Page 1
S800H ENC
24V Underground Hydraulic Swing Gate Operator
FAAC International Inc.
Headquarter & East Coast Operations
3160 Murrell Road
Rockledge, FL 32955
Tel. 800 221 8278
www.faacusa.com
UL325 - UL991
FAAC International Inc.
West Coast Operations
357 South Acacia Avenue
Fullerton, CA 92831
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TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 3
Important Safety Instructions 3
Important Installation Instructions 3
General Safety Precautions 4
UL325 Gate Operator Classifications 5
Installing the Warning Signs 5
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS 6
1.1 Technical Specifications 6
1.2 Electrical Layout 6
2. INSTALLATION OF THE SUPPORT BOX 7
3. INSTALLATION THE OPERATOR 8
3.1 Internal Mechanical Positive Stops 10
3.2 Adjustment Of The Travel-Limit Stops 10
3.3 Final Steps 10
4. MANUAL OPERATIONS 11
4.1 Built In Hydraulic Release 11
4.2 External In Hydraulic Release 11
5. MAINTENANCE 12
5.1 Bleeding Operations 12
6. ENCODER CONNECTION 14
7. S800H PARTS DIAGRAMS 16
E024U CONTROL BOARD AND LIMITED WARRANTY A2 - A18
2
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IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR
DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with the gate
controls. Keep remote controls away from children.
• Always keep people and objects away from the
gate. NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE.
• Test the gate operator monthly. The gate MUST
reverse on contact with a rigid object or when an
object activates a non-contact sensor. If necessary,
adjust the force or the limit of travel and then retest
the gate operator. Failure to properly adjust and
retest the gate operator can increase the risk of injury
or death.
• Use the manual release mechanism only when the
gate is not moving.
• KEEP GATE PROPERLY MAINTAINED. Have a qualified
service person make repairs to gate hardware.
• The entrance is for vehicles only. Pedestrians must use
a separate entrance.
• SAVE THESE INSTRUCTIONS.
Important Installation Instructions
1. Install the gate operator only when the following
conditions have been met:
• The operator is appropriate for the type and usage
class of the gate.
• All openings of a horizontal slide gate have been
guarded or screened from the bottom of the gate
to a minimum of 4 feet (1.25 m) above the ground
to prevent a 2.25 inch (55 mm) diameter sphere
from passing through openings anywhere in the
gate or through that portion of the adjacent fence
that the gate covers when in the open position.
• All exposed pinch points are eliminated or guarded.
• Guarding is supplied for exposed rollers.
2. The operator is intended for installation on gates used
by vehicles only. Pedestrians must be provided with a
separate access opening.
3. To reduce the risk of entrapment when opening and
closing, the gate must be installed in a location that
allows adequate clearance between the gate and
adjacent structures. Swinging gates shall not open
outward into public access areas.
4. Before installing the gate operator, ensure that the
gate has been properly installed and that it swings
freely in both directions. Do not over-tighten the
operator clutch or pressure relief valve to compensate
for a damaged gate.
5. User controls must be installed at least 6 feet (1.83 m)
away from any moving part of the gate and located
where the user is prevented from reaching over, under,
around or through the gate to operate the controls.
Controls located outdoors or those that are easily
accessible shall have security features to prevent
unauthorized use.
6. The Stop and/or Reset buttons must be located within
line-of-sight of the gate. Activation of the reset control
shall not cause the operator to start.
7. All warning signs and placards must be installed
and easily seen within visible proximity of the gate.
A minimum of one warning sign shall be installed on
each side of the gate.
8. For gate operators that utilize a non-contact sensor
(photo beam or the like):
• See instructions on the placement of non-contact
sensors for each type of application.
• Exercise care to reduce the risk of nuisance tripping,
such as when a vehicle trips the sensor while the
gate is still moving.
• Locate one or more non-contact sensors where
the risk of entrapment or obstruction exists, such as
at the reachable perimeter of a moving gate or
barrier.
• Use only FAAC “Photobeam” photoelectric eyes to
comply with UL325.
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Important Installation Instructions (continued)
General Safety Precautions
9. For gate operators that utilize a contact sensor (edge
sensor or similar):
• Locate one or more contact sensors where the risk
of entrapment or obstruction exists, such as at the
leading edge, trailing edge, and post mounted
both inside and outside of a vehicular horizontal
slide gate
• Locate one or more contact sensors at the bottom
edge of a vehicular vertical lift gate.
• Locate one or more contact sensors at the bottom
edge of a vertical barrier (arm).
• Locate one or more contact sensors at the pinch
point of a vehicular vertical pivot gate.
• Locate hard-wired contact sensors and wiring so
that communication between sensor and gate
operator is not subjected to mechanical damage.
• Locate wireless contact sensors, such as those
that transmit radio frequency (RF) signals, where
the transmission of signals are not obstructed or
impeded by building structures, natural landscaping or similar hindrances. Wireless contact
sensors shall function under their intended end-use
conditions.
• Use only FAAC MSE MO, CN60 or M60 edge sensors.
Gate Construction
Vehicular gates should be constructed and installed in
accordance with ASTM F2200: Standard Specification
for Automated Vehicular Gate Construction.
For more information, contact ASTM at: www.astm.org
Installation
• If you have any questions or concerns regarding the
safety of the gate operating system, do not install the
operator and consult the manufacturer.
• The condition of the gate structure itself directly
affects the reliability and safety of the gate operator.
• Only qualified personnel should install this equipment.
Failure to meet this requirement could cause severe
injury and/or death, for which the manufacturer
cannot be held responsible.
• The installer must provide a main power switch that
meets all applicable safety regulations.
• It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
• Install devices such as reversing edges and photo
beams to provide better protection for personal
property and pedestrians. Install reversing devices
that are appropriate to the gate design and
application.
• Before applying electrical power, ensure that voltage
requirements of the equipment correspond to the
supply voltage. Refer to the label on your gate
operator system.
Usage
• Use this equipment only in the capacity for which it
was designed. Any use other than that stated should
be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible
for damage caused by improper, erroneous or
unreasonable use.
• If a gate system component malfunctions,
disconnect the main power before attempting to
repair it.
• Do not impede the movement of the gate, you
may injure yourself or damage the gate system as a
result.
• This equipment may reach high thermal
temperatures during normal operation, therefore use
caution when touching the external housing of the
gate operator.
• Use the manual release mechanism according to
the procedures presented in this manual.
• Before performing any cleaning or maintenance
operations, disconnect power to the equipment.
• All cleaning, maintenance or repair work must
performed by qualified personnel.
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UL325 Gate Operator Classifications
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing
units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general
public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks
or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security
areas or other restricted access locations that do not service the general public, and in which unauthorized access
is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC swing gate operator is supplied with two warning
signs to alert people that a possible hazard exists and that
appropriate actions should be taken to avoid the hazard or
to reduce exposure to it.
Permanently install one warning sign on each side of the
gate so they are fully visible to traffic and pedestrians.
Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.
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S800H ENC OPERATOR
1 DESCRIPTION AND TECHNICAL SPECIFICATIONS
The FAAC S800H ENC is an integrated automatic in-ground
gate operator for a swinging gate leaf. It makes possible to
automate gates without altering their appearance. The operator iinclude the hydraulic control unit (pump) and the hydraulic
drive unit in the same body. The model with a hydraulic lock
1
4
1
3
4
2
5
7
6
16
2
5
13
11
9
14
8
17
18
device (CBAC) does not require the installation of an electrical lock, as it guarantees the mechanical locking of the leaf
when the motor is not operating. The model without a hydraulic lock device (SBW) requires an electrical locks to ensure that
the leaf is mechanically locked.
The S800H ENC operator is designed and built to automate
swing leaf gates. Do not use for any other purpose.
11
10
1 Bleed screw
2 Support handle
3 Pinion
12
11
4 Mounting bolts
5 Travel-limit adjustment nut
6 Hydraulic release
7 Oil filling plug
8 Motor Cover
14
15
9 Electronic encoder
10 Foundation box
11 Holes for securing the cover
12 Slots for securing the jack
15
13 Bushing
14 Wings for concrete pad grip
15 Power cable or drain pipe
routing holes
16 Plastic adjustment wrench
and support bushing
17 Foundation box cover
18 Splined shaft collar
Fig.1
1.1 TECHNICAL SPECIFICATIONS 1.2 ELECTRICAL LAYOUT
TECHNICAL
SPECIFICATIONS
Power supply 24 Vdc
Absorbed power 60 W
Protection class IP 67
Type of oil FAAC HP OIL
Operating ambient temperature
Hydraulic lock Built in Not available
Max. torque 442 lbf.ft (600 Nm)
Angular speed 8.2°/sec
Duty cycle at 68 °F Continuous
Class of Operation Residential, Commercial
Max opening angle 113° (S800H ENC 100°)
Leaf max. length 13 ft (4 m) 16 (4.8 m)
Leaf max. weight 1760 lb (800 Kg)
The installer is responsible for providing the main power breaker
switch, and for making sure that the entire gate system meets
all applicable local electrical codes.
CBAC
OPERATOR
4°F +131°F (-20 °C +55°C)
SBW
OPERATOR
187° (S800H ENC 180°)
22
1
1 S800H ENC Operators
2 x AWG 14 (max 30’)
AWG 12 (max 50’)
AWG 10 (max 100’)
AWG 20 for encoder bus (Max. length 100’)
2 Photocells AWG 20 (Max. length 100’)
3 Control unit AWG 14 for AC power
4 Key operated push-button AWG 20
5 Warning Lamp 24 V AWG 16
Make sure to locate all controls that operate the gate system
at least 6 ft away from any moving parts.
5
4
3
115 Vac
22
1
60Hz
Fig.2
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2 INSTALLATION OF THE SUPPORT BOX
7/8
18
10
5/8
Dimensions in inches
1 27/32
9 13/16
1
3
2”
=
=
14
22
3/16
7/8
2
4
2 1/4
10”
1 1/2”
5
6
Drain
7
TO ENSURE A CORRECT INSTALLATION, THE
LEAF ROTATION AXIS MUST BE PERFECTLY
ALIGNED WITH THE OPERATOR
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3 INSTALLATION OF THE OPERATOR
1) Move the gate to its open position.
2) Hydraulically release the operator, using the release handle
(Fig. 3 ref.1). Do not rotate the release handle more than one
turn to avoid oil spills
1
Fig.3
2a) Turn the pinion with the supplied wrench counterclockwise by
about 20° as shown in Fig.3a.
5) Turn the pinion of the operator using the supplied plastic
wrench, in the closing direction, until it reaches the internal stop
of the piston and remove the wrench. (Fig.5)
Fig.5
Fig.3a
3) Unscrew the plastic plug (Fig.4 ref. A) of the closing travel
limit adjustment nut (Fig.4 ref. 1) and make sure that the nut is
tightened all the way. Do not force the nut otherwise there could
be permanent internal damage to the operator
4) Loosen the closing limit nut (Fig.4 ref.B) by one turn
counterclockwise. This will allow correct alignement of the pinion
with the splined collar during installation
A
B
x 1
TRAVEL-LIMIT STOP
AT CLOSING
1
6) Without moving the pinion re-insert the plastic wrench on
the operator, and make sure that it goes in exactly horizontal as
shown in Fig.6. If necessary rotate the pinion and readjust the
internal positive stop (Important to correctly couple the pinion
with the splined collar).
1
1
TRAVEL-LIMIT STOP
AT OPENING
Fig.4
Fig.6
Note: the pinion can also be rotated by powering the motor
directly off one of the 12V batteries. Reverse the polarity to invert
the motor rotation direction.
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7) Turn the operator pinion with the supplied wrench until it points
to the open position (90° from close) and then remove the wrench
(see Fig. 7)
Fig.9
10) Place the supplied plastic wrench with the spacer under the
operator, as shown in figure 10 ref. B, C
12) Insert and tighten the fastening long bolts with the supplied
lockwasher as shown in Fig. 10 ref. C, in order to secure the
operator to the load bearing box as shown in Fig. 11.
13) Close the gate and check if the closing travel-limit stop is
correctly positioned; if necessary, adjust the travel-limit stop,
referring to the instructions in paragraph 3.2.
14) Open the gate and check if the opening travel-limit stop
is correctly positioned; if necessary, adjust the travel-limit stop,
referring to the instructions in paragraph 3.2.
15) Hydraulically re-lock the operator
Fig.7
8) Grease the pinion and insert the operator in the load bearing
box as shown in Fig.8-9,
9) Raise the operator with its handles (Fig.10 ref. A), inserting the
pinion in the splined collar of the load bearing box. To facilitate
the operation, slightly wiggle the operator until coupling takes
place.
A
B
C
Fig.10
Fig.8
Fig.11
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3.1 INTERNAL MECHANICAL POSITIVE STOPS
The S800H ENC operator is supplied with internal opening and
closing mechanical stops that facilitate the installation because
there is no need to build external mechanical stops.
The mechanical travel-limit stops (POSITIVE STOPS) can be
adjusted in the last 30° of the operator’s maximum travel, at both
opening and closing.
The operators comes from manufactuirng with the travel limit
stops totally open ( maximum pinion rotation angle ).
3.2 ADJUSTMENT OF THE TRAVEL-LIMIT STOPS
1) Hydraulically release the operator
2) Manually put the leaf in the closing position
3) Unscrew the plastic cap (Fig.12 ref.A) of the closing travel-limit
screw (Fig.12 ref.1)
4) UNSCREW the travel-limit stop screw (Fig.12 ref.B) at closing
(Fig.12 ref.1) until it encounters resistance. Do not force.
5) Fasten the supplied U-bracket (Fig.13) on the travel-limit stop
nut.
6) Manually put the leaf in the open position
7) Unscrew the cap of the screw (Fig.12 ref.A) of the opening
travel-limit stop (Fig.12 ref.2).
8) UNSCREW the travel-limit stop screw (Fig.12 ref.2), until the leaf
encounters resistance. Do not force.
9) Fasten the supplied U-bracket (Fig.13) on the travel-limit stop
nut.
10) Open and close the gate to check if the travel-limit stop is
correctly adjusted.
11) Hydraulically re-lock the operator
A B
TRAVEL-LIMIT STOP AT CLOSING
1
TRAVEL-LIMIT STOP AT
OPENING
2
CLOSING POSITION
Fig.13
3.3 FINAL STEPS
1) Connect the motor (Fig.1 ref.8) and the encoder (Fig.1
ref.9) to the control unit, following the specific instructions.
2) Secure the cover of the load bearing box with the supplied
screws (Fig.15;16).
3) Place the warning sings on both sides of the gate
10
OPENING POSITION
Fig.12
Fig.15
Fig.16
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4 MANUAL OPERATION
4.1 BUILT IN HYDRAULIC RELEASE
If the gate must be moved manually due to a power failure or
operator’s malfunction you can use the built in hydraulic release
device with the release handle (Fig.17):
1) Remove the cover from the load bearing box.
2) Turn the release handle:
- To release, turn the hanlde counter-clockwise by one turn. (Do
not completely unfasten the screw to avoid oil spills)
- To re-engage the hydraulic operation, turn the screw clockwise
up to the mechanical stop point. (Do not overtighten)
4.2.1 INSTALLATION PROCEDURE
1. Manually release the operator and make sure it is turned off
with the batteries disconnected
2. Remove the vent screws from each flange
3. Spin the set nut all the way onto the union bolt (Fig. 18)
4.Tighten the union bolt into the flange by hand and then snug
it down with a 13mm wrench to 20 Nm. This will set the flare of
the union bolt into the flare of the flange. Do not overtighten the
union bolt as it can permanently damage the flange
5. Next with a wrench still on the union bolt, spin the set nut down
by hand and then snug it down to 20 Nm. Reference Fig. 20 for
the correct visual of the installed union bolt with set nut.
6. Continue installing the hoses and banjo bolts and then bleed
the system as shown in section 4.2.2. Inspect for leaks, if you find
any repeat the above steps.
7. Fasten the external release body to the load bearing box
system using the two supplied M8 screws (Fig. 19 ref. 1)
1
Fig.17
4.2 EXTERNAL HYDRAULIC RELEASE
The S800H operator kit comes with a field installable hydraulic
manual release, that can be conveniently mounted on top of
the load bearing box
Fastening bolts for the release system
Bleed screws
Hydraulic Hose
Banjo Bolt
Union bolt
Fig. 18
Set nut
2
Fig. 19
RIGHT WRONG
< 20 Nm
Fig. 20
4.2.2 BLEEDING PROCEDURE
The installation of the hydraulic release could have let air in the
circuit, causing irregular operation like an incorrect movement
of the leaf and excessive noise during operation.
To correct this problem, operate as follows:
1) Command an opening movement of the gate.
2) During the leaf movement, loosen the opening bleed screw
(Fig.21 ref.1 )
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Page 12
3) Let air come out from the hydraulic circuit through the bleed
screw until non-emulsified oil comes out.
4) Tighten the bleed screw before the operator ends the opening
cycle.
5) Command a closing movement of the gate.
6) During the leaf movement, loosen the closing bleed screw
(Fig.21 ref. 2)
7) Let air come out from the hydraulic circuit through the bleed
screw until non-emulsified oil comes out.
8) Tighten the bleed screw before the operator ends the closing
cycle.
9) Repeat the operations, if necessary.
10) Restore the oil level until it is just under the cap, using the oil
supplied (Fig. 22 ref.1).
1 - opening direction
4.2.3 USING THE RELEASE SYSTEM
To release the operator, remove the plastic cover, insert the key
and turn the release lock counter-clockwise for about one turn.
(Fig. 23 ref. 1)
To re-lock the operator, turn the release lock clockwise until reaching the stop point, do not force (Fig. 23 ref. 2)
1
2 - closing direction
2
Fig. 23
Fig. 21
5 MAINTENANCE
Run a functional check of the system at least every 6 months,
with special attention to the efficiency of the safety and release
devices (including the thrust force of the operator), and to the
smooth operation of the gate hinges.
1
Fig.22
5.1 BLEEDING OPERATIONS
THE S800H OPERATOR IS SUPPLIED WITH THE HYDRAULIC
CIRCUIT ALREADY AIR FREE. DO NOT BLEED. BLEEDING IS
ONLY NECESSARY IN THE EVENT OF MAINTENANCE OF THE
HYDRAULIC SYSTEM, OR INSTALLATION OF THE HYDRAULIC
MANUAL RELEASE
The presence of air in the hydraulic circuit causes the automated system to operate incorrectly, i.e. a faulty movement of the
leaf, encoder faults and too much noise while operating. Please
refer to the procedure illustrated in paragraph 4.2.2 to correct
this problem
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6 ENCODER CONNECTION
The S800H operator comes with an encoder system that allows
the control board to monitor the postion of the leaf connected
to the operator at any time. The proper assignment of the leaf
to the corresponding encoder depends on the connection of
the two encoder wires (leaf 1- encoder 1; leaf 2 - encoder 2).
NOTE: THE ENCODER WIRES MUST BE CONNECTED TO THE BUS CONNECTOR OF THE CONTROL BOARD.
Please refer to the E024U board pinout for more information
To verify the proper assignement of LEAF 1 - ENCODER 1
- MOTOR 1 and LEAF 2 - ENCODER 2 - MOTOR 2, use the
LEDs visible through the encoder control board shell, as
shown in Fig. 23.
LEAF 1 LEAF 2
LEAF 1:
DL1 ON
DL2 ON
DL3 PULSING WHEN LEAF IS MOVING
DL1
DL2
DL3
DL1
DL2
DL3
LEAF 2:
DL1 ON
DL2 OFF
DL3 PULSING WHEN LEAF IS MOVING
Note: DL3 may pulse slightly while the leaf is still
Fig. 23
By switching the polarity of the encoder’s wires on
the board connector you can change the association of the encoder to the leaf.
LED ON STEADY FLASHING OFF
Power ON but encoder NOT communi-
cating with the board (eg: wiring error,
Power OFF and no communication (eg: no
both encoders with the same polarity)
power or no connection)
DL 1
Power ON and encoder communica-
ting with the control board
DL 2 Encoder assigned to Leaf 1 / Encoder assigned to Leaf 2
DL 3 /
Encoder generating pulses during leaf
movement
13
Leaf not moving
Page 14
6 SPARE PARTS
Part Part Number Description
01 63000276 Tank Gasket
02 7090010015 O-Ring 4.48x1.78 mm
03 7090030015 O-Ring 6.75x1.78 mm
04 703101 Lock Washer
05 701632 Screw M4x25 mm
06 7090030015 O-Ring 6.75x1.78 mm
07 63000266 Hydraulic Unit Tank
09 63000306 Gasket
10 63000376 Motor and Flange
11 7090100025 O-Ring 72.69x2.62 mm
13 63001665 Motor Wire Harness
Part Part Number Description
14 701103 Screw M4x12 mm SS
15 7090190015 O-Ring 14x1.78 mm
16 63002635 Motor Cover
17 63000376 Motor and Flange
18 701072 Screw 5x14 mm
19 70195 Screw M4x75 mm SS
20 701245 Screw M6x8 mm
21 63000256 Splined Joint
22 7110015 Oil Cap
23 63000246 0.5 Lt/min Pump
24 63000226 CBAC Distribution flange
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Part Part Number Description
01 63000016 Bleeding Valve
02 63000136 Flange Left
03 63002625 Handles
04 63000116 Cylinder 100 Degree
05 63000125 Encoder
06 63000005 Encoder Support Kit
07 63000115 Magnetic Discs
08 63000075 Upper Bushing Group
09 63000176 O-Ring 55.25x2.62 mm
10 63000186 IGUS Bushing
11 490112 Load Bearing Box Steel
12 714019 Qt.1 FAAC Oil: 1 qt.
12 7140251 Qt.1 FAAC Arctic Oil: 1 qt.
13 2182.1 Seal Kit
14 63000106 Piston
Part Part Number Description
15 63000056 Pinion
16 63000046 Body
17 63000086 Rack 100 Degree
18 63000016 Bleeding Valve
19 63000146 Flange Right
20 63000036 Positive Stop
21 63000156 Retract Tube 100 Degree
22 63000066 Lower Bushing Group
23 63000206 IGUS Bushing
24 63000196 O-Ring 50.47x2.62 mm
26 70992025 Gasket
27 7090635 O-Ring 5x1.5 mm
28 7090490025 O-Ring 64.77x2.62 mm
29 63002465 Foundation Plate
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1. E024U CONTROL BOARD DESCRIPTION & CHARACTERISTICS
J24
SETTING
DL19 DL20 DL21 DL22DL14 DL15 DL16 DL17 DL18
+
1.1 TECHNICAL SPECIFICATIONS 1.2 LAYOUT AND COMPONENTS
Main power supply
Secondary power
supply
Power consumption
Max load per motor
Accessory
power supply
Battery charge current
Operating temperature
Protection fuses
Main power fuse
Operating Logics
Operating time out
Pause time Programmable (0 to 4 min)
Motor force, speed,
obstacle sensitivity,
closing delay
Connector inputs
Terminal strip inputs Encoder, Open A, Open B, Stop,
Terminal strip outputs
Programming
(min. 20 Vdc. - max. 36 Vdc.)
stand-by = 4W max. = 400 W
-4 °F +131 °F (-20 °C +55 °C)
Open safety photocell, Closing safe-
115 V~ 60 Hz
24 Vdc - 16 A max.
7 A
24 Vdc - 500 mA
150 mA
All self-resetting
6.3 A Timed
E, A, S, EP, AP, SP, B, C
10 min.
with trimmer
Programmable with
dedicated trimmer
Power supply, Battery,
Radio receiver, USB
ty photocell, Limit switches
Audio Alarm, Lock, Motors,
Accessory power supply
With trimmers,
and pushbutton
dipswitches
RADIO
BATTERY
J24 Jumper to disable battery charging
POWER SUPPLY
TR1 to TR6
+24 LED
SW1 - SETUP
DS1 - DS2
LED ERROR
USB A
Connector for the radio receiver
Connector for the backup battery
(With the jumper present the battery
charger is enabled)
DC Power supply input
Programming Trimmers
DC power indicator
Pushbutton for automatic setup
Programming dipswitches
Troubleshooting indicator
USB connection for software upgrade
1.3 RADIO CONNECTION
On the radio connector it’s possible to plug in receivers RP
and RP2. With a single channel radio RP it will be possible to
activate only the OPEN A input, with a dual channel radio RP2
it will be possible to activate both OPEN A and OPEN B inputs.
Plug in the radio board with the component side towards the
internal part of the board.
Make sure you insert or disconnect the board ONLY with the
power off.
Fig. A1
A2
Page 17
2. INPUT / OUTPUT DESCRIPTION
MOT DL1 DL2
1 ON ON
2 ON OFF
Encoder
24 VDC
Maglock
A B STP CL OP
OPEN FSW
Fig. A2
PIN LABEL FUNCTION
2 EASY 2 EASY 2easy BUS input for encoders (S800H and S450H only), XIB and loop detector boards
1 OPEN A N.O. Contact for total opening command
2
3 STOP N.C. Contact for stop command
OPEN B /
CLOSE
OPEN B: N.O. Contact for opening of leaf 1 only
(with only one leaf the opening stops at 50% of traveling)
CLOSE (LOGIC B-C): N.O. Contact for closing command
4 FSW CL N.C. Contact for closing safety
5 FSW OP N.C. Contact for opening safety
6 GND (-) 24 Vdc negative
7 GND (-) 24 Vdc negative
8 + 24 24 Vdc positive
24 Vdc negative for warning lamp (DS1 SW12=OFF)
9 OUT (-)
24 Vdc negative for safety TX photocell (monitored) (DS1 SW12=ON)
IMPORTANT: for UL325 compliance the negative TX photocell option must be used
10 FCA 1 Open limit switch Motor 1
11 GND (-) 24 Vdc negative
12 FCC 1 Close limit switch Motor 1
13 FCA 2 Open limit switch Motor 2
14 GND (-) 24 Vdc negative
15 FCC2 Close limit switch Motor 2
Audio Alarm output (DS1 SW11=OFF)
LAMP LAMP
Output for flashing light 24Vdc 15W max (DS1 SW11=ON)
IMPORTANT: for UL325 compliance the Audio Alarm option must be used
LOCK LOCK
MOT1 MOT 1 Motor 1 output ( first moving motor )
MOT2 MOT 2 Motor 2 output ( second moving motor )
USB A USB Firmware upgrade input
Output for electrical lock, max 5A pulse (DS2 - SW 4=OFF) 12 Vac / 24Vdc
Always ON (maglock): max 1 A (DS2 - SW 4=ON) 24 Vdc
A3
Page 18
3. SAFETY DEVICE CONNECTIONS
Entrapment protection
To comply with the UL325 standard for gate operators every
entrapment zone, as defined in ASTMF2200, must be protected by two independent entrapment protection devices.
One of the devices is inherent in the E024U control boards
design, the other can be external, like a photocell or an
edge sensor.
See this picture for the photocells positioning:
16” or less
Connection of One Pair of Monitored Closing Photocells
FSW
CL OP
Fig. A3
Closing Safety Devices
Opening Safety
Devices
Opening Safety Devices:
Are active only during the gate opening movement, and
are suitable for protecting the area between the opening
leaves and fixed obstacles (walls, etc) against the risk of
entrapment
Closing Safety Devices:
Are active only during the gate closing movement, and are
suitable for protecting the closing area against the risk of
entrapment.
CLOSE SAFETY
RX TX
RX= Receiver Photocell
TX= Transmitter Ptotocell
Fig. A6
Connection of One Pair of Monitored Opening
Photocells and One Pair of Monitored Closing
Photocells
FSW
CL OP
Monitored Devices:
Additionaly the UL325 standard requires that every external
entrapment protection device must be monitored for
presence and correct operation. To comply with this
requirement the FAILSAFE function must be activated. This
function tests the photocells before each movement of the
operator. In case the test fails the movement is inhibited.
To activate this function set the dip-switch 12 of DS1 ON,
and connect the negative of the transmitter to the OUT pin
(No.9)
.
See Fig. A6, A7, A8, A10 for wiring examples.
DS1
For UL325 compliance activate
FAILSAFE mode setting dip switch
12 to ON
A4
Fig. A7
CLOSE SAFETY
RX
OPEN SAFETY
RX
TX
TX
RX= Receiver Photocell
TX= Transmitter Ptotocell
Page 19
Only one monitored photocell can be connected to the
Closing or Opening safety inputs. More than one photocell
or other device can be connected to the safety inputs, but
they will not be monitored.
Other devices connected to the safety inputs must have
normally closed contacts and wired in series with the main
monitored sensor.
See the following example of one closing safety monitored
photocell and one non monitored one.
Connection of Two Pairs of Closing Photocells, One
Monitored and One non Monitored
Connection of One Pair of Closing Photocells
(monitored), One Pair of Opening Photocells
(monitored) and One pair of Opening/Closing
Photocells (non monitored)
FSW
CL OP
FSW
CL OP
CLOSE SAFETY NOT MONITORED
RX TX
CLOSE SAFETY MONITORED
RX TX
RX= Receiver Photocell
Fig. A8
TX= Transmitter Ptotocell
Opening/Closing Safety Devices:
They operate during the gate opening and closing movements and are suitable to protect the opening and closing
areas against the risk of impact. Typically these photocells
work in combination with other monitored photocell protecting closing or opening entrapment zones. In that case
they can’t be monitored so they can only protect against
potential impact on vehicles.
Fig. A10
CLOSE SAFETY MONITORED
RX TX
OPEN / CLOSE SAFETY NOT MONITORED
RX TX
OPEN SAFETY MONITORED
RX TX
RX= Receiver Photocell
TX= Transmitter Ptotocell
Fig. A9
Opening/Closing
Safety Devices
Closing Safety Devices
16” or less
Opening Safety
Devices
A5
Page 20
4. PROGRAMMING
4.1 DIP SWITCH DS1 SETTINGS FOR OPERATING LOGIC
OPERATING LOGIC
DS 1: SW 1 - SW 2 - SW 3
LOGIC SW 1 SW 2 SW 3
E (default)
Semiautomatic
A
Automatic
S
Security
EP
Semiautomatic
step by step
AP
Automatic
step by step
SP
Security
step by step
B
Manned Pulsed
C
Manned Constant
For more details on the operating logics please refer to Chapter 11 - Function Logics
OFF OFF OFF NO
ON ON ON
OFF OFF ON
OFF ON OFF NO
OFF ON ON
ON OFF OFF
ON OFF ON NO
ON ON OFF NO
PAUSE
TIME
0 - 4
min
0-4
min
0-4
min
0-4
min
One command opens, the next one closes. A command
One command opens, waits for the pause time an then
One command opens, waits for the pause time and then
closes automatically. If the closing safety is activated or
another command is given during the pause time it closes.
A maintained open command will not hold the gate open
One command opens, the next one closes. During the mo-
vement a command stops the gate
One command opens, waits for the pause time and then
closes automatically. A command during the pause time
One command opens, waits for the pause time and then
closes automatically. If the closing safety is activated during
pause time the gate closes in 5 s. A command during pau-
An open A command opens the gate, an open B com-
Holding open A active opens the gate, holding Open B acti-
DESCRIPTION
during opening stops the gate
closes automatically
holds the gate open
se time holds open the gate
mand closes the gate
ve closes the gate
A6
Page 21
4.2 ADJUSTING TRIMMERS
TR1 – FORCE ADJUSTMENT MOTOR 1
Turn clockwise to increase the opening and closing force
– FORCE ADJUSTEMENT MOTOR 2
TR 2
Turn clockwise to increase the opening and closing force
TR 3 – SPEED ADJUSTMENT FOR MOTOR1 AND MOTOR 2
Turn clockwise to increase the opening and closing speed
6
TR 4 – SENSITIVITY ADJUSTEMENT FOR OBSTACLE DETECTION FOR MOTOR 1 AND MOTOR 2
Turn clockwise to increase the sensitivity for obstacle detection.
See Par. 6.3 for more details about the obstacle detection feature
TR 5 – PAUSE TIME ADJUSTMENT ( 0 - 4 min. )
Turn clockwise to increase the pause time.
1 min
30 sec
2 min
3 min
Dip switches DS1: 1 to 3 need
to be set for an operating
mode with PAUSE time for this
adjustment to have any effect
4 min0 sec
TR6 - CLOSING DELAY OF LEAF 1 OVER LEAF 2 ADJUSTMENT ( 0 - 15 sec )
Turn clockwise to increase the delay
A7
Page 22
4.3 DIP SWITCH DS1 SETTINGS FOR BOARD SETUP
BOARD SETUP
DS 1: SW 4 to SW 12
OPENING DELAY
0 sec (default)
2 sec
REVERSE AND LAST STROKE
inactive (default)
active
MAX THRUST AT STARTUP
inactive (default)
active for 3 sec
AUTOMATIC OPENING IN CASE OF PO-
WER FAILURE
inactive (default)
active
CLOSING SAFETY LOGIC
immediate reverse (default)
reverse when cleared
PREFLASHING
inactive (default)
active for 5 sec
EXTRA SENSITIVITY TO
OBSTACLE DETECTION
inactive (default)
active
ORANGE TERMINAL FUNCTION
Audio Alarm (default)
Warning Lamp
SW 4
OFF
ON
SW 5
OFF
ON
SW 6
OFF
ON
SW 7
OFF
ON
SW 8
OFF
ON
SW 9
OFF
ON
SW 10
OFF
ON
SW 11
OFF
ON
The opening of leaf 2 is delayed after the opening of leaf 1. This is to
avoid that the gate’s leafs interfere with each other during the initial part
of the movement. In case there is only one leaf is has no effect.
If active, before opening, while the gate is closed, the motors thrust to
close for 2 s to facilitate the release of the electric lock. At closing the
motors are activated for a final stroke after slowdown to facilitate locking
of the electric lock.
With this fuction active the motors work at maximum force at startup
(regardless of the force setting) during the initial phase of the movement.
Useful for heavy leafs
If active and with the optional backup battery installed, the board will
open the gate after one minute from the power failure and keep it open.
Within the minute wait it’s always possible to open and close the gate
with a command. If the logic used has a pause time the board will close
the gate when the power comes back.
With this function you can choose the behaviour of the closing safety. With
SW8 OFF the gate movement will be reversed as soon as the safety is active,
with SW8 ON the gate will stop when the safety is active and it will reverse
only when the safety is deactivated again.
This function activates the flashing lamp for 5s before the movement
of the gate
If active this function allows to have an immediate reverse in case the
gate hits a rigid obstacle. This function increases the safety of the gate
operator, however it can generate unwanted obstacle detections.
If OFF after the second consecutive obstacle detection this output is
activated until the STOP contact is open or the power is cycled
if ON the output can be connected to a warning lamp.
IMPORTANT: for UL325 compliance this switch must be OFF
OUT FUNCTION (pin 9)
max 100mA
Lamp
Photocells FAIL SAFE active
SW 12
OFF
ON
if OFF: use pin 9 as power supply negative for a warning lamp. The
lamp will be active during opening, pause and stop. Flashing during
close, off when the gate is closed
If ON: use pin 9 as power supply negative for the safety photocells.
Before any movement the board will check for the presence of the
safety photocells. If the test fails the gate will not move.
IMPORTANT: for UL325 compliance this switch must be ON
A8
Page 23
+
4.4 DIP SWITCH DS2 SETTINGS FOR OPERATOR TYPE AND LOCK MODE
IMPORTANT
DS2
DS 2
OPERATOR SELECTION
OPERATOR TYPE SW 1 SW 2 SW 3
S450H, S800H OFF OFF OFF
S418 OFF OFF ON
415, 390, 770 ON OFF OFF
5. LED DIAGNOSTICS
DS 2
LOCK OUTPUT MODE
OUTPUT MODE SW 4
Active only for 3 sec. after an open impulse
(from gate closed)
Active always except 3 sec. before an opening
J24
1
2
OFF
ON
+
6
5
7
3
8
DL14 DL15 DL16 DL17 DL18
SETTING
4
9 10
DL19 DL20 DL21 DL22
A9
Page 24
L
E
D
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
ON STEADY OFF BLINKING
Board working on AC
LED BATTERY
LED +24 Main power present Main power OFF
LED SET-UP
LED ERROR Board malfunction.
See possible causes
LED BUS_MON Communication on
LED USB
RESERVED
LED DL 14
OPEN A INPUT (N.O.)
LED DL 15
OPEN B INPUT (N.O.)
LED DL 16
STOP INPUT (N.C.)
LED DL 17
FSW CL INPUT (N.C.)
LED DL 18
FSW OP INPUT (N.C.)
LED DL 19 FCA1: OPEN
LIMIT SWITCH MOT1 (N.C.)
LED DL 20 FCC1: CLOSE
LIMIT SWITCH MOT1 (N.C.)
LED DL 21 FCA2: CLOSE
LIMIT SWITCH MOT2 (N.C.)
LED DL 22 FCC2: CLOSE
LIMIT SWITCH MOT2 (N.C.)
power
below
Bus “2easy” OK
OPEN A active OPEN A not active
OPEN B active OPEN B not active
STOP non active STOP active or
Closing safety
devices clear
Opening safety
devices clear
Limit switch
OFF or not used
Limit switch
OFF or not used
Limit switch
OFF or not used
Limit switch
OFF or not used
LED STATUS
In BOLD the normal state with gate closed and working
Board working on
battery power or ext
supply
Normal operation
No errors Error conditions.
Communication bus
“2Easy” inactive. Verify
the bus “2Easy” devices
for shorts
Software update done
or USB key not present
wiring error
Closing safety devices
triggered or wiring error
Opening safety devices
triggered or wiring error
Limit Switch activated
Limit Switch activated
Limit Switch activated
Limit Switch activated
Battery charging
SLOW BLINK
(1 sec. ON - 1 sec. OFF)
SET-UP needed
FAST BLINK
(0.5 sec. ON - 0.5 sec OFF)
SET UP in in progress
See LED ERROR DISPLAY table
Bus 2Easy devices with the
Same address. Verify dip switch
Setting on photocells or
Encoder LEDs
USB key inserted and software
Update in progress
(DON’T Remove the USB key)
BOARD MALFUNCTION ERROR POSSIBLE CAUSES SOLUTIONS
There were two consecutive obstacle detections (the audio alarm also should sound) Remove obstructions
One of the motor driver components has failed The board needs to be repaired
The idle current in one of the motors is out of range Check the motors
Both limit switches are active at the same time Check the limit switches
Input voltage from the power supply is out of range Check DC input voltage
A10
A10
Page 25
The diagnostic LED shows only one error condition at a time, with the priority of the below table. In case there is more than
one error once one is eliminated the LED will show the next
LED ERROR DISPLAY
NUMBER OF
FLASHES
1
2
3
4
5
6
7
8
ERROR CONDITION SOLUTION
OBSTACLE DETECTION Remove the obstacle, Check force and sensitivity settings
BOARD IN SLEEP MODE
(Slow blinking means that the automatic open
in case of power failure function is active)
MOTOR 1 FAILURE Inspect wiring to motor. If the wiring is good replace motor 1
MOTOR 2 FAILURE Inspect wiring to motor. If the wiring is good replace motor 2
ENCODER on motor 1 or motor 2 error • Verify the encoder wiring and LED status. If they are correct replace
FAIL SAFE FAILED Verify the photocells wiring and alignement
BOARD THERMAL PROTECTION ACTIVE Turn off the board and wait until the components cool down
MAX RUN TIME REACHED
WITHOUT FINDING THE
POSITIVE STOP (10 min. )
Verify the presence of AC power
the encoder
• Verify motor and encoder wire gauge are correct
• Verify operator is not on manual and hydraulic units don’t need
to be bled
- Verify that the operator manual release is not engaged
- Verify that the board recognizes the mechanical stop, in
case redo the setup procedure
6. TIME LEARNING (SET-UP)
After powering up the board for the first time or when the board
will need it the setup LED will blink at a slow frequency to indicate
that the setup procedure to learn the running times is needed.
The setup can be redone at any time by pressing and holding
the setup button as indicated below. The setup cannot be done
until the safeties and stop inputs are wired.
After the setup first movement, if the leafs are opening instead
of closing you need to reverse the wires going to the motor that
moves in the wrong direction
6.1 AUTOMATIC TIME LEARNING
WARNING: If the time learning setup is done automatically then
the slow down points are set by the board on his own
Move the leafs to the mid position
Very important for a good result
1. Press and hold the SETUP button until the SETUP LED lights up,
wait about 3 sec. until it turns off and then release it immediately. NOTE: If you wait too long to release it the manual
set-up will start. The LED will blink during the setup procedure
2. Leaf 2 (if present) starts to move slowly in closing direction,
stopping when it reaches the mechanical stop or FCC2.
3. Leaf 1 begins to move slowly in closing direction, stopping
when it reaches the mechanical stop, or FCC1.
4. Leaf 1 starts to move slowly in opening direction, followed
by leaf 2 (if present)
5. When they both reach the open mechanical stop or FCA1
and FCA2 they stop and reverse, leaf 2 (if present) automatically starts closing at full speed followed by leaf 1.
6. When they reach the close mechanical stop or FCC1 and
still slowly.
FCC2 both leafs stop and leaf 1 restarts automatically
opening at full speed followed by leaf 2 (if present).
7. If you selected an automatic logic the board will wait for
the pause time and then closes the gate automatically.
Otherwise you have to give an OPEN command to close
the gate.
6.2 MANUAL TIME LEARNING
WARNING: If the manual time learning setup is done then the
slow down points must be set by the installer during the procedure. Slow down is required for proper operation.
Move the leafs to the mid position
Very important for a good result
1. Press and hold the SETUP button until the SETUP LED lights up,
keep it pressed for about 3 sec. until it turns off and keep it
pressed more until the leaf 2 (if present) starts moving slowly.
The LED will blink during the setup procedure
2. Leaf 2 will move in closing direction until it reaches the
mechanical stop or FCC2
3. Leaf 1 starts moving slowly until it reaches the mechanical
stop or FCC1
4. Leaf 1 starts moving in opening direction at the set speed
(trimmer speed).
5. At the point where you want the slowdown to start give
an OPEN A command with the push button or the remote
that is already stored in memory. Leaf 1 starts to slow down
and stops when it reaches the mechanical stop or FCA1.
6. Leaf 2 starts moving in opening direction at the set speed
(trimmer speed)
A11
Page 26
7. At the point where you want the slowdown to start give an
6 7/32”
OPEN A command with the push button or the remote that
is already stored in memory. Leaf 2 starts to slow down and
stops when it reaches the mechanical stop or FCA2.
8. Leaf 2 starts to close at the set speed (trimmer speed).
9. At the point where you want the slowdown to start give an
OPEN A command with the push button or the remote that
is already stored in memory. The leaf 2 starts to slow down
and stops when it reaches the mechanical stop or FCC2.
10. Leaf 1 starts to close at the set speed (trimmer speed).
11. At the point where you want the slowdown to start give an
OPEN A command with the push button or the remote that
is already stored in memory. Leaf 1 starts to slow down and
stops when it reaches the mechanical stop or FCC1.
12. The manual time learning procedure is complete.
After time learning test the gate to set the force, speed and
sensitivity using the trimmers.
1. Apply resistance to the gate and adjust the Force to
make sure that the operator creates enough thrust to
reliably move the leaf.
2. Set the desired speed. Keep the speed relatively low on
big and heavier gates.
3. After Force and Speed are set to the desired settings
adjust the Sensitivity so the gate reverses promptly after
hitting a rigid object.
4. After all the adjustems are done perform setup again.
This is a more detailed description of what happens after an
obstacle detection:
Gate opening, obstacle detected:
Gate reverses partially (for 3 sec.) and STOPS. After that either
the gate is in a halfway position or completely closed
An open_A command is received:
the Gate tries to open from the current position:
If there is another obstacle detection:
complete stop, alarm goes off
If the gate reaches the open position:
obstructions count reset, return to normal operations
Gate closing, obstacle detected:
Gate reverses partially (for 3 sec.) and STOPS. After that either
the gate is in a halfway position or the gate is completely open
An open_A command is received:
In NON Automatic mode:
if the gate was not completely open:
execute an open
if the gate was completely open:
execute a close
in Automatic mode:
if the gate was not completely open:
execute an open, wait for the pause
time and then closes.
if the gate was completely open:
reload the pausetime, and then closes
If there is another obstacle detection:
complete stop, alarm goes off
If the gate reaches the close position:
obstructions count reset, return to normal operations
7. ENCLOSURE
The E024U board is supplied on a panel that fits in a 16x14”
enclosure.
6.3 OBSTACLE DETECTION FUNCTION
The obstacle detection function is achieved by controlling the
current absorption and / or through the encoder connected to
the motors.
If the gate encounters an obstacle during the movement of
opening or closing, the obstacle detection function is activated and the operator reverses the direction of the gate.
In case of a second consecutive obstacle the operator stops
the gate right away and any further command is inhibited.
To re-enable the automation, you must remove power (and
disconnect batteries if present) or open the STOP contact input.
The Audio Alarm output will be active until this “reset”.
A12
15
15/32
17 15/32”
”
Page 27
On the back panel there are: the control board, the power supply
BLACK
WHITE
GREEN
and additional accessories.
Power outlet
and switch
(optional)
AC connection
Power Supply
Pushbutton
(optional)
E24U board
AC POWER CONNECTION
To connect AC power to the controller:
1. Turn the circuit breaker for the AC gate operator power OFF
before connecting the AC input wires.
2. Turn OFF the Power Switch located on the left side of enclosure
before connecting the AC input wires.
3. Connect the AC input wires to the AC terminal located on
the top left of the control box. See diagram below.
4. Batteries must be installed after the AC power is on. See
Battery Power Connection.
115 V LINE
NEUTRAL
GROUND
DIN rail
Batteries
8. POWER CONNECTION
AC POWER GUIDELINES:
THE E024U control board and power supply uses a single phase
AC power line to operate, charge the batteries, and power
gate accessories. Use the following guidelines when installing
the AC power:
1. Check the local wiring codes in all cases and follow all local
building codes. Wiring and hookup should be performed by a
qualified electrician/installer only.
2. AC power should be supplied from a circuit breaker panel
and must have its own dedicated circuit breaker. This supply
must include a green ground conductor.
3. Use copper conductor wires with liquid tight flexible conduit
UL listed for electric cable protection
8.1 POWER SUPPLY
The E024U board is powered by a high efficiency switching
power supply that takes 115VAC input and provides 36VDC to
power the board. On the power supply board there is only one
repleaceble fuse: 6.3A timed
FUSE
14 AWG, 600V, 80°C
Terminal Block max Torque 2.1 Nm
4. Properly ground the gate operator to minimize or prevent
damage from power surges and/or lightning. Use a grounding
rod if necessary. A surge suppressor is recommended for additional protection.
A13
Page 28
+
J24
SETTING
+
DL 1
DL 2
DL 3
DL 4
DL 5
J24
+
J24
9. BACKUP BATTERY
The E024U board allows the connection of a 24V backup
battery to provide power to operate the gate during blackouts.
For more details about how the boards handles the loss of
main power and how to configure its behaviour please see
par 4.3 and DS1 switch 7.
To connect the battery use the provided cable and jumper.
Plug the jumper from the red (+) terminal of first battery to the
black (-) terminal on the second battery and then connect the
battery cable red wire to the red (+) terminal on the second
battery and the black wire to the black (-) terminal on the first
battery. Finally plug the cable on the BATTERY connector on
the board.
10. FIRMWARE UPGRADE
The E024U board keeps the operating firmware in a field programmable memory, it can be easily upgraded through the
on board USB port
RED
BLACK
JUMPER
+
+
-
-
12VDC, 8 amp
Battery
12VDC, 8 amp
Battery
For the upgrade you need a USB Flash Drive, where you have
to copy the file supplied by FAAC. Then follow these steps:
1. Disconnect the batteries if they are present.
2. Turn the AC power off and insert the Flash Drive into the
USB A input on the board
3. Turn the AC power back on. The USB2 LED will start to flash to
confirm the beginning of the software update. (WARNING:
DON’T TURN THE POWER OFF OR REMOVE THE FLASH DRIVE
UNTIL THE USB2 LED TURNS OFF.
4. Wait until the USB 2 LED turns off
5. Remove the USB Flash drive.
6. Cycle power, reconnect the batteries if needed and execute a new SETUP procedure (See chapter 6)
WARNING: Only upgrade the firmware with the proper file
supplied by FAAC, otherwise the board could be damaged
9.1 DISABLE THE BATTERY CHARGER
The internal battery charger must be disabled to use an external
charger. To disable the batter y charger unplug jumper J24
J24 PRESENT = BATTERY CHARGING ACTIVE
J24 NOT PRESENT = BATTERY CHARGING NOT ACTIVE
A14
Page 29
11. FUNCTION LOGICS
LOGIC “E” PULSES
SYSTEM STATUS
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
CLOSED opens the leaves opens leaf 1
OPENING
OPEN
CLOSING
BLOCKED closes leaves closes leaves
LOGIC “A” PULSES
SYSTEM STATUS
CLOSED
OPENING no effect (1) no effect stops operation
OPEN IN PAUSE
stops operation
(1)
recloses leaves
immediately (1)
reopens leaves
immediately
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
opens and closes
after pause time
reloads
pause time (1)
stops operation stops operation
recloses leaves
immediately
reopens leaves
immediately
(1) if the cycle began with OPEN-B (leaf 1), both leaves are activated at opening
opens leaf 1
and closes after
pause time
reloads
pause time of
released leaf
no effect
(OPEN disabled)
no effect
(OPEN/CLOSE
disabled)
stops operation no effect
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
stops operation no effect
(OPEN disabled)
immediately
(OPEN disabled)
(OPEN disabled)
no effect
reverses at
closing
no effect
no effect
no effect
reverses at
closing
no effect
no effect
no effect
(CLOSE disabled)
reverses at opening
no effect
(CLOSE disabled)
no effect
no effect
recharges
pause time
(CLOSE disabled)
no effect
(OPEN disabled)
stops and opens at release
(OPEN stops - saves CLOSE)
no effect
(OPEN/CLOSE disabled)
stops and opens at release
(OPEN stops - saves CLOSE)
no effect
(OPEN stops -
saves CLOSE)
no effect
(OPEN disabled)
stops and opens at release
(saves CLOSE)
recharges
pause time
(CLOSE disabled)
CLOSING
BLOCKED closes leaves closes leaves
LOGIC “S” PULSES
SYSTEM STATUS
CLOSED
OPENING no effect (1) no effect stops operation reverses at closure
OPEN IN PAUSE
CLOSING
BLOCKED closes leaves closes leaves
reopens leaves
immediately
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
opens and closes
after pause time
recloses leaves
immediately (1)
reopens leaves
immediately
reopens leaves
immediately
(1) if the cycle began with OPEN-B (leaf 1), both leaves are activated at opening
opens released
leaf and closes
after pause time
recloses leaves
immediately
reopens leaves
immediately
stops operation no effect
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
stops operation no effect
stops operation no effect
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
no effect
(OPEN disabled)
no effect
(OPEN disabled)
reverses at opening
no effect
(CLOSE disabled)
no effect
continues to open and
recloses immediately
stops and, at release,
closes
reverses at opening
DS1-SW8)
immediately at end
no effect
(CLOSE disabled)
(see
and closes
stops and opens at release
(saves CLOSE)
no effect
(OPEN/CLOSE disabled)
no effect
(OPEN disabled)
stops and opens at release
(saves CLOSE)
stops and, at release,
closes
stops and opens after release
and closes immediately at
end
no effect
(OPEN/CLOSE disabled)
(1) if the cycle began with OPEN-B (leaf 1), both leaves are activated at opening
A15
Page 30
LOGIC “EP” PULSES
SYSTEM STATUS
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
CLOSED opens the leaves opens leaf 1
OPENING stops operation (1) stops operation stops operation
OPEN
CLOSING stops operation stops operation stops operation no effect
BLOCKED
LOGIC “AP” PULSES
SYSTEM STATUS
CLOSED
OPENING
OPEN IN PAUSE
recloses leaves
immediately (1)
restarts moving in
opposite direction.
Always closes after
STOP
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
opens and closes
after pause time
stops operation
(1)
stops operation
(1)
recloses leaves
immediately
restarts moving in
opposite direction.
Always closes after
STOP
(1) if the cycle began with OPEN-B (leaf 1), both leaves are activated at opening
opens leaf 1
and closes after
pause time
stops operation stops operation
stops operation stops operation no effect
no effect
(OPEN disabled)
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
no effect
(OPEN disabled)
immediately
reverses at closure
no effect
no effect
(OPEN disabled)
no effect
(OPEN disabled)
reverses at
closing (saves
OPEN)
no effect
no effect
no effect
(CLOSE disabled)
reverses at opening
no effect
(CLOSE disabled)
no effect
no effect
recharges
pause time
(CLOSE disabled)
no effect
(OPEN disabled)
stops and opens at release
(OPEN stops -
saves CLOSE)
no effect
(OPEN/CLOSE disabled)
stops and opens at release
(OPEN stops -
saves CLOSE)
no effect
(OPEN stops -
saves CLOSE)
no effect
(OPEN disabled)
stops and opens at release
(OPEN stops -
saves CLOSE)
recharges
pause time
(CLOSE disabled)
CLOSING
BLOCKED closes leaves closes leaves
LOGIC “SP” PULSES
SYSTEM STATUS
CLOSED
OPENING
OPEN IN PAUSE
CLOSING stops operation stops operation stops operation no effect
BLOCKED
reopens leaves
immediately
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
opens and closes after pause
time
stops operation
(1)
recloses leaves
immediately (1)
restarts moving
in opposite
direction. Always
closes after STOP
reopens leaves
immediately
(1) if the cycle began with OPEN-B (leaf 1), both leaves are activated at opening
opens leaf 1 and
closes after pause
time
stops operation stops operation reverses at closure
recloses leaves
immediately
restarts moving in
opposite direction.
Always closes after
STOP
stops operation no effect
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
stops operation no effect
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
no effect
(OPEN disabled)
no effect
(OPEN disabled)
reverses at opening
(see DS1-SW8)
no effect
(CLOSE disabled)
no effect
continues to open
and recloses
immediately
stops and, at relea-
se, closes
reverses at opening
no effect
(CLOSE disabled)
stops and opens at release
(OPEN stops -
saves CLOSE)
no effect
(OPEN/CLOSE disabled)
no effect
(OPEN disabled)
stops and opens after release and
closes immediately at end (OPEN
stops - saves CLOSE)
stops and, at release, closes
stops and opens at release
(saves CLOSE)
no effect
(OPEN/CLOSE disabled)
(1) if the cycle began with OPEN-B (leaf 1), both leaves are activated at opening
A16
Page 31
LOGIC “B” PULSES
SYSTEM STATUS
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
CLOSED opens the leaves no effect
OPENING no effect closes leaves stops operation reverses at closure no effect
OPEN no effect closes leaves
CLOSING opens the leaves no effect stops operation no effect
BLOCKED opens the leaves closes leaves
LOGIC “C” CONTINUOS COMMANDS PULSES
SYSTEM STATUS
CLOSED opens the leaves no effect
OPENING no effect closes leaves stops operation reverses at closure no effect
OPEN no effect closes leaves
OPEN A OPEN B STOP FSW OP FSW CL FSW CL/OP
no effect
(OPEN disabled)
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
no effect
no effect
(OPEN disabled)
no effect
(OPEN disabled)
no effect
no effect
no effect
(CLOSE disabled)
reverses at opening
no effect
(CLOSE disabled)
no effect
no effect
(CLOSE disabled)
no effect
(OPEN disabled)
stops and, at release, closes
(saves
OPEN/CLOSE)
no effect
(OPEN/CLOSE disabled)
stops and opens at release
(saves
OPEN/CLOSE)
no effect
(OPEN/CLOSE disabled)
no effect
(OPEN disabled)
stops and, at release, closes
(saves
OPEN/CLOSE)
no effect
(OPEN/CLOSE disabled)
CLOSING opens the leaves no effect stops operation no effect
BLOCKED opens the leaves closes leaves
no effect
(OPEN/CLOSE
disabled)
no effect
(OPEN disabled)
reverses at opening
no effect
(CLOSE disabled)
stops and opens at release
(saves
OPEN/CLOSE)
no effect
(OPEN/CLOSE disabled)
A17
Page 32
LIMITED WARRANTY
To the original purchaser only:
FAAC International, Inc., warrants, for twenty-four
(24) months from the date of invoice, the gate
operator systems and other related systems and
equipment manufactured by FAAC S.p.A. and
distributed by FAAC International, Inc., to be free
from defects in material and workmanship under
normal use and service for which it was intended
provided it has been properly installed and
operated.
FAAC International, Inc.’s obligations under
this warranty shall be limited to the repair or
exchange of any part of parts manufactured
by FAAC S.p.A. and distributed by FAAC
International, Inc. Defective products must
be returned to FAAC International, Inc., freight
prepaid by purchaser, within the warranty
period. Items returned will be repaired or
replaced, at FAAC International, Inc.’s option,
upon an examination of the product by FAAC
International, Inc., which discloses, to the
satisfaction of FAAC International, Inc., that the
item is defective. FAAC International, Inc. will
return the warranted item freight prepaid. The
products manufactured by FAAC S.p.A. and
distributed by FAAC International, Inc., are not
warranted to meet the specific requirements,
if any, of safety codes of any particular state,
municipality, or other jurisdiction, and neither
FAAC S.p.A. or FAAC International, Inc., assume
any risk or liability whatsoever resulting from
the use thereof, whether used singly or in
combination with other machines or apparatus.
Any products and parts not manufactured
by FAAC S.p.A. and distributed by FAAC
International, Inc., will carry only the warranty, if
any, of the manufacturer. This warranty shall not
apply to any products or parts thereof which
have been repaired or altered, without FAAC
International, Inc.’s written consent, outside of
FAAC International, Inc.’s workshop, or altered
in any way so as, in the judgment of FAAC
International, Inc., to affect adversely the stability
or reliability of the product(s) or has been subject
to misuse, negligence, or accident, or has
not been operated in accordance with FAAC
International, Inc.’s or FAAC S.p.A.’s instructions
or has been operated under conditions more
severe than, or otherwise exceeding, those set
forth in the specifications for such product(s).
Neither FAAC S.p.A. nor FAAC International,
Inc., shall be liable for any loss or damage
whatsoever resulting, directly or indirectly, from
the use or loss of use of the product(s). Without
limiting the foregoing, this exclusion from liability
embraces a purchaser’s expenses for downtime
or for making up downtime, damages for which
the purchaser may be liable to other persons,
damages to property, and injury to or death of
any persons.
FAAC S.p.A. or FAAC International, Inc., neither
assumes nor authorizes any person to assume
for them any other liability in connection with
the sale or use of the products of FAAC S.p.A.
or FAAC International, Inc. The warranty herein
above set forth shall not be deemed to cover
maintenance parts, including, but not limited to,
hydraulic oil, filters, or the like. No agreement to
replace or repair shall constitute an admission
by FAAC S.p.A. or FAAC International, Inc., of any
legal responsibility to effect such replacement,
to make such repair, or otherwise. This limited
warranty extends only to wholesale customers
who buy directly through FAAC International,
Inc.’s normal distribution channels. FAAC
International, Inc., does not warrant its products
to end consumers.
Consumers must inquire from their selling dealer
as to the nature and extent of that dealer’s
warranty, if any. This warranty is expressly in lieu
of all other warranties expressed or implied
including the warranties of merchantability and
fitness for use. This warranty shall not apply to
products or any part thereof which have been
subject to accident, negligence, alteration,
abuse, or misuse or if damage was due to
improper installation or use of improper power
source, or if damage was caused by fire, flood,
lightning, electrical power surge, explosion, wind
storm, hail, aircraft or vehicles, vandalism, riot or
civil commotion, or acts of God.
Jan 2016
A18
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