Factory Direct Hardware 9531 User Manual

LCN

740100-00

Middle Swing Control Box

2900 Series, 9700 Series

Senior Swing Control Box

2800 Series, 9500 Series

LC N

121 West Railroad Avenue Princeton, IL 61356-0100 1-800-526-2400 FAX: 800-248-1460 www.lcn.ingersollrand.com

Installation Instructions

740100-00(5)

These instructions are presented in step-by-step sequence. It is very important that installation begins with “1. Pre-Installation Site and Product Check” (page 3) and continues as directed after each section.

IMPORTANT

Always disconnect main power to the operator prior to replacing. Control box contains no serviceable parts inside.

WARNINGS

CONTENTS

General Information ..................................................................................................................................... 2

Electrical Specifications ...................................................................................................... ........................ 3

Pre-Installation Site and Product Check ...................................................................................................... 3

Installation................................................................................................................................................... 4

Wiring ......................................................................................................................................................... 4

Keypad Settings ......................................................................................................................................... 8

System Test...............................................................................................................................................12

Troubleshooting..........................................................................................................................................13

Release for Service ....................................................................................................................................14

GENERAL INFORMATION

The Middle and Senior Swing Control Boxes are for use with the Middle and Senior Swing Power Operator Systems, respectively . The systems can operate a single door (2810, 9530, 9540, 2910, 9730, and 9740 Series), a simultaneous pair of doors (2850, 9550, 2950, and 9750 Series), or an independent pair of doors (2860, 9560, 2960, and 9760 Series).

ANSI/BHMA A156.19 Compliance

The Middle and Senior Swing Power Operator Systems are low energy products and must conform to the latest version of ANSI/BHMA A156.19 (American National Standard for Power Assist and Low Energy Power Operated Doors).

Installation Instructions

All installation instructions are valuable references and should be given to the building owner or maintenance supervisor after installation is complete.

The Middle and Senior Swing Control Box installation instructions and the manufacturer’s instruction manual accompanying any sensor must be referenced to ensure proper installation, setup, and operation.

Page 2 of 14 740100-00(5)

ELECTRICAL SPECIFICATIONS

AC input voltage .....................................................120 V AC

AC fuse..................................................................120 VAC, 2.5 A time-delay fuse

Motor protection .....................................................Solid state failure detection and shutdown

Activate inputs .......................................................dry NO contacts (close contacts to open door)

Safety inputs..........................................................dry NO contacts (closed contacts indicate an obstruction)

Breakaway input ....................................................dry NC contacts (open contacts indicate breakaway)

3-position switch input............................................dry 3-position switch

Power Boost disable input......................................dry NO contacts (close contacts to disable Power Boost

Lock output ............................................................Form C dry relay contacts rated 8 A, 30 VDC maximum

Accessory power output.........................................24 V AC, 1.5 A (protected by resettable thermal fuse)

Logic power output .................................................5 V , 50 mA (protected by resett able thermal fuse)

1. PRE-INSTALLATION SITE AND PRODUCT CHECK

IMPORTANT

Factory Authorized Door Leaf Size and Weight

T y pe Width per Leaf Maximum Weight per Leaf

Single Door 36” to 48” 200 lb.

Simultaneous Pair 30” to 48” 200 lb.

1.1. All required installation steps listed before “8. Control Box Installation” in the Astro/Middle/Senior Swing installation instructions (part No. 740132-00) should be completed before installing the Middle/Senior Swing control box.

1.2. Check that the control box model (indicated on control box label; Figure 1-1) is correct for the application.

1.3. Check that the available AC voltage matches the control box voltage requirement (120 V AC).

1.4. Check that all accessories required for the application are on hand.

Label indicates model

COMPANION

MOTOR

CAUTION: 120 VAC

2.5 A TIME-DELAY FUSE WARNING: FOR CONTINUED

PROTECTION AGAINST FIRE, REPLACE ONLY WITH SAME TYPE AND RA TING OF FUSE.

COMPANION MASTER

L O W

CLOSE SPEED

No Serviceable

F A S T

SETTING

Parts Inside

DOWN

VALUE

: OPENING SPEED : BACKCHECK SPEED : BACKCHECK POS. : HOLD-OPEN DELAY : LATCH POSITION : AUTO-REV. CLOSING : ELECTRIC LOCK : POWER BOOST : PUSH ‘N’ GO : ALTERNATE ACTION : SAFETY SLOW/STOP : SLOWDOWN DISABLE : RESERVED

DOWN

DEFAULT

POWER

XXXX SWING

WARNING: ALL SPEED SETTINGS (OPENING, CLOSING , AND LATCHING) AND HOLD-OPEN TIMEDELAY MUST BE FIELD ADJUSTED TO MEET LATEST APPLICABLE ANSI/ BHMA ST ANDARDS.

LCN

XXXX-00

SN: XXXX

DMSS

ELECTRIC

APPROACH

SAFETY

P10

LOCK

RETROFIT

DMSS

APPROACH

DMSS

SAFETY

BODYGUARD

ACTIVATE

Figure 1-1

740100-00(5) Page 3 of 14

2. INST ALLATION

T o install the Middle or Senior Swing Control Box, follow the Astro/Middle/Senior Swing installation instructions (part No. 740132-00) beginning with “8. Control Box Installation” on page 12 of those instructions.

Improper installation or set up may result in personal injury or property damage. Follow instructions carefully . For answers to questions, call LCN at: 1-800-526-2400

CAUTION

3. WIRING

• Review the separate wiring diagrams in the accessory instructions so that all wiring can be completed.

• See Figure 3-1 for system configuration terminology .

• See Figure 3-2, Figure 3-3, and Figure 3-4 for names and locations of control box connectors.

• See Figure 3-5 for control box plug and jack descriptions, wiring, and mating cables.

• See Figure 3-6 for electric strike locking device sample wiring.

• See Figure 3-7 for EL (electric latch retraction) locking device sample wiring.

When joining or separating a plug and receptacle, do not push or pull on wires. This may cause a wire to be pulled loose from a terminal, which may result in a malfunction.

CAUTION

Connect operator for second door to control box Companion Motor Power receptacle (P5 on control box power board)

Approach side

Connect master operator to control box Master Motor Power cable

Safety

side

Connect single door operator to Master Motor Power cable from control box

Approach side

Safety

side

Figure 3-1

Page 4 of 14 740100-00(5)

POWER BOARD

Companion

motor power

(P5)

3. WIRING (continued)

AC fuse, 120 VAC

2.5 A time-delay

power

LOGIC BOARD

Master motor

Figure 3-2. Control box power board connectors.

POWER BOARD

Breakaway

3-position

switch

LOGIC BOARD

See Figure 3-4 for closeup of control

box logic board

connectors

Figure 3-3. Control box logic board connectors.

DMSS (companion; approach side)

LOGIC BOARD

DMSS (companion; safety side)

P10

power

Locking Interface and Power Boost disable input

Retrofit Accessories

DMSS (master; approach side)

DMSS (master; safety side)

Bodyguard (safety side)

Activate

Figure 3-4. Closeup of control box logic board connectors.

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