FAAC S800 ENC Instruction Manual

S800 ENC

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Tutti i nomi e i marchi citati sono di proprietà dei rispettivi fabbricanti. I clienti possono effettuare copie per esclusivo utilizzo proprio. Questo manuale è stato pubblicato nel 2016.

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Customers may make copies exclusively for their own use. This manual was published in 2016.

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Tous les noms et les marques cités sont la propriété de leurs fabricants respectifs. Les clients peuvent faire des copies pour leur usage exclusif. Ce manuel a été publié en 2016.

FAAC S.p.A. Soc. Unipersonale Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY Tel. +39 051 61724 - Fax +39 051 758518 www.faac.it - www.faacgroup.com

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S800 ENC 2 532116 - Rev.A

CONTENTS

EC Declaration of conformity ................................... 1

Declaration of incorporation of partly completed machinery 1

1. INTRODUCTION TO THE INSTRUCTION MANUAL ........... 2

1.1 Meaning of the symbols ......................................... 2

2. SAFETY RECOMMENDATIONS .................................. 3

2.1 Installer safety .................................................... 3

2.2 Transport and storage ............................................ 4

2.3 Unpacking and handling ........................................ 4

2.4 Product waste disposal .......................................... 4

3. S800 ENC ............................................................ 5

3.1 Intended use ...................................................... 5

3.2 Limits of use ....................................................... 5

3.3 Unauthorised use ................................................. 5

3.4 Use in an emergency ............................................. 5

3.5 Product identification ............................................ 5

3.6 Technical specifications .......................................... 6

3.7 Identification of components ................................... 7

Installation accessories (supplied separately) ................ 7

4. INSTALLATION REQUIREMENTS ................................ 8

4.1 Mechanical requirements ........................................ 8

4.2 Electric system .................................................... 9

4.3 Typical system ..................................................... 9

5. INSTALLATION ................................................... 10

5.1 Required tools ...................................................10

5.2 Remove the leaf and lower hinge ..............................10

5.3 Put in the foundation box ......................................10

5.4 Set up the guide bracket ........................................ 11

5.5 Installing the leaf ................................................11

5.6 Installing the actuator...........................................12

5.7 Adjusting the positive stops ....................................13

TABLES

1 Symbols: notes and warnings on the instructions .................... 2

2 Symbols: safety recommendations (EN ISO 7010) .................... 2

3 Symbols: Personal Protective Equipment ............................ 3

4 Symbols: signs on the packaging. ................................... 4

5 Technical data ..................................................... 6

6 Symbols: work equipment (type and size) ......................... 10

7 Guide to solving malfunctions .................................... 15

8 Routine maintenance ............................................ 16

EC DECLARATION OF CONFORMITY

The Manufacturer

Company name: FAAC S.p.A. Soc. Unipersonale

Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY

hereby declares that the following products:

Description: Underground actuator for swing gates Model: S800 ENC 100° CBAC 230V; S800 ENC 180° CBAC 230V;

S800 ENC 100° SBW 230V; S800 ENC 180° SBW 230V

comply with the following applicable EU legislations:

Directive EMC 2004/108/EC Directive ROHS 2 2011/65/EU

Furthermore, the following harmonised standards have been applied:

EN 61000-6-2:2005 EN 61000-6-3:2007

Bologna, 01-01-2016

CEO

DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

(2006/42/EC ANN.II P.1, LETT. B)

Manufacturer and person authorised to prepare the relevant technical documentation

ENGLISH

Translation of the original instructions

6. START-UP.......................................................... 14

6.1 Force adjustment (By-Pass) .....................................14

Closure of the box ..............................................14

6.2 Final operations ..................................................14

7. MAINTENANCE ................................................... 15

7.1 Routine maintenance ...........................................15

7.2 Operating problems .............................................15

Bleeding .........................................................15

Topping-up the oil level........................................15

8. INSTRUCTIONS FOR USE ....................................... 17

8.1 Safety Recommendations ......................................17

8.2 Use in an emergency ............................................ 17

8.3 Manual operation................................................17

Release manoeuvre.............................................17

Restoring automatic operation ...............................17

ANNEX

1 The limits of use of S800 ENC in relation to the wind ............... 18

2 Limits of use of the positive stops ................................. 18

3 Foundation for leaf of MAX weight and width ..................... 19

Company name: FAAC S.p.A. Soc. Unipersonale

Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY

hereby declares that for the partly completed machinery:

Description: Underground actuator for swing gates Model: S800 ENC 100° CBAC 230V; S800 ENC 180° CBAC 230V;

S800 ENC 100° SBW 230V; S800 ENC 180° SBW 230V

the following essential requirements of the Machinery Directive 2006/42/EC (including all applicable amendments) have been applied and met:

EHSR 1.1.2, 1.1.4, 1.1.5, 1.1.6, 1.1.7, 1.2.3.4, 1.3.1,

1.3.2, 1.3.3, 1.3.7, 1.3.8.1, 1.3.8.2, 1.3.10, 1.3.11.1,

1.3.11.2, 1.4.1, 1.4.5, 1.4.6, 1.4.8, 1.4.9, 1.4.15, 1.5.3,

1.5.4, 1.5.15, 1.6.1, 1.6.1.1

and that the relevant technical documentation has been compiled in compliance with part B of Annex VII.

Furthermore, the following harmonised standards have been applied:

EN 12453:2000 EN12100:2010 EN13849-1:2008 EN13849-2:2008

It is also declared that the partly completed machinery identified above may not be commissioned until the final machine - into which it will be incorporated - has been declared complaint with the provisions of the above mentioned Machine Directive 2006/42/EC.

Bologna, 01-01-2016 CEO

S800 ENC 1 532116 - Rev.A

1. INTRODUCTION TO THE INSTRUCTION MANUAL

This manual provides the correct procedures and requirements for installation and keeping of S800 ENC in safe conditions.

The results of the risk assessment conducted by FAAC S.p.A. on the entire life cycle of the product has been considered when drafting the manual in order to implement effective risk reduction.

The following stages of the life cycle of the product have been considered:

- delivery/handling of the supply

- assembly and installation

- setting up and commissioning

- operation

- maintenance/resolving any faults

- disposal at the end of the product’s life

Risks arising from installation and using the product have been considered:

- risks for the installer/maintenance technician (technical person-

ENGLISH

Translation of the original instructions

nel)

- risks for the automation user

- risks for product integrity (damage)

In Europe, the automation of a door/gate falls under the Machinery Directive 2006/42/EC and the relevant harmonised standards. Whoever automates a door/gate (new or existing) is referred to as the Manufacturer of the Machine. By law, it is therefore required, among other things, to carry out a risk analysis of the machine (automatic door/gate, as a whole) and take protective measures to fulfil the essential safety requirements specified in Attachment I of the Machinery Directive.

This manual also contains general information and guidelines in a purely illustrative and not exhaustive manner, so as to facilitate the activities carried out by the Manufacturer of the Machine, in all respects, in relation to the risk analysis and drafting instructions for use and maintenance of the machine. It is specifically understood that FAAC S.p.A. does not accept any liability with regard to the reliability and/or completeness of the above instructions. Therefore, the manufacturer of the machine must carry out all the activities required by the Machinery Directive and the relevant harmonised standards, according to the actual condition of the locations and structures where the product S800 ENC will be installed, prior to commissioning the machine. These activities include the analysis of all the risks associated with the machine and subsequent implementation of all safety measures intended to fulfil the essential safety requirements.

This manual contains references to European standards. The automation of a door/gate must fully comply with laws, standards and regulations applicable in the country where installation will take place.

 





For manual lifting, arrange for 1 person every 20 kg being lifted.

PAGE E.g.: 6 see Page 6.

FIGURE E.g.: 1-3 see Figure 1 -detail 3.

TABLE E.g.: 1 see Table 1.

CHAPTER/PARAGRAPH E.g.: §1.1 see Paragraph 1.1.

ANNEX E.g: 1 refer to Annex 1.

2 Symbols: safety recommendations (EN ISO 7010)

GENERIC HAZARD Risk of personal injury or damage to parts.

ELECTROCUTION HAZARD Risk of electrocution due to the presence of live parts.

RISK OF CRUSHING, MUSCOLOSKELETAL DISORDERS Risk of musculoskeletal crushing - Risk of personal injury in case of lifting

heavy loads manually.

CRUSHING HAZARD Risk of crushing hands/feet due to the presence of heavy parts.

CUTTING/AMPUTATION/PIERCING HAZARD Risk of cutting due to the presence of sharp parts or the use of pointed

tools (drill).

SHEARING HAZARD Risk of shearing due to moving parts.

Unless otherwise specified, the measurements provided in the instruc-



tions are in mm.

RISK OF IMPACT/CRUSHING Risk of impact or crushing due to moving parts.

1.1 MEANING OF THE SYMBOLS

1 Symbols: notes and warnings on the instructions

ATTENTION ELECTROCUTION HAZARD - The operation or step described

F !



S800 ENC 2 532116 - Rev.A

must be performed in compliance with the provided instructions and safety regulations.

WARNING: RISK OF PERSONAL INJURY OR DAMAGE TO THE PARTS - The operation or step described must be performed in compliance with the provided instructions and safety regulations.

WARNING - Details and specifications to be followed in order to ensure correct operation of the system.

RECYCLING and DISPOSAL - The constructive components and materials, batteries and electronic components must not be disposed of with household waste but delivered to authorised disposal and recycling facilities.

FALLING OBJECTS HAZARD Risk of impact due to falling objects.

TRIPPING HAZARD Risk of tripping due to the presence of thresholds higher than 5 mm.

SPENT BATTERIES HAZARD Risk for the environment and health arising from spent batteries due to

possible leakage of the liquid content.

COLLISION WITH FORKLIFT TRUCKS HAZARD Risk of collision/impact with forklift trucks.

3 Symbols: Personal Protective Equipment

Personal protective equipment must be worn for protection from any risks (e.g. crushing, cutting, shearing...):

Obligation to wear head protection helmet.

Obligation to wear safety footwear.

Obligation to wear mask/goggles to protect the eyes from the risk of fragments due to the use of drill or welder.

Obligation to wear work gloves.

Obligation to wear ear protectors.

Obligation to wear work clothes without any parts that may get caught in moving parts..

ENGLISH

2. SAFETY RECOMMENDATIONS

This product is placed onto the market as “partly completed machinery”, therefore it cannot be commissioned until the machine in which it will be incorporated has been identified and declared to conform to the Machinery Directive 2006/42/EC by the actual Manufacturer.

Incorrect installation and/or incorrect use of the product might cause

serious harm to people. Read and comply with all the instructions before starting any activity on the product. Keep these instructions for future reference.

Perform installation and other activities adhering to the sequences provided in the instructions manual.

Always comply with all the requirements contained in the instructions and warning tables at the beginning of the paragraphs. Always comply with the safety recommendations.

Only the installer and/or maintenance technician is authorised to work on the automation components. Do not modify the original components in any way.

Close off the work site (even temporarily) and prevent access/transit. EC countries must comply with the legislation that transposes the European Construction Site Directive 92/57/EC.

The installer is responsible for the installation/testing of the automation and for completing the Register of the system.

The installer must prove or declare to possess technical and professional proficiency to perform installation, testing and maintenance activities according to the requirements in these instructions.

2.1 INSTALLER SAFETY

Installation activities require special work conditions to reduce to the minimum the risks of accidents and serious damage. Furthermore, the suitable precautions must be taken to prevent risks of injury to persons or damage.

The installer must be in good physical and mental condition, aware

of and responsible for the hazards that may be generated when using the product.

The work area must be kept tidy and must not be left unattended. Do not wear clothes or accessories (scarves, bracelets, etc.) that may

get caught in moving parts. Always wear the personal protective equipment recommended for the

type of activity to be carried out. The required level of workplace lighting must be equal to at least

200 lux. Operate CE marked machinery and equipment in compliance with

the manufacturer's instructions. Use work instruments in good conditions.

Use the transport and lifting equipment recommended in the instructions manual.

Use safety-compliant portable ladders of adequate size, fitted with anti-slip devices at the top and bottom, equipped with retainer hooks.

Translation of the original instructions

S800 ENC 3 532116 - Rev.A

2.2 TRANSPORT AND STORAGE 2.3 UNPACKING AND HANDLING

4 Symbols: signs on the packaging.

Read the instructions.

Handle with care. Presence of fragile parts.

RISKS

PERSONAL PROTECTIVE EQUIPMENT

Upward direction. Do NOT turn over.

Store away from water and humidity.

PROHIBITION to stack the pallets.

ENGLISH

PALLETISED SUPPLY

RISKS

PERSONAL PROTECTIVE EQUIPMENT

Translation of the original instructions

Maximum number of stackable packages.

CE marking.

Follow the instructions on the package

while handling it. Use the forklift truck or pallet truck in

observance of the safety rules to avoid risks of collision/impact.

1. Open the package.

2. Remove all the components.

Lift the actuator by the handles.

Make sure all of the components in the supply are present and intact



1.

3. Dispose of the packaging material.

The packaging materials (plastic, polystyrene, etc.) must not be left

within the reach of children as they are potential sources of danger.

Discard the packaging after use in the appropriate containers in compliance with waste disposal regulations.

2.4 PRODUCT WASTE DISPOSAL

After dismantling the product, dispose of it in compliance with Standards in force.

The constructive components and materials, batteries and electronic components must not be disposed of with household waste but delivered to authorised disposal and recycling facilities. The oil must be collected in a sealed container and handed over to an authorised disposal and recycling facility. Do not mix with other substances such as anti-freeze or transmission fluids. Keep the used oil away from heat sources and out of reach of children.

SINGLE PACKAGE

RISKS

PERSONAL PROTECTIVE EQUIPMENT

Follow the instructions on the package

while handling it.

STORAGE

Store the product in its original packaging, in closed and dry premises, protected from the sun and free from dust and aggressive substances. Protect from mechanical stress. If stored for more than 3 months, regularly check the condition of the components and the packaging.

- Storage temperature: 5°C to 30°C.

- Percentage of humidity: 30% to 70%.

S800 ENC 4 532116 - Rev.A

1 S800 ENC 2 Installation support 3Key 4 Positive stop fastenings 5 Instruction manual

1 2 3

1

3. S800 ENC

3.1 INTENDED USE

Underground actuators of the FAAC S800 ENC series are designed to activate horizontally moving swing gates for residential/condominium use.

One underground actuator must be installed for each leaf. The systems set up with S800 ENC must only be intended for vehicle

transit. See the instructions in § 8.3 to move the gate by hand.

Any other use, not specifically described, is prohibited and might affect

the integrity of the product and/or be a source of danger.

3.2 LIMITS OF USE

The leaf must comply with the dimensional and weight limits specified in the technical data.

Comply with the frequency of use limits indicated in the technical data.

Environmental phenomena, even occasional, such as ice, snow and strong wind may hinder correct operation of the automation and affect component integrity and may become a potential source of danger (see § Use in an emergency).

The limits of use in relation to the wind are described in detail in  Limits of use of S800 ENC in relation to the wind.

In the presence of a pedestrian door integrated in the leaf of the gate, motorised movement must be prevented when the pedestrian door is not closed.

S800 ENC is not designed as a protective system against intrusion. S800 ENC must be connected to an electronic board FAAC for 230 V

motor control of swing gates, fitted with a BUS connection and slowdown control at the limit switch.

The automation set-up requires necessary safety devices to be installed, which are identified by the installer after having carried out a proper risk assessment of the installation site.

- Do not use the automation when its range of action is not clear of people, animals or objects.

- Do not pass and/or stop within the automation's range of action while it is moving.

- Do not obstruct the movement of the automation.

- Do not climb onto, hold onto or be pulled by the leaf.

- Do not allow children to come close or play near the automation's range of action.

- Do not allow the control devices to be used by persons who are not specifically authorised and trained.

- Do not allow the control devices to be used by children or persons with reduced mental-physical abilities, unless under the supervision of an adult responsible for their safety.

When moving it manually, slowly guide the leaf for its entire stroke,

do not push the leaf so it moves freely.

3.4 USE IN AN EMERGENCY

In any malfunction, emergency or fault, disconnect the power supply of the automation. If the conditions allow the leaf to be safely moved manually, use the MANUAL OPERATION; otherwise, keep the automation out of service until it is restored/repaired.

In case of a fault, the automation must be restored/repaired must only be carried out by the INSTALLER/MAINTENANCE TECHNICIAN.

3.5 PRODUCT IDENTIFICATION

The product is identified by the plate (see 2).

ENGLISH

Translation of the original instructions

3.3 UNAUTHORISED USE

- Any use other than the intended use is prohibited.

- It is prohibited to install the automation outside of the limits set forth in the Technical data and the Installation requirements.

- It is prohibited to install the automation along escape routes.

- It is prohibited to install the automation to implement smoke and/or fire protection doors (fire doors).

- It is prohibited to install the automation in areas that are at risk of explosion and/or fire: the presence of flammable gases or fumes poses a severe danger for safety (the product is not certified pursuant to directive 94/9/EC ATEX).

- It is prohibited to power the system with energy sources other than those set forth.

- It is prohibited to integrate unrelated commercial systems and/ or equipment, or employ them for uses that are not allowed by the respective manufacturers.

- It is prohibited to use and/or install accessories that are not specifically approved by FAAC S.p.A..

- It is prohibited to use the automation before having commis- sioned the system.

- It is prohibited to use the automation with faults/tampering which could jeopardise safety.

- It is prohibited to use the automation with movable and/or fixed guards that have been tampered with or removed.

- Do not expose the actuator to direct jets of water of any type and amount.

- Do not expose the actuator to chemical or aggressive environ- mental agents.

FAAC S.p.A. Soc. Unipersonale Via Calari, 10 - 40069 Zola Predosa BOLOGNA Italy

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S800 ENC

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Sales code Product name IDENTIFICATION NUMBER

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Month/Year of manufacture + Progressive number in production month.

Example: 0115 0001

made in January 2015 S/N 1

2

S800 ENC 5 532116 - Rev.A

3.6 TECHNICAL SPECIFICATIONS

The hydraulic actuator S800 ENC is available in different versions for 100° or 180° leaf opening options and for the CBAC or SBW type of motor block.

- CBAC (With Opening and Closing Block): when the motor is not running, resistance to movement is high. The hydraulic RELEASE device is required for manual operation. Electric locks are not required to hold the opening/closing positions.

- SBW (Without Windy Block) suitable for windy areas: when the motor is not running, resistance to movement is low (the limits of use in relation to the wind are described in detail in 1). The Hydraulic Release device is recommended for manual operation. Electric locks are required to hold the opening/closing positions.

Control system

- S800 ENC must be connected to a FAAC electronic board for the control of 230 V for swing gates, fitted with a BUS connection and slowdown control at the limit switch.

Standard equipment (on all versions)

ENGLISH

- BUS magnetic absolute encoder to detect slowdown and stroke end positions and to recognise obstacles to movement (anticrushing electronic function).

- By-pass screws to adjust the maximum crushing force during opening and closing.

- Service release lever: for manual operation during installation/ maintenance.

- Integrated mechanical opening and closing stops (positive stop): used to define the leaf stop points. No external mechanical stops are required when using the positive stops. Using positive stops will also reduce the maximum stroke (maximum reduction: 30° for opening and 30° for closing). The limits of use of the positive stops in relation to the length and weight of the leaf are described in detail in 2.

FAAC Components required for installation:

- foundation box

- grooved joint kit

Optional FAAC accessories:

- hydraulic release device with coded key accessible from inside as well as outside the gate (required on CBAC versions)

- lock with customised key for hydraulic release

Translation of the original instructions

5 Technical data

Model Version

Mains power supply voltage 230 V~ 50 Hz 230 V~ 50 Hz 230 V~ 50 Hz 230 V~ 50 Hz Electrical motor Asynchronous single-phase Asynchronous single-phase Asynchronous single-phase Asynchronous single-phase Thrust capacitor 8 F 8 F 8 F 8 F Thermal protection 120 °C 120 °C 120 °C 120 °C Max power 280 W 280 W 280 W 280 W Max torque 550 Nm 550 Nm 550 Nm 550 Nm Max. leaf width 2 m 2 m 4 m 4 m Max. leaf weight 800 kg 800 kg 800 kg 800 kg Max angular speed 7.8 °/s 7.8 °/s 7.8 °/s 7.8 °/s Max leaf opening angle 113 ° 187 ° 113 ° 187 ° Operating ambient temperature -20 °C +55 °C -20 °C +55 °C -20 °C +55 °C -20 °C +55 °C Type of use Residential-Condominium Residential-Condominium Residential-Condominium Residential-Condominium Continuous operating time (ROT) 133' at 23 °C 133' at 23 °C 133' at 23 °C 133' at 23 °C Protection rating IP67 IP67 IP67 IP67 Type of oil FAAC HP OIL FAAC HP OIL FAAC HP OIL FAAC HP OIL Dimensions (W x D x H) (Foundation box) Weight (Foundation box)

S800 ENC 100° CBAC 230V

380 x 220 x 160 mm (507 x 283 x 200 mm) 16 kg

18.3 kg)

(

S800 ENC 180° CBAC 230V

450 x 220 x 160 mm (507 x 283 x 200 mm)

16.5 kg (18.3 kg)

S800 ENC 100° SBW 230V

380 x 220 x 160 mm (507 x 283 x 200 mm) 16 kg (18.3 kg)

S800 ENC 180° SBW 230V

450 x 220 x 160 mm (507 x 283 x 200 mm)

16.5 kg (18.3 kg)

S800 ENC 6 532116 - Rev.A

+ 16 hidden pages

FAAC S800 ENC Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual