FAAC 222X383 User Manual

HYDRAULIC

SLIDE GATE

Operators

With Smart Touch Controller

Installation and Reference Manual

Models

DC Battery, Modular, Correctional Facility, and Solar versions of most models

* SlideDriver 50VF models use Installation and Reference Manual D0125. This can be downloaded at

SlideDriver 10 SlideDriver 40 SlideDriver 30F SlideDriver 50VF2* SlideDriver 50VF3* SlideDriver 80 SlideDriver 200

(222 SS) Standard

(222 E) Heavy gates

(222 EX 1.7) Heavy, fast gates

(222 X2) Heavier, fast gates

(222 X3) Heavier, fastest gates (222 X1) Very heavy gates

(444 XS) Ultra heavy gates

www.hysecurity.com.

D0119, Rev. F

Installation and Maintenance Manual

SlideDriver Quick Start

These instructions are provided as a quick reference guide to the experienced installer that is already familiar with all safety precautions and the installation of this gate operator. Do not attempt to install from this guide if you are inexperienced with this product.

1. Mount the operator with at least four mounting bolts. The operator must be square and spaced 1¾” away from the gate.

2. Attach the drive rail to every vertical member of the gate at a height 9 1/4“ above the base of the operator. Use ¼” roll pins to splice multiple sections of rail.

3. Mount the limit switch trip ramps to the underside of the drive rail at each end. Drill 3/8” holes in a position that will allow the limit switches to be tripped 6-8” before full travel.

4. Connect the electrical power and grounding wire to the loose wires from the On/Off switch at the left corner of the control box. Be certain the labeled voltage and phase of the operator matches the available supply.

5. Operators are shipped configured for “right hand” operation. (From the secure side, the gate moves to right on opening). To change the handing, reconnect the hydraulic hoses at the pump in reverse order. There is a label near the hose connection point describing this procedure. Connecting the hose from the top motor to the left disconnect results in “left hand” operation

6. With neither limit switch tripped, engage the release mechanism to clamp the wheels to the drive rail and verify that the red spring is compressed to 2” in height.

7. Turn on the power switch. The Smart Touch LCD display should show, after a 2 second delay, the characters [uC_0]. This is a setting for the UL user class that must be made before any gate function will be possible. Press the Select button, then the Next button and change the 0 to be class 1-4 as appropriate for the site. Press the Select button again to lock the setting.

8. Press the Next button to go to the setting for the gate hand. The LCD display should now show [Sh_0]. The 0 must be replaced by an [Sh L] or [Sh r] before any gate function will be possible.

9. Press the Menu button and the display will jump to the close timer setting [Ct_0]. If a close timer function is needed, set in the same manner as above. Press the Menu button again to exit to the Run Mode. The LCD display should now read StoP, but may read oPEn or CloS if any limit switch is tripped.

10. Test the normal operation of the gate. If the hoses are connected incorrectly, the gate will move the wrong direction. (see step 5). If the gate moves the correct direction, but triggers an Err1 alert, the handing is set wrong. (see step 8).

11. After normal function has been verified, connect any required accessory device wiring. Note that the control inputs (Except Fire Department Open and Emergency Close) are all one wire only to the main terminal strip while the other wire connects to the Common Buss on the nearby power supply board.

12. To access the User menu in the Smart Touch Controller, press the Menu button while there is no active Open or Close input. The display will scroll system values and stop at the [Ct__] close timer setting. There are 11 menu items in the User Menu. To reach the more detailed Installer menu, the system must be in the User Menu first, then simultaneously press Open and Reset. The display will go to [uC__] which is the first of 34 items in the Installer Menu. Read the instructions before attempting any adjustments!

ii D0119, Rev. F

Installation and Maintenance Manual

Smart Touch Controller Menu Guide for Sliding Gates

To gain access to the User Menu, press the Menu button when the gate is stopped. The LCD will scroll through several key items, then stop at the close timer setting [Ct ].

User Menu Options Default Description

[Ct 0] Close timer setting 0 0 = close timer off or 1 – 99 seconds

[hC 0] Momentary Close 0 0 = momentary, 1= Constant hold PB required to close gate

[ho 0] Momentary Open 0 0 = momentary, 1= Constant hold PB required to open gate

[AP 0] Power loss function 0 0 – 3 (0 =Type A, 1 = B, 2 = C, 3 = D) See handbook

[ro 0] Radio control option 0 0 = Open only, 1 = Adds Close capability when fully open

[bF 2] Warn before operate 2 0 = none, 1 = Buzzer alerts 3 sec before & when in motion,

2 = Buzzer alerts 3 sec before + first 2 seconds in motion

[FA 0] Forced open Alert and automatic gate reposition

[dA 0] Drift Closed Alert and automatic gate reposition

[PE 0] Photo Eye Align Mode 0 0 = off, 1 = on (auto off when close limit triggered)

U10

[CL 0] Clock set (24 hour type) 0 0= display, 1= set mins, 2= set hours, 3= set day, 4= month

U11

[Ld 5] LCD Contrast set 5 1 - 9 = Adjusts contrast of the display

U12

[dS 0] Data Log (New Gen only) 0 0 = Std. 1 = Extended (resets automatically to 0 in 24 hr)

To access Installer Menu, press the Open & Reset buttons together while in the User Menu.

Installer Menu Options Default Description

[uC 0] Set UL Usage Class 0 0 = gate disabled, Set Class 1 through 4 use

[Sh 0] Set Handing of gate 0 0 = gate disabled, r = Right Hand, L = Left Hand

[Fd 0] Load Factory Defaults 0 0 = User settings, 1 = Load defaults (resets entire menu)

I3a

[bu 0] Choose Buzzer Type 0 0 = Buzzer not set, 1 = Freq 1, 2 = Freq 2

[dg 0] Set Master/Slave type 0 0 = Solo operator, 1 = Slave unit, 2 = Master unit

[Ch 0] Set AC Charger or Solar 0 0 = DC + AC charger 1 = DC + Solar charger

[Fo 0] Enable Fire Dept. Open 0 0 = input disabled, 1 = enabled

[oC 0] Enable Emergency close 0 0 = input disabled, 1 = enabled

[SE 3] Inherent Sensor sensitivity 3 1 = Maximum sensitivity, 9 = Lowest sensitivity

[SS 0] Inherent Sensor function 0 1 = stop only (note, functions in usage class 4 only)

I10

[LC 0] Leaf delay Close 0 0 = none (1-7) ½ second steps (Master/slave only)

I11

[Lo 0] Leaf delay Open 0 0 = none (1-7) ½ second steps (Master/slave only)

I12

[rt 0] Maximum run timer 0 0 = 60 Seconds max run, 1 = 300 Seconds max run

I13

[Po 0] Partial Open distance 0 0 = input disabled, or 7 – 99 seconds of travel

I14

[EC 0] PEC reverse to open 0 0 = Close eye stops only, 1 = 2 sec reverse to open

I15

[EO 0] PEO reverse to close 0 0 = Open eye stops only, 1 = 2 sec reverse to close

I16

[gr 0] Edge reverse to open 0 0 = Edge reverses fully open, 1 = Edge reverses for 2 sec

I17

[Sr 1] IES reverse to open 1 0 = IES reverses fully open, 1= IES reverses for 2 sec

I18

[PC 0] Set PEO/ PEC – NO/NC 0 0 = Normally Open PE output, 1 = N.C. (Supervised mode)

I19

[gC 0] Set Edge input – NO/NC 0 0 = Normally Open Edge output, 1 = Normally Closed

I20

[tC 1] Time clock/ Interlock input 1 0 = select Time Clock, 1 = select Open Interlock

I20a

[dt 0] Disable Free Exit/Timer to Close 0 0 = disable Free Exit, 1 = disable Close Timer

I21

[or 1] OOLD detector function 1 0 = pause closing only, 1 = enable reversing to open

I22

[ir 1] IOLD detector function 1 0 = pause closing only, 1 = enable reversing to open

I23

[dL 1] Vehicle detector logic 1 1 = std, 2 & 3 = quick close, 4 = full anti-tailgate logic

I24

[r1 0] User relay 1 option 1 0 = disabled, 1 – 24 = see output options page

I25

[r2 0] User relay 2 option 6 0 = disabled, 1 – 24 = see output options page

I26

[r3 0] User relay 3 option 1 0 = disabled, 1 – 24 = see output options page

I27

[tL 0] Gate Open alert 2 0 = 0 sec, 1 = 15s, 2 = 45s, 3 = 75s, 4 = 105s, 5 = 135s

I28

[Lt 0] Loitering alert 3 0 = 0 sec, 1 = 15s, 2 = 45s, 3 = 75s, 4 = 105s, 5 = 135s

I28a

[SA 0] System Address 0 0 = no network, 1-99 = network “drop” address

I29

[ELd0] Test factory ELD 0 0=Run, 1=show freq, 2=show call level 0-7, 3= set Freq 1-4

I30

[iLd0] Test factory IOLD 0 0=Run, 1=show freq, 2=show call level 0-7, 3= set Freq 1-4

I31

[oLd0] Test factory OOLD 0 0=Run, 1=show freq, 2=show call level 0-7, 3= set Freq 1-4

I32

[SLd0] Test factory SLD 0 0=Run, 1=show freq, 2=show call level 0-7, 3= set Freq 1-4

0 0 = disabled, 1 = sound buzzer (2 pulses/sec) if forced

open for more than four seconds, time out in 30 Sec

0 0 = disabled, 1 = sound buzzer (2 pulses/sec) if drift closed

and cannot reopen within four seconds.

(V4.xx software)

iii D0119, Rev. F

Installation and Maintenance Manual

Ultra Reliable, Heavy Duty, Commercial, Industrial, High Security Slide Gate Operators

All rights reserved. No part of this manual may be reproduced by any means: photocopier, electronic or mechanical, without the express written permission of Hy-Security Gate Inc. Additionally, Hy-Security Inc. makes no representations or warranty with respect to this manual. We also reserve the right to make changes in the products described without notice and

without any obligation to notify any persons of any such revision or change

iv D0119, Rev. F

Installation and Maintenance Manual

Table of Contents

Introduction ....................................................................................................................vii

Warranty Registration...................................................................................................viii

Available Models and Features……………………………………………………………...1-2

I. Safe Gate Design

Important Information......................................................................................................3

Entrapment Protection Schematic..................................................................................4

Install an Automatic Operator only When: ....................................................................5

Important Instructions for Gate System Owners & Users ............................................6

II. Installation

Tools Required – Getting Started with an Automated Gate System.........................7-8

Installation Preparations and Installation .................................................................9-12

Mechanical & Hydraulic Adjustments ..........................................................................13

Technical Drawings...................................................................................................14-16

III. Smart Touch Set up

Basics of Using the Smart Touch Controller..........................................................17-18

Installation Configuration for Smart Touch Controller ...............................................18

Wiring Control Inputs to the Smart Touch Controller............................................19-20

Connecting a Master/Slave Pair or an Interlocked Pair ..............................................21

Table of User and Installer Menu Functions...........................................................22-23

User Menu: Description Functions Available..............................................................24

Installer Menu: Description Functions Available....................................................25-26

Correctional Facility – User Optional Wiring ...............................................................27

Options for User Programmable Output Relays.....................................................28-29

Setting the Time and Date on the Clock.......................................................................29

IV. Entrapment Protection

Entrapment Protection Schematic................................................................................30

UL 325 Standard Requirements for Entrapment Protection Devices ........................31

Placement and Use of Secondary Pedestrian Entrapment Sensors..........................32

Installing Gate Edge (Contact Type) Reversing Sensor .............................................33

Installing Photoelectric (Non-Contact) Sensor.......................................................34-35

v D0119, Rev. F

Installation and Maintenance Manual

Table of Contents, cont.

V. Detectors and Loops

Detector Loop Installation Guide ............................................................................36-38

Vehicle Detector Installation & Adjustment Options..................................................39

HySecurity HY-5A Vehicle Detector Installation.........................................................40

Standard 11 Pin Vehicle Detector Installation ............................................................41

Vehicle Detector & Loop Fault Diagnostics................................................................42

Vehicle Detector Configuration and Anti-Tailgate Modes…......................................43

VI. Accessories

24 Hr / 7 Day Time Clock Option.................................................................................44

Radio Remote Open Option.........................................................................................45

Remote Release Option...............................................................................................46

Internal Solenoid Lock Options .............................................................................47-49

VII. Troubleshooting and Maintenance

Troubleshooting.......................................................................................................50-51

General Maintenance...............................................................................................52-53

Manual Release Mechanism.........................................................................................54

VIII. Two part Operators (Battery types & 333)

Battery DC Systems (DS, DE, DX)

Important Notes about DC Powered Gate Operators ...............................................55

Wiring & Control of DC Operators..............................................................................56

Plan and Elevation for DC Power Supply...................................................................57

Battery Supply Diagram ..............................................................................................58

Modular Systems (333 MS Series).........................................................................59-60

IX. Appendix

Wiring Size Schedules.............................................................................................61-62

444 Operator Components & Footprint.......................................................................63

Components & Replacement Parts ........................................................................64-70

Smart Touch Controller Electrical Connections........................................................71

SlideDriver Wheel Change Procedure ...................................................................72-73

Limited Warranty...........................................................................................................74

vi D0119, Rev. F

Introduction

Welcome – Thank you for purchasing our HySecurity premium gate operator.

HySecurity has manufactured the finest hydraulic gate operators available

since the 1970s. Our commitment to quality and innovation will become

evident as you become familiar with the features and performance of this

expertly engineered machine. All HySecurity operators are equipped with the

Smart Touch Controller, a digital electronic brain that offers unparalleled user

benefits.

Please take a few minutes to study the contents of this instruction manual.

The benefits of taking a little extra time to align the gate operator properly and

to verify a fully functional installation will ensure customer satisfaction and a

longer life with minimal maintenance costs.

Installation and Maintenance Manual

Installers and owners must thoroughly review and understand the important Information regarding pedestrian entrapment protection contained in this manual. There are hazards associated with automatic

gates that can be greatly reduced with proper design, installation and use. When an automatic gate is first commissioned, the installer must teach their owners and users how to correctly operate this system. When the installation is complete, installers should leave this manual for the owner’s use and reference.

Do not hesitate to give your HySecurity distributor a call if you experience any

installation difficulties. Authorized HySecurity distributors are experienced and

trained to assist in resolving any problems.

vii D0119, Rev. F

Installation and Maintenance Manual

OPERATOR BULLETIN / WARRANTY REGISTRATION

Fill out this form to register this operator(s). HySecurity distributes frequent maintenance, upgrade and Technical Bulletins to those who register their operators. Fax or mail this completed form to HySecurity.

Date: ___________

Owner Name / Company: ___________________________________ Email: __________________________________________________ Address: ________________________________________________ City, State, Zip: ___________________________________________ Telephone number: ________________________________________

HySecurity Distributor: _____________________________________ Telephone Number: _______________________________________

Installer Name: ___________________________________________ Telephone Number: _______________________________________

Serial number of operator: ___________________________________ Date Installed: ____________________________________________

Operator Model: ________________________________________

Warranty Registration

HySecurity Mailing Address: 6623 South 228 Kent, WA 98032 FAX: (888) 321-9946 info@hysecurity.com

Technical Support: Call your installer or authorized HySecurity distributor for front line

technical support. Call HySecurity at 800-321-9947 with the serial number of your operator and we will provide you with the name of your distributor.

Training: HySecurity provides regular installation, maintenance and troubleshooting training. Go to www.hysecurity.com/support

more information regarding HySecurity tech training.

Street

or call HySecurity at 800-321-9947 for

viii D0119, Rev. F

Installation and Maintenance Manual

SlideDriver Models

HySecurity manufactures many hydraulic slide gate operator models to suit the desired gate panel size,

weight and speed. All of the operator models are derived from the SlideDriver 10, upon which this manual is designed. Identify your operator model and note the changes in instructions and final adjustments.

General

Gates

Duty Part

Number Modular Prison 24V UPS Solar HP Speed Soft Stop Brake

Valves Soft Start Drawbar

Pull Weight

Capacity Drive

Wheels UL Class Warranty

SlideDriver

Commercial industrial, high security

Lighter gates

Continuous

222 SS 222 E 222 EX 1.7 222 X2 222 X3 222 X1 444 XS

10-M 40-M 30F-M 50VF2-M 50VF3-M 80-M 10-C 40-C 30F-C 50VF2-C 50VF3-C 80-C 200-C 10 UPS 40 UPS 30F UPS - - 80 UPS 200 UPS 10-S 40-S 30F-S - - 80-S 200-S 1 hp 1 hp 2 hp 2 hp 2 hp 2 hp 5 hp 12” / sec. 12” / sec. 20” / sec. 26” / sec. 36” / sec. 12” / sec. 12” / sec. yes yes yes yes yes yes yes

no yes yes yes yes yes yes

no no yes

300 lbs. 300 lbs. 300 lbs. 300 lbs. 300 lbs. 600 lbs. 1,200 lbs.

1,000 lbs. 4,000 lbs. 3,000 lbs. 5,000 lbs. 5,000 lbs. 8,000 lbs. 20,000 lbs.

2, 6” drive wheels

I, II, III, IV I, II, III, IV III, IV III, IV III, IV III, IV III, IV 5 years 5 years 5 years 5 years 5 years 5 years 5 years

*SlideDriver 50VF models use Installation and Reference Manual D0125. Download at www.hysecurity.com.

Stopping the Gate

All models employ a time delay Soft Stop system. Additionally, brake valves

are used to control the stopping of heavy or fast moving gates. These valves are exclusive to HySecurity operators. They are independently adjustable to allow the gate to stop predictably and without banging.

Starting the Gate

When starting very heavy gates beyond one foot per second, it is necessary to

Soft Start the load gently, in addition to stopping it smoothly. HySecurity accomplishes Soft Start with another exclusive feature we call an Accumulator With Out Gas (AWOG), which diverts some of the start-up hydraulic flow and

thereby allows the gate to accelerate over a period of about 2 seconds. This is much like letting your foot slowly off a car clutch – no lurching when the gate starts. The downward facing AWOG (shown right) improves the life and performance of a gate system and never needs adjustment. NOTE: Operators purchased prior to May 2008 may be equipped with an upward facing AWOG hose which may periodically require “bleeding” the air pockets from the hose.

SlideDriver

Commercial industrial, high security

Heavier gates to 4,000 lbs.

Continuous Continuous Continuous Continuous Continuous Continuous

2, 6” drive wheels

SlideDriver

30F

Commercial industrial, high security

Heavier gates (3,000 lbs.) and faster (20 inches/sec.)

2, 6” drive wheels

SlideDriver

50VF2*

Commercial industrial, high security

Variable Frequency Drive (easy start and stop) heavy gates (5,000 lbs.) and fast (26 inches/sec.)

ultra soft start and stop

2, 8” drive wheels

SlideDriver

50VF3*

Commercial industrial, high security

Variable Frequency Drive (easy start and stop) heavy gates (5,000 lbs.) and fast (36 inches/sec.)

ultra soft start and stop

2, 8” drive wheels

SlideDriver

Commercial industrial, high security

Very heavy gates (up to 8,000 lbs.)

yes yes

2, 8” drive wheels

soft start manifold

SlideDriver

200

Commercial industrial, high security

Heaviest gates (up to 20,000 lbs.)

4, 8” drive wheels

Downward facing

AWOG

ix D0119, Rev. F

Installation and Maintenance Manual

Descriptions for Various Models Derived from SlideDriver 10

For Heavy Gates: SlideDriver 40 222 E Models (UL class I, II, III, and IV)

This model uses a hydraulic manifold with two adjustable brake valves. The brake valves extend the maximum gate weight capacity from 1,000 pounds to up to 4,000 pounds. Brake valves are highly recommended for heavyduty applications.

High Speed: SlideDriver 30F 222 EX 1.7 Models (UL class III and IV only)

The AWOG Soft Starting system and brake valves are keys to safely moving gates faster than one foot per second. These devices, together with our hydraulic drive, create smooth and predictable handling for both small, lightweight to 3,000 lb. gates. The SlideDriver 30F, 30F-C, and 30F UPS models use a higher flow rate pump to achieve a speed of 20 inches per second.

High Speed, Very Heavy: SlideDriver 50VF2, 50VF3 222 X2, X3 Model (UL class III and IV only)

SlideDriver 50VF operators use a variable frequency drive, larger wheels and a higher flow rate pump to reach 36” per second. These operators are designed for very heavy, up to 5,000 lb. gates moving at very high speed. The Variable Frequency Drive moves very heavy gates at speeds to up to 36 inches per second (50VF3). SlideDriver 50VF models close gates to a very precise point and are extremely easy on gate hardware. These operators use the same powerful Smart Touch controller and simple, reliable HySecurity hydraulics as all SlideDriver models. Note: SlideDriver 50VF models use Installation and Reference Manual D0125.

For Heaviest Gate: SlideDriver 200 (444 XS)

The 444 type operators are for the heaviest gates, weighing up to 20,000 lbs. They employ a much larger chassis with four drive wheels and hydraulic motors, and a five horsepower electric motor to generate up to 1200 pounds

of draw bar pull. SlideDriver, DC 24-Volt UPS (Uninterruptible Power Supply) (UPS)

These gate operators function from 24 Volts DC Batteries all of the time to achieve a true UPS system. Our

Uninterruptible Power Supply is the most certain way to know that your gate will work when the local AC power

fails. This system features fully sealed maintenance free batteries in a separate insulated and ventilated enclosure and provides at least 3,000 feet of backup gate travel.

SlideDriver C, Correctional Facility (-C)

The CF models offer an extra heavy 10-gauge cover with three different locking options. Type C operators are

shipped ready to interface to the many options and interlocks commonly used at correctional facilities, such as

gate position outputs, interlock capability for sally ports and an interface relay to control an external solenoid lock.

SlideDriver M, Modular (-M) This family of operators is a two part modular version of the standard SlideDriver operator. The motor, hydraulic

pump and electric controls are located in a separate enclosure, often at a distance from the drive unit. This version allows for a more flexible placement of the operator, which may be required or desirable in some situations involving unique mounting, special security including blast mitigation, or those requiring a very quiet operator.

SlideDriver S, Solar (-S)

Most SlideDriver operators are available in a DC drive, solar powered version. Call 1-800-321-9947 or visit our

website at www.hysecurity.com for more information.

The Smart Touch Controller

This is the brain of HySecurity’s automatic operators. Groundbreaking technology built sturdy to reliably serve in the harshest environments. The Smart Touch Controller can quickly be configured by an installer or user to adapt to nearly any functional requirement for a specific site and comes standard on all HySecurity gate operators. All system settings are performed with the use of just four programming buttons and an LCD display. The Smart Touch Controller has no switches to set. An RS232 port for external communication is standard. A real time clock and an EEPROM record system events. A log of events can be downloaded from the RS232 port to a laptop computer to evaluate abnormal gate system operation. HySecurity HY-5A vehicle detectors set a new industry standard by communicating valuable performance data to the Smart Touch controller, allowing quick and indepth, user-friendly diagnostics.

2 D0119, Rev. F

Installation and Maintenance Manual

READ FIRST!

Important Information – Review before Installation

Automatic gate operators provide convenience and security to users. However, because these machines can produce high levels of force it is important that all gate operator system designers, installers and end users be aware of the potential hazards associated with improperly designed, installed or maintained systems. Keep in mind that the gate operator is only one component of the total gate operating system. It is the joint responsibility of the specifier, designer, purchaser, installer and end user to verify that the total system is appropriately configured for its intended use. All parties should be informed that entrapment in a moving gate could cause serious injury or death.

Common Industry Symbols

Attention

-Take Note-

-Danger-

Keep Away

Entrapment

Zone

Important Instructions for Gate System Designers & Installers:

WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the gate operator handbook and on the warning labels.

Install an Automatic Gate Operator only When:

 The entry is configured for vehicular use only. Pedestrians must be directed

to a separate walk-through entrance. The Warning signs that have been supplied with this operator must be installed in a manner clearly visible on both sides of the gate.

 All openings of a horizontal slide gate are guarded or screened, from the

bottom of the gate to a minimum of 4 feet (1.2 m) height above the ground, to prevent a sphere 2 ¼ inches (57 mm) in diameter from passing through an opening anywhere in the gate or the portion of the adjacent fence that is covered in the open position.

 All exposed pinch points, rollers and wheels are guarded. To reduce the risk

of entrapment, the gate must also be installed so that enough clearance is provided between the gate and adjacent structures both when opening and closing. Minimize the parallel gap between the gate and the fence.

 The gate has been constructed with physical stops to prevent over-travel in

both directions and has guard posts that prevent the gate from falling in the event of a roller failure.

 Review and meet all ASTM F-2200 and UL 325 automated gate system

standards.

Possible

Pinch Point

3 D0119, Rev. F

Installation and Maintenance Manual

Sliding Gate

Warning signs must be on both sides

2” safety mesh prevents reachthrough: height not less than 48 inches

Entrapment Protection

Guard posts

Photo Eyes for both directions

Keep this gap as small as

Gate edge

sensors

ossible

Physical travel stop, both ends

Stop and reset

button

Access controls at least six feet away from gate and operator

udio alarm

Physical travel

both ends

sto

Photo Eyes for both directions each side of

ate

Gate edge sensor, on leading edge and trailing edge

Note: All wheels must be

covered. (Wheels and covers not shown for clarity)

This schematic view is not meant to recommend the only way to set up your configuration, but to point out the various elements of a proper automatic vehicular gate installation. The gate

operator itself is only one component in the total system. Always install a separate

pedestrian gate.

4 D0119, Rev. F

Installation and Maintenance Manual

Site, Gate, Equipment and Regulatory Requirements

 The gate moves freely in both directions. Never over-tighten a clutch or pressure relief valve to

compensate for a stiff gate.

 The operator will be installed on the secured (non-public) side of the gate.

 The operator will be properly electrically grounded and the intended supply voltage matches the

voltage label on the operator.

 The controls that operate the gate have been mounted far enough away from the moving gate

such that users cannot touch the gate while operating the controls. All easily accessible controls must have a security feature to prevent unauthorized use.

 The operator controls will be located in a clear line-of-sight to the gate. Radio controls and other

remote access controls must be connected only to the Remote Open input.

 The required external entrapment sensors will be installed. Be certain to carefully review the

instructions for placement, installation and adjustment of these external entrapment sensors.

External entrapment sensors must function to reverse the movement of the gate in both the opening and closing directions. If edge (contact) sensors are used, they are to be mounted on

the leading and trailing edges of the gate, as well as post mounted on the inside and outside of the gate (See figure on page 4). If photo eyes or other non-contact sensors are used, they are to be mounted in locations most likely to guard against entrapment. A combination of contact and noncontact sensors may be used, but all must be recognized components under the UL 325 standard. See pages 31 and 32 for details on the requirements.

 If the Entrapment protection is provided by a continuous pressure actuation control, a placard

stating “WARNING” – “Moving Gate has the Potential of Inflicting Injury or Death - Do Not Start Gate Unless Path is Clear” must be posted. Additionally, no other activation device shall be connected and an automatic closing device of any kind shall not be used.

 The automatic operator is labeled as appropriate for both the type and UL usage class of the gate.

Note: Sliding gate operators installed in Class I & II applications must not move the gate faster

than one foot per second. Class I: Intended to serve single to four family residential uses Class II: Multi-family use, or any application intended to serve the general public

Class III: Commercial applications not intended to serve the general public

Class IV: Highest security. Security personnel prevent unauthorized access

 Sliding gate operators installed in Class III & IV applications do not have a speed restriction and

the secondary entrapment sensor requirement is met if the system is configured as described for Class I & II use, or by the following alternate means: Employ the use of a 100dB buzzer, which

sounds at least 3 seconds before the gate moves, and/or functions only by use of a constant

hold type push button control.

5 D0119, Rev. F

Installation and Maintenance Manual

Important Information for Gate System Owners & Users

WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the gate operator handbook and on the warning labels.

Save These Important Owner and User Instructions:

(Installers – be certain to instruct the owners and users about the following items)

 Automatic gates are for vehicular use only! Provide walkways and

signs to direct pedestrians to a separate walk-through entrance. Because an automatic gate can start at any time without warning, always keep people away from the area of the gate. The Warning signs that have been supplied with this operator must remain installed, in manner clearly visible on both sides of the gate.

 Never allow children to use or play with controls that operate the

gate. Keep all remote controls, especially radio transmitters, away from children.

 Teach all users how to turn off the electric power and how to

release and move the gate manually. Use the manual release only when the gate is not moving.

 Test the function of the gate operator monthly. The gate MUST reverse its direction of travel

upon contact with a rigid object, and/or stop upon a sensing a 2 reaching a full travel limit. Also test for the normal function of any non-contact sensors. If the gate system employs the use of a transmitting edge sensor, be especially certain to test and replace its battery on a routine basis.

 KEEP AUTOMATIC GATES PROPERLY MAINTAINED. Have a professional gate installer

perform routine tests of the entrapment protection sensors, such as photo eyes and gate edges. Also, make all necessary repairs to the gate hardware to keep the gate running smoothly. Failure to adjust and test a gate operator properly can increase the risk of injury or death.

 In addition to appropriately placed external entrapment sensors, ask your installer to reduce the

setting of the pressure relief valve to the lowest setting allowable that reliably operates the gate. This valve controls the force of the operator, and the sensitivity of the inherent reversing sensor.

 Do not physically disable the Warning Buzzer and never disconnect or cut its wires. The

buzzer is required to function in event of entrapment, regardless of UL 325 classification. If modification of the buzzer function is required, the operational modes for the buzzer (warn before operate, etc.) can be selected within the Smart Touch menu settings.

sequential activation prior to

6 D0119, Rev. F

1. Chalkline or other builders string

2. Carpenters pencil or crayon

Required Tools

3. Concrete anchor bolts, four 1/2" x 4"

Installation and Maintenance Manual

4. Allen wrench set

5. Hammer

6. Screwdriver sets, Straight and Phillips

7. Wrench set, open end, 1/4" through 1"

8. Electric drill and bits, 1/8" through 3/8"

9. Roto-hammer and bits 10. Level (installation must be level) 11. Two pair wide Jaw pliers or two C clamps, 4” cap.

7 D0119, Rev. F

Installation and Maintenance Manual

Getting Started

• How this hydraulic operator works

HySecurity industrial slide gate operators rotate polyurethane treaded drive wheels which grip a rigid metal drive rail and feed it right or left during the gate travel. The drive wheels are clamped above and below the drive rail and are directly coupled to powerful hydraulic motors, which can easily move large gates. This simple yet durable drive system is one of the unique features giving our hydraulic operators their reputation for reliability.

• Accessory Compatibility

HySecurity’s Hydraulic Slide Operators are fully compatible with all standard access control devices and entrapment protection devices, some of which are listed below.

• Pedestrian Entrapment Protection

Read and understand all the Important Information in Section 1, the Entrapment Protection Schematic on page 4 and the UL requirements on page 3 before beginning the installation. Be absolutely certain that the required type and quantity of Entrapment Protection devices have been supplied and that you understand how to install them correctly. Contact your local distributor with questions about Entrapment Protection.

Basic Access Control

Radio Transmitter

Long Distance Control

Pushbutton Control Station

Programmable Time Clock

Card Reader

Obstruction Sensing Devices

Inherent Sensing Device

Gate Edges

Photo Eyes

Vehicle Detectors

Information

Signs

Labels

Warnings

Advanced Access Control

Access Control Interface

Card Reader

Keypad

Telephone Entry

Input/Output

Computer Interface

RS232/485

Security

Key Locks

Closed Circuit Television

Gate Position Indicator

Interlock/Sally Port

Gate Status Indicator

8 D0119, Rev. F

Installation and Maintenance Manual

Installation Preparation Checklist

1. Read all of the instructions, especially the

Important Information in Section 1 at the beginning of this manual, before you attempt installation. This section is focused upon mechanical installation. For electrical setup, refer to Section 3, on system configuration and use of the Smart Touch Controller.

2. Check to see that the mounting slab is the

recommended size and ready to have an operator attached. Also check that electrical conduits are correctly located to enter the chassis. HySecurity recommends a slab reaches below the local frost line and extends somewhat above grade. See the footprint plan and elevation view on pages 14 and 15.

3. Make sure the gate rolls smoothly in both

Drive rail location

9 ¼” from top of slab to top o

drive rail

directions, without any binding of the gate hardware. If the gate is warped or hard to move, stop and fix the gate before attempting to automate.

4. Verify that you have covers for all exposed gate support

Figure B

wheels. These must be installed. Also, look around to

identify all of the potential pinch points and hazardous areas, and plan the best location for the entrapment protection devices and warning signs. Remember that you are required to advise the owner regarding the potential hazards of an automatic gate and about the function of the entrapment protection sensors that you have selected and installed.

5. There are 3 steps to a perfect install: location, location, location. One of the most critical adjustments in installation will be to make sure the operator is located the proper distance from the gate, and that the gate and operator are as parallel as possible. See Figure C below. Prepare some shims for aligning the drive rail.

gate

1 ¾”

slab

operator

drive rail

Note: If necessary, shim the drive rail so that it is straight ± ¼” throughout the travel distance of the gate.

Figure A

1 ¾” Gate face to back of operator

Remember to cover all four of the cantilever gate wheels

Figure C

1 ¾ “

9 D0119, Rev. F

Installation and Maintenance Manual

Installation

1. Drill four holes for concrete anchors

A paper template can be made by setting the operator on a large sheet of paper and tracing the outside edges and anchor slots. Place the template or operator on the slab; making sure that it is parallel to and 1 3/4" from the gate face. Trace the slots, remove the template, and then scribe the locations for your anchor bolts. Drill holes for the anchor bolts in the center of at least 2 slots per side so that you will have some room for adjustment. Install at least four ½" x 6" concrete anchor bolts, using at least two per side.

2. Line up the operator

Put the operator in position onto the anchor bolts. Verify that the operator is parallel and 1 3/4" away from the gate. Tighten the anchors securely.

Two part Operators (DC models and 333 modular models)

These two part operators come with a separate enclosure, which should be mounted between 10 and 100 feet of the operator. We recommend wall mounting or using two 4” posts, with horizontal

mounting strut to create a support for this enclosure.

Roll pins line up drive rail segments to assure perfect splicing

4. Bolt the Drive Rail to the Gate Panel

Connect multiple sections of drive rail together with ¼” roll pins for a perfect splice. The drive rail must be bolted to each vertical member of the gate panel. This may be done with U-bolt clamps or through bolts, however U-bolt clamps allow for easy up down adjustment. If the gate is bent or warped, shim the drive rail so that it is straight + throughout the travel of the gate. When the drive rail has been installed at the correct height, the top surface is 9 ¼” above the operator base. A label and notch on each side of the operator indicates the correct height.

5. Install Limit Ramps on Underside of Drive Rail

Push the gate to the fully closed position and drill two 3/8” holes through the drive rail to mount a 12” plastic limit ramp under the drive rail, in the wheel channel. Locate drive rail so that it will trip the limit switch approx. 6” before the exact spot you want the gate to stop. Adjust the ramp left or right to achieve exact stopping point. Fully secure by tightening both bolts. Adjust the lever arms on the limit switch so that the roller clears the underside of the drive rail by at least 1/4 inch. Push the gate fully open and repeat this procedure with the other limit ramp. See the Drive Rail drawing S22 on page 16.

vertical gate post

shim as necessary

Drive rail

Limit ramp

Limit Roller

Limit switch

slab

¼”

10 D0119, Rev. F

Installation and Maintenance Manual

Installation

6. Clamp the Drive Wheels to the Drive Rail

When the wheels are fully clamped on the drive rail, the red spring should be compressed to 2” in height. If adjustment is necessary, turn the nut at the bottom of the threaded rod assembly. Slightly less compression is okay for lighter gates. See Use of Manual Release on page 54

7. Electrical Power Connection

This operator is intended for permanent installation, so all electrical conduits must be properly connected to the control box. The entry for the primary power is a ½ - ¾” knockout on the left side of our control box next to the on-off switch. When this operator was manufactured, it was built to run on a specific voltage and phase for line power. Make sure you have compared the line voltage and phase available with the nameplate on this machine. They must match! Be certain that the wire size of the branch circuit that will supply the operator vs. the distance of the run from the main panel is large enough to avoid excess voltage drop. At a minimum, a 20 amp circuit (protected with a 20 Amp Inverse Time Breaker) should be provided. Also be sure the operator is electrically well grounded per NEC Article 250 and local codes. See pages 61 and 62 for correct wire sizes and

detailed electrical wiring information.

8. Primary Tap of Control Transformer (not on battery operators)

Check to make sure that the primary tap on the control transformer matches the line voltage you have connected to the operator. Measure the line voltage carefully to distinguish between 208V and 230V branch circuits. A label on top of the transformer identifies the various voltage taps.

9. Electrical Power for Two Part 333 type operators

The primary AC power must be routed to the controller enclosure with the pump, but there must also be conduits between the gate operator and the controller enclosure. Note: AC power is not needed in the gate operator, unless there is an optional heater. A minimum of two separate conduits must be provided, 2” for the hydraulic hoses and ¾” for the electrical interconnections. Unless there are accessories in the gate operator, the only electrical interconnection between the two enclosures will be three wires between the two terminal strips for the limit switches. Join the hydraulic hoses by plugging the quick coupling together according to the hand of the gate. See the on page 59.

11 D0119, Rev. F

Installation and Maintenance Manual

)

Installation

10. Connections for Two Part Battery Operators

The primary AC power must be routed to the DC power supply enclosure, but there must also be at least one 2” conduit between the gate operator and the DC supply enclosure. Note: AC power is not needed in the gate operator enclosure, unless there is an optional heater. Three separate DC circuits are required between the battery supply and the gate operator. Heavy gauge wires to supply the motor and two 14-gauge circuits for the controls. The heavy gauge wire must be at least 6-gauge if the DC supply is within 20 feet of the operator, but must be increased to 2-gauge if the DC supply is located farther from the operator or this is a SlideDriver 30F (222 EX 1.7) – 1.7ft/sec model. Also see page 56 titled “Wiring and Control Configuration for DC Operators" and Drawing E125 on page 58.

11. Check the operator “Hand” All slide

operators must have their “hand” set before they

Remove the 1/2”

steel or red plastic

shipping plug and

replace with black

breather cap

To change hand

connect hoses

according to label

(“Right Hand”

on tank

shown

12. Replace the Shipping Plug!

Replace the ½” steel or red plastic shipping plug on the front side of the pump with the black breather cap. Failure to do so may contribute to premature shaft seal failure.

13. Setup Smart Touch Controller

The operator controls will not allow the gate to function until the Smart Touch Controller has been configured. Wait to connect external controls until you have reviewed Smart Touch Controller instructions and tested operator basic functions.

Note: HySecurity has an installation CD available free of charge. Call a HySecurity distributor for your copy.

can function. The “handing” must be set both by the proper hydraulic hose connection and electrically. The hose connection for proper handing is described on a label near the hose connection point. Also, see the instructions to set handing on page 18 “Installation Configuration for Smart Touch Controller.” Handing is viewed by standing in the middle of the road on the secure side looking out. A gate which opens to the right is a right handed gate. A gate which opens to the left is a left handed gate.

12 D0119, Rev. F

Installation and Maintenance Manual

Mechanical and Hydraulic Adjustments

1. Drive Wheel Spring Tension

When the drive wheels are fully clamped on the rail, the red spring should be compressed to 2” in height. Turn the nut at the bottom of the threaded rod assembly to adjust. Slightly less compression is okay for lighter gates. (See Figure on page 11)

2. Drive Rail

With wheels unclamped and manually moving the gate, verify that the drive rail does not vary more than 1” up and down, or ¼” in and out throughout the entire horizontal travel of the gate. Re-alignment is simple if the rail is mounted with U bolts. To adjust in and out, loosen the U bolts and add or remove shim stock. To adjust up or down, loosen the U bolts and simply tap the rail with a hammer until the correct height is reached. Adjusting the rail in or out requires inserting shims between the rail and the gate where necessary.

3. Brake Valves SlideDriver 40 & 30F (222 E & EX 1.7) models only

If your operator is equipped with brake valves, their proper adjustment is important for smooth operation of the gate. In order for the brake valves to have time to function, the limit ramp must trigger the limit switch at least six inches before the point at when you want the gate to stop. Adjustment of the brake valves, one for each direction of travel, will determine how quickly the gate actually stops. If adjustment is needed, loosen the 9/16” lock nut on the top of the brake valve and turn the adjustment stem, in about ¼ turn increments, with an Allen wrench. The adjustment works opposite of typical, a counter-clockwise adjustment will stop the gate more rapidly. If the adjustment is set too loose, the limit ramps will bang into the drive wheels. If the adjustment is set too tight, the system pressure will increase, the gate speed may decrease and the gate will jerk to a stop. Set the brake valves to achieve a controlled smooth stop, with the limit ramp 1.5” to 3” from the wheels, then retighten the locking nut to hold the setting.

4. Pressure Relief Valve

The operating pressure limit is factory preset to a level that will operate most gates well. A gate may require pressure relief valve adjustment on install. To provide maximum entrapment protection, do not set the pressure limit higher than necessary for good operation (see procedure and maximum settings on page 52). This valve, which governs the maximum system hydraulic pressure, is located on the backside of the pump, above the AWOG on SlideDriver 40 and on the same manifold but facing the operator chassis on other operator models. Reduce the relief valve setting to the lowest pressure that will

reliably operate the gate. A lower

Open Valve Unloader Valve

setting reduces the operator’s maximum force.

5. Open and Unloader Valves

These two valves are solenoid operated. The Open valve is below the motor near the front of the pump and energizes in order to direct the hydraulic flow to open the gate. The Unloader valve, which is near the back of the pump energizes at the beginning of a cycle to allow no load motor starts and at the end of each cycle to aid in decelerating the gate. No adjustment of these valves is possible or necessary. Valves are wrapped with black plastic valve coils.

Optional brake valves CCW = quicker stop Left valve controls open Right valve controls close

“Right Hand” Hose connections shown

Pressure Relief Valve Left: SlideDriver 40, 80, 200 Behind black switch Right: All other models

13 D0119, Rev. F

Installation and Maintenance Manual

14 D0119, Rev. F

Installation and Maintenance Manual

15 D0119, Rev. F

Installation and Maintenance Manual

16 D0119, Rev. F

Installation and Maintenance Manual

Smart Touch Basics

Read this page if you are unfamiliar with using the Smart Touch Controller.

You must learn to navigate and change menu settings with the Smart Touch Controller before an installation

can be completed or any control settings or function changes can be made.

Until a new operator has been configured, the controls are not functional and the display is locked in the menu mode until the User Class 1-4, and Left or Right hand use have been selected. See the next page for instructions on how make these settings.

1. There are five buttons on the membrane switch pad that provide total operator control. The Open, Close and Stop buttons serve as a three-button control station, but in Menu Mode, they become Previous, Next and Select buttons. The Program Menu button is used to both enter and exit Menu Mode. The Reset button clears all Errors and Faults and returns the operator to its normal functioning state.

2. When in a Menu Mode, changes to be made to a Menu setting are accomplished by pressing the Previous, Next and Select buttons in the following sequence:

a. Press the Next button to move forward through the list

of available menu items, as shown on pages 22 and 23, or press the Previous button to move back an item.

b. Press the Select button to select a menu item to

change. The menu item will flash to indicate that its setting is ready to be changed.

Press Next to move forward or Previous to go back through available settings.

When you have located the new setting that you want to use, press the Select button and the program accepts the change and stops blinking.

The Program Menu button does not allow an Exit to Run while a selection is still blinking. Press the Select button to confirm the new setting and stop the blinking. Then exit to Run Mode.

Pressing the Next or Previous buttons when the menu item is not blinking moves to the next or previous menu item.

g. When done, press Program Menu to exit to Run Mode.

3. Once configured, the operator is in the Run Mode. To gain access to the User Menu or the Installer

Menu from the Run mode, follow these steps:

a. Press the Program Menu button and watch the LCD scroll the system data, or press the Program

Menu key a 2 page 22.

Note: The Program Menu button will not function unless the gate is at rest, open and close

inputs are not active, and the operator is not displaying a Fault, Alert or Error. Verify system status by viewing lighted (active) inputs. Active inputs are lighted on this and all “New Generation” (post September 2006) Smart Touch operators (other than DC operators without AC power). Verify active inputs on “New Generation” DC operators (running without AC power) and “Classic” pre-September 2006 operators, by pressing the tact button located in the lower,

time to skip the scroll. The scrolled data displays the information in the table on

17 D0119, Rev. F

Installation and Maintenance Manual

left area of the Smart Touch Controller (see page 20). If necessary, clear Alerts, Faults or Errors by pressing the Reset button on the Smart Touch Controller membrane switch.

b. The LCD display scroll will stop at the menu item for the automatic close timer setting [Ct __].

This is the first item in the User Menu.

c. To access the more detailed Installer Menu, first go to the User Menu. Then press and hold the

Reset button and while holding, press the Open button. The LCD will change to display the UL usage class menu item [uC __] This is the first item in the Installer Menu.

4. Pressing the Program Menu button when the User or Installer Menu is not blinking will return the system to the Run Mode.

Installation Configuration for Smart Touch Controller

Setting Operator Handing and Usage Class

1. Connect the hydraulic hoses to the quick couplers on the pump in order to configure left or right hand opening function (as viewed from the secured side of the gate). There is a label near the connection point describing this procedure. Also see the illustration on page 12. If the hoses are connected incorrectly, the gate will run backwards (close when open button is activated) and this may trigger an error [Err 1] on the LCD display. If an error occurs, reverse the hoses to the correct position and press the Reset button to clear the error.

2. Turn on the power switch and observe that the LCD will first show the software version, and then stop at a steady display within two seconds. If the display reads [uC 0] go to step 3. If the operator has previously been configured, the Installer Menu must be accessed in order to reach the system configuration menu items: See step #3d at the top of this page.

3. When turning on the power for a new machine, the LCD display directly enters the Installer Menu at the [uC __] menu item, which is for selecting the user class as defined by UL. Select [uC 1] - [uC 2] - [uC 3] or [uC 4] depending upon the use application. See page 31 for UL usage class definitions.

4. To set the operator handing, use the “Next” button and move one click down the menu to item [Sh __] Enter r for right hand or L for a gate that opens to the left. Never alter the limit switch mounting or change the order of their connection to the controller board. At this point you should exit the Installer Menu, by pressing the Program Menu button. The LCD display jumps to the close timer [Ct__] setting in the User menu, which may now be set. Either press the Program Menu button again to exit to normal run mode or set the close timer by the same programming sequence described at the previous page.

5. Note that the Installer menu cannot be exited by any means until the selection for UL usage class [uC __] and the selection for gate handing [Sh __] have been entered.

6. Test for normal function of the gate operator, with the wheels unclamped, by running it both open and closed from the pushbuttons on the membrane switch pad. Neither limit switch should be triggered at the start of this test or an alert [ALE6] may trigger because the control did not sense gate motion. If this occurs a new input will restart the motor.

18 D0119, Rev. F

+ 58 hidden pages