Faber Aspect L ST Installation Manual

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Aspect L ST
40010936-1021
Installation manual
ENG
ENG
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1.1 1.2
1.3
1.4 1.5
A
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2.1 2.2 2.3
2.4 2.5
2.6 2.7
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3.1
3.2
3.3
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1 Introduction
The appliance can only be installed by a competent person in accordance with the Gas Safety. We urgently advise you to read this installation manual properly. This appliance complies with the guidelines for European gas appliances (Gas Appliances Directive) and bears the CE mark.
2 Safety instructions.
The appliance should be placed,
connected and annually checked in accordance with these installation instructions and valid national and local Gas Safety (Installation and Use) Regulations .
Check whether the data on the
registration plate are in agreement with the local type of domestic gas and pressure.
The fitter is not permitted to change
these adjustments or the construction of the appliance!
Do not place any additional imitation
logs or glowing coals on the burner or in the combustion chamber.
The appliance has been designed for
ambience and heating purposes. This means that all surfaces of the appliance , including the glass, can become very hot (hotter than 100 °C). An exception to this are the bottom of the appliance and the controls.
Do not place any inflammable
materials within a of 0.5 m. of the radiation of the appliance and ventilation grills.
Due to natural air circulation of the
appliance, moisture and volatile components from paint, building materials, floor coverings etc. that haven’t yet set, can be drawn through the convection system and can be deposited on cold surfaces as soot. That is why you should not use the appliance shortly after a renovation.
The first time the appliance is
switched on, Let the fire run on maximum setting for several hours so that the lacquer coating will have an opportunity to set and possible vapours released can be safely removed by ventilation. We advise you to be outside the room as much as possible during this process!
Please note that:
all transport packaging should be
removed.
children or pets should not be
present in the room.
3 Installation requirements
3.1 The fire
The appliance must be built into an
existing or a newly to be constructed false chimney breast.
In appliances with flexible gas pipes,
the gas control valve is mounted to the right side of the fire for safe transport . Unscrew it and mount it at a distance of max. 30 cm behind the access door.
The receiver which has been attached
in a transport holder (see fig. 1.4 A) to the side of control valve bracket, can now be slid onto the top of the control valve bracket. The transport holder can be removed now.
3.2 False Chimney breast
The false chimney breast must be
constructed of an non-combustible material.
Always ventilate the space above the
appliance by means of the grills or a comparable alternative with a minimum air supply of 200 cm².
For the finish, use special stucco
(min. 100°C resistant) or glass fibre wallpaper to prevent discoloration or cracks etc. Recommended drying time: for plaster is a minimum of 24 hours per mm of coat applied.
The false chimney breast and its
construction may not rest on the appliance
3.3 Requirements flue system and outlets
You should always make use of the
materials prescribed by Faber International Ltd. Only by using these materials can Faber International Ltd. guarantee a proper functioning.
The outside of the concentric flue
material can reach a temperature of
Approx 150°C. Make sure of proper
isulation and protection in case of transit through combustible wall or
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ceiling constructions. And observe sufficient distance.
Make sure that the concentric flue
materials are bracketed every 2 metres when they have an extended length, so that the weight of the flue material is not resting on the appliance itself.
You may never start with a cut-down
concentric pipe directly on to the appliance.
3.4 terminals
The flue outlet can end on an external wall or a roof . Check whether the outlet desired by you complies with local requirements concerning good function and ventilation systems . For a proper functioning the terminal should be at least 0.5 m. away from:
Corners of the building. Roof overhangs and balconies. Eaves (with the exception of the roof
ridge).
4 Preparation and Installation
instructions
4.1 Gas connection
The gas connection must comply with locally valid standards. We advise Pipe work from the meter to the appliance must be of adequate size., with near the appliance a gas isolater tap that should always be accessible. Place the gas connection in such a way that this is easily accessible, and that before service, the burner unit can be disconnected at all times.
4.2 Electric connection
If an adapter is used for the power supply, then a wall socket 230VAC – 50Hz must be mounted in the close neighbourhood of the hearth.
4.3 Preparation of the appliance
Remove the packaging of the
appliance . Make sure the gas pipes underneath the appliance are not damaged.
Clear a safe space to store the frame
and the glass.
Remove the frame , (if necessary) and
the glass and take the separately wrapped parts out of the appliance
Prepare the gas connection to the gas
control valve.
4.4 Placing the appliance
Take the installation requirements into account (see chapter 3)
Place the appliance into the proper position and if necessary, adjust the height with the adjustable legs. Adjusting the height and leveling the hearth with a spirit level.(see fig. 1.3)
Rough height adjustment:
o with the extending legs,
or the long additional legs.
Accurate:
o with the rotating
adjustable legs.
4.5 Mounting the flue materials
In case of a wall or roof terminal, the
hole must be at least 5 mm bigger than the diameter of the flue material.
Horizontal parts must be installed at a
(3 degree) slope up away the appliance.
Build up the system from the
appliance. If this is not possible, you should make use of a adjustable pipe .
For fitting the system a ½ metre
cut-down pipe should be used. Make sure the inner pipe is always 2 cm longer than the outer pipe. Wall and roof terminal are also shortened. These parts must be secured with a self tapping screw.
Do not insul
ate but ventilate bild-in
flue material (approx.100cm2)
4.6 Building a chimney breast.
Before constructing the chimney breast we advise you to perform a function test with the appliance as described in chapter 7 “checking the installation”
4.7 Chimney breast
Construct the chimney breast from
non-combustible material in combination with metal profiles or of brickwork / aerated concrete bricks.
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Take the grills and the service panel
into account. ( see fig. 1.1 en 1.2). Place a protective shield made of non-combustible material above the grills (see fig 1.1 A) .
Always use a lintel if the chimney
breast is constructed of brickwork. These should not rest onto the build­in frame.
The chimney construction may not
resting on the build-in frame
5 removing the glass
Remove the cover strips on the side.
(see fig. 2.1)
Remove cover strip on the bottom.
(see fig. 2.2)
Place the suction discs onto the glass Remove the sealing cord from the
groove (see fig. 2.3)
Remove the groove strips C on the
sides. (see fig. 2.4)
Slide the glass upwards, so that the
bottom edge is released from the groove. Now gradually move the bottom edge of the glass forwards and lower the glass into the opening between the build-in frame and the appliance. (see fig. 2.5 and 2.6)
Now gradually move the top edge of
the glass forwards and upwards out of the appliance (see fig. 2.7)
To replace the glass repeat the process in reverse order. Remove all Fingerprints from the glass, these will be burned into it once the appliance is used.
6 Placing the decorative material
It is not allowed to add different or more materials to the combustion chamber. Always keep the pilot burner free from decorative material! Do not toss all the decorative material onto the burner all at once, it can be obstructed by dust particles.
6.1 Imitation logs
Spread the vermiculate preferably by
hand over the tube burners. The surface of the vermiculate may be very slightly elevated from the burner plate but it should be level throughout the entire length.
Place the imitation logs according to
instructions. (see fig. 3.1 or the instruction card)
It is optional whether you apply chips
to the combustion chamber or not. Prevent chips from covering the burner, this has a negative effect on the fire image.
Start the pilot en main burner,
according to the instructions in the user’s manual. Assess whether the flame distribution is correct.
Place the glass and check the flame
picture into the appliance
6.2 Pebbles / Greystone
Place the pebbles over the burner and
the bottom. Spread the pebbles evenly to a double layer. The surface of the pebbles may be very slightly elevated from the burner (see fig.3.2/ 3.3)
Place the glass and check the flame
picture into the appliance
7 Checking the installation.
7.1 Checking the ignition of the pilot burner, main burner.
Start the pilot and main burner according to the instructions in the user’s manual. Check whether the pilot light is
properly positioned above the main burner and is not covered by chips, an imitation log or pebbles.
Check the ignition of the main burner
at full mark or low mark. (the ignition should take place
quickly and easily).
7.2 Checking for gas leakage.
Check all connections and joins for possible gas leaks by means of a gas leak detector or spray
7.3 Checking the burner pressure and the pre-pressure
Check whether the burner pressure and the inlet pressure measured agree with the data indicated on the registration plate
Measuring the inlet-pressure:
Turn off the gas control tap. Open the pressure gauge nipple B (see
figure 1.5) a few turns and connect a pressure gauge hose to the gas control valve.
Carry out this measurement when the
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appliance is on at full gas mark and when it is on the pilot light.
If the inlet pressure is too high you
are not permitted to connect the appliance.
Measuring the burner pressure:
Only perform this measurement if the inlet-pressure is correct. Open the pressure gauge nipple A (see
fig. 1.5) a few turns and connect a pressure gauge hose to the gas control valve.
The pressure must agree with the
value indicated on the registration plate. In case of deviations, get in touch with the manufacturer.
* Close the pressure gauge nipples and check these for gas leaks.
7.4 Checking the flame image.
Allow the applaince to burn for at least 20 minutes at full gas mark and then check the flame image for:
1. Distribution of the flames
2. Colour of the flames If either one or both points are
unacceptable, then check: The positionin g of the imitation logs
and/or the quantity of pebbles or chips on the burner.
The connections of the tube materials
for leakage (in case of blue flames)
Whether the correct baffle has been
mounted
The outlet .
o Wall terminal the correct side
up and the correct position
o Roof terminal the correct
position
Whether the horizontal lengths of the
flue pipes have not been exceeded
8 Instructing the client
Recommend that the appliance be
serviced annually by a competent person in order to guarantee a safe use and a long lifespan.
Advise and instruct the client about
maintenance and cleaning of the glass. Emphasize the risk of burning in fingerprints.
Instruct the client about the
operation of the appliance and the remote control unit, including the replacement of the batteries and adjusting the receiver for initial use.
Hand over to the client: Installation manual User’s manual Imitation logs instruction card Suction lifters
9 Annual maintenance
9.1 Service and cleaning:
Check and clean if necessary after
checking:
o The pilot light o The burner o The combustion chamber o The glass o The logs for possible fractures o The outlet
9.2 Replace:
o If necessary the
chips/embers.
o in an LPG flat burner replace
the burner sheet
9.3 Cleaning the glass
Most of the deposits can be removed with a dry cloth. You can use ceramic hob cleaner to clean the glass. Note: prevent fingerprints on the glass. these will be burned into it once the appliance is used and cannot be removed anymore!
Carry-out the check-up according to the instructions in (chapter 7) “checking the installation”.
10 Conversion to a different type of
gas (e.g. propane)
This can only be done by installing the proper burner unit. for this purpose get in touch with your supplier. Always mention the type and serial number of the appliance when ordering.
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11 Calculation of flue system
The possi
bilities for the lengths of flue pipes and the possible restrictors have been recorded in a table (see chapter 12) This table works with a vertical and a horizontal length.
To define the vertical length all
lengths of flue pipes in a vertical direction should be added up.
- The roof terminal always counts as 1 metre.
To define the horizontal length all
lengths of flue pipes in a horizontal direction should be added up.
- every 90° bend in the horizontal part counts as 2 metres.
- every 45° bend in the horizontal part counts as 1 metre.
- Turns from vertical to horizontal or vice versa are not reckoned in the calculation.
- The wall terminal always counts as 1 metre.
If there is transit under 45° then the real vertical and horizontal lengths should be calculated.
11.1 Points of particular interest:
In case of a wall terminal, the entire
flue system including the wall terminal should be constructed of 200/130 flue pipes.
In case of a roof terminal, the entire
flue system should be constructed of 200/130 flue pipes , apart from the roof terminal, which should be constructed of 150/100 and should be connected by means of a reducer.
The maximum chimney length is 12
metres.
You can never start with a 90° or 45°
bend from the appliance.
You should always start with 1 metre
vertical if the horizontal transit is more than 1 metre.
You should never start with a cut-
down pipe from the appliance.
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11.2 Sample calculation
Sample calculation 1
Count the horizontal lengths Flue pipe lengths C+E = 1 + 1 2 m Bend D = 1 x 2 m 2 m Total 4 m
Count the vertical lengths Flue pipe length A 1 m Roof terminal G 1 m Total 2 m
Sample calculation 2
Count the horizontal lengths Flue pipe lengths J + L = 0,5 + 0,5 1 m Bends K+ M = 2 + 2 m 4 m Wall terminal 1 m Total horizontal length 6 m
Count the vertical lengths Flue pipe length H 1 m Total 1m
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12 Table
Find the correct vertical and horizontal lengths in the table. In case of an “x”, or if the values are outside the table, the combination is not permitted. The value found indicates the width of the restrictor to be placed ("0" means no restrictor should be placed).
Generally a 30mm restrictor is pre-installed.
12.1 Please note : only a vertical flue installation,
than the fire most install with the 150/100 mm flue pipe.
Horizontaal (m)
*0 1 2 3 4 5 6 7 8 9 10
0 x 0 x x x x x x x x x
0.5 x 0 0 0 0 x x x x x x
1 x 30 0 0 0 0 0 0 0 0 0
1.5 *30 50 50 40 40 30 30 30 0 0 0
2 *30 60 60 50 50 40 40 30 30 0 0
3 *40 65 65 60 60 50 50 40 40 30 x
4 *40 70 70 65 65 60 50 50 40 x x
5 *50 70 70 70 65 65 60 50 x x x
6 *55 75 75 65 65 60 60 x x x x
7 *60 75 75 75 65 65 x x x x x
8 *60 75 75 75 65 x x x x x x
9 *75 80 80 75 x x x x x x x
10 *75 80 80 x x x x x x x x
11 *80 80 x x x x x x x x x
Verticaal
12 *80 x x x x x x x x x x
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13 Technical data
Gascat.
2H3+ 2H3+ 2H3+
Type appliance
C11 C31 C11 C31 C11 C31
Reference gas G20 G30 G31 Input Nett kW 10 10 9.7 Efficiency class 2 2 2 NOx class 5 5 5 inlet-pressure mbar 20 30 30 Gas rate at 15ºC and 1013 mbar l/h 1050 310 397 Gas rate at 15ºC and 1013 mbar gr/h - 780 750 Burner pressure at full mark mbar 9.5 23.5 24.5
Injector main burner mm
ST500(7x0,79
ST510(7x0,83)
ST160(7x0,48
ST180(7x0,50)
ST160(7x0,48
ST180(7x0,50)
Reduced input restraint mm 2.1 1.3 1.3 Pilot assembly
Sit145 Sit145 Sit145
Code Nr.36 Nr.23
N.23
Diameter inlet / outlet mm 200/130
200/130 200/130
Gas control valve GV60 GV60
GV60
Gas connection 3/8”
3/8”
3/8”
Electrical connection V 220 220 220
Batteries receiver V
4x AA
(1,5V)
4x AA
(1,5V)
4x AA
(1,5V)
Batteries sender V 9 9 9
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14 Dimentions
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www.faber.nl - info@faber.nl Saturnus 8 NL - 8448 CC Heerenveen Postbus 219 NL - 8440 AE Heerenveen T. +31(0)513 656500 F. +31(0)513 656501
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