the time the product leaves the
facilities of FAGOR AUTOMATION; i.e., the period between the product shipping date and the date the warranty
ends must not exceed a total of 36 months.
If a product has never been registered, the warranty period will end 24 months from the time the product leaves
FAGOR AUTOMATION's warehouses. After this period, a warranty extension contract, for the material, must
be executed or a specific agreement reached with FAGOR AUTOMATION.
In the case of new replacement parts, the applicable warranty will be 12 months. With repaired products or in
those cases where the product exchange option was used, during outside product warranty period-the
applicable warranty will be provided by the corresponding repair center. When a repair estimate is provided it
pertains to a specific defective item/s hence the warranty only covers the replaced part.
FAGOR guarantees to provide service for all current products and until 8 years after the date they are removed
from the current catalog including repair, providing replacement part service or replacing the product with
another identical or equivalent model. A backward compatible solution is available for most products i.e. the
product can be upgraded to a newer model.
It is entirely up to FAGOR to determine whether the repair is to be considered under warranty.
During the warranty period, and following identification and diagnosis, FAGOR AUTOMATION will only repair
or replace the product/part assessed to be defective. FAGOR AUTOMATION is not liable for any other
compensation.
FAGOR AUTOMATION at its sole discretion reserves the right either to repair or replace the affected product
during warranty period.
This product warranty covers all costs of materials and labor to repair or correct the cause of defect. The repairs
will be carried out at the facilities of FAGOR AUTOMATION, unless it is agreed between FAGOR AUTOMATION
and the CUSTOMER to carry out the repairs on the premises of the CUSTOMER or end user. Unless there is
a specific agreement in cases of onsite repair all expenses related to diagnosis, labor, travel expenses,
shipping costs, etc. are excluded and will be billed according to FAGOR AUTOMATION's established rate. The
customer/user will be notified in advance of the estimate of charges when applicable.
The part/s replaced under warranty will be a property of FAGOR AUTOMATION.
FAGOR AUTOMATION offers to its customers an extension to the standard warranty and comprehensive
warranty services through SERVICE CONTRACTS that meet the diverse needs of customers.
Excluded from this warranty are:
a) Deteriorated/Defective components as the result of mishandling, in violation of safety rules or the technical
specifications of the product, inadequate monitoring or any type of negligence on behalf of the CUSTOMER.
b) Defects caused by improper handling, assembly and/or installation by the CUSTOMER or caused by
modifications or repairs carried out without the consent of FAGOR AUTOMATION.
c) Defects caused due to specific materials, fluids/coolants, electricity power or services used by the CUSTOMER.
d) The malfunctions caused by unforeseen circumstances or force majeure (weather or geological events) and
accidents or any other type of natural disaster.
e) In a general sense, any indirect, consequential and/or collateral damage.
f) Damage caused during transport.
All service requests during the warranty period must be communicated to FAGOR AUTOMATION, identifying
the product (serial number), describing in detail the symptoms observed, the reason for the malfunction (if
known) and its scope.
All components replaced within the warranty period are covered by the warranty until the expiration of the
original warranty period of the product.
The warranty offered by FAGOR AUTOMATION will become null and void in the event that the CUSTOMER
fails to comply with the installation and operation requirements and recommendations regarding preventive and
corrective maintenance as indicated in product manuals.
Digital Brushless AC Servo Drive system - Ref.1609ACSD-3/80
FXM1, FXM3, FXM5, FXM7, FKM2, FKM4, FKM6
Note. Some additional characters may follow the model references indicated above.
They all comply with the directives listed here. However, compliance may be verified
on the label of the unit itself.
mentioned on this declaration, meet the requirements on:
Safety
EN 60204-1:2007
CORR:2010
Electromagnetic Compatibility
EN 61800-3:2004
/A1:2012
In compliance with EC Directives 2014/35/UE on Low Voltage and 2014/30/UE on
Electrical Compatibility.
Machinery safety. Electrical equipment of the machines.
Part 1: General requirements.
EMC directive on servo drive systems.
In Mondragón September 1st 2016
INTRODUCTION
FAGOR offers you a wide range of servo drive systems (AC Brushless motor + Digital
Drive) for applications requiring between 1.2 and 33.6 N·m at speeds between 1200
rev/min and 4000 rev/min for FXM motors and between 1.7 and 23.5 N·m at speeds
between 2000 rev/min and 6000 rev/min for FKM motors.
This manual describes the elements in detail and guides step by step through the
installation and setup of the drive system.
When installed for the first time, read the whole document.
Should you have any doubts or questions, please do not hesitate to contact our
technicians at any of our subsidiaries worldwide.
Thank you for choosing FAGOR.
ACSD-4/80Digital Brushless AC Servo Drive system - Ref.1609
General index
BRUSHLESS AC MOTORS, FXM ..............................................................................7
Digital Brushless AC Servo Drive system - Ref.1609ACSD-5/80
This page intentionally left blank
ACSD-6/80Digital Brushless AC Servo Drive system - Ref.1609
BRUSHLESS AC MOTORS, FXM
FXM series synchronous servo motors are AC
Brushless, with permanent magnets.
They are ideal for any application requiring
great positioning accuracy. They have a uniform output torque, high reliability and low maintenance. They are designed to meet the IP 64
protection standard and, therefore, they are
immune to liquid and dirt.
F X M 1 F X M 3 F X M 5 F X M 7
IP 64 means that it is protected against dust and against water jets. They incorporate
a temperature sensor for monitoring the internal temperature. They also carry an
optional electromechanical brake. The F class isolation on the motor maintains the
dielectric properties as long as the work temperature stays below 150°C/302°F.
IM B5
IM V3
IM V1
Introduction
General characteristics
T. 6FXM servomotors. General characteristics.
ExcitationPermanent rare earth magnets (SmCo)
Temperature sensor PTC thermistor. Triple
Shaft endCylindrical with keyway (optional with no keyway)
MountingFace flange
Mounting methodIM B5 - IM V1 - IM V3 (as recommended by IEC-34-3-72)
Mechanical tolerancesNormal class (meets IEC-72/1971)
BalancingClass N (R optional) (DIN 45665) whole-key balancing
Roller bearings’ life20000 hours
NoiseDIN 45635
Vibration resistanceWithstands 1g, along the shaft and 3g sideways (g=9.81 m/s²)
Electrical insulationClass F (150°C/302°F)
Insulation resistance500 V DC, 10 M or greater
Dielectric rigidity1500 V AC, one minute
Protection degreeGeneral: Standard IP 64. Shaft: Standard IP 64, IP 65 with oil seal
Storage temperature-20°C/+80°C (-4°F/+176°F)
Ambient temperature0°C/+40°C (+32°F/+104°F)
Working ambient humidityFrom 20% to 80% (non condensing)
Holding brakeOptional. See technical data ·holding brake·
1.When adding the mechanical brake to the motor (option) also take into account the inertia values given in the table of section ·holding brake characteristics·.
. In the combinations shown in bold letters, the drive will limit its peak current automatically so as not to damage the motor.
2.When adding the mechanical brake to the motor (option) also take into account its mass values given in the table of section ·holding brake characteristics·.
1.When adding the mechanical brake to the motor (option) also take into account the inertia values given in the table of section ·holding brake characteristics·.
2.When adding the mechanical brake to the motor (option) also take into account its mass values given in the table of section ·holding brake characteristics·.
1.When adding the mechanical brake to the motor (option) also take into account the inertia values given in the table of section ·holding brake characteristics·.
2.When adding the mechanical brake to the motor (option) also take into account its mass values given in the table of section ·holding brake characteristics·.
ACSD-10/80Digital Brushless AC Servo Drive system - Ref.1609
NOTE. In the combinations shown in bold letters, the drive will limit its peak current automatically so as not to damage the motor.
Dimensions
40
8
LB
46
30
±0.1
Ø80j6
Ø14j6
0
3±0.1
20
86
7
Ø
1
0
0
Ø
1
1
7
~130
GD
F
S
T
DimensionLB
Unitsmm in
FXM11136 5.35
FXM12171 6.70
FXM13206 8.11
FXM14241 9.48
ACSD-12/80Digital Brushless AC Servo Drive system - Ref.1609
Power connector
IP 67
PIN
SIGNAL
A
B
C
D
E
F
U PHASE
V PHASE
W PHASE
GND
BRAKE +
BRAKE -
AMC 23
MC 23
60 (2.36)
40 (1.57)
MOTOR POWER BASE
CONNECTOR
E
A
F
D
C
B
125 (4.92)
110 (4.33)
105 (4.13)
Viewer from outside the motor
MC 23. POWER AIR CONNECTOR. STRAIGHT
AMC 23. POWER AIR CONNECTOR. ANGLED
IP 67
POWER CONNECTORS
Motor connector
MC - Straight
EX. MC - 23
AMC - Angled
Current
23 Amperes
The power connector includes the brake terminals (E, F). A voltage between 22 and 26
V DC releases the shaft. When installing the motor, verify that the brake releases the
shaft completely before turning it for the first time. Connecting the motor windings in the
order indicated on the connector (U, V, W), the shaft will turn clockwise (CWR, Clock
Wise Rotation).
F. 5MC-23 or AMC-23 power connector. Sales reference. Pinout and dimensions.
Digital Brushless AC Servo Drive system - Ref.1609ACSD-13/80
Motor feedback connector
62 (2.44)
91 (3.58)
IO. INCREMENTAL TTL ENCODER TAMAWAGA OIH48
IOC-17. MOTOR CONNECTOR
VIEWED FROM OUTSIDE THE MOTOR
A
B
C
D
E
FG
H
I
K
J
P
L
M
N
O
Q
IOC-17
PIN
SIGNAL
A
B
C
D
E
F
A+
A+5 VDC
GND
B+
BG
H
I
J
K
L
Z+
ZPTC
THERMISTOR
PTC THERMISTOR
U+
U-
M
V+
N
V-
O
W+
P
W-
Q
SHIELD+CHASSIS
68 (2.67)
89 (3.50)
SEALING: IP65 STAND
PIN
SIGNAL
1
2
3
4
5
6
REFCOS
+485
PTC THERMIST.
PTC THERMIST.
SIN
REFSIN
7
8
9
10
11
12
-485
COS
CHASSIS
GND
N. C.
+8 VDC
19
8
7
6
5
4
3
2
11
12
10
P
E1. SINCODER STEGMANN SNS50 ENCODER
Pins of 9 and 10 of the connector of the incremental TTL encoder correspond to the
thermistor used to monitor motor overheating.
F. 6Feedback connector, IOC-17. Incremental TTL encoder (ref. I0). Pinout and di-
mensions.
Pins of 3 and 4 of the SinCos or SinCoder encoder connector correspond to the
thermistor used to monitor motor overheating.
F. 7Feedback connector, EOC-12. SinCos encoder (ref. A1) and SinCoder encoder
(ref. E1). Pinout and dimensions.
ACSD-14/80Digital Brushless AC Servo Drive system - Ref.1609
Holding brake
FXM motors have an optional holding brake that applies friction to the shaft. Its purpose
is to immobilize or lock vertical axes, not to brake a moving axis.
Technical data
The characteristics depending on the type of brake are:
Nota. The maximum speed is 10000 rev/min, for all of them except for the brake that
may be used on the FXM7 series that is 8000 rev/min.
WARNING. NEVER use this holding brake to stop a moving axis!
WARNING.
The holding brake must never exceed its maximum turning speed.
Power
consumption
ON/OFF
time
Releasing
voltage
margin
InertiaMass
approx.
A voltage between 22 and 26 V DC releases the shaft. Make sure that
no voltage over 26 V DC is applied that prevents the shaft from turning.
When installing the motor, make sure that the holding brake fully
releases the shaft before making it turn for the first time.
Digital Brushless AC Servo Drive system - Ref.1609ACSD-15/80
Sales reference
0
Without fan
12
1200 rev/min
20
2000 rev/min
30
3000 rev/min
40
4000 rev/min
FXM . . .
- X
FAGOR SYNCHRONOUS MOTOR
SIZE 1, 3, 5, 7
LENGTH 1, 2, 3, 4, 5
RATED
SPEED
WINDING
FEEDBACK
TYPE
I0
Incremental encoder (2500 ppt)
A1
Absolute multi-turn SinCoder encoder (1024 ppt)
E1
SinCoder encoder (1024 ppt)
FLANGE &
SHAFT
0
IEC Standard
BRAKE
OPTION
0
Without brake
FAN
F
220 V AC
A
1
With Standard fan
1
With standard brake (24 V DC)
1
Keyless shaft
8
NEMA standard (USA)
9
Special
9
With special fan
SPECIAL
CONFIGURATION
X
SPECIFICATION
01
ZZ
Only when it has a special configuration (X) !
400 V AC
Notes.
Encoders with reference:
I0, only available on FXM servomotors, “F” winding.
E1/A1, only available on FXM servomotors, “A” winding.
ACSD-16/80Digital Brushless AC Servo Drive system - Ref.1609
BRUSHLESS AC MOTORS, FKM
FKM synchronous servo motors are AC brushless
with permanent magnets.
They are ideal for any application requiring great
positioning accuracy. They have a uniform output
torque, high reliability and low maintenance.
They are designed to meet the IP 64 protection
standard and, therefore, they are immune to
liquid and dirt.
FKM2 FKM4 FKM6
IP 64 means that is protected against dust and against water jets. They have a
temperature sensor to monitor the internal temperature. They also carry an optional
electromechanical holding brake. They have rotating power and feedback connectors.
The F class isolation on the motor maintains the dielectric properties as long as the work
temperature stays below 150°C/302°F.
IM B5
IM V3
IM V1
Introduction
General characteristics
T. 6FKM servomotors. General characteristics.
ExcitationPermanent rare earth magnets (Nd-Fe-B)
Temperature sensor
Shaft endCylindrical keyless (optional with keyway)
MountingFace flange with through holes
Mounting methodIM B5 - IM V1 - IM V3 (as recommended by IEC-34-3-72)
Mechanical tolerancesNormal class (meets IEC-72/1971)
BalancingClass N (R optional) (DIN 45665) half-key balancing
Roller bearings’ life20000 hours
NoiseDIN 45635
Vibration resistanceWithstands 1g along the shaft and 3g sideways (g=9.81m/s²)
Electrical insulationClass F (150°C/302°F)
Insulation resistance500 V DC, 10 M or greater
Dielectric rigidity1500 V AC, one minute
Protection degreeGeneral: Standard IP 64. Shaft: Standard IP 64, IP 65 with oil seal
Storage temperature-20°C/+80°C (-4°F/+176°F)
Ambient temperature0°C/+40°C (+32°F/+104°F)
Working ambient From 20% to 80% (non condensing)
Holding brakeOptional. See technical data ·holding brake·
It includes the connectors of the brake itself (pins 4 and 5). A voltage between 22 and
26 V DC releases the shaft. When installing the motor, verify that the brake releases the
shaft completely before turning it for the first time. Connecting the motor windings in the
order indicated on the connector (U, V, W), the shaft will turn clockwise (CWR, Clock
Wise Rotation).
F. 11 Power connector, MC-20/6. Sales reference, pinout and dimensions.
Digital Brushless AC Servo Drive system - Ref.1609ACSD-21/80
Motor feedback connector
62
(2.44)
91
(3.58)
IOC-17
SEALING: IP 65 STANDARD
U+
U-
13
V+
14
V-
15
W+
16
W-
17
SHIELD+CHASSIS
PIN
SIGNAL
1
2
3
4
5
6
A+
A-
+5 VDC
GND
B+
B7
8
9
10
11
12
Z+
Z-
TEMP -
TEMP +
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
IO. INCREMENTAL TTL ENCODER TAMAWAGA OIH 48
IOC-17. MOTOR CONNECTOR
VIEWED FROM OUTSIDE THE MOTOR
Ø8.5 (0.33)
26
(1.02)
c.a. 3
(0.11)
SW23
SW22
54
(2.12)
0.7MAX
EOC-12
IP 65 STAND.
PIN SIGNAL
1
2
3
4
5
6
REFCOS
+ 485
TEMP TEMP +
SIN
REFSIN
7
8
9
10
11
12
- 485
COS
CHASSIS
GND
N. C.
+8 VDC
1
2
3
45
6
11
7
8
9
10 12
E3. ENCODER SINCOS STEGMANN SRM
EOC-12. MOTOR CONNECTOR
VIEWED FROM OUTSIDE THE MOTOR
A3. ENCODER SINCOS STEGMANN SRS
Pins 9 and 10 on the connector of the TTL incremental encoder (ref. I0) correspond to
the thermal sensor of the motor that monitors its heating. Note that the PTC KTY84-130
thermistor has polarity, (pin 9 - / pin10 +), while the PTC Pt1000 does not.
F. 1 2 Feedback connector, IOC-17. TTL incremental encoder (ref. I0). Pinout and
dimensions.
Pins 3 and 4 on the connector of the SinCos encoder (refs. E3/A3) correspond to the
thermal sensor of the motor that monitors its heating. Note that the PTC KTY84-130
thermistor has polarity(pin 3 - / pin 4 +), while the PTC Pt1000 does not.
F. 1 3 Feedback connector, EOC-12. SinCos encoder (refs. E3/A3). Pinout and
ACSD-22/80Digital Brushless AC Servo Drive system - Ref.1609
dimensions.
Holding brake
FKM motors have an optional holding brake that applies friction to the shaft. Its purpose
is to immobilize or lock vertical axes, not to brake a moving axis.
Technical data
Its main characteristics depending on the type of brake are:
I0, only available on FKM2/4/6 servomotors, “F” winding.
E3/A3, only available on FKM2/4/6 servomotors, “A” winding.
The type of temperature sensor that is incorporated in the servomotor is identified in the corresponding
field shown in the figure and is stored in the memory of the feedback device.
ACSD-24/80Digital Brushless AC Servo Drive system - Ref.1609
COMPACT SERVO DRIVE, ACSD
Introduction
ACSD is a compact speed servo drive family for controlling
synchronous AC brushless servomotors.
It has two series depending on the supply voltage they can be
connected to: Hence, we will refer to:
ACSD (H series)if the power supply voltage is 400 V AC
ACSD (L series)if the power supply voltage is 220 V AC
where each of them will have the following models depending on
their peak current:
For the “ACSD-xxH” series:
ACSD-04HACSD-08HACSD-16H
with peak currents of 4, 8 and 16 A.
For the “ACSD-xxL” series:
ACSD-05LACSD-10LACSD-20LACSD-30L
with peak currents of 5, 10, 20 and 30 A.
General characteristics
Their main characteristics are:
Three phase power supply.
Dynamic braking in case of mains failure.
PWM IGBTs.
2500-line incremental TTL encoder feedback or 1Vpp sinusoidal
encoder.
CAN field bus communication interface.
Two logic inputs to control the motor (speed enable and drive
enable).
One programmable logic input.
One programmable logic output.
“On-line” parameter editing.
Typical protections in velocity drives.
RS-232 communication (only for uploading software).
CANopen communication protocol.
Digital Brushless AC Servo Drive system - Ref.1609ACSD-25/80
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