E-Z-GO RXV Fleet Freedom Shuttle 2+2, RXV FLEET FREEDOM, RXV FLEET SHUTTLE 2+2 Owner's Manual
RXV FLEET
FREEDOM
®
SHUTTLE 2+2
™
ISSUED FEBRUARY 2009 / AUSGABE FEBRUAR 2009
GAS OWNER’S MANUAL / BETRIEBSANLEITUNG - BENZIN
610993-DE
SAFETY
NOTICE
DANGER
NOTICE
NOTICE
WASH HANDS
AFTER HANDLING!
Battery posts,
terminals and related
accessories contain
lead and lead compounds,
chemicals known
to cause cancer and
reproductive harm.
BATTERY WARNING
WASH HANDS
AFTER HANDLING!
WARNING: Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to cause cancer and reproductive harm.
BATTERIES
CONTAIN LEAD
AND RELATED PARTS
!
<
14
˚
25
%
DO NOT
DRIVE ACROSS
SLOPES IN
EXCESS OF 14˚
For any questions on material contained in this manual, contact an authorized representative for clarification.
Read and understand all labels located on the vehicle. Always replace any damaged or missing labels.
On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre-
vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed
on level ground. See GENERAL SPECIFICATIONS. Limit speed by applying the service brake.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above
specified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered
abuse and will not be covered under warranty.
For towing/transporting vehicle, refer to “TRANSPORTING VEHICLE”.
Signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition.
Be sure that this manual remains as part of the permanent service record should the vehicle be sold.
NOTICES, CAUTIONS, WARNINGS AND DANGERS
Throughout this guide NOTICE, CAUTION, WARNING
and DANGER will be used.
Engine exhaust from this product contains
Address practices not related to personal injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation which, if
not avoided, will result in death or serious
injury.
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive
harm.
The exhaust emissions of this vehicles’ engine complies with
regulations set forth by the Environmental Protection Agency
(EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifications or tampering with the engine, fuel, ignition or air intake systems.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash
hands after handling.
Please observe these NOTES, CAUTIONS and WARN-
INGS; be aware that servicing a vehicle requires
mechanical skill and a regard for conditions that could be
hazardous. Improper service or repair may damage the
vehicle or render it unsafe.
(NOTICES, CAUTIONS AND WARNINGS CONTINUED ON INSIDE OF BACK COVER)
This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations.
OWNER’S MANUAL AND SERVICE GUIDE
GASOLINE POWERED
FLEET GOLF CARS
RXV GOLF CAR
RXV FREEDOM™
RXV SHUTTLE 2 + 2
STARTING MID-MODEL YEAR 2009
(MANUFACTURED BEGINNING FEBRUARY 23, 2009)
ISSUED FEBRUARY 2009 REVISED JANUARY 2010
E-Z-GO Division of TEXTRON Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice.
E-Z-GO Division of TEXTRON Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this
manual.
2006/42/EC These are the Original instructions verified by E-Z-GO a Textron Company.
TO CONTACT US
NORTH AMERICA:
TECHNICAL ASSISTANCE & WARRANTY PHONE: 1-800-774-3946, FAX: 1-800-448-8124
SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175
INTERNATIONAL:
PHONE: 001-706-798-4311, FAX: 001-706-771-4609
E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA 30906-3852
Owner’s Guide
Page i
GENERAL INFORMATION
The use of non Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Overfilling the battery may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75° F (-60° C).
Page ii
Owner’s Guide
TABLE OF CONTENTS
SECTION TITLE PAGE NO.
SAFETY .................................................................................................... Inside Covers
GENERAL INFORMATION............................................................................................ ii
SAFETY INFORMATION ...............................................................................................v]
VEHICLE LABELS AND PICTOGRAMS ...................................................................... ix
SERIAL NUMBER LOCATION ...................................................................................... 1
BEFORE INITIAL USE....................................................................................................2
CONTROLS AND INDICATORS.................................................................................... 2
KEY SWITCH......................................................................................................... 3
DIRECTION SELECTOR .......................................................................................3
ACCELERATOR PEDAL........................................................................................3
COMBINATION SERVICE BRAKE & PARK BRAKE PEDAL .................................3
CHOKE ..................................................................................................................3
FUEL GAUGE ........................................................................................................3
LOW OIL PRESSURE INDICATOR .......................................................................3
HEADLIGHT SWITCH............................................................................................4
TURN SIGNAL SWITCH ........................................................................................4
HORN ....................................................................................................................4
OPERATING THE VEHICLE.......................................................................................... 4
RUN-IN ..................................................................................................................5
COLD STARTING ..................................................................................................5
STARTING AND DRIVING.....................................................................................5
STARTING VEHICLE ON A HILL...........................................................................6
COASTING ............................................................................................................6
FUEL......................................................................................................................6
BATTERY ..............................................................................................................7
STARTING A VEHICLE WITH A DISCHARGED BATTERY ..................................7
LABELS AND PICTOGRAMS ................................................................................7
SUN TOP AND WINDSHIELD ............................................................................... 7
VEHICLE CLEANING & CARE.......................................................................................7
VEHICLE CLEANING.............................................................................................7
REPAIR...........................................................................................................................8
LIFTING THE VEHICLE .........................................................................................9
WHEELS AND TIRES.....................................................................................................9
TIRE REPAIR.........................................................................................................9
WHEEL INSTALLATION ......................................................................................10
LIGHT BULB REPLACEMENT.....................................................................................10
HEADLIGHT BULB REPLACEMENT.................................................................. 10
TURN SIGNAL BULB REPLACEMENT ...............................................................11
TAIL LIGHT/BRAKE LIGHT BULB REPLACEMENT............................................11
TRANSPORTING THE VEHICLE .................................................................................11
TOWING ..............................................................................................................11
NEUTRAL LOCK..................................................................................................12
HAULING .............................................................................................................12
Owner’s Guide
Page iii
TABLE OF CONTENTS
SECTION TITLE PAGE NO.
SERVICE AND MAINTENANCE .................................................................................. 13
PERIODIC SERVICE SCHEDULE....................................................................... 13
CAPACITIES AND REPLACEMENT PARTS....................................................... 14
HARDWARE........................................................................................................ 15
TIRE INSPECTION.............................................................................................. 16
REAR AXLE ........................................................................................................ 16
CHECKING THE LUBRICANT LEVEL................................................................. 16
CHECKING THE OIL LEVEL ............................................................................... 16
CHANGING THE OIL........................................................................................... 17
AIR CLEANER INSPECTION AND REPLACEMENT .......................................... 19
CLEANING THE AIR FILTER ELEMENT............................................................. 19
STARTER/GENERATOR BELT TENSION .......................................................... 20
ADJUSTING THE BELT ...................................................................................... 20
COOLING SYSTEM CLEANING.......................................................................... 20
SPARK PLUG...................................................................................................... 21
CLEANING THE BATTERY ................................................................................. 21
BATTERY REMOVAL AND INSTALLATION ....................................................... 21
PERIODIC BRAKE PERFORMANCE TEST ................................................................ 25
GENERAL SPECIFICATIONS...................................................................................... 27
RXV GAS - FLEET VEHICLE SPECIFICATIONS................................................ 28
RXV GAS - FREEDOM VEHICLE SPECIFICATIONS ......................................... 29
RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS.................................. 30
WARRANTY ................................................................................................................. 35
DECLARATION OF CONFORMITY (EUROPE ONLY) ................................................ 41
Page iv
Owner’s Guide
SAFETY INFORMATION
Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the
manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the
product. To reduce the chance of personal injury or property damage, the following must be carefully observed:
Certain replacement parts can be used independently and/or in combination with other accessories to modify an EZ-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph. When an E-Z-GO-manufactured vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess of 20mph,
UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and
requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal law the
Distributor or Dealer MUST equip the product with headlights, rear lights, turn signals, seat belts, top, horn and all
other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product
in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS 571.500, and in accordance with the
State laws applicable in the places of sale and use of the product, the Distributor, Dealer or customer modifying the
vehicle also will be the Final Vehicle Manufacturer for the LSV, and required to title or register the vehicle as mandated by State law.
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY
BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS. This restriction is important to the SAFE USE AND OPERATION of the product.
All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new
and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or
through the Internet at the website for the U.S. Department of Transportation - at Dockets and Regulation, then to Title
49 of the Code of Federal Regulations (Transportation)
B
B
GENERAL
All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to anticipate and warn against every possible combination of circumstances that may occur. No warning can take
replace good common sense and prudent driving practices.
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings
and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.
If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover
of this publication, Attention: Customer Care Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold.
The information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements.
These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle
Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some
communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local
ordinances.
With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post.
Never use the chassis or body as a ground connection.
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Owner’s Guide
Page v
SAFETY INFORMATION
Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability
or increase the speed or extend the stopping distance beyond the factory specification. Such modifications
can result in serious personal injury or death.
B
Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifications or and alterations which would adversely affect the safety of the vehicle.
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when
used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions,
terrain and common sense.
Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).
GENERAL OPERATION
ALWAYS:
• use the vehicle in a responsible manner and maintain the vehicle in safe operating condition
• read and observe all warnings and operation instruction labels affixed to the vehicle
• follow all safety rules established in the area where the vehicle is being operated
• leave the vehicle when there is a risk of lightning
• reduce speed to compensate for poor terrain or conditions
• apply service brake to control speed on steep grades
• maintain adequate distance between vehicles
• maintain adequate distance between vehicles
• reduce speed in wet areas
• use extreme caution when approaching sharp or blind turns
• use extreme caution when driving over loose terrain
• use extreme caution in areas where pedestrians are present
MAINTENANCE
ALWAYS:
• replace damaged or missing warning, caution or information labels
• maintain the vehicle in accordance with the manufacturer’s periodic service schedule
• ensure that repairs are performed by trained and qualified personnel
• follow the manufacturer’s maintenance procedures
• insulate any tools used within the battery area in order to prevent sparks or battery explosion
• check the polarity of each battery terminal and be sure to rewire the batteries correctly
• use specified replacement parts, NEVER use replacement parts of lesser quality
• use recommended tools
• determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
safety of personnel nor jeopardize the safe operation of the vehicle
• support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, lift
the vehicle in accordance with the manufacturer’s instructions
• maintain the vehicle in an area away from exposed flame or persons who are smoking
• be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated
• test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian
traffic
• keep complete records of the maintenance history of the vehicle
Page vi
Owner’s Guide
SAFETY INFORMATION
Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must
have the skill and experience to recognize and protect themselves from potential situations that could result in severe
personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury,
refer the repair or maintenance to a qualified mechanic.
VENTILATION
Always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating.
Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane
water heaters and furnaces.
Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area. Car-
bon monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal.
B
B
Owner’s Guide
Page vii
SAFETY INFORMATION
Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
Notes:
Page viii
Owner’s Guide
LABELS & PICTOGRAMS
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS
B
B
Owner’s Guide
Page ix
LABELS & PICTOGRAMS
608522 FLEET VEHICLES
608528
608529
608522
Except where PERMITTED BY LAW:
To be operated by persons with valid drivers license, in accordance with state requirements. Operate from Driver’s side only.
Reduce the RISK OF ACCIDENTS:
For non-road use, and in designated areas only. Do not operate under the influence of drugs or alcohol.
AVOID FALLS from the vehicle:
All occupants must be fully seated, keep entire body inside vehicle and hold on while vehicle is in motion.
STARTING the vehicle:
Apply service brake , move direction selector to desired position and accelerate smoothly. On Gas Vehicle, direction selector is
the F-N-R. On Electric vehicle, direction selector is the key switch.
DO NOT OVERLOAD this vehicle:
Maximum vehicle payload is 800 lbs. (363 kg) including a maximum of 2 persons, options, and accessories.
Drive with CAUTION:
Drive slowly straight up and down slopes and in turns. Use care in reverse, congested areas, and wet or loose terrain.
STOPPING the vehicle:
To stop, release accelerator pedal and apply service brake.
PARKING the vehicle:
Before leaving vehicle , turn key ‘OFF’. On Gas vehicle, move the direction selector to “FORWARD” and engage park brake.
Failure to follow these instructions can result in SERIOUS INJURY or DEATH
608528
Failure to follow these instructions can result in SERIOUS INJURY or DEATH
Except where PERMITTED BY LAW:
NEVER drive on public roads. Drivers must possess a valid drivers license in accordance with local state law.
AVOID FALLS from the vehicle:
Do not start moving until all occupants are PROPERLY SEATED and HOLDING ON. KEEP entire body INSIDE VEHICLE while moving.
Reduce the RISK OF ACCIDENTS:
Always DRIVE SLOWLY in congested areas, on wet or loose terrain, and when backing up. DRIVE SLOWLY when turning and
AVOID sudden stops.
ALWAYS drive straight up and down slopes. Do not coast, use BRAKE when going down a slope. NEVER drive this vehicle under the influence
of drugs or alcohol.
This vehicle is NOT A TOY:
Drive responsibly. NEVER leave children unattended or allow children to play on the vehicle. NEVER leave the key in the vehicle when parked.
DO NOT OVERLOAD this vehicle:
NEVER carry more than 2 occupants on each bench seat. Do not exceed vehicle WEIGHT CAPACITY (see O wner’s Manual).
DO NOT MODIFY this vehicle:
NEVER alter this vehicle to increase travel speeds above factory specifications. ONLY authorized E-Z-GO dealers should alter the vehicle using
approved parts. Alterations not approved or tested by E-Z-GO can create unsafe conditions and increase your chance of having an accident.
BEFORE OPERATING
READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit
www.ezgo.com for a replacement manual.
This vehicle is equipped for personal use in most communities. However, state law or local rules may
require additional equipment in your community.
SAFE OPERATION
Turn key to “ON” - select “forward” or “reverse” - release the parking brake (Gas vehicle only) - then slowly
depress accelerator pedal.
Always bring the vehicle to a complete stop BEFORE shifting the direction selector.
Operate from the driver’s seat ONLY.
PARKING
ALWAYS fully engage the park ing brake and remove the key BEFORE leaving the vehicle. In an electric
vehicle set the direction selector to “neutral” and in a gasoline vehicle set the selector to “forward”.
MAINTENANCE
This vehicle requires regularly scheduled maintenance (see owner’s manual). ONLY qualified
personnel should service this vehicle.
OPERATING INSTRUCTIONS
608529
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
Page x
Owner’s Guide
LABELS & PICTOGRAMS
WARNING
Windshields do not
provide protection
from golf balls or
other flying objects.
EGWHL14
DO NOT alter or tamper with this unit. Unauthorized modifications can result in
SERIOUS INJURY or damage to the vehicle and will void the warranty.
TOWING - Always select ‘TOW’
position before towing
WAIT 30 seconds after reconnecting batteries BEFORE turning key switch to
‘REVERSE’, ‘FORWARD’ or ‘NEUTRAL’ positions.
608523
To disable electrical system, turn key switch to ‘OFF’ and remove battery wires.
ALWAYS turn key to ‘OFF’ before disconnecting or reconnecting
battery wires. ELECTRICAL ARC or BATTERY EXPLOSION can
occur if key is not in the ‘OFF’ position.
608523
609987
609694
Failure to follow these instructions can result in SERIOUS INJURY or DEATH
THIS PROCEDURE SHOULD ONLY BE TO CLEAR VEHICLE FROM AN UNSAFE AREA AND BE PERFORMED
ONLY BY QUALIFIED TRAINED PERSONNEL
In Case Of Total Power Loss And The ‘Run-tow’ Switch DOES NOT Release The Brake To Move The Vehicle:
Turn the ignition key to the ‘OFF’ position and ‘chock’ tires to prevent inadvertent movement.
Connect ‘Auxiliary Power’ line (3) to ‘Primary Power’ line (1) which will release the brake. THIS WILL
CAUSE THE VEHICLE TO MOVE IMMEDIATELY IF NOT ON LEVEL GROUND.
Move vehicle to desired location and park it properly on level ground, chock tires, IMMEDIATELY
DISCONNECT ‘AUXILIARY POWER’ AND RECONNECT ‘PRIMARY POWER’ (1, 2) FOR SAFETY
AND TO AVOID BATTERY DRAIN.
Reconnect the Weather Pack Seal (4) to the Auxiliary Power line (3) and perform required service
procedures following all Safety guidelines as outlined in your repair manual.
Identify the ‘Auxiliary Power’ line (3) and remove the Weather Pack Seal (4) from the connector.
Identify the ‘Primary Power’ line (1) connector and disconnect the line (2).
609694
This device is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment.
READ Owner’s Manual before towing. NO RIDERS in towed cars.
NEVER tow more than 3 vehicles at one time. Max speed towing 2 or 3 vehicles is 5 mph. Max speed
towing 1 vehicle is 12 mph.
MONTHLY INSPECTION: tow bar pins, attaching hardware, and front frame attachment of towed cars.
Replace worn or damaged parts. CHECK alignment of wheels on towed cars.
FULLY ENGAGE coupling. Rubber latch-stop must be under latch release lever.
611716
DRIVE SLOWLY, it is not recommended to tow vehicle over rough or unsafe terrain or on grades
greater than 10%.
611716
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
B
Owner’s Guide
Page xi
LABELS & PICTOGRAMS
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN SEVERE PERSONAL INJURY.
AVOID FALLS from the vehicle and other SERIOUS INJURIES:
Never attempt to enter or exit a moving vehicle.
KEEP feet, legs, hands, and arms inside the vehicle at all times.
NEVER leave children unattended. Children may need
assistance to remain properly seated and holding on.
AVOID standing in front of, or behind vehicle.
ONLY 2 occupants per seat.
Always remain PROPERLY SEATED and HOLDING ON.
608537
:
608537
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
Page xii
Owner’s Guide
LABELS & PICTOGRAMS
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
Notes:
Owner’s Guide
Page xiii
LABELS & PICTOGRAMS
614043 CE VEHICLES
608818
608818
< 14° 25%
< 14° 25%
cm
MIN 150
ON
N
F
R
OFF
O
R F
ON
OFF
I
O
R
F
ON
OFF
I
O
ON
N
F
R
OFF
O
614043
F
R
OFF
O
ON
N
ON
OFF
I
O
R F
MAXIMUM RAMP
OR HILL
MAXIMUM CROSS
RAMP OR HILL
OPERATE FROM
DRIVER SIDE ONLY
DO NOT STAND UP
AND KEEP ENTIRE
BODY INSIDE VEHICLE
MINIMUM HEIGHT TO
OPERATE VEHICLE IS
150 CM
DO NOT DRIVE
ON HIGHWAY
DO NOT OPERATE
IF USING DRUGS
OR ALCOHOL
DO NOT OPERATE
VEHICLE WHEN
LIGHTNING IS
IN THE AREA
READ THE MANUAL
OPERATE ACCORDING
TO LOCAL LAWS AND
REGULATIONS
USE CAUTION IN
BAD WEATHER
FORWARD OPERATION
* TURN KEY TO ‘ON’
* MOVE DIRECTION
SELECTOR TO ‘F’
* PRESS ACCELERATOR
PEDAL GENTLY
REVERSE OPERATION
* TURN KEY TO ‘ON’
* MOVE DIRECTION
SELECTOR TO ‘R’
* PRESS ACCELERATOR
PEDAL GENTLTY
PARK VEHICLE
* MOVE DIRECTION
SELECTOR TO ‘F’
* TURN KEY TO ‘OFF’
* APPLY PARKING
BRAKE
GASOLINE
VEHICLES
FORWARD OPERATION
* TURN KEY TO ‘F’
* PRESS ACCELERATOR
PEDAL GENTLY
REVERSE OPERATION
* TURN KEY TO ‘R’
* GENTLY PRESS
ACCELERATOR
PEDAL
PARK VEHICLE
* TURN KEY
TO ‘OFF’
ELECTRIC
VEHICLES
WARNING:
SHORTING ACROSS
TERMINALS MAY CAUSE
BATTERY EXPLOSION
READ THE
MANUAL
REPLACEMENT
AVAILABLE AT
www.ezgo.com
WARNING:
NEGATIVE GROUND
ELECTRICAL SYSTEM
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
Page xiv
Owner’s Guide
LABELS & PICTOGRAMS
614044
614044
NO
N
F
R
FFO
O
NO
F
R
FFO
O
N
NO
FFO
I
O
R
F
R F
NO
FFO
I
O
NO
N
F
R
FFO
O
R
F
NO
FFO
I
O
P
www.ezgo.com
www.ezgo.com
cm
150
WARNING READ THE MANUAL
REPLACEMENT
IS AVAILABLE AT
www.ezgo.com
READ ALL
LABELS
OPERATE
FROM
DRIVER
SIDE
ONLY
OPERATE
ACCORDING
TO LOCAL
LAWS AND
REGULATIONS
MAINTAIN
ACCORDING
TO SERVICE &
REPAIR MANUAL
AVAILABLE AT
www.ezgo.com
FORWARD OPERATION
* TURN KEY TO ‘ON’
* MOVE DIRECTION
SELECTOR TO ‘F’
* PRESS ACCELERATOR
PEDAL GENTLY
REVERSE OPERATION
* TURN KEY TO ‘ON’
* MOVE DIRECTION
SELECTOR TO ‘R’
* PRESS ACCELERATOR
PEDAL GENTLTY
PARK VEHICLE
* MOVE DIRECTION
SELECTOR TO ‘F’
* TURN KEY TO ‘OFF’
* APPLY PARKING BRAKE
GASOLINE
VEHICLES
FORWARD OPERATION
* TURN KEY TO ‘F’
* PRESS ACCELERATOR
PEDAL GENTLY
REVERSE OPERATION
* TURN KEY TO ‘R’
* PRESS ACCELERATOR
PEDAL GENTLY
PARK VEHICLE
* TURN KEY TO ‘OFF’
ELECTRIC
VEHICLES
MINIMUM HEIGHT TO
OPERATE VEHICLE IS
150 CM
DO NOT OPERATE
VEHICLE WHEN
LIGHTNING IS
IN THE AREA
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
B
Owner’s Guide
Page xv
LABELS & PICTOGRAMS
610991
612214
608769
610990
610991
DO NOT TOW MORE THAN 3 VEHICLES MAX 12 mph (19 kph) TOWING 1 VEHICLE
DO NOT DRIVE IN REVERSE WHEN TOWING VEHICLES MAX 5 mph (8 kph) TOWING 2 or 3 VEHICLES
NO PASSENGERS IN TOWED VEHICLES
DO NOT TOW VEHICLES OVER UNEVEN TERRAIN 10% MAX SLOPE FOR TOWING VEHICLES
READ THE
MANUAL
REPLACEMENT
AVAILABLE AT
www.ezgo.com
WARNING
ENGAGE
LOCKING
COLLAR
WARNING
READ THE
MANUAL
CHOCK
THE
WHEELS
UNPLUG
1 FROM 2
AND
3 FROM 4
PLUG
1 INTO 3
PLUG
1 INTO 2
AND
3 INTO 4
CHOCK
THE
WHEELS
MOVE THE
VEHICLE
IF THE
VEHICLE
WILL NOT
MOVE
WARNING
READ THE
MANUAL
WARNING
DO NOT
DRIVE
FAST
WARNING INSPECT TOW BAR
SYSTEM EVERY 30 DAYS
TOW BAR OPERATION
* PULL LOCKING COLLAR AWAY
FROM LATCH AND PRESS ON
LATCH TAB TO OPEN
* PLACE LATCH OVER FRONT
TOWING BRACKET
* CLOSE LATCH AND MOVE
LOCKING COLLAR UNDER
LATCH TAB
* DO NOT TOW MORE THAN
3 VEHICLES
* 12 mph (19 kph) MAX SPEED
TOWING 1 VEHICLE
* DO NOT DRIVE IN REVERSE
WHEN TOWING VEHICLES
* NO PASSENGERS IN TOWED
VEHICLES
* DO NOT TOW VEHICLES OVER
UNEVEN TERRAIN 10% MAXIMUM
SLOPE FOR TOWING VEHICLES
612214
MAX
5 mph
(8 kph)
+
MAX
12 mph
(19 kph)
MAX
10%
1
2
3
4
1
2
3
4
1
2
3
4
610990
608769
F
R
OFF
O
ON
N
WARNING: ATTACH TOW BAR BEFORE
TURNING KEY SWITCH TO ‘TOW’
KEEP
HANDS
OUT
READ THE
MANUAL
REPLACEMENT
AVAILABLE AT
www.ezgo.com
TO REDUCE POSSIBILITY OF
BATTERY EXPLOSION TURN
KEY TO ‘OFF’ BEFORE
DISCONNECTING OR CONNECTING
BATTERY WIRES
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
Page xvi
Owner’s Guide
LABELS & PICTOGRAMS
608537
:
608820
608823
608820
www.ezgo.com
READ THE MANUAL
REPLACEMENT
AVAILABLE AT
www.ezgo.com
WARNING OPERATE ACCORDING
TO LOCAL LAWS AND
REGULATIONS
NO MORE THAN 2
OCCUPANTS IN
EACH SEAT
DO NOT STAND UP
AND KEEP ENTIRE
BODY INSIDE
VEHICLE
DO NOT STAND IN FRONT
OF OR BEHIND VEHICLE
CHILDREN MUST BE
ACCOMPANIED BY
AN ADULT
DO NOT ALLOW
CHILDREN TO
RIDE ALONE
DO NOT GET ON OR OFF
A MOVING VEHICLE
WARNING
HOT SURFACE
608823
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
B
Owner’s Guide
Page xvii
LABELS & PICTOGRAMS
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
Notes:
Page xviii
Owner’s Guide
OPERATION AND SERVICE INFORMATION
Serial Number
Serial Number
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
Thank you for purchasing this vehicle. Before driving
the vehicle, we ask you to spend some time reading this
Owner’s Guide. This guide contains the information that
will assist you in maintaining this highly reliable vehicle.
Some illustrations may show items that are optional for
your vehicle.
This vehicle has been designed and manufactured as a
‘World Vehicle’. Some countries have individual requirements to comply with their specifications; therefore,
some sections may not apply in your country.
Most of the service procedures in this guide can be accomplished using common automotive hand tools. Contact your service representative on servicing the vehicle
in accordance with the Periodic Service Schedule.
Service Parts Manuals as well as Repair and Service
Manuals are available from a local Distributor, an authorized Branch or the E-Z-GO Service Parts Department.
When ordering parts or requesting information for your
vehicle, provide vehicle model, serial number and manufacture date code.
SERIAL NUMBER LOCATION
Serial Number
B
Fig. 2 Serial Number on Front Frame
Three serial number and manufacture date code labels
are on the vehicle. One is placed on the steering column
(Ref. Fig. 1), the second is located on the frame member under the front splash shield on the driver side (Ref.
Fig. 2) and the third is located on the passenger side
frame rail at the rear of the vehicle (Ref. Fig. 3).
In order to obtain correct components for the vehicle, the
manufacture date code, serial number and vehicle
model must be provided when ordering service parts.
Fig. 1 Serial Number Location on Steering Column
Fig. 3 Serial Number on Rear Frame
Owner’s Guide
Page 1
OPERATION AND SERVICE INFORMATION
ITEM SERVICE OPERATION
Battery Charge battery
Seats Remove protective plastic covering
Brakes Check operation and adjust if necessary
Establish new vehicle braking distance
Tires Check air pressure (see SPECIFICATIONS)
Fuel Fill tank with correct fuel
Engine Check oil level
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
BEFORE INITIAL USE
B
Read, understand and follow the safety label on the instrument panel. Be sure you understand how to operate
the vehicle, it’s equipment and how to use it safely.
Maintaining good performance depends to a large extent on the operator.
Hydrogen gas is generated as a natural part of
the lead acid battery charging process. A 4%
concentration of hydrogen gas is explosive
and could cause severe injury or death. Charging must take place in an area that is adequately ventilated (minimum of 5 air
exchanges per hour).
To reduce the chance of battery explosion that
could result in severe injury or death, never
smoke around or charge batteries in an area
that has open flame or electrical equipment
that could cause an electrical arc.
Before a new vehicle is put into operation, the items
shown in the INITIAL SERVICE CHART must be performed (Ref. Fig. 4).
The vehicle battery must be fully charged before initial
use.
Check for correct tire inflation. See GENERAL SPECIFICATIONS.
Check for oil or fuel leaks that could have developed in
shipment from the factory.
Determine and record the braking distance required to
stop the vehicle for future brake performance tests.
Remove the protective clear plastic from the seat bottom and back rest before placing the vehicle in service
CONTROLS AND INDICATORS
Vehicle controls and indicators consist of:
1. Key Switch
2. Fuel Gauge (optional)
3. Head Light Switch (optional)
4. Turn Signal Switch (optional)
5. Horn Button (optional)
6. Accelerator Pedal
7. Service Brake Pedal
8. Park Brake
.
Page 2
Fig. 4 Initial Service Chart
Fig. 5 Operator Controls & Gauges
9. Hour Meter (optional)
10.Direction Selector
11. Choke
Fig. 6 Hour Meter
Owner’s Guide
OPERATION AND SERVICE INFORMATION
NOTICE
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
KEY SWITCH
Located on the dash panel, the key switch (1) enables
the basic electrical system of the vehicle to be turned on
and off by turning the key. To prevent inadvertent operation of the vehicle when left unattended, the key should
be turned to the ‘OFF’ position and removed.
DIRECTION SELECTOR
To reduce the possibility of component damage, the
vehicle must be completely stopped before moving the
direction selector.
Located on the seat support panel, this lever permits the selection of either ‘F’ (forward) or ‘R’
(reverse). Neutral can be
locked by following the instructions under ’Neutral
Lock’ in the Towing section of this guide. The vehicle should be left in ‘F’
when unattended.
Fig. 7 Direction Selector
Reverse
Forward
ACCELERATOR PEDAL
Unintentional movement of the accelerator
pedal will release the park brake and may
cause the vehicle to move, which could cause
severe personal injury or death.
With the key switch in the ’ON’ position, depressing the
accelerator pedal starts the engine. When the pedal is
released, the engine will stop. To stop the vehicle more
quickly, depress the service brake.
Depressing the accelerator pedal will release the park
brake if it is engaged. This is a feature to assure the
vehicle is not driven with the park brake engaged. This
is not the preferred method of releasing the park brake.
COMBINATION SERVICE BRAKE & PARK
BRAKE PEDAL
The service brake pedal incorporates a park brake feature. To engage the park brake, push down on the top
section of the pedal until it locks in place. The park
brake will release when the service brake pedal (lower
section) is depressed. Use the LOWER section of the
brake pedal to operate the service brake system.
Depressing the bottom of the brake pedal is the preferred
method of releasing the park brake to assure the longest service life of the brake components.
CHOKE
Located on the seat support
panel, the choke is used to
aid cold starting. Pull the
choke knob out for the first
start of the day, or if the
vehicle does not start within
ten seconds after partially
depressing the accelerator
pedal. Do not operate at full
throttle until the engine has
reached operating temperature.
Fig. 8 Choke
FUEL GAUGE (IF SO EQUIPPED)
If the vehicle is equipped with an electric fuel gauge (2),
it is located in the dash panel to the left of the key switch
(1). The fuel gauge indicates the amount of fuel remaining in the fuel tank. The fuel gauge operates only when
the key is in the ’ON’ position and the accelerator is
pressed.
LOW OIL PRESSURE INDICATOR (IF SO
EQUIPPED)
The low oil pressure indicator is a light that will illuminate when the oil pressure is low. The light is located in
the electric Fuel Gauge.
If the ’Low Pressure’ indicator is lit, check the oil level:
• If the level is repeatedly between the ’L’ (low) and
’H’ (high) marks on the dipstick, a mechanical
problem may exist within the engine and the vehicle should not be driven. Contact a local distributor or an authorized branch.
• If the oil level is below the ’L’ mark on the dipstick,
add oil to bring the level to the ’H’ mark. Drive the
vehicle a short distance and check the oil pressure light. If the oil pressure light does not come
on, continue to use the vehicle.
To prevent engine damage DO NOT operate the vehi-
B
Owner’s Guide
Page 3
OPERATION AND SERVICE INFORMATION
NOTICE
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
cle until the oil pressure is corrected. DO NOT over fill
the engine. Too much oil may cause smoking or allow
B
oil to enter the air filter enclosure.
HEADLIGHT SWITCH (IF SO EQUIPPED)
If the vehicle is equipped with lights, the head light ON/
OFF switch (3) is located on the instrument panel to the
left of the key switch (1).
TURN SIGNAL SWITCH (IF SO EQUIPPED)
If the vehicle is equipped with turn signals, the switch (4)
is mounted on the steering column.
HORN (IF SO EQUIPPED)
If the vehicle is equipped with a horn, the horn button (5)
is located on the driver’s side floorboard; depressing the
button will sound the vehicle’s horn.
If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key
switch in the ‘OFF’ position.
OPERATING THE VEHICLE
Maintain a safe speed when driving down hill.
Use the service brake to control speed when
traveling down an incline. A sudden stop or
change of direction may result in loss of control.
To prevent loss of control, do not move the
direction selector while the vehicle is in
motion. Moving the direction selector will result
in a sudden slowing of the vehicle.
Slow down before and during turns. All turns
should be made at reduced speed.
Never drive vehicle up, down, or across an
incline that exceeds 14° (25% grade).
To reduce the possibility of severe injury or
death resulting from improper vehicle operation, the following warnings must be observed:
Refer to GENERAL SPECIFICATIONS for
seating capacity.
Depressing the accelerator pedal will release
the foot operated park brake and may cause
inadvertent vehicle movement. Turn the key to
the ’OFF’ position whenever the vehicle is
parked.
Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance.
Read and understand the following warnings before
attempting to operate the vehicle.
To reduce the possibility of severe injury or
death resulting from loss of vehicle control, the
following warnings must be observed:
When driving vehicle, consider the terrain, traffic conditions and the environmental factors
that effect the terrain and the ability to control
the vehicle.
Use extra care and reduced speed when driving on poor surfaces, such as loose dirt, wet
grass, gravel, etc.
Stay in designated areas and avoid extremely
rough terrain.
To prevent inadvertent movement when the
vehicle is to be left unattended, engage the
park brake, move the direction selector to the
forward (F) position, turn the key to the ‘OFF’
position and remove the key.
Make sure that the direction selector is in the
correct position before attempting to start the
vehicle.
Always bring the vehicle to a complete stop
before shifting the direction selector.
DO NOT take the vehicle out of ‘gear’ while in
motion (coast).
Check the area behind the vehicle before
operating in reverse.
All occupants must be seated. Keep entire
body inside vehicle and hold on while vehicle
is in motion.
RUN-IN
Check for oil or fuel leaks that could have developed in
shipment from the factory. Avoid full throttle starts and
Page 4
Owner’s Guide
OPERATION AND SERVICE INFORMATION
NOTICE
NOTICE
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
rapid acceleration until the engine has achieved operating temperature.
All engines consume more oil than normal during the
first hours of operation. As internal moving parts are
run-in, oil consumption should gradually decrease until
the rate of consumption stabilizes.
Check the oil level per the Periodic Service Schedule.
Add oil if the level on the dipstick indicates that oil is in
the add oil range.
Do not overfill the engine. Too much oil may cause
smoking or allow oil to enter the air filter enclosure or
foul the spark plugs.
The oil dipstick and cap must be in place before operating the
engine. Failure to install the dipstick and cap will result in oil
becoming contaminated and/or being discharged into the
engine compartment.
COLD STARTING
Starting a cold engine may require the use of the choke.
Depress the accelerator approximately 1" (2.5 cm) or
until the starter just begins to operate. Pull the choke
out as required. Accelerate slowly and push the choke
in completely when the engine runs smoothly.
Do not allow the starter to operate continuously for
more than 10 seconds. Allow 30 seconds before
attempting to start the vehicle a second time. If the
vehicle does not start on the third attempt, turn the key
switch to the off position, set the park brake and determine the cause of the problem.
If the vehicle has been running and the engine does not
start within 10 seconds, use the choke.
STARTING AND DRIVING
To reduce the possibility of roll-back that could
result in severe injury or vehicle damage, do
not release the service brake until the engine
has started.
B
Fig. 9 Oil Dipstick and Cap
The oil should be changed in accordance with the Periodic Service Schedule. When changing the oil, allow the
engine to warm up before draining the oil. See the section on Service and Maintenance for checking the oil
level and the procedure for changing the oil.
Fill Cold Engine
To This Point
Add Oil
Operating Range
Hot Engine
Fig. 10 Check Oil Level
Safe
Maximum Oil Level
For Hot Engine
Do Not Overfill
To operate vehicle:
• Apply the service brake, place the key in the key
switch and turn it to the ‘ON’ position.
• Move the direction selector to the direction
desired.
• Release the park brake by depressing the service
brake pedal until the park brake releases.
• Slowly depress the accelerator pedal to start the
engine. Release service brake when engine starts.
• When the accelerator pedal is released, the engine
circuit is de-energized and the engine stops. To
stop the vehicle more quickly, depress the service
brake pedal
When the direction selector is in the reverse position, a warning signal will sound to indicate that the vehicle is ready to run
in reverse.
Owner’s Guide
Page 5
OPERATION AND SERVICE INFORMATION
Leave 1” airspace
for ventilation
FUEL
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
STARTING VEHICLE ON A HILL
B
To reduce the possibility of roll-back that could
result in severe injury or vehicle damage, do
not release the service brake until motor has
started.
Do not hold vehicle on hill by using accelerator and
engine. This will cause premature and excessive wear
of the drive train components.
To reduce the possibility of permanent damage to the
drive system, it is important to prevent excessive rollback. When starting the vehicle on a hill, follow the procedure below:
• Place the left foot on the service brake and
depress to release the park brake.
• Place the right foot on the accelerator pedal.
• Press the accelerator pedal while releasing the
service brake.
COASTING
Always handle gasoline in a well ventilated
area.
Always wear eye protection to protect against
splashed fuel and fuel vapors.
Always allow adequate space for the expansion of gasoline. Leave at least 1" (2.5 cm) of
space below the bottom of the filler neck.
Inspect the fuel cap, tank and other components for leaks or deterioration that could
cause a hazardous condition.
The fuel tank is located under the seat on the passenger
side of the vehicle. A fuel shut-off valve is located between the fuel pick up tube and the fuel filter. Fill the
tank with fresh, clean, automotive regular grade gasoline (87 octane minimum). High altitude or heavy use/
load applications may benefit from higher octane gasoline. Gasoline ethanol blends with up to 10% ethanol
may be used. DO NOT use gasoline that contains Methanol.
Some fuels, called oxygenated or reformulated gasoline, consist of gasoline blended with alcohols or
ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. If
any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
To reduce the possibility of severe injury or
death from coasting at above-recommended
speeds, limit speed with the service brake.
On steep hills, it is possible for the vehicle to coast at
greater than normal speeds encountered on flat surfaces. To reduce the possible loss of vehicle control and
severe drivetrain damage, speeds should be limited to
no more than the maximum governed speed on level
ground (see GENERAL SPECIFICATIONS). Limit vehicle speed by applying the service brake.
FUEL
To reduce the possibility of severe injury or
death from improper fuel handling.
DO NOT smoke near the fuel tank.
DO NOT refuel near an open flame or electri-
cal items which could produce a spark.
Page 6
Owner’s Guide
Fig. 11 Fueling
OPERATION AND SERVICE INFORMATION
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
BATTERY
Excessive use of accessories may drain the battery
and leave insufficient reserve to start the vehicle.
The vehicle uses a combination starter/generator to
both start the engine and charge the battery. The engine
will not idle; therefore, the battery can not be charged
while the vehicle is stopped. Do not operate accessory
items (such as lights) excessively while the vehicle is
stopped.
The generator is capable of supplying 35 amps; therefore, operation of all accessories could result in the discharge of the battery even though the engine is running
and the generator is operating. Discharging the battery
is known as deep cycling. The battery is not a deep
cycle model, it is a starting battery. Multiple deep cycling
will result in the premature failure of the battery.
STARTING A VEHICLE WITH A DISCHARGED
BATTERY
SUN TOP AND WINDSHIELD
B
The sun top does not provide protection from
roll over or falling objects.
The windshield does not provide protection
from tree limbs or flying objects.
The sun top and windshield provide some protection
from the elements; however, they will not keep the operator and passenger dry in a downpour. This vehicle is
not equipped with seat belts and the sun top has not
been designed to provide roll over protection. In addition, the sun top does not protect against falling objects
and the windshield does not protect against flying objects and tree limbs. Keep arms and legs inside of vehicle while it is moving.
VEHICLE CLEANING AND CARE
VEHICLE CLEANING
DO NOT attempt to ’jump start’ a vehicle.
This vehicle is equipped with a starter/generator. When
starting the engine, the starter/generator functions as a
starter and with the engine running, it functions as a
generator.
With the short running times associated with this kind of
vehicle, the generator is more than adequate to maintain the battery charge level. The generator is not designed to charge a discharged battery.
When the engine starts, the clutches engage and cause
the vehicle to move making ’jump starting’ both dangerous and impractical. Furthermore, the engine stops
when the accelerator is released. DO NOT attempt to
’jump start’ this vehicle.
If the vehicle battery has become discharged, it must be
charged using a 12 volt charger that is rated at 10 amps
or less. Read and understand all instructions provided
by the manufacturer of the charger.
LABELS AND PICTOGRAMS
Vehicles may be labeled with pictograms as a method of
conveying information or warnings. The Vehicle Label
Identification Section of this manual explains the labels
that are used on this vehicle.
To reduce the possibility of severe injury or
vehicle damage, read and understand all
instructions supplied by manufacturer of pressure washer.
When pressure washing exterior of vehicle, do not use
pressure in excess of 700 psi. To reduce the possibility
of cosmetic damage, do not use any abrasive or reactive solvents to clean plastic parts.
It is important that proper techniques and cleaning materials be used. Using excessive water pressure may
cause severe injury to operator or bystander, damage to
seals, plastics, seat material, body finish or electrical
system. Do not use pressure in excess of 700 psi to
wash exterior of vehicle.
Clean the windshield with lots of water, mild soap and a
clean cloth.
Normal cleaning of vinyl seats and plastic or rubber trim
requires the use of a mild soap solution applied with a
sponge or soft brush and wiped with a damp cloth.
Removal of oil, tar, asphalt, shoe polish, etc. will require
the use of a commercially available vinyl/rubber cleaner.
Owner’s Guide
Page 7
OPERATION AND SERVICE INFORMATION
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
The painted surfaces of the vehicle provide an attractive
appearance and durable protection. Frequent washing
B
with lukewarm or cold water and mild detergent is required to preserve the painted surfaces.
Occasional cleaning and waxing with non-abrasive
products designed for ‘clear coat’ automotive finishes
will enhance the appearance and durability of the painted surfaces.
Corrosive materials used as fertilizers or for dust control
can collect on the underbody of the vehicle. These
materials will cause corrosion of underbody parts unless
flushed occasionally with plain water. Thoroughly clean
any areas where mud or other debris can collect. Sediment packed in closed areas should be loosened to
ease it’s removal, taking care not to chip or otherwise
damage paint.
REPAIR
LIFTING THE VEHICLE
Tool List Qty.
Floor jack..................................................................... 1
Jack stands.................................................................. 4
Wheel Chocks .............................................................4
Some servicing operations may require the front wheels,
the rear wheels, or the entire vehicle be raised.
the bagwell and place a piece of wood, approximately 2"
x 4" x 12", between the jack and the underside of the
bagwell. Raise the vehicle and position the jack stands
under the frame where the leaf spring mounting bracket
is welded to the frame. (See Fig. 13)
Lower the jack and test the stability of the vehicle on the
two jack stands.
Place the jack under the center front of the car just behind the bumper. (See Fig. 13) Raise the vehicle and
position the jack stands under the frame where the instrument panel support is attached to the frame.
Lower the jack and test the stability of the vehicle on all
four jack stands.
To raise only the front or rear of the vehicle, place the
wheel chocks in front and behind the wheels that are not
to be raised. The jack may be left under the center front
of the frame while the front end of the vehicle is on the
jack stands.
Lower the vehicle by reversing the lifting sequence.
To reduce the possibility of severe injury or
death from a vehicle falling from a jack:
Be sure the vehicle is on a firm and level surface.
Never get under a vehicle while it is supported
by a jack.
Use jack stands and test the stability of the
vehicle on the stands.
Always place chocks in front and behind the
wheels not being raised.
Use extreme care since the vehicle is extremely unstable during the lifting process.
When lifting vehicle, position jacks and jack stands at
the areas indicated only.
To raise the entire vehicle, install the wheel chocks in
front and behind each front wheel. Center the jack under
Page 8
Owner’s Guide
Fig. 12 Chock Wheels
OPERATION AND SERVICE INFORMATION
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
T
A tire explosion can cause severe injury or
death. Never exceed the inflation pressure rating on the tire sidewall.
To reduce the possibility of tire explosion,
pressurize tire with small amount of air applied
intermittently to seat beads. Due to the low
volume of the small tires, overinflation can
occur in seconds. Never exceed the tire manufacturer’s recommendation when seating a
bead. Protect face and eyes from escaping air
when removing a valve core.
To reduce the possibility of severe injury
caused by a broken socket when removing
wheels, use only sockets designed for impact
wrench use.
Use caution when inflating tires. Overinflation
could cause the tire to separate from the wheel
or cause the tire to explode, either of which
could cause severe injury.
DO NOT use low inflation tires on any E-Z-GO
vehicle. DO NOT use any tire which has a recommended inflation pressure less than the
inflation pressure recommended in the owner’s
guide.
Use caution when inflating tires. Due to the low volume
of the small tires, overinflation can occur in seconds.
Overinflation could cause the tire to separate from the
wheel or cause the tire to explode.
Tire inflation should be determined by the condition of
the terrain. See GENERAL SPECIFICATIONS section
for recommended tire inflation pressure. For outdoor applications with major use on grassy areas, the following
should be considered. On hard turf, it is desirable to
have a slightly higher inflation pressure. On very soft
Fig. 13 Lifting the Vehicle
WHEELS AND TIRES
TIRE REPAIR
Tool List Qty.
Lug wrench, 3/4" ......................................................... 1
Impact socket, 3/4"...................................................... 1
Impact wrench............................................................. 1
Torque wrench, ft. lbs. ................................................. 1
turf, a lower pressure reduces the possibility of tires cutting into the turf. For vehicles being used on paved or
hard surfaces, tire inflation pressure should be in the
higher allowable range, but under no condition should
inflation pressure be higher than recommended on tire
sidewall. All four tires should have the same pressure
for optimum handling characteristics. Be sure to install
the valve stem dust cap after checking or inflating.
The vehicle is fitted with low pressure tubeless tires
mounted on one piece rims; therefore, the most cost
effective way to repair a puncture in the tread is to use a
commercial tire plug.
B
B
Owner’s Guide
Page 9
OPERATION AND SERVICE INFORMATION
NOTICE
NOTICE
Valve Stem Cap
Cross Sequence
Tire style may vary
Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
B
Tire plug tools and plugs are available at most automotive
parts outlets and have the advantage of not requiring the tire
be removed from the wheel.
If the tire is flat, remove the wheel and inflate the tire to
the maximum recommended pressure for the tire.
Immerse the tire in water to locate the leak and mark
with chalk. Insert tire plug in accordance with manufacturer’s instructions
.
To reduce the possibility of severe injury, be
sure the mounting/demounting machine is
anchored to floor. Wear OSHA approved safety equipment when mounting/demounting tires.
If the tire is to be removed or mounted, the tire changing
machine manufacturer’s recommendations must be followed in order to reduce possibility of severe injury.
WHEEL INSTALLATION
To reduce the possibility of component damage, do not
tighten lug nuts to more than 85 ft. lbs. (115 Nm)
torque.
It is important to follow the ‘cross sequence’ pattern when
installing lug nuts. This will assure even seating of the wheel
against the hub.
With the valve stem to the outside, mount the wheel onto the hub with lug nuts. Finger tighten the lug nuts in a
‘cross sequence’ pattern (Ref. Fig. 14). Tighten the lug
nuts to 50 - 85 ft. lbs. (70 - 115 Nm) torque in 20 ft. lbs.
(30 Nm) increments following the ‘cross sequence’ pattern.(Ref. Fig. 14)
Fig. 14 Wheel Installation
Light Bulb Replacement
To reduce the possibility of premature bulb failure, do
not touch new bulbs with bare fingers. Use clean, dry
tissue or paper towel to handle the glass portion of the
bulb.
HEAD LIGHT BULB REPLACEMENT
Make sure that the vehicle key switch is in the ’OFF’ position and the key has been removed. For vehicles
equipped with lights mounted in the cowl, locate the
headlight bulb socket on the backside of the light assembly.
1. Turn the headlight bulb (3) clockwise and pull to
remove.
2. Disconnect the accessory harness (5) from the light
bulb.
Page 10
Owner’s Guide
Loading...