Factory Direct Hardware 98EO User Manual
CUT DEVICE
1
3
Measure amount to cut off device.
1-1/2” minimum clearance
(with endcap removed)
Note
If 5/8” diameter wire access hole
has been predrilled in door, cut
device 5/16” from center of hole.
Cut device square.
Cut device square
and remove all
burrs
Device aligned
with mounting
holes
5/16”
NOTE: Device must
be cut square for
proper end cap fit
2
9
4
Tape and mark area being cut.
Remove anti-rattle clip
Tape
Cover plate
(flush to pushbar)
Pushbar
Slide anti-rattle clip into device.
2”
Minimum
Installation Instructions
®
98/99 Series Rim Exit Device
Devices covered by these instructions:
98/99 Rim Exit Device
98/99-F (Fire) Rim Exit Device
CD98/CD99 (Cylinder Dogging) Rim Exit Device
98-2/99-2 (Double Cylinder) Rim Exit Device
EL98/EL99 (Electric Latch Retraction) Rim Exit Device
Anti-rattle
clip
911373-00
499F STRIKE INSTALLATION
Prepare and install screws
1
through 2 strike slots.
C
L
Roller
(against door)
C
L
2
3
#25 Drill
#10-24 tap
2 places
If using a mullion, holes
may be predrilled
8
Install strike hook and
additional strike screws.
#25 Drill
#10-24 tap
MetalWood
2 places
13/32” Drill
thru for
sex bolts
2 places
Strike
hook
1/16”
4
#25 Drill
#10-24 tap
3 places
Template aligns as shown.
3
Template
(align on C and
against strike)
C
L
L
Please give these instructions to building owner after device is installed
Special tools needed:
5/64” hex wrench
#10-24 tap
This product is covered by the
following patent numbers:
3,767,238 4,427,223
3,854,763 4,466,643
4,167,280 4,741,563
911373_00(4) Copyright © 2005 Ingersoll-Rand. All rights reserved.
5/8” spade drill (
Drill bits: #25, 1/8”, 1/4”,
5/16”, 3/8”, 13/32”
99-F wood door)
Index:
• Screw chart ................................... 2
• Preparation chart ......................... 3
• Device installation ...................4-5
• Optional equipment ................6-7
• Cut device ..................................... 8
• 499F strike installation ............... 8
SCREW CHART
OPTIONAL EQUIPMENT - CONTINUED
A
B
#10-24 X 3/4”
- Packaged with trim -
#10 X 1-1/2” Wood screw
#10-24 X 1”
#10-24 X 1-1/2”
#10 X 1-1/4” Wood screw
#10-24 X 1-3/8”
#10-24 X 1-7/8”
Metal frame
Wood frame
Surface mount or
Sex bolts (1-3/4” door)
Sex bolts (2-1/4” door)
Surface mount (wood)
990 Trims (1-3/4” door)
990 Trims (2-1/4” door)
12 AWG required for distances up to 200’
14 AWG permitted for distances 0-100’
EL
Solenoid
ELECTRICAL SPECIFICATIONS
Voltage: 24 VDC
Current: 16 A inrush (0.3 sec.)
0.25 A holding
When power is applied to the potted circuit
board, the solenoid receives a momentary
signal to retract and a separate signal to hold
as long as power is applied. When attempting
to retract solenoid again, power must be
removed from the circuit and reapplied.
Potted
circuit
board
NOTE
Black
Black
EL WIRING
Solenoid draws 16 A inrush current from PS873.
Solenoid must be wired to a PS873 logic board:
}
If 871-2 logic board, refer
to Von Duprin instructions
941352.
If other 873 logic board,
refer to Von Duprin
instructions 941356.
Solenoid
Potted Circuit Board
Install after device has
been mounted on door
Do not cut device with potted
circuit board installed
Troubleshooting solenoid operation
If the solenoid fails to retract the latch bolt when power is applied, recheck wiring for
proper connections.
If solenoid retracts latch bolt momentarily but will not remain in energized position:
1. Check wiring for proper connections, guage, and distances.
2. Check for latch bolt binding caused by improper strike installation, warped door, etc.
5/8” dia.
C
L
5/16”
Electric
power
transfer
Drill 5/8”dia. wire access hole
thru device side of door.
C
D
#10-24 X 3/4”
#10-24 X 1-1/8”
#10 X 1-1/4” Wood screw
#10-16 X 3/8” Thread cutting
E
#10-24 X 1”
#10 X 1-1/4” Wood screw
F
#8-18 X 3/8” Thread cutting
2
2
Surface mount or
Sex bolts (1-3/4” door)
Sex bolts (2-1/4” door)
Surface mount (wood)
End cap screw
Surface mount (metal)
Surface mount (wood)
Cover screw
EL ADJUSTMENT PROCEDURE
A. Check for proper function:
1. Make sure device is not dogged.
2. Depress pushbar and make sure latch bolts
retracts and extends fully (see Figure 3).
3. Electrically energize solenoid and hold.
4. Check latch bolt(s) for full retraction (must
clear strike (see Figure 3).
5. Release solenoid and check latch bolt
extension (see Figure 3).
6. Continue to Section B if device does not
function electrically.
B. Determine if dogging rod adjustment is too long or short:
1. The dogging rod adjustment is too long if latch bolt
does not retract and clear strike (see Section C for
adjustment).
2. The dogging rod adjustment is too short if latch bolt
does not fully extend or latch bolt fully retracts but
solenoid releases while energized (see Section D for
adjustment).
C. Adjust solenoid if dogging rod is too long (see Figure 4):
1. Remove end cap c and dogging cover d.
2. Loosen cap screw e.
3. Hold plunger g depressed in solenoid housing h.
Note: Push hard against plunger g to overcome
an internal spring in solenoid housing h.
4. Turned threaded bushing f in to shorten dogging
rod i so latch bolt fully retracts.
5. Tighten cap screw e.
Note: Cap screw e must be tightened against
flat on threaded bushing f. Apply a few
drops of Loc-Tite 222 to threads of cap
screw e.
6. Replace dogging cover d and end cap c.
7. Return to Section A to check for proper function.
Latch bolt extended
3/4”
Latch bolt retracted
Flush within 1/16”
Figure 3
1
2
6
Figure 4
D. Solenoid adjustment if dogging rod adjustment
is too short (see Figure 4):
1. Remove end cap c and dogging cover d.
2.
Loosen cap screw e.
3. Hold plunger g depressed in solenoid housing h.
4. Turn threaded bushing f out to lengthen
dogging rod i so plunger g just bottoms in
solenoid housing h and latch bolt is fully retracted.
Note: Push hard against plunger g to overcome
5. Tighten cap screw e.
6. Replace dogging cover d and end cap c.
7. Return to Section A to check for proper function.
an internal spring in solenoid housing h.
Note: Cap screw e must be tightened against flat
on threaded bushing f. Apply a few drops of
Loc-Tite 222 to threads of cap screw e.
35
4
7
7
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