FAAC SW4705011G3 User Manual

OWNER’S MANUAL
MODEL SW470
MEDIUM DUTY SWING GATE OPERATOR
MODEL SW490
HEAVY DUTY SWING GATE OPERATOR
CONTROLLER BOARD
GL
MODEL SW470
MODELS SW470 AND SW490 ARE FOR VEHICULAR PASSAGE GATES
MODEL SW490
2 YEAR WARRANTY
Serial #
(located on electrical box cover)
Installation Date
LISTED OPERATOR
Before attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions.
These instructions are intended to highlight certain safety related issues. These instructions are not intended to be comprehensive. Because each application is unique, it is the responsibility of the purchaser, designer, installer and end user to ensure that the total gate system is safe for its intended use.

TABLE OF CONTENTS

OPERATOR SPECIFICATIONS
Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Gate Weight Specifications . . . . . . . . . . . . . . . . . .2
Operator Dimensions . . . . . . . . . . . . . . . . . . . . . .3
UL 325 Model Classifications . . . . . . . . . . . . . . . .3 & 4
OPERATOR WARNINGS
Gate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safety Installation Information . . . . . . . . . . . . . . . .6
Safety Label Placement . . . . . . . . . . . . . . . . . . . .7
Safety for Swing & Ornamental Grill Type Gates
OPERATOR MOUNTING
Post Mounting (SW470) . . . . . . . . . . . . . . . . . . . .8
Pad Mounting (SW470) . . . . . . . . . . . . . . . . . . . .9
Pad Mounting (SW490) . . . . . . . . . . . . . . . . . . . .10
MECHANICAL OPERATOR FEATURES
Control Arm Assembly (SW470) . . . . . . . . . . . . . .11
Gate Bracket Installation . . . . . . . . . . . . . . . . . . . .11
Control Arm Assembly (SW490) . . . . . . . . . . . . . .12 & 13
Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . .13
OPERATOR WIRING & PROGRAMMING
Install Power Wiring & Control Station . . . . . . . . .14
Wiring Specifications . . . . . . . . . . . . . . . . . . . . . .14
. . . . .7
Disconnect Switch Power Wiring . . . . . . . . . . . . .15
Stop/Rest Button Control Wiring . . . . . . . . . . . . . .15
Radio Receiver Instructions . . . . . . . . . . . . . . . . .16
Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . .16
SAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Optional Control Devices . . . . . . . . . . . . . . . . . . .18 & 19
Control Board Illustrations . . . . . . . . . . . . . . . . . . .20
Controller Programming and Features . . . . . . . . .21
Program Settings . . . . . . . . . . . . . . . . . . . . . . . . .22 & 23
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . .24 & 25
Hall Effect Sensor Adjustment . . . . . . . . . . . . . . .26
Operator Maintenance . . . . . . . . . . . . . . . . . . . . .27
Repair Parts (SW470) . . . . . . . . . . . . . . . . . . . . .28
Illustrated Parts (SW470) . . . . . . . . . . . . . . . . . . .29
Repair Parts (SW490) . . . . . . . . . . . . . . . . . . . . .30
Illustrated Parts (SW490) . . . . . . . . . . . . . . . . . . .31
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . .32
1 Phase Wiring Diagram (SW470) . . . . . . . . . . . .33
1 Phase Wiring Diagram (SW490) . . . . . . . . . . . .34
3 Phase Wiring Diagram (SW490) . . . . . . . . . . . .35
Control Connection Diagrams . . . . . . . . . . . . . . . .36

PACKING LIST

Before beginning your installation check that all components were supplied and received undamaged. Refer to list below for Factory Supplied parts.
HARDWARE KIT SW470 (K77-SW470) HARDWARE KIT SW490 (K77-SW490)
PAR T #
02-401-SP 10-2108-T 10-2109 10-2111 40-3505 80-2103 82-HN38-18 82-SB50-08 84-FN-38 85-FW-38
DESCRIPTION
STOP BUTTON ARM CHANNEL EXTENSION ARM GATE BRACKET WARNING SIGN BLACK PLASTIC KNOB 3/8 x 1-1/2 HEX HEAD BOLT 1/2-13 x 1/2 SHOULDER BOLT 3/8-16 SERRATED FLANGED NUT 3/8” FLAT WASHER
QTY.
1 1 1 1 2 2 2 2 4 2
PAR T #
02-401-SP 06-2025-T
08-2001 10-2011 70-18618
10-3900 11-18619 12-10172 40-18627
40-3505 80-207-20 80-575 82-HN38-16 82-HN75-28 82-NH38-06CP
84-RH-75 85-LS-38 86-CP05-300
STOP BUTTON ACTUATOR ARM EXTENSION ARM HOLDER GATE BRACKET EXTENSION ARM 39” GALVANIZED STEEL PIPE PIVOT PIN 3/4 BUSHING LABEL, DISCONNECT WARNING SIGN 3/8 x 3/8 x 1-1/2 KEY 3/4 FLAT WASHER 3/8-16 x 1 HEX HEAD BOLT 3/4-10 x 3 HEX HEAD BOLT 3/8-16 x 3/8 CONE POINT SET 3/4-10 HEX NUT 3/8 LOCKWASHER
COTTER PIN
DESCRIPTION
QTY.
1 1
2 1 1 1 1
2 1 2 1 4 2
1 6 1
2 1

GATE WEIGHT SPECIFICATIONS

Model SW470-50 SW490-50 SW490-75
SW490-100
HP 1/2 1/2 3/4
1
Max. Wt. (Lbs)
500 750 900
1000
2
Max. Gate Width
12 FT. 16 FT. 19 FT.
22.FT.
14.25
13.38
6.81
24.25
20.00
13.00
13.63
10.00
22.00
18.50
17.63
30.24
26.24
13.75
7.12
7.03

OPERATOR DIMENSIONS

MODEL 470

UL325 MODEL CLASSIFICATIONS

RESIDENTIAL VEHICULAR GATE OPERATOR: CLASS 1
A gate operator intended for use in one to four single family homes.
MODEL 490
COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR: CLASS 2
A gate operator intended for use in commercial loca­tions such as gated communities, apartment com­plexes, hotels, garages, retail stores, or other build­ings used by the general public.
INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR: CLASS 3
A gate operator intended for use in industrial loca tions such as factories, loading dock areas or other locations not intended for use by the general public.
NOTE: Models SW470 and SW490 meet the following specifications
MODEL
SW470 SW490
RESTRICTED ACCESS VEHICULAR GATE OPER­ATOR: CLASS 4
-
A gate operator intended for use in a guarded indus­trial location such as an airport security area or other guarded location restricting access by security per­sonal.
CLASS 1
CLASS 2
CLASS 3
CLASS 4
✔✔✔✔ ✔✔✔✔
3

UL325 MODEL CLASSIFICATIONS (CON’T)

SAFETY ACCESSORY SELECTION-
All UL325 compliant LiftMaster gate opera­tors will accept external entrapment protection devices to protect people from motorized gate sys­tems. UL325 requires that the type of entrapment protection correctly matches each gate application. Below are the 6 types of entrapment protection rec­ognized by UL325.
Entrapment Protection Types-
Type A: Inherent obstruction sensing system, self-
contained within the operator. This system must sense and initiate the reverse of the gate within two seconds of contact with
a solid object.
Type B1: Connections provided for a non-contact
device, such as a photo eye can be used as a secondary protection.
Type B2: Connections provided for a contact sensor.
A contact device such as a gate edge can
be used for secondary protection.
Type C: Inherent adjustable clutch or pressure relief
valve.
Type D: Connections provided for a control
requiring continuous pressure to operate the operator open and close.
Type E: Built-in audio alarm. Examples include
sirens, horns or buzzers.
Additionally UL requires that all installations must have warning signs in place to warn pedestri­ans of the dangers of motorized gate systems. Many signs and labels are included with each operator. These should be placed in plain view on both sides of the gate.
UL325 Entrapment Protection Requirements-
The following chart illustrates the entrapment protection requirements for each of the 4 UL325 classes (For more information on UL325 classes refer to previ­ous page.
Gate Operator Entrapment Protection
UL325
Installation
Class
Class I & II
Class III
Class IV
Slide Gate Operator
Primary
Type
A
A, B1, B2,
or B2
A, B1, B2
or D
Secondary
Type
B1, B2 or D A or C
A, B1, D or E
A, B1, B2,
D or E
In order to complete a proper installation you must satisfy the entrapment protection chart shown above. That means that the installation must have one primary means of entrapment protection and one inde­pendent secondary means of entrapment protection. Both primary and secondary entrapment protection methods must be designed, arranged or configured to protect against entrapments in both the open and close directions of gate travel.
For Example:
For a gate system that is installed on a single­family residence (UL325 Class I) you must provide the following: As your primary type of entrapment protection you must provide Type A inherent (built into the opera- tor) entrapment sensing and at least one of the following as your secondary entrapment protection: Type B1- Non-contest sensors such as photo-eyes, Type B2- Contact sensors such as gate edges or Type D- Constant pressure control.
Swing & Gate Barrier
(arm) Operator
Primary
Type
A, B1, C,
or C
A, B1, C
or D
Secondary
Type
A, B1, C or
DA, B1
D or E
A, B1, C,
D or E
Miller Edge
-Type B2 entrapment protection
CPS Series Photo Eyes
-Type B1 entrapment protection
This document is current with the UL325 specification at the time of printing. However please check the most current version of UL325 for update information.
4
STREET
GATE SYSTEM (COMMERCIAL SWING GATE)
TELEPHONE ENTRY SYSTEM
PHOTE EYE FOR
OPEN CYCLE
INTERRUPT
LOOP
4'
PHOTO EYE FOR
OPEN CYCLE
TYPICAL
SHADOW
LOOP
4'
TYPICAL
INTERRUPT
LOOP
COMPLEX
RUN TWISTED WIRE FROM LOOP TO OPERATOR
SEAL LOOPS
1-1/2"
LOOP WIRE LAYER
1/4" OR LARGER DEPENDING ON LOOP WIRE SIZE

GATE SYSTEM (MASTER/SECOND SWING GATE)

STREET
SECOND UNIT
INTERRUPT
LOOP
PHOTO EYE FOR
OPEN CYCLE
PHOTO EYE FOR
OPEN CYCLE
4'
TYPICAL
SHADOW
LOOP
4'
TYPICAL
OR
PARKING LOT
PHOTO EYE FOR
INTERRUPT
LOOP
OPEN CYCLE
MASTER UNIT
COMPLEX OR
RUN TWISTED WIRE FROM LOOP TO OPERATOR
SEAL LOOPS
1-1/2"
LOOP WIRE LAYER
1/4" OR LARGER DEPENDING ON LOOP WIRE SIZE
PARKING LOT
REFER TO LOOP MANUFACTURER’S INSTRUCTIONS FOR DETAILED INSTALLATION & LOOP
*
WIRING INSTRUCTIONS.
5

SAFETY INSTALLATION INFORMATION

1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate system is specifically designed for an individual application.
2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed, installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential hazards.
3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safe­ty features must be incorporated into every design. Specific safety features include:
Gate Edges Guards for exposed rollers Photo-Electric SensorsScreen Mesh Enclosed Track Vertical PostsInstructional and Precautionary Signage
4. Install the gate operator only when:
a) The operator is appropriate for the construction and the usage class of the gate.
b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.2 m) above the ground to prevent a 2 1/4inch (57.15 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
c) All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers.
5. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a sepa­rate access opening.
6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent struc­tures when opening and closing to reduce the risk of entrapment.
7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.
8. Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls.
9. Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be located in the line of sight of the gate, or easily accessible controls shall have a security feature to prevent unauthorized use.
10. All warning signs and placards must be installed where visible in the area of the gate.
11. For a gate operator utilizing a non-contact sensor:
a) See instructions on the placement of non-contact sensor for each type of application.
b) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
c) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
12. For a gate operator utilizing a contact sensor such as an edge sensor:
a) One or more contact sensors shall be located at the leading edge, trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate.
b) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
d) A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage.
e) A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
6

SAFETY LABEL PLACEMENT

The UL required Warning Signs must be installed in plain view and on both sides of each gate installed. Each sign is made with fastening holes in each corner and should be permanently secured in a suitable manner. Warning label on unit should be visible.

SAFETY PRECAUTIONS FOR SWING & ORNAMENTAL “GRILL TYPE” GATES

Injuries can occur when pedestrians stand in the path of a moving gate, or in their entrapment zones. Non contact sensors, such a photo eyes, must be incorporated into the swing gate system to assist in the protection of people who may come near the gate operating system. Gate edges maybe used as additional entrapment protective devices.
UL325 requires that, when used, contact sensors shall be located so that they protect against entrap­ment during both open and close gate cycles.
01-G0665F18
Injuries occur when people are caught between a moving gate or a rigid object such as a stationary fence post or fence (See Safety Brochure for details).
7

POST MOUNTING (SW470)

NOTE: For the following instructions refer to figures 1 & 2.
1. Locate and anchor two posts made of 3” outer diameter heavy walled pipe. Posts should be parallel and square to the gate. (See figure 1)
IMPORTANT NOTE: The distance between mounting posts and the relative location of the operator to the gate and fence is critical.
2. Locate electrical conduit, as required, prior to pour­ing concrete.
3. Set mounting post and electrical conduit in place. Knockouts for 3” pipe clamps (not supplied) are pro­vided in the operator.

FIGURE 2

FIGURE 1
FENCE
30"
9.5"
23"
PARALLEL MOUNT
FENCE
18.5"
20"
23"
PERPENDICULAR MOUNT
3" O.D. PIPE
(2 REQ'D.)
CONCRETE PAD 16 X 32 MINIMUM
OPERATOR
3" O.D. PIPE
(2 REQ'D.)
CONCRETE PAD 16 X 32 MINIMUM
OPERATOR
3" U-BOLT (4 REQUIRED)
POWER AND CONTROL WIRING SHOULD BE RUN IN SEPARATE CONDUIT
8

PAD MOUNTING (SW470)

NOTE: For the following instructions refer to figures 1
& 2.
1. Layout the concrete pad as detailed in figure 1.
IMPORTANT NOTE: The relative location of the oper­ator to the fence and the gate is critical. Be sure that the measurements for operator mounting are taken from the centerline of the fence and of the gate hinge.
2. Locate electrical conduit, as required, prior to pour­ing concrete.
3. Pour concrete pad.
4. Bolt the (2) pad mount brackets to the bottom of the operator with the hardware provided.
5. Secure the operator to the pad. It is very impor­tant that the operator be level and square to the gate.
FIGURE 1
24"
8"
GATE
CONCRETE PAD
18" X 34" MIN.
PROFILE OF
OPERATOR
SW470
PERPENDICULAR
HINGE PIN
9-3/4"
PARALLEL MOUNT
CENTERLINE
16"
18-3/4"
22-1/2"
22-1/2"
OPERATOR
8"
FENCE
C
L 1/2" REDHEAD
(4 REQ'D.)
CONCRETE PAD
18" X 34" MIN.
1/2" REDHEAD
(4 REQ'D)

FIGURE 2

0R ANCHORS (4 REQUIRED)
PERPENDICULAR MOUNT
USING SUITABLE
HARDWARE SECURE
OPERATOR TO L-BOLTS
1/2" RED HEAD BOLTS
POWER AND CONTROL WIRING SHOULD BE RUN IN SEPERATE CONDUIT
CONCRETE
PAD
2" TO 4"
ABOVE GRADE
DEPTH REQUIRED
BY LOCAL CODES OR
BELOW FROST LINE
9

PAD MOUNTING (SW490)

NOTE: For the following instructions refer to figures 1
& 2 and SW490 gate installation table below.
1. Measure the gate length and select appropriate “P” dimension from the gate installation table.
2. Layout the concrete pad as detailed in figure 1.
IMPORTANT NOTE: The relative location of the oper­ator to the fence and the gate is critical. Be sure that the measurements for operator mounting are taken from the centerline of the fence and of the gate hinge.
3. Locate electrical conduit, as required, prior to pour­ing concrete.
4. Pour concrete pad.
5. Bolt the (2) pad mount brackets to the bottom of the operator with the hardware provided (Install the operator so that the output shaft is on the side closest to the gate).
FIGURE 1
SW490 GATE OPERATOR INSTALLATION TABLE
GATE LENGTH (FEET)
P DIMENSION IN INCHES
8-9 10-11 12-13 14-15 16-17 18-19 20-21 22
21.9 25.3 28.8 32.3 35.7 39.2 42.7 46.1
6. Secure the operator to the pad. It is very impor­tant that the operator be level and square to the gate.

FIGURE 2

1/2" RED HEAD BOLTS
0R ANCHORS (4 REQUIRED)
USING SUITABLE
HARDWARE SECURE
OPERATOR TO L-BOLTS
POWER AND CONTROL WIRING
SHOULD BE RUN IN SEPERATE CONDUIT
CONCRETE
PAD
2" TO 4"
ABOVE GRADE
10
DEPTH REQUIRED
BY LOCAL CODES OR
BELOW FROST LINE
BLACK PLASTIC KNOB
HUB ASSEMBLY
HOUSING
ARM CHANNEL

CONTROL ARM ASSEMBLY (SW470)

EXTENSION ARM INSTALLATION DETAIL
CLOSE STOPS
CLOSE STOPS
LEFT HAND
INSTALLATION
RIGHT HAND
INSTALLATION
"L.H." "R.H."
SW470 PARALLEL
TO FENCE
SW470 PERPENDICULAR
TO FENCE
TOP OF GATE BRACKET SHOULD BE MOUNTED
1/2" HIGHER THAN TOP OF ARM CHANNEL
ARM CHANNEL
GATE
BRACKET
GATE
MODEL SW470
1. Set the control arm stop on the operator in the posi­tions appropriate for the installation. (See figure 1)
2. Install the arm channel to the hub assembly to the operator output shaft.
3. Secure the arm channel to arm hub with 1/4-20 black plastic knobs provided (Hub is factory installed, see figure 2).
4. Assemble extension arm to control arm. Be sure to keep the extension arm with spot-faced side up. Use the holes that are appropriate for desired degree of gate opening. The extension arm should swivel easily on pivot screws when the nuts are tightened. Attach the other end of the actuator arm to the gate brackets. (See figure 3)
FIGURE 2
FIGURE 1

GATE BRACKET INSTALLATION (SW470)

1. Install gate bracket (supplied) or install an angle (2” x 2” x 1/4” by others) horizontally on gate, at the same height as the top surface of the control arm extension. (See figure to the right)
2. Adjust the eccentric stop as shown so that the wide area of the eccentric stop is against the arm. Be sure that the control arm and actuator are in a straight line. Install the gate bracket and if required install an angle (for SW490 2” x 2” x 1/4” by others) at the appropriate point on the gate in reference to gate hinge pin.
NOTE: As an alternative, (2) 3/8-16 bolts and a nut plate are provided. Adjust arm length and then rotate the eccentric stop 180 degrees so that the small thick­ness is against the arm. This will provide the neces­sary deflection in the arm assembly to lock the gate.
FIGURE 3
11
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