FAAC S800H ENC, S450H User Manual
S800H ENC
24V Underground Hydraulic Swing Gate Operator
FAAC International Inc.
Headquarter & East Coast Operations
3160 Murrell Road
Rockledge, FL 32955
Tel. 800 221 8278
www.faacusa.com
UL325 - UL991
FAAC International Inc.
West Coast Operations
357 South Acacia Avenue
Fullerton, CA 92831
TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 3
Important Safety Instructions 3
Important Installation Instructions 3
General Safety Precautions 4
UL325 Gate Operator Classifications 5
Installing the Warning Signs 5
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS 6
1.1 Technical Specifications 6
1.2 Electrical Layout 6
2. INSTALLATION OF THE SUPPORT BOX 7
3. INSTALLATION THE OPERATOR 8
3.1 Internal Mechanical Positive Stops 10
3.2 Adjustment Of The Travel-Limit Stops 10
3.3 Final Steps 10
4. MANUAL OPERATIONS 11
4.1 Built In Hydraulic Release 11
4.2 External In Hydraulic Release 11
5. MAINTENANCE 12
5.1 Bleeding Operations 12
6. ENCODER CONNECTION 14
7. S800H PARTS DIAGRAMS 16
E024U CONTROL BOARD AND LIMITED WARRANTY A2 - A18
2
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR
DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with the gate
controls. Keep remote controls away from children.
• Always keep people and objects away from the
gate. NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE.
• Test the gate operator monthly. The gate MUST
reverse on contact with a rigid object or when an
object activates a non-contact sensor. If necessary,
adjust the force or the limit of travel and then retest
the gate operator. Failure to properly adjust and
retest the gate operator can increase the risk of injury
or death.
• Use the manual release mechanism only when the
gate is not moving.
• KEEP GATE PROPERLY MAINTAINED. Have a qualified
service person make repairs to gate hardware.
• The entrance is for vehicles only. Pedestrians must use
a separate entrance.
• SAVE THESE INSTRUCTIONS.
Important Installation Instructions
1. Install the gate operator only when the following
conditions have been met:
• The operator is appropriate for the type and usage
class of the gate.
• All openings of a horizontal slide gate have been
guarded or screened from the bottom of the gate
to a minimum of 4 feet (1.25 m) above the ground
to prevent a 2.25 inch (55 mm) diameter sphere
from passing through openings anywhere in the
gate or through that portion of the adjacent fence
that the gate covers when in the open position.
• All exposed pinch points are eliminated or guarded.
• Guarding is supplied for exposed rollers.
2. The operator is intended for installation on gates used
by vehicles only. Pedestrians must be provided with a
separate access opening.
3. To reduce the risk of entrapment when opening and
closing, the gate must be installed in a location that
allows adequate clearance between the gate and
adjacent structures. Swinging gates shall not open
outward into public access areas.
4. Before installing the gate operator, ensure that the
gate has been properly installed and that it swings
freely in both directions. Do not over-tighten the
operator clutch or pressure relief valve to compensate
for a damaged gate.
5. User controls must be installed at least 6 feet (1.83 m)
away from any moving part of the gate and located
where the user is prevented from reaching over, under,
around or through the gate to operate the controls.
Controls located outdoors or those that are easily
accessible shall have security features to prevent
unauthorized use.
6. The Stop and/or Reset buttons must be located within
line-of-sight of the gate. Activation of the reset control
shall not cause the operator to start.
7. All warning signs and placards must be installed
and easily seen within visible proximity of the gate.
A minimum of one warning sign shall be installed on
each side of the gate.
8. For gate operators that utilize a non-contact sensor
(photo beam or the like):
• See instructions on the placement of non-contact
sensors for each type of application.
• Exercise care to reduce the risk of nuisance tripping,
such as when a vehicle trips the sensor while the
gate is still moving.
• Locate one or more non-contact sensors where
the risk of entrapment or obstruction exists, such as
at the reachable perimeter of a moving gate or
barrier.
• Use only FAAC “Photobeam” photoelectric eyes to
comply with UL325.
3
Important Installation Instructions (continued)
General Safety Precautions
9. For gate operators that utilize a contact sensor (edge
sensor or similar):
• Locate one or more contact sensors where the risk
of entrapment or obstruction exists, such as at the
leading edge, trailing edge, and post mounted
both inside and outside of a vehicular horizontal
slide gate
• Locate one or more contact sensors at the bottom
edge of a vehicular vertical lift gate.
• Locate one or more contact sensors at the bottom
edge of a vertical barrier (arm).
• Locate one or more contact sensors at the pinch
point of a vehicular vertical pivot gate.
• Locate hard-wired contact sensors and wiring so
that communication between sensor and gate
operator is not subjected to mechanical damage.
• Locate wireless contact sensors, such as those
that transmit radio frequency (RF) signals, where
the transmission of signals are not obstructed or
impeded by building structures, natural landscaping or similar hindrances. Wireless contact
sensors shall function under their intended end-use
conditions.
• Use only FAAC MSE MO, CN60 or M60 edge sensors.
Gate Construction
Vehicular gates should be constructed and installed in
accordance with ASTM F2200: Standard Specification
for Automated Vehicular Gate Construction.
For more information, contact ASTM at: www.astm.org
Installation
• If you have any questions or concerns regarding the
safety of the gate operating system, do not install the
operator and consult the manufacturer.
• The condition of the gate structure itself directly
affects the reliability and safety of the gate operator.
• Only qualified personnel should install this equipment.
Failure to meet this requirement could cause severe
injury and/or death, for which the manufacturer
cannot be held responsible.
• The installer must provide a main power switch that
meets all applicable safety regulations.
• It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
• Install devices such as reversing edges and photo
beams to provide better protection for personal
property and pedestrians. Install reversing devices
that are appropriate to the gate design and
application.
• Before applying electrical power, ensure that voltage
requirements of the equipment correspond to the
supply voltage. Refer to the label on your gate
operator system.
Usage
• Use this equipment only in the capacity for which it
was designed. Any use other than that stated should
be considered improper and therefore dangerous.
• The manufacturer cannot be held responsible
for damage caused by improper, erroneous or
unreasonable use.
• If a gate system component malfunctions,
disconnect the main power before attempting to
repair it.
• Do not impede the movement of the gate, you
may injure yourself or damage the gate system as a
result.
• This equipment may reach high thermal
temperatures during normal operation, therefore use
caution when touching the external housing of the
gate operator.
• Use the manual release mechanism according to
the procedures presented in this manual.
• Before performing any cleaning or maintenance
operations, disconnect power to the equipment.
• All cleaning, maintenance or repair work must
performed by qualified personnel.
4
UL325 Gate Operator Classifications
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing
units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general
public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks
or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security
areas or other restricted access locations that do not service the general public, and in which unauthorized access
is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC swing gate operator is supplied with two warning
signs to alert people that a possible hazard exists and that
appropriate actions should be taken to avoid the hazard or
to reduce exposure to it.
Permanently install one warning sign on each side of the
gate so they are fully visible to traffic and pedestrians.
Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.
5
S800H ENC OPERATOR
1 DESCRIPTION AND TECHNICAL SPECIFICATIONS
The FAAC S800H ENC is an integrated automatic in-ground
gate operator for a swinging gate leaf. It makes possible to
automate gates without altering their appearance. The operator iinclude the hydraulic control unit (pump) and the hydraulic
drive unit in the same body. The model with a hydraulic lock
1
4
1
3
4
2
5
7
6
16
2
5
13
11
9
14
8
17
18
device (CBAC) does not require the installation of an electrical lock, as it guarantees the mechanical locking of the leaf
when the motor is not operating. The model without a hydraulic lock device (SBW) requires an electrical locks to ensure that
the leaf is mechanically locked.
The S800H ENC operator is designed and built to automate
swing leaf gates. Do not use for any other purpose.
11
10
1 Bleed screw
2 Support handle
3 Pinion
12
11
4 Mounting bolts
5 Travel-limit adjustment nut
6 Hydraulic release
7 Oil filling plug
8 Motor Cover
14
15
9 Electronic encoder
10 Foundation box
11 Holes for securing the cover
12 Slots for securing the jack
15
13 Bushing
14 Wings for concrete pad grip
15 Power cable or drain pipe
routing holes
16 Plastic adjustment wrench
and support bushing
17 Foundation box cover
18 Splined shaft collar
Fig.1
1.1 TECHNICAL SPECIFICATIONS 1.2 ELECTRICAL LAYOUT
TECHNICAL
SPECIFICATIONS
Power supply 24 Vdc
Absorbed power 60 W
Protection class IP 67
Type of oil FAAC HP OIL
Operating ambient temperature
Hydraulic lock Built in Not available
Max. torque 442 lbf.ft (600 Nm)
Angular speed 8.2°/sec
Duty cycle at 68 °F Continuous
Class of Operation Residential, Commercial
Max opening angle 113° (S800H ENC 100°)
Leaf max. length 13 ft (4 m) 16 (4.8 m)
Leaf max. weight 1760 lb (800 Kg)
The installer is responsible for providing the main power breaker
switch, and for making sure that the entire gate system meets
all applicable local electrical codes.
CBAC
OPERATOR
4°F +131°F (-20 °C +55°C)
SBW
OPERATOR
187° (S800H ENC 180°)
22
1
1 S800H ENC Operators
2 x AWG 14 (max 30’)
AWG 12 (max 50’)
AWG 10 (max 100’)
AWG 20 for encoder bus (Max. length 100’)
2 Photocells AWG 20 (Max. length 100’)
3 Control unit AWG 14 for AC power
4 Key operated push-button AWG 20
5 Warning Lamp 24 V AWG 16
Make sure to locate all controls that operate the gate system
at least 6 ft away from any moving parts.
5
4
3
115 Vac
22
1
60Hz
Fig.2
6
2 INSTALLATION OF THE SUPPORT BOX
7/8
18
10
5/8
Dimensions in inches
1 27/32
9 13/16
1
3
2”
=
=
14
22
3/16
7/8
2
4
2 1/4
10”
1 1/2”
5
6
Drain
7
TO ENSURE A CORRECT INSTALLATION, THE
LEAF ROTATION AXIS MUST BE PERFECTLY
ALIGNED WITH THE OPERATOR
7
3 INSTALLATION OF THE OPERATOR
1) Move the gate to its open position.
2) Hydraulically release the operator, using the release handle
(Fig. 3 ref.1). Do not rotate the release handle more than one
turn to avoid oil spills
1
Fig.3
2a) Turn the pinion with the supplied wrench counterclockwise by
about 20° as shown in Fig.3a.
5) Turn the pinion of the operator using the supplied plastic
wrench, in the closing direction, until it reaches the internal stop
of the piston and remove the wrench. (Fig.5)
Fig.5
Fig.3a
3) Unscrew the plastic plug (Fig.4 ref. A) of the closing travel
limit adjustment nut (Fig.4 ref. 1) and make sure that the nut is
tightened all the way. Do not force the nut otherwise there could
be permanent internal damage to the operator
4) Loosen the closing limit nut (Fig.4 ref.B) by one turn
counterclockwise. This will allow correct alignement of the pinion
with the splined collar during installation
A
B
x 1
TRAVEL-LIMIT STOP
AT CLOSING
1
6) Without moving the pinion re-insert the plastic wrench on
the operator, and make sure that it goes in exactly horizontal as
shown in Fig.6. If necessary rotate the pinion and readjust the
internal positive stop (Important to correctly couple the pinion
with the splined collar).
1
1
TRAVEL-LIMIT STOP
AT OPENING
Fig.4
Fig.6
Note: the pinion can also be rotated by powering the motor
directly off one of the 12V batteries. Reverse the polarity to invert
the motor rotation direction.
8
7) Turn the operator pinion with the supplied wrench until it points
to the open position (90° from close) and then remove the wrench
(see Fig. 7)
Fig.9
10) Place the supplied plastic wrench with the spacer under the
operator, as shown in figure 10 ref. B, C
12) Insert and tighten the fastening long bolts with the supplied
lockwasher as shown in Fig. 10 ref. C, in order to secure the
operator to the load bearing box as shown in Fig. 11.
13) Close the gate and check if the closing travel-limit stop is
correctly positioned; if necessary, adjust the travel-limit stop,
referring to the instructions in paragraph 3.2.
14) Open the gate and check if the opening travel-limit stop
is correctly positioned; if necessary, adjust the travel-limit stop,
referring to the instructions in paragraph 3.2.
15) Hydraulically re-lock the operator
Fig.7
8) Grease the pinion and insert the operator in the load bearing
box as shown in Fig.8-9,
9) Raise the operator with its handles (Fig.10 ref. A), inserting the
pinion in the splined collar of the load bearing box. To facilitate
the operation, slightly wiggle the operator until coupling takes
place.
A
B
C
Fig.10
Fig.8
Fig.11
9
3.1 INTERNAL MECHANICAL POSITIVE STOPS
The S800H ENC operator is supplied with internal opening and
closing mechanical stops that facilitate the installation because
there is no need to build external mechanical stops.
The mechanical travel-limit stops (POSITIVE STOPS) can be
adjusted in the last 30° of the operator’s maximum travel, at both
opening and closing.
The operators comes from manufactuirng with the travel limit
stops totally open ( maximum pinion rotation angle ).
3.2 ADJUSTMENT OF THE TRAVEL-LIMIT STOPS
1) Hydraulically release the operator
2) Manually put the leaf in the closing position
3) Unscrew the plastic cap (Fig.12 ref.A) of the closing travel-limit
screw (Fig.12 ref.1)
4) UNSCREW the travel-limit stop screw (Fig.12 ref.B) at closing
(Fig.12 ref.1) until it encounters resistance. Do not force.
5) Fasten the supplied U-bracket (Fig.13) on the travel-limit stop
nut.
6) Manually put the leaf in the open position
7) Unscrew the cap of the screw (Fig.12 ref.A) of the opening
travel-limit stop (Fig.12 ref.2).
8) UNSCREW the travel-limit stop screw (Fig.12 ref.2), until the leaf
encounters resistance. Do not force.
9) Fasten the supplied U-bracket (Fig.13) on the travel-limit stop
nut.
10) Open and close the gate to check if the travel-limit stop is
correctly adjusted.
11) Hydraulically re-lock the operator
A B
TRAVEL-LIMIT STOP AT CLOSING
1
TRAVEL-LIMIT STOP AT
OPENING
2
CLOSING POSITION
Fig.13
3.3 FINAL STEPS
1) Connect the motor (Fig.1 ref.8) and the encoder (Fig.1
ref.9) to the control unit, following the specific instructions.
2) Secure the cover of the load bearing box with the supplied
screws (Fig.15;16).
3) Place the warning sings on both sides of the gate
10
OPENING POSITION
Fig.12
Fig.15
Fig.16
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