né altrimenti copiata, in qualsiasi formato e con qualsiasi mezzo, sia esso elettronico,
meccanico o tramite fotocopia, senza il preventivo consenso scritto di FAAC S.p.A.
Tutti i nomi e i marchi citati sono di proprietà dei rispettivi fabbricanti.
I clienti possono effettuare copie per esclusivo utilizzo proprio.
Questo manuale è stato pubblicato nel 2016.
copied in any other way, in any format and with any means, be it electronic, mechanical
or by photocopying, without prior written authorisation by FAAC S.p.A.
All names and trademarks mentioned are the property of their respective manufacturers.
Customers may make copies exclusively for their own use.
This manual was published in 2016.
ni copiée, sous tout format et avec tout moyen, qu’il soit électronique, mécanique ou
par photocopie, sans le consentement écrit préalable de FAAC S.p.A.
Tous les noms et les marques cités sont la propriété de leurs fabricants respectifs.
Les clients peuvent faire des copies pour leur usage exclusif.
Ce manuel a été publié en 2016.
oder sonst auf eine beliebige Art in einem beliebigen Format und mit beliebigen
Mitteln kopiert werden, weder mit elektronischen, noch mechanischen oder durch
Fotokopieren, ohne die Genehmigung von FAAC S.p.A.
Alle erwähnten Namen und Marken sind Eigentum der jeweiligen Hersteller.
Die Kunden dürfen nur für den Eigengebrauch Kopien anfertigen.
Dieses Handbuch wurde 2016 veröffentlicht.
ninguna parte de este manual, con medios mecánicos o mediante fotocopia, sin el
permiso previo por escrito de FAAC S.p.A.
Todos los nombre y las marcas citadas son de propiedad de los respectivos fabricantes.
Los clientes pueden realizar copias para su uso exclusivo.
Este manual se ha publicado en 2016.
gemaakt of op andere wijze gekopieerd worden, in om het even welke vorm en met geen
enkel middel, noch elektronisch, mechanisch of via fotokopiëren, zonder schrfitelijke
toestemming vooraf van FAAC S.p.A.
Alle vermelde namen en merken zijn eigendom van de respectievelijke fabrikanten.
De klanten mogen kopieën maken die enkel voor eigen gebruik bestemd zijn.
Dez handleiding werd in 2016 gepubliceerd.
S800 ENC 2 532116 - Rev.A
Page 3
CONTENTS
EC Declaration of conformity ................................... 1
Declaration of incorporation of partly completed machinery 1
1. INTRODUCTION TO THE INSTRUCTION MANUAL ........... 2
1.1 Meaning of the symbols ......................................... 2
and that the relevant technical documentation has been compiled in compliance
with part B of Annex VII.
Furthermore, the following harmonised standards have been applied:
EN 12453:2000
EN12100:2010
EN13849-1:2008
EN13849-2:2008
It is also declared that the partly completed machinery identified above may not be commissioned until the final machine - into which it will be incorporated - has been declared
complaint with the provisions of the above mentioned Machine Directive 2006/42/EC.
Bologna, 01-01-2016 CEO
S800 ENC 1 532116 - Rev.A
Page 4
1. INTRODUCTION TO THE INSTRUCTION MANUAL
This manual provides the correct procedures and requirements for
installation and keeping of S800 ENC in safe conditions.
The results of the risk assessment conducted by FAAC S.p.A. on the
entire life cycle of the product has been considered when drafting
the manual in order to implement effective risk reduction.
The following stages of the life cycle of the product have been considered:
- delivery/handling of the supply
- assembly and installation
- setting up and commissioning
- operation
- maintenance/resolving any faults
- disposal at the end of the product’s life
Risks arising from installation and using the product have been
considered:
- risks for the installer/maintenance technician (technical person-
ENGLISH
Translation of the original instructions
nel)
- risks for the automation user
- risks for product integrity (damage)
In Europe, the automation of a door/gate falls under the Machinery
Directive 2006/42/EC and the relevant harmonised standards. Whoever automates a door/gate (new or existing) is referred to as the
Manufacturer of the Machine. By law, it is therefore required, among
other things, to carry out a risk analysis of the machine (automatic
door/gate, as a whole) and take protective measures to fulfil the essential safety requirements specified in Attachment I of the Machinery
Directive.
This manual also contains general information and guidelines in
a purely illustrative and not exhaustive manner, so as to facilitate
the activities carried out by the Manufacturer of the Machine, in all
respects, in relation to the risk analysis and drafting instructions for
use and maintenance of the machine. It is specifically understood
that FAAC S.p.A. does not accept any liability with regard to the reliability and/or completeness of the above instructions. Therefore, the
manufacturer of the machine must carry out all the activities required
by the Machinery Directive and the relevant harmonised standards,
according to the actual condition of the locations and structures
where the product S800 ENC will be installed, prior to commissioning the machine. These activities include the analysis of all the risks
associated with the machine and subsequent implementation of all
safety measures intended to fulfil the essential safety requirements.
This manual contains references to European standards. The automation of a door/gate must fully comply with laws, standards and
regulations applicable in the country where installation will take place.
§
For manual lifting, arrange for 1 person every 20 kg being lifted.
PAGE E.g.: 6 see Page 6.
FIGURE E.g.: 1-3 see Figure 1 -detail 3.
TABLE E.g.: 1 see Table 1.
CHAPTER/PARAGRAPH E.g.: §1.1 see Paragraph 1.1.
ANNEX E.g: 1 refer to Annex 1.
2 Symbols: safety recommendations (EN ISO 7010)
GENERIC HAZARD
Risk of personal injury or damage to parts.
ELECTROCUTION HAZARD
Risk of electrocution due to the presence of live parts.
RISK OF CRUSHING, MUSCOLOSKELETAL DISORDERS
Risk of musculoskeletal crushing - Risk of personal injury in case of lifting
heavy loads manually.
CRUSHING HAZARD
Risk of crushing hands/feet due to the presence of heavy parts.
CUTTING/AMPUTATION/PIERCING HAZARD
Risk of cutting due to the presence of sharp parts or the use of pointed
tools (drill).
SHEARING HAZARD
Risk of shearing due to moving parts.
Unless otherwise specified, the measurements provided in the instruc-
tions are in mm.
RISK OF IMPACT/CRUSHING
Risk of impact or crushing due to moving parts.
1.1 MEANING OF THE SYMBOLS
1 Symbols: notes and warnings on the instructions
ATTENTION ELECTROCUTION HAZARD - The operation or step described
F
!
S800 ENC 2 532116 - Rev.A
must be performed in compliance with the provided instructions and
safety regulations.
WARNING: RISK OF PERSONAL INJURY OR DAMAGE TO THE PARTS - The
operation or step described must be performed in compliance with the
provided instructions and safety regulations.
WARNING - Details and specifications to be followed in order to ensure
correct operation of the system.
RECYCLING and DISPOSAL - The constructive components and materials,
batteries and electronic components must not be disposed of with household
waste but delivered to authorised disposal and recycling facilities.
FALLING OBJECTS HAZARD
Risk of impact due to falling objects.
TRIPPING HAZARD
Risk of tripping due to the presence of thresholds higher than 5 mm.
SPENT BATTERIES HAZARD
Risk for the environment and health arising from spent batteries due to
possible leakage of the liquid content.
COLLISION WITH FORKLIFT TRUCKS HAZARD
Risk of collision/impact with forklift trucks.
Page 5
3 Symbols: Personal Protective Equipment
Personal protective equipment must be worn for protection from any risks (e.g. crushing, cutting, shearing...):
Obligation to wear head protection helmet.
Obligation to wear safety footwear.
Obligation to wear mask/goggles to protect the eyes from the risk of fragments due to the use of drill or welder.
Obligation to wear work gloves.
Obligation to wear ear protectors.
Obligation to wear work clothes without any parts that may get caught
in moving parts..
ENGLISH
2. SAFETY RECOMMENDATIONS
This product is placed onto the market as “partly completed machinery”, therefore it cannot be commissioned until the machine in which
it will be incorporated has been identified and declared to conform
to the Machinery Directive 2006/42/EC by the actual Manufacturer.
Incorrect installation and/or incorrect use of the product might cause
!
serious harm to people. Read and comply with all the instructions
before starting any activity on the product. Keep these instructions
for future reference.
Perform installation and other activities adhering to the sequences
provided in the instructions manual.
Always comply with all the requirements contained in the instructions
and warning tables at the beginning of the paragraphs. Always
comply with the safety recommendations.
Only the installer and/or maintenance technician is authorised to
work on the automation components. Do not modify the original
components in any way.
Close off the work site (even temporarily) and prevent access/transit. EC countries must comply with the legislation that transposes
the European Construction Site Directive 92/57/EC.
The installer is responsible for the installation/testing of the automation and for completing the Register of the system.
The installer must prove or declare to possess technical and professional proficiency to perform installation, testing and maintenance
activities according to the requirements in these instructions.
2.1 INSTALLER SAFETY
Installation activities require special work conditions to reduce to the
minimum the risks of accidents and serious damage. Furthermore,
the suitable precautions must be taken to prevent risks of injury to
persons or damage.
The installer must be in good physical and mental condition, aware
!
of and responsible for the hazards that may be generated when using
the product.
The work area must be kept tidy and must not be left unattended.
Do not wear clothes or accessories (scarves, bracelets, etc.) that may
get caught in moving parts.
Always wear the personal protective equipment recommended for the
type of activity to be carried out.
The required level of workplace lighting must be equal to at least
200 lux.
Operate CE marked machinery and equipment in compliance with
the manufacturer's instructions. Use work instruments in good
conditions.
Use the transport and lifting equipment recommended in the instructions manual.
Use safety-compliant portable ladders of adequate size, fitted with
anti-slip devices at the top and bottom, equipped with retainer hooks.
Translation of the original instructions
S800 ENC 3 532116 - Rev.A
Page 6
2.2 TRANSPORT AND STORAGE2.3 UNPACKING AND HANDLING
4 Symbols: signs on the packaging.
Read the instructions.
Handle with care. Presence of fragile parts.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
Upward direction. Do NOT turn over.
Store away from water and humidity.
PROHIBITION to stack the pallets.
5
ENGLISH
PALLETISED SUPPLY
RISKS
PERSONAL PROTECTIVE EQUIPMENT
Translation of the original instructions
Maximum number of stackable packages.
CE marking.
Follow the instructions on the package
!
while handling it.
Use the forklift truck or pallet truck in
observance of the safety rules to avoid
risks of collision/impact.
1. Open the package.
2. Remove all the components.
Lift the actuator by the handles.
!
Make sure all of the components in the supply are present and intact
1.
3. Dispose of the packaging material.
The packaging materials (plastic, polystyrene, etc.) must not be left
!
within the reach of children as they are potential sources of danger.
Discard the packaging after use in the appropriate containers in compliance with waste disposal regulations.
2.4 PRODUCT WASTE DISPOSAL
After dismantling the product, dispose of it in compliance with
Standards in force.
The constructive components and materials, batteries and electronic
components must not be disposed of with household waste but delivered to authorised disposal and recycling facilities. The oil must
be collected in a sealed container and handed over to an authorised
disposal and recycling facility. Do not mix with other substances
such as anti-freeze or transmission fluids. Keep the used oil away
from heat sources and out of reach of children.
SINGLE PACKAGE
RISKS
PERSONAL PROTECTIVE EQUIPMENT
Follow the instructions on the package
!
while handling it.
STORAGE
Store the product in its original packaging, in closed and dry premises,
protected from the sun and free from dust and aggressive substances.
Protect from mechanical stress. If stored for more than 3 months,
regularly check the condition of the components and the packaging.
Underground actuators of the FAAC S800 ENC series are designed
to activate horizontally moving swing gates for residential/condominium use.
One underground actuator must be installed for each leaf.
The systems set up with S800 ENC must only be intended for vehicle
transit.
See the instructions in § 8.3 to move the gate by hand.
Any other use, not specifically described, is prohibited and might affect
!
the integrity of the product and/or be a source of danger.
3.2 LIMITS OF USE
The leaf must comply with the dimensional and weight limits specified in the technical data.
Comply with the frequency of use limits indicated in the technical
data.
Environmental phenomena, even occasional, such as ice, snow and
strong wind may hinder correct operation of the automation and
affect component integrity and may become a potential source of
danger (see § Use in an emergency).
The limits of use in relation to the wind are described in detail in
Limits of use of S800 ENC in relation to the wind.
In the presence of a pedestrian door integrated in the leaf of the gate,
motorised movement must be prevented when the pedestrian door
is not closed.
S800 ENC is not designed as a protective system against intrusion.
S800 ENC must be connected to an electronic board FAAC for 230 V
motor control of swing gates, fitted with a BUS connection and slowdown control at the limit switch.
The automation set-up requires necessary safety devices to be installed, which are identified by the installer after having carried out
a proper risk assessment of the installation site.
- Do not use the automation when its range of action is not clear
of people, animals or objects.
- Do not pass and/or stop within the automation's range of action
while it is moving.
- Do not obstruct the movement of the automation.
- Do not climb onto, hold onto or be pulled by the leaf.
- Do not allow children to come close or play near the automation's
range of action.
- Do not allow the control devices to be used by persons who are
not specifically authorised and trained.
- Do not allow the control devices to be used by children or persons
with reduced mental-physical abilities, unless under the supervision of an adult responsible for their safety.
When moving it manually, slowly guide the leaf for its entire stroke,
!
do not push the leaf so it moves freely.
3.4 USE IN AN EMERGENCY
In any malfunction, emergency or fault, disconnect the power supply of the automation. If the conditions allow the leaf to be safely
moved manually, use the MANUAL OPERATION; otherwise, keep the
automation out of service until it is restored/repaired.
In case of a fault, the automation must be restored/repaired must
only be carried out by the INSTALLER/MAINTENANCE TECHNICIAN.
3.5 PRODUCT IDENTIFICATION
The product is identified by the plate (see 2).
ENGLISH
Translation of the original instructions
3.3 UNAUTHORISED USE
- Any use other than the intended use is prohibited.
- It is prohibited to install the automation outside of the limits set
forth in the Technical data and the Installation requirements.
- It is prohibited to install the automation along escape routes.
- It is prohibited to install the automation to implement smoke
and/or fire protection doors (fire doors).
- It is prohibited to install the automation in areas that are at risk of
explosion and/or fire: the presence of flammable gases or fumes
poses a severe danger for safety (the product is not certified
pursuant to directive 94/9/EC ATEX).
- It is prohibited to power the system with energy sources other
than those set forth.
- It is prohibited to integrate unrelated commercial systems and/
or equipment, or employ them for uses that are not allowed by
the respective manufacturers.
- It is prohibited to use and/or install accessories that are not
specifically approved by FAAC S.p.A..
- It is prohibited to use the automation before having commis-
sioned the system.
- It is prohibited to use the automation with faults/tampering
which could jeopardise safety.
- It is prohibited to use the automation with movable and/or fixed
guards that have been tampered with or removed.
- Do not expose the actuator to direct jets of water of any type
and amount.
- Do not expose the actuator to chemical or aggressive environ-
mental agents.
Month/Year of manufacture + Progressive
number in production month.
Example: 0115 0001
made in January 2015 S/N 1
2
S800 ENC 5 532116 - Rev.A
Page 8
3.6 TECHNICAL SPECIFICATIONS
The hydraulic actuator S800 ENC is available in different versions
for 100° or 180° leaf opening options and for the CBAC or SBW type of
motor block.
- CBAC (With Opening and Closing Block): when the motor is not
running, resistance to movement is high. The hydraulic RELEASE device is required for manual operation. Electric locks
are not required to hold the opening/closing positions.
- SBW (Without Windy Block) suitable for windy areas: when the
motor is not running, resistance to movement is low (the limits of
use in relation to the wind are described in detail in 1). The
Hydraulic Release device is recommended for manual operation. Electric locks are required to hold the opening/closing
positions.
Control system
- S800 ENC must be connected to a FAAC electronic board for the
control of 230 V for swing gates, fitted with a BUS connection
and slowdown control at the limit switch.
Standard equipment (on all versions)
ENGLISH
- BUS magnetic absolute encoder to detect slowdown and stroke
end positions and to recognise obstacles to movement (anticrushing electronic function).
- By-pass screws to adjust the maximum crushing force during
opening and closing.
- Service release lever: for manual operation during installation/
maintenance.
- Integrated mechanical opening and closing stops (positive stop):
used to define the leaf stop points. No external mechanical
stops are required when using the positive stops. Using positive
stops will also reduce the maximum stroke (maximum reduction: 30° for opening and 30° for closing). The limits of use of the
positive stops in relation to the length and weight of the leaf are
described in detail in 2.
FAAC Components required for installation:
- foundation box
- grooved joint kit
Optional FAAC accessories:
- hydraulic release device with coded key accessible from inside as
well as outside the gate (required on CBAC versions)
- lock with customised key for hydraulic release
Translation of the original instructions
5 Technical data
Model
Version
Mains power supply voltage230 V~ 50 Hz230 V~ 50 Hz230 V~ 50 Hz230 V~ 50 Hz
Electrical motorAsynchronous single-phaseAsynchronous single-phaseAsynchronous single-phaseAsynchronous single-phase
Thrust capacitor8 F8 F8 F8 F
Thermal protection120 °C120 °C120 °C120 °C
Max power280 W280 W280 W280 W
Max torque550 Nm550 Nm550 Nm550 Nm
Max. leaf width2 m2 m4 m4 m
Max. leaf weight800 kg800 kg800 kg800 kg
Max angular speed7.8 °/s7.8 °/s7.8 °/s7.8 °/s
Max leaf opening angle113 °187 °113 °187 °
Operating ambient temperature-20 °C +55 °C-20 °C +55 °C-20 °C +55 °C-20 °C +55 °C
Type of useResidential-CondominiumResidential-CondominiumResidential-CondominiumResidential-Condominium
Continuous operating time (ROT)133' at 23 °C133' at 23 °C133' at 23 °C133' at 23 °C
Protection ratingIP67IP67IP67IP67
Type of oilFAAC HP OILFAAC HP OILFAAC HP OILFAAC HP OIL
Dimensions (W x D x H)
(Foundation box)
Weight
(Foundation box)
S800 ENC
100° CBAC 230V
380 x 220 x 160 mm
(507 x 283 x 200 mm)
16 kg
18.3 kg)
(
S800 ENC
180° CBAC 230V
450 x 220 x 160 mm
(507 x 283 x 200 mm)
16.5 kg
(18.3 kg)
S800 ENC
100° SBW 230V
380 x 220 x 160 mm
(507 x 283 x 200 mm)
16 kg
(18.3 kg)
S800 ENC
180° SBW 230V
450 x 220 x 160 mm
(507 x 283 x 200 mm)
16.5 kg
(18.3 kg)
S800 ENC 6 532116 - Rev.A
Page 9
3.7 IDENTIFICATION OF COMPONENTS
INSTALLATION ACCESSORIES (SUPPLIED SEPARATELY)
Hydraulic actuator S800 ENC
1243
543
Foundation box
12
13
5
6
ENGLISH
14
78
9
10
11
15
1Pinion
2Absolute encoder
3Lifting handles
4Bleed screws
5Stroke end mechanical stop adjustment screws (positive stop)
6Oil filler cap
7By-pass screws (force adjustment)
8Service release lever
9Positive stop fastenings
10 Installation support
11 Key
3
Grooved joint kitHydraulic release (optional)
16
Foundation box
12 Cover
13 Removable plate (not used when the hydraulic release is installed)
14 Foundation box
15 Cover fastening screws
17
18
19
20
Translation of the original instructions
Grooved joint kitGrooved joint kit with guide bracket
16 Screws with grower to fasten
the actuator
17 Grooved joint18 Bush
18 Bush19 Guide bracket with grooved joint
Optional accessories
20 Hydraulic release (required on CBAC versions)
S800 ENC 7 532116 - Rev.A
16 Screws with grower to fasten the
actuator
4
Page 10
4. INSTALLATION REQUIREMENTS
4.1 MECHANICAL REQUIREMENTS
The mechanical construction elements must comply with the provisions of Standards EN 12604
Before installing the automation, suitability of the mechanical requirements must be verified and any required procedures must be
implemented for this purpose.
The necessary mechanical requirements are:
Solid ground to support the weight of the actuator and the leaf.
!
Flat and horizontal flooring in the leaf movement area.
Set-up of an adequate rainwater draining system from the founda-
tion box.
Perfectly vertical leaf in all positions along the stroke with smooth and
even movement, without friction.
A solid, stable structure (columns, hinges, leaves) and without the risk
ENGLISH
Translation of the original instructions
of detachment or sagging considering the weight of the leaf, the forces
developed by the actuator and the action of the wind. Perform the
structural calculation if necessary.
Adequate fall protection devices for the leaf.
No signs of corrosion or cracks in the structure.
Hinges in good condition, lubricated, with no play or friction.
External mechanical opening and closing stops to limit the leaf
stroke. The stops must be adequately sized and firmly secured to
withstand the impact of the leaf. The external mechanical stops are not
required when using positive stops. The limits of use of the positive
stops in relation to the length and weight of the leaf are described in
detail in Limits of use of the positive stops.
The thresholds and elements extending out from the floor must be adequately shaped or marked to eliminate the risk of tripping or slipping.
Safety clearance between the wall (or other fixed element) and the
most prominent part of the open leaf, adequate to protect against
the risk of crushing/trapping people. Alternatively, check that the
opening force is within the limits allowed by the current regulation.
Safety clearances between the fixed and mobile parts, adequate to
protect against the risk of crushing hands. Alternatively, apply
protections that prevent inserting one’s fingers.
Safety clearance between the floor and the bottom edge of the leaf
along its entire stroke, suitable to protect against the risk of dragging
a person’s feet. Alternatively, apply protections that prevent inserting one’s foot.
No sharp edges and protruding parts, to avoid the risk of cutting and
hooking. Alternatively, eliminate or adequately protect the sharp
edges and protruding parts.
Installing S800 ENC only requires the presence of the upper hinge of
the leaf since the lower rotation fulcrum is provided by the foundation
box. If an existing gate is automated, it must be dismantled and the
lower hinge removed before installing the actuator.
Refer to the EN 349 standard for the definition of the minimum spaces,
to prevent crushing body parts.
Refer to standard EN ISO 13857 for the definition of the safety distances
to prevent the danger zones from being reached.
The dimensions and positioning of the foundation box are indicated
in 5.
and EN 12605.
POSITIONING THE ACTUATOR
Actuator installed perpendicular to the closed leaf
AA
90°90°
Left leaf
Actuator installed parallel to the closed leaf
AA
180°
!
OVERALL DIMENSIONS
60 (A)
90°
Left leaf
A distance A equal to or greater than 60 mm is required between
the vertical axis of the upper hinge and the pillar.
283
Right leaf
Right leaf
=
507
=
90°90°
90°
180°
220
200
50
273
283
S800 ENC 8 532116 - Rev.A
5
Page 11
4.2 ELECTRIC SYSTEM
Before performing any operation, disconnect the mains power sup-
F
ply. If the disconnecting switch is not visible, put up a ''ATTENTION
- Maintenance in progress'' sign.
The electrical system must comply with the regulations in force in the
!
country of installation.
Use CE-marked components and materials that comply with the Low
Voltage Directive 2006/95/EC and the EMC Directive 2004/108.
The mains power supply of the automation must be fitted with a 6 A
omnipolar circuit breaker with a contact opening distance equal to
or greater than 3 mm, for disconnection purposes in accordance with
current regulations.
The mains power supply of the automation must be equipped with a
differential switch with a threshold of 0.03 A.
The metal masses of the structure must be earthed.
Check that the earthing system is set up in compliance with the regula-
tions in force in the country of installation.
The electrical cables of the automation system must be sized and have
an insulation rating in accordance with regulations in force, placed in
adequate rigid or flexible pipes that are exposed or concealed.
Use separate pipes for power cables and for connection cables of 12-24
V control devices/accessories.
Consult the concealed cable plan to ensure there are no electrical
cables near excavations and drilling areas so as to avoid the risk of
electrocution.
Ensure there are no pipes near the excavations and drilling areas.
The electronic board must be housed in an enclosure which guarantees
minimum IP 44 protection.
The board enclosure must be placed in a non-hazardous area, which is
accessible even with open leaf, at least 30 cm from the ground.
The board enclosure must be fitted with a lock or other device that
prevents access to unauthorised persons. The cable outputs must be
directed downwards. The pipe fittings to the enclosure must prevent
humidity, insects and small animals from entering.
Protect the extension joints of the motor cable and encoder cable, by
using junction boxes with a protection rating of IP 67 or higher.
The total length of the BUS cables must not exceed 100 m.
It is recommended to install a flashing light in a visible position to
indicate gate movement.
The control accessories must be positioned in areas that are not
hazardous to the user and are also accessible with open leaf.
It is recommended to place the control accessories within the automation's visual range. This is mandatory with "dead man" control.
If an emergency stop button is installed, it must comply with EN13850.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
ENGLISH
4.3 TYPICAL SYSTEM
6 indicates the installation layout of a typical system.
7
65
7
8
Translation of the original instructions
1
2
3
4
Typical systemMinimum section of cables
1 Power supply 230 V~ 50 Hz 3G 1.5 mm²
2 Board enclosure and circuit breaker
3 Actuator S800 ENC
4 BUS encoder2 x 0.5 mm² (length MAX 50 m)
5 Junction box
6 Key button
34
S800 ENC 9 532116 - Rev.A
7 Pair of BUS 2easy photocells
8 Flashing light
4G 1.5 mm²
6
Page 12
5. INSTALLATION
Installation must be carried out in compliance with Standards EN 12453
!
and EN 12445.
Close off the work site and prevent access/transit.
5.1 REQUIRED TOOLS
5.3 PUT IN THE FOUNDATION BOX
RISKS
PERSONAL PROTECTIVE EQUIPMENT
6 Symbols: work equipment (type and size)
HEX WRENCH of the specified size (7, 8, 12)
7-8-12
CROSS-HEAD SCREWDRIVER of the specified size (6, 8...)
5
ENGLISH
LEVEL
WELDER
INSTRUMENT with TORQUE ADJUSTMENT - if required for safety, a tool is
indicated with torque adjustment and the TIGHTENING TORQUE value. E.g.:
HEX WRENCH 6 set at 2.5 Nm
x.x Nm
2.5 Nm
6
5.2 REMOVE THE LEAF AND LOWER HINGE
If you automate an existing gate, the leaf must be dismantled and the
lower hinge removed before installing the actuator.
Translation of the original instructions
RISKS
The layout 21 of 3provides approximate features of the founda-
!
tion for the leaf having maximum weight and length specified in the
Technical data. It is the responsibility of the installer to assess the
dimensions and materials of the foundation according to the features
of the ground, the gate and the installation environment. Perform
the structural calculation if necessary.
1. Perform excavations and set up separate pipes for the electrical cables
and drains (7).
2. Place the box with the hole aligned with the vertical axis of the upper
hinge (7).
3. Connect the pipes for the electrical cables and the drain.
4. Use a spirit level to ensure the box is horizontal.
5. Cement the box and wait for it to harden.
PERSONAL PROTECTIVE EQUIPMENT
Anchor the leaf to the lifting device with a rope or a suitable chain.
!
After removing the leaf, place it on the ground or anchor it with a rope
or chain to prevent it from tipping over.
Ø MAX 35 mm
Ø MAX 50 mm
7
S800 ENC 10 532116 - Rev.A
Page 13
5.4 SET UP THE GUIDE BRACKET
RISKS
PERSONAL PROTECTIVE EQUIPMENT
The guide bracket is an important component for installation safety,
!
to guarantee the stability and control of the leaf during movement.
The guide bracket in the FAAC catalogue is designed for applications
with leaves up to the maximum weight and length indicated in the
Technical data.
When FAAC guide brackets are not used, the installer is responsible
for designing the bracket suitable for the applied loads, defining the
construction materials, thicknesses, sizes and surface anti-corrosion
treatments. Play between the leaf and bracket must be MAX 2 mm.
The welds made must be certified.
1. Set up the guide bracket (8-1).
2. Position the grooved joint (8-2).
The notch on the joint must be centred with the centreline of the bracket
and directed as shown in the figure.
When the bracket is placed on the box the joint must be centred on the
vertical rotation axis of the leaf (8- 3).
2
41
=
=
3
ENGLISH
8
3. Weld the entire circumference of the joint on the guide bracket
(8-4).
5.5 INSTALLING THE LEAF
RISKS
PERSONAL PROTECTIVE EQUIPMENT
1. Assemble the bush (9-1) in the foundation box, inserted in the
reference pin (9-2).
2. Assemble the guide bracket (9-3).
3. Assemble the leaf on the guide bracket (10) and anchor the
leaf to the upper hinge.
Play between the leaf and bracket must be MAX 2 mm.
!
DO NOT weld the guide bracket to the leaf.
4. Check that:
- the leaf resting on the bracket is perfectly horizontal (use the
spirit level)
- movement is smooth and with no friction along the entire stroke,
all the way to the external opening/closing stops (if present)
3
1
Translation of the original instructions
2
9
When moving it manually, slowly guide the leaf for its entire stroke,
!
do not push the leaf so it moves freely.
10
S800 ENC 11 532116 - Rev.A
Page 14
5.6 INSTALLING THE ACTUATOR
RISKS
PERSONAL PROTECTIVE EQUIPMENT
Lift the actuator by the handles.
!
1. Unscrew and remove both caps of the positive stops (11-1).
- The actuator is provided with positive stops set for maximum leaf
stroke (tightened screws). Ensure both screws are fully tightened
(11-2).
Do not force tightening of the positive stop screws.
!
2. Assemble a fastening on each positive stop (11-3).
ENGLISH
- For this stage, insert the fastening screw without tightening
it. The fastening screw must be tightened after adjusting the
positive stops (§ relative paragraph).
- Only if positive stops are NOT being used, tighten the fastening
screw in this step.
3. Release the actuator by turning the service lever one full turn anti-
clockwise (12-1).
Perform steps 1 2 3 for both the positive stops
positive stop
1
positive stop
3
2
8
11
Do not unscrew the service lever by more than one turn so as to prevent
!
oil from leaking.
4. Inser t the spanner in the pinion (12-2) and rotate the pinion until
it stops, in the closing direction of the leaf. Then move it back,
approximately to angle “α” indicated based on the type of installation or actuator version (13 or 14).
- If the pinion is already turned completely, only move it back.
5. It must now be possible to insert the spanner into the pinion in a
parallel position to the closed leaf. Perform a further minimum
Translation of the original instructions
adjustment if necessary.
Actuator installed perpendicular to the closed leafActuator installed parallel to the closed leaf
2
Left leafLeft leafRight leafRight leaf
- for LEFT leaf, turn the pinion
completely anticlockwise
- for RIGHT leaf, turn the pinion
completely clockwise
- The actuator with the pinion must be tilted downwards (15-
2), then place it back in a vertical position and aligned with the
grooved joint (15-3). If necessary, temporarily open the leaf
to aid the operation.
- Be careful not to damage the electrical cables.
8. Lift the actuator and insert the pinion into the joint.
The leaf must be closed during this step.
9. Place the support inserted into the key at the bottom of the box
and rest the actuator on it (15-4).
10. Tighten the tie-rods with the grover in the 2 holes of the box and
hooked into the holes of the actuator plate to lift the actuator
(15-5).
Proceed with partial tightening movements, first one tie-rod and then
the other, until they stop. A torque wrench must be used to achieve the
required tightening torque (15-6).
11. Open and close the leaf manually to ensure it can be fully opened
and closed manually. If not, ensure that all of the installation
steps have been carried out correctly. Lastly, remove the key
with the support.
When moving it manually, slowly guide the leaf for its entire stroke,
!
do not push the leaf so it moves freely.
1
2
3
ENGLISH
4
5.7 ADJUSTING THE POSITIVE STOPS
On closing
1. With the actuator released and the leaf closed, loosen the screw
of the closing positive stop (16-1A or B).
2. Stop unscrewing as soon as you feel resistance.
On opening
1. With the actuator released and the leaf open, loosen the screw of
the opening positive stop (16-1A or B).
2. Stop unscrewing as soon as you feel resistance.
Check
1. Manually move the leaf to check the stop positions. If necessar y,
correct the adjustments.
Slowly guide the leaf as it moves so as to avoid impact on the positive
!
stops.
2. Block the positive stops by tightening the fastening screws
(16-2).
3. Restore the actuator by turning the service lever clockwise until
it stops (16-3).
5
M12
Translation of the original instructions
6
100 Nm
12
15
Left leafRight leaf
B
1
A
closingopening
left leafBA
right leafAB
S800 ENC 13 532116 - Rev.A
1
8
2
2
7
Restore actuator:
turn completely
3
16
Page 16
6. START-UP
RISKS
PERSONAL PROTECTIVE EQUIPMENT
Before setting up electrical connections, disconnect the power supply
F
of the automation. If the disconnecting switch is not visible, put up
a ''ATTENTION - Maintenance in progress'' sign.
1. Set up the electrical connections according to the instructions of
the electronic control board and the installed accessories.
3. Switch the electronic board on according to the specific instructions. If the motor rotates the wrong way, disconnect the power
and swap the wires of phases 1 and 2.
in a visible position.
5. Put up the CE marking on the gate.
6. Complete the EC Declaration of Conformity of the machine and
the system Logbook.
7. Provide the owner/operator of the automation with the EC Declaration, the system Logbook with the maintenance schedule and
the user instructions of the automation.
SCREW
Aadjusts the force of clockwise leaf movement (a)
Badjusts the force of anticlockwise leaf movement (b)
ADJUSTMENT
tighten to increase the force
+
–
loosen to decrease the force
b
a
6.1 FORCE ADJUSTMENT (BY-PASS)
RISKS
PERSONAL PROTECTIVE EQUIPMENT
Translation of the original instructions
Adjust the by-passes in accordance with the applicable standards
!
(EN 12445
1. Remove the protective caps (17-1).
2. Adjust the opening and closing force by actuating the automation
electrically and using the by-pass screw corresponding to the
manoeuvre in progress (17 A or B):
screw A = adjusts the force of clockwise leaf movement
screw B = adjusts the force of anticlockwise leaf movement
tighten to increase the force +
loosen to decrease the force –
3. Set the protective caps back in place (17-1).
CLOSURE OF THE BOX
Close the cover of the box with the supplied screws (18).
).
a
b
1
A
B
17
6.2 FINAL OPERATIONS
1. Ensure that the forces generated by the leaf are within the limits
allowed by the standard. Use an impact curve gauge in accordance with standards EN 12453 and EN 12445. For countries
outside the EU, when there is no specific local standard, the force
must be less than 150 N static.
2. Ensure that the maximum manual moving force of the leaf is less
than 220 N.
3. Use appropriate signs to highlight the areas where residual risks
remain despite having implemented all safety measures.
4. Put up the ''DANGER: AUTOMATIC MOVEMENT'' sign on the gate
S800 ENC 14 532116 - Rev.A
8
18
Page 17
7. MAINTENANCE
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Before performing any maintenance, disconnect the mains power
F
supply. If the disconnecting switch is not visible, apply a "ATTENTION - Maintenance in progress" sign. Restore the power supply once
maintenance is complete and after tidying up the area.
Maintenance must be performed by the installer/maintenance techni-
!
cian.
Comply with all the safety instructions and recommendations provided
in this manual.
Close off the work site and prevent access/transit. Do not leave the
work site unattended.
The work area must be kept tidy and clear upon completing mainte-
nance.
Before starting activities, wait for the components subject to heating
to cool down.
Do not modify the original components in any way.
FAAC S.p.A. disclaims any liability for damage caused by components
that are modified or tampered with.
The warranty shall be forfeited in the event of tampering with com-
ponents.
For replacements, use only original spare parts FAAC.
7.1 ROUTINE MAINTENANCE
The table Routine maintenance ( 16) lists a rough guide of
routine operations, which are guidelines and are in no way exhaustive,
to maintain the automation efficient and safe. It is the responsibility of the machine installer/manufacturer to define the maintenance
schedule of the automation, integrating the list or changing the
service intervals based on the features of the machine.
7.2 OPERATING PROBLEMS
7 Guide to solving malfunctions
CONDITIONSOLUTION
The gate does not perform the
SETUP
The gate does NOT OPEN
The gate CLOSES instead of OPENING and vice versa
The gate performs movements at
very low speed
The gate only moves for short
stretches
Irregular movement (jerks)check for air in the hydraulic circuit. Bleed
Excessively noisy automation
BLEEDING
1. Remove the protective caps (19-1).
2. Command the gate to open. During the stroke of the leaf, loosen
the screw (19-2A or B): oil emulsified with air leaks out.
3. Tighten the screw before the leaf completes the stroke.
4. Command the gate to close. During the stroke of the leaf, loosen
the screw (19-2A or B): oil emulsified with air leaks out.
5. Tighten the screw before the leaf completes the stroke.
Repeat the procedure until non-emulsified oil comes out.
6. Set the protective caps back in place (19-1).
TOPPING-UP THE OIL LEVEL
1. Remove the cap (19-3). Check the oil level: it should be just
below the cap.
2. Top-up, if necessary. Set the cap in place again.
Only use FAAC oil.
!
Perform bleeding after topping up the oil level.
ensure the actuator is not blocked
check the presence of the power supply
check motor and encoder connection
check for faults/errors in the actuator or encoder
invert the motor connection phases and perform
a SETUP
check the set force
check the set slowdown spaces
check the encoder connection
check for errors in the encoder
there is air in the hydraulic circuit. Bleed
check the verticality of the leaves
ENGLISH
Translation of the original instructions
1
Left leafRight leaf
B
Left leafAB
A
S800 ENC 15 532116 - Rev.A
Right leafBA
bleed on
opening
bleed on
closing
1
2
2
19
3
Page 18
8 Routine maintenance
If the checks listed below reveal conditions other than those foreseen,
they must be restored.
Operations Frequency
Structures
Check the structure that the gate, plinth and building/fencing parts adjacent to
the automation are fastened to: absence of damage, cracks, fractures, failures.
Check the movement area of the gate: absence of obstacles, absence of objects/
deposits which reduce safety clearances.
Check the absence of hooking points or dangerous prongs.12
Gate
Check the gate and its fastenings: integrity, no deformations or rust, etc.
Check the correct tightening of screws and bolts.
Check the concentricity between the upper hinge of the leaf and the lower rota-
tion fulcrum provided by the foundation box.
Check hinges and bearings: integrity, perfectly positioned and fastened in place,
no deformation, rust, etc.
Lubricate hinges and/or bearings if necessary.12
ENGLISH
Check the mechanical stops: fastening and solidity. Both sides must be checked,
simulating the impact that they could undergo during use.
Check the guide bracket of the leaf: integrity, absence of deformation and rust,
proper fastening, etc.
Check the absence of wear/collapsing which could jeopardise the condition that
all the weight of the leaf bears on the lower rotation fulcrum.
Check the anti-falling device: fastening and integrity.12
General cleaning of the gate operating area.12
Actuator
Check the integrity and correct fastening.12
Check the sturdiness of the connections of the actuator to the leaf to avoid
uncontrolled movements of the leaf should it break.
Check the welding of the joint on the guide bracket.
Check reversibility and irreversibility.12
Check that there is no oil leakage.12
Top up the oil level, if necessary. Only use FAAC oil.12
Translation of the original instructions
Bleed the oil, if necessary.12
Clean the actuator and the foundation box
Check drainage efficiency.
Check the integrity of the actuator cables, of the cable glands and of the junc-
tion boxes.
Electronic equipment
Check the integrity of the electronic board enclosure.12
Check the integrity of the power and connection cables and of the cable glands.
Check the integrity of the connectors and of the wiring.
Check that there are no signs of overheating, burns, etc. on electronic components. 12
Check the integrity and proper operation of the limit switches, if used.12
Check the integrity of the earthing connections.12
Check proper operation of the circuit breaker and residual current device.12
Control devices
Check the integrity and proper operation of the installed devices and of the
remote controls.
Sensitive edges
Check: integrity, fastening and proper operation.6
Deformable edges
Check: integrity and fastening.12
Photocells
Check: integrity, fastening and proper operation.6
Check the columns: integrity, fastening, no deformation, etc.6
Flashing light
Check: integrity, fastening and proper operation.12
Electric locks
Check: integrity, fastening and proper operation.
Clean the insertion seats.
Access control
Check that the gate opens correctly only with authorised user recognition.12
Complete automation
Check that the automation works properly, according to the programmed logic,
using the various control devices.
Check that the gate moves correctly, smoothly and regularly without any strange
12
noise.
Check its correct opening and closing speed and that it follows the intended
12
slowdowns.
Check proper operation of the manual release: when the release is activated, the
gate should only be able to be moved manually.
Check the presence of lock caps.
12
Ensure that the maximum manual moving force of the leaf is less than 220 N.6
Check the proper operation of the safety edges for obstacle detection.6
12
Check the proper operation of the encoder for obstacle detection.6
Check the proper operation of each pair of photocells.6
12
Check that there is no optical/luminous interference between the pairs of
photocells.
Check the limitation curve of the forces (standards EN 12453 and EN 12445). For
12
countries outside the EU, when there is no specific local standard, the force must
be less than 150 N static.
Check the presence, integrity and legibility of all the necessary signs: residual
12
risks, exclusive use, etc.
Check the presence, integrity and legibility of the CE marking of the gate and of
the DANGER AUTOMATIC MOVEMENT warning sign.
12
12
12
12
12
12
12
12
6
6
6
12
12
S800 ENC 16 532116 - Rev.A
Page 19
8. INSTRUCTIONS FOR USE
It is the responsibility of the machine installer/manufacturer to draft
the user instructions of the automation in accordance with the Machinery Directive, including all the required information and instructions based on the characteristics of the automation.
The guidelines below, which are purely indicative and in no way
exhaustive, help the installer draft the user instructions.
The installer must provide the owner/operator of the automation with
!
the EC Declaration, the system Logbook with the maintenance schedule
and the user instructions of the automation.
The installer must inform the owner/operator of any residual risks and
the intended use and ways in which the machine should not be used.
The owner is responsible for operating the automation and must:
- comply with all User instructions provided by the installer/maintenance technician and the Safety recommendations
- keep the user instructions
- have the maintenance schedule implemented
- keep the system Logbook, which must be completed by the maintenance technician at the end of all servicing
8.1 SAFETY RECOMMENDATIONS
Systems set up with FAAC S800 ENC series underground actuators are
intended for vehicle transit.
The user must be in good physical and mental condition, aware of
and responsible for the hazards that may be generated when using
the product.
- Do not pass and/or stop within the automation's range of action
!
while it is moving.
- Do not use the automation when its range of action is not clear of
people, animals or objects.
- Do not allow children to come close or play near the automation's
range of action.
- Do not obstruct the movement of the automation.
- Do not climb onto, hold onto or be pulled by the leaf.
- Do not allow the control devices to be used by persons who are not
specifically authorised and trained.
- Do not allow the control devices to be used by children or persons
with reduced mental-physical abilities, unless under the supervision
of an adult responsible for their safety.
- Do not use the automation with movable and/or fixed guards that
have been tampered with or removed.
- Do not use the automation with faults/tampering which could
jeopardise safety.
- Do not expose the automation to aggressive chemical or environmental agents; do not expose the actuator to direct water jets of any
type or amount.
- Do not expose the automation to flammable gases or fumes.
- Do not perform any operation on the automation components.
8.2 USE IN AN EMERGENCY
Environmental phenomena, even occasional, such as ice, snow and
strong wind may hinder correct operation of the automation and
affect component integrity and may become a potential source of
danger.
In any malfunction, emergency or fault, disconnect the power supply of the automation. If the conditions allow the leaf to be safely
moved manually, use the MANUAL OPERATION; otherwise, keep the
automation out of service until it is restored/repaired.
In case of a fault, the automation must be restored/repaired must
only be carried out by the INSTALLER/MAINTENANCE TECHNICIAN.
8.3 MANUAL OPERATION
Before performing the Release manoeuvre, disconnect the power
!
supply of the automation.
With manual movement, slowly guide the leaf along its entire stroke.
Do not push the leaf so it runs freely.
Do not leave the gate unlocked: after performing manual movement,
restore automatic operation.
RELEASE MANOEUVRE
1. Open the cap of the lock (20-1).
2. Insert the key and turn it one anti-clockwise turn until it stops
(20 -2), then move the gate manually.
RESTORING AUTOMATIC OPERATION
1. Turn the key by one clockwise turn until it stops (20-3).
2. Ensure manual movement is prevented, then remove the key and
close the cap (20-1).
23
Release
Restore
ENGLISH
Translation of the original instructions
1
20
S800 ENC 17 532116 - Rev.A
Page 20
1 The limits of use of S800 ENC in relation to the wind
The table shows the maximum wind allowed for S800 ENC based on the leaf surface exposed to the wind.
Winds that exceed those allowed may affect the integrity of the mechanical transmission components of S800 ENC.
It is the responsibility of the installer to assess the impact of the wind on all the elements of the structure (columns, hinges, leaves) in order
to define the maximum wind allowed for the automation.
The limits of use of the positive stops in relation to the length and weight of the leaf are indicated in the table below.
Using positive stops beyond the allowed limits is not advisable.
If using the integrated mechanical stops beyond the admissible limits is unavoidable, the minimum positive stop speed must be obtained