Factory Direct Hardware 9827EO4 User Manual

OPTIONAL EQUIPMENT - CONTINUED

CD (CYLINDER DOGGING)

1. Remove mortise cylinder cam and reinstall in reverse (Figure 1).

2. Insert key and rotate cam to install the cylinder to the cover plate

(Figure 2).

3. Remove key to slide cover plate in position in the mechanism case.

Std. mortise

cylinder

Mortise cylinder

cam

Figure 1

Dogging procedure

Turn cylinder key clockwise approx. 1/8

turn for standard dogging

cylinder

Mortise cylinder

cam

CD function conversion

Offset toward

pushbar

Dogging

plate cover

Cylinder

locating washer

Std. mortise

cylinder

Cylinder

collar

Cylinder

lock nut

Mechanism

case

Installation Instructions

98/9927 Surface Vertical Rod Exit Device

Devices covered by these instructions:

98/9927 Surface Vertical Rod Exit Device

98/9927-F (Fire) Surface Vertical Rod Exit Device

CD98/9927 (Cylinder Dogging) Surface Vertical Rod Exit Device

EL98/9927 (Electric Latch Retraction) Surface Vertical Rod Exit Device

Depress pushbar

Measure amount to cut off device.

1-1/2” minimum clearance

(with endcap removed)

Device aligned

Note

If 5/8” diameter wire access hole

has been predrilled in door, cut

device 5/16” from center of hole.

Cut device square.

Cut device square

and remove all

burrs

with mounting

holes

5/16”

NOTE: Device must

be cut square for proper end cap fit

CUT DEVICE

Tape and mark area being cut.

(flush to pushbar)

Slide anti-rattle clip into device.

2”

min.

Figure 2

Remove anti-rattle clip

Cover plate

Pushbar

Anti-rattle clip inside

Special tools needed:

5/64” hex wrench #10-24 tap Drill bits: #25, 1/8”, 1/4”,

5/16”, 13/32”

Tape

Index:

• Screw chart ................................... 2

• Preparation chart ......................... 3

• Device installation ...................4-5

• Cut top rod ................................... 6

• Install rod extension .................... 6

• Optional equipment ................7-8

• Cut device ..................................... 8

Please give these instructions to building owner after device is installed

This product is covered by the

following patent numbers:

3,767,238 4,427,223 3,854,763 4,466,643 4,167,280 4,741,563

911375-00

SCREW CHART

OPTIONAL EQUIPMENT

- Packaged with trim -

#10-24 X 3/4”

#10-16 x 3/8” Thread cutting

#10-24 X 1”

#10-24 X 1-1/2”

#10 x 1-1/4” Wood screw

#10-24 X 1-3/8”

#10-24 X 1-7/8”

#10-24 X 1-1/8”

#10 x 1-1/4” Wood screw

Surface mount or Sex bolts (1-3/4” door)

Sex bolts (2-1/4” door)

Surface mount (wood)

990 trims (1-3/4” door)

990 trims (2-1/4” door)

Surface mount or

Sex bolts (1-3/4” door)

Sex bolts 2-1/4” door

Surface mount (wood)

End cap

12 AWG required for distances up to 200’

14 AWG permitted for distances 0-100’

Solenoid

ELECTRICAL SPECIFICATIONS

Voltage: 24 VDC Current: 16 A inrush (0.3 sec.)

0.25 A holding

NOTE

When power is applied to the potted circuit

board, the solenoid receives a momentary

signal to retract and a separate signal to hold

as long as power is applied. When attempting

to retract solenoid again, power must be

removed from the circuit and reapplied.

Potted

circuit

board

Black

EL WIRING

Solenoid draws 16 A inrush current from PS873. Solenoid must be wired to a PS873 logic board:

}

If 871-2 logic board, refer to Von Duprin instructions

941352.

If other 873 logic board, refer to Von Duprin instructions 941356.

Solenoid

Potted Circuit Board

Install after device has

been mounted on door

Do not cut device with potted

circuit board installed

Troubleshooting solenoid operation

If the solenoid fails to retract the latch bolt when power is applied, recheck wiring for proper connections.

If solenoid retracts latch bolt momentarily but will not remain in energized position:

1. Check wiring for proper connections, guage, and distances.

2. Check for latch bolt binding caused by improper strike installation, warped door, etc.

5/8” dia.

5/16”

Electric

power

transfer

Drill 5/8”dia. wire access hole

thru device side of door.

1/4-20 X 3/4”

1-3/4” door

EL ADJUSTMENT PROCEDURE

A. Check for proper function:

1. Make sure device is not dogged.

2. Depress pushbar and make sure latch bolts

retracts and extends fully (see page 4, step 9 & 11).

3. Electrically energize solenoid and hold.

4. Check latch bolt(s) for full retraction (must

clear strike (see page 4, step 9 & 11).

5. Release solenoid and check latch bolt extension (see page 4, step 9 & 11).

6. Continue to Section B if device does not function electrically.

B. Determine if dogging rod adjustment is too long or short:

1. The dogging rod adjustment is too long if latch bolt

does not retract and clear strike (see section C for adjustment).

2. The dogging rod adjustment is too short if latch bolt does not fully extend or latch bolt fully retracts but solenoid releases while energized (see Section D for adjustment).

C. Adjust solenoid if dogging rod is too long (see Figure 3):

1. Remove end cap c and dogging cover d.

2. Loosen cap screw e.

3. Hold plunger g depressed in solenoid housing h. Note: Push hard against plunger g to overcome

an internal spring in solenoid housing h.

4. Turned threaded bushing f in to shorten dogging rod i so latch bolt fully retracts.

5. Tighten cap screw e. Note: Cap screw e must be tightened against

flat on threaded bushing f. Apply a few drops of Loc-Tite 222 to threads of cap screw e.

6. Replace dogging cover d and end cap c.

7. Return to Section A to check for proper function.

Figure 3

D. Solenoid adjustment if dogging rod adjustment

is too short (see Figure 3):

1. Remove end cap c and dogging cover d.

Loosen cap screw e.

3. Hold plunger g depressed in solenoid housing h.

4. Turn threaded bushing f out to lengthen

dogging rod i so plunger g just bottoms in solenoid housing h and latch bolt is fully retracted.

Note: Push hard against plunger g to overcome

5. Tighten cap screw e.

6. Replace dogging cover d and end cap c.

7. Return to Section A to check for proper function.

an internal spring in solenoid housing h.

Note: Cap screw e must be tightened against flat

on threaded bushing f. Apply a few drops of Loc-Tite 222 to threads of cap screw e.

1/4-20 X 1-1/4”

#8-32 X 1/4”

#10-24 X 3/4”

#10 x 1-1/2” Wood screw

#10-12 x 10-24 x 1-1/4” Combination

#10-12 x 10-24 x 1” Combination

#8-18 x 3/8” Thread cutting

2-1/4” door

Metal frame

Wood frame

Metal or wood frame

Variable floor surfaces

Latch covers

Metal or wood door

Center case cover

+ 2 hidden pages