E-Z-GO Express L6 - Gas, Express S6 - Gas, 2012 EXPRESS S6, 2012 EXPRESS L6 Owner's Manual

Owner’s Guide

ISSUED JULY 2011 REVISED AUGUST 2012

622009

WELCOME

Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this
Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle.
Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehi­cles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.

Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact
your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.

Repair or replacement parts are available through your E-Z-GO retailer or E- Z-GO Genuine Service Parts.

The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:

Vehicle Model____________________________________________________________________________
VIN Number _____________________________________________________________________________

FOREWORD

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

OWNER’S GUIDE

GASOLINE POWERED VEHICLE

EXPRESS S6

EXPRESS L6

STARTING MODEL YEAR 2012

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed
beyond the factory specifications. Such modifications can cause serious p e rsonal injury or death. E-Z-GO Division of Textron, Inc. pro­hibits and disclaims responsibility for any such modifications or any other alteration wh ich would adversely affect the safety of the vehi­cle.

E-Z-GO Division of Textron, Inc. reserves the right to incorporate engineering and design changes to products in this manual, without
obligation to include these changes on units sold previously.

The information contained in this manual may be revised periodically by E-Z-GO Division of Textron, Inc., and therefore is subject to
change without notice.

E-Z-GO Division of Textron, Inc. DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR
INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.

These are the original instructions as defined by 2006/42/EC.

TO CONTACT US
E-Z-GO Division of Textron Inc.

1451 Marvin Griffin Road.
Augusta, Georgia, USA 30906-3852

North America:
Technical Assistance & Warranty PHONE: [phone] FAX: [phone]
Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: [phone]
International:
PHONE: [phone] FAX: [phone]

Page i

FOREWORD

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

This vehicle has been designed and manufactured in the United States of America (USA) as

a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in

the USA unless otherwise indicated.

The use of non Original Equipment Manufacturer (OEM) approved parts may void the

warranty.

Overfilling battery may void the warranty.

Tampering with or adjusting the governor to permit vehicle to operate at above factory

specifications will void the vehicle warranty.

When servicing engines, all adjustments and replacement components must be per original

vehicle specifications in order to maintain the United States of America Federal and State

emission certification applicable at the time of manufacture.

BATTERY PROLONGED STORAGE

All batteries will self discharge over time. The rate of self discharge varies depending on the

ambient temperature and the age and condition of the batteries.

A fully charged battery will not freeze in winter temperatures unless the temperature falls

below -75°F (-60°C).

BATTERY DISPOSAL

Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer

or lead smelter for recycling. For neutralized spills, place residue in acid-resistant

containers with absorbent material, sand or earth and dispose of in accordance with local,

state and federal regulations for acid and lead compounds. Contact local and/or state

environmental officials regarding disposal information.

Page ii

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

SECTION PAGE NO .

SAFETY...............................................................................................................................................................................1-1

GENERAL SPECIFICATIONS.............................................................................................................................................2-1

INTRODUCTION.................................................................................................................................................................. 3-1

OPERATING PROCEDURES..............................................................................................................................................4-1

MAINTENANCE................................................................................................................................................................... 5-1

DELCARATION OF CONFORMITY ................................................................................................................ APPENDIX A-1

Page iii

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes:

Page iv

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

TITLE PAGE NO.

SAFETY.................................................................................................................................................................1-3

NOTICES, CAUTIONS, WARNINGS, AND DANGERS.........................................................................................1-3

GENERAL .............................................................................................................................................................1-4

GENERAL OPERATION .......................................................................................................................................1-5

MAINTENANCE ....................................................................................................................................................1-5

VENTILATION.......................................................................................................................................................1-6

LABELS AND PICTOGRAMS...............................................................................................................................1-7

1

1 - 1

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

Notes:

1 - 2

SAFETY

WASH HANDS

AFTER HANDLING!

Battery posts,

terminals and related

accessories contain

lead and lead compounds,

chemicals known

to cause cancer and

reproductive harm.

BATTERY WARNING

WASH HANDS

AFTER HANDLING!

WARNING: Battery posts, terminals and related

accessories contain lead and lead compounds,

chemicals known to cause cancer and reproductive harm.

BATTERIES

CONTAIN LEAD

AND RELATED PARTS

!

<

14

˚

25

%

DO NOT

DRIVE ACROSS

SLOPES IN

EXCESS OF 14˚

DANGER

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

SAFETY

For any questions on material contained in this m anual, contact an authoriz ed repr esentative for cl arific ation.
Read and understand all labels located on the vehic le. Always replac e any damaged or m issing l abels.
On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre-

vent loss of vehicle control an d poss ible se rio us in jur y, speeds should be limited to no more than the maximum
speed on level ground. See GENERAL SP ECIF ICATIONS. Limit speed by applying the service brake.

Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above
specified speed. Damage caused by ex ce ssi ve s peed m ay c ause a loss of vehic le c ontrol, is co stly, is considered
abuse and will not be covered under warranty.

Use extra caution when towing the vehicle(s). Do not tow a single vehi cle at spee ds i n excess of 12 mp h (19 kph).
Do not tow more than three vehicles at a time. Do not exceed 5 mph ( 8 kph) whil e towing multi ple vehic les. Towing
the vehicle at above the recommended s peed m ay r esu lt in pe rsonal i njury a nd/or damage to the veh icle and other
property. Vehicles equipped with the AC Drive motor must be towed with the Run-Tow switch, located under the pas­senger seat, in the ‘Tow’ position.

If the vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn
of situations that could result in an unsafe condi tion.

1

Observe these NOTICES, CAUTIONS, WARNINGS and DANGERS; be aware that servicing a vehicle requires
mechanical skill and a regar d for cond itions that c ould be haza rdou s. Improper se rvice or repair may damag e the
vehicle or render it unsafe.

NOTICES, CAUTIONS, WARNINGS, AND DANGERS

Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES,
CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for

conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.

Address practices not related to personal injury.

Indicates a hazardous situation whi ch, if not avo ided, c ould result in minor or moder ate in jury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

NOTICE

1 - 3

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

Engine exhaust from this product contains chemicals known, in certain quantities, to

cause cancer, birth defects, or other reproductive harm.

NOTICE

The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection

Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifi-

cations or tampering with the engine, fuel, ignition or air intake systems

Battery posts, terminals and related accessories contai n lead a nd lea d compounds. Wash

hands after handling.

NOTICE

This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations.

This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the
manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the
product. To reduce the chance of personal injury or property damage, the following must be carefully observed:

Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-Z­GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph. When an E-Z-GO-manufactured
vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess of 20mph, UNDER
FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and requirements of
Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal law the Distributor or Dealer
MUST equip the product with headlights, rear lights, turn signals, seat belts, top, horn and all other modifications for
LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product in accordan ce with the
requirements of FMVSS 571.565. Pursuant to FMV SS 571.500, and i n acc ordance wi th the State la ws appl icab le in
the places of sale and use of the product, the Dis tributor, De aler or cus tomer modifying the vehicle also will be the
Final Vehicle Manufacturer for the LSV, an d requir ed to title or register the vehic le as manda ted by S tate law.

E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY

BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIRE­MENTS. This restriction is important to the SAFE USE AND OPERATION of the product.

All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new
and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.

Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or
through the Internet at the web site for the U.S. Department of Transportation - at Dockets and Regulation, then to Title
49 of the Code of Federal Regulations (Transportation)

1 - 4

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

GENERAL

All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible
to anticipate and warn against every possible combination of circumstances that may occur. No warning can take
replace good common sense and prudent driving practices.

Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings
and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire man­ual paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.

If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover
of this publication, Attention: Customer Care Department.

E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold.
The information contained in this manual is subject to change without notice.

E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE­QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.

This vehicle conforms to the current applicable standard(s) for safety and performance requirements.

1

These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle
Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some
communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local
ordinances.

With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post.

Never use the chassis or body as a ground connection.

Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability
or increase the speed or extend the stopping distance beyond the factory specification. Such modifications
can result in serious personal injury or death.

Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifica­tions or and alterations which would adversely affect the safety of the vehicle.

Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when
used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions,
terrain and common sense.

Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).

GENERAL OPERATION

ALWAYS:

• use the vehicle in a responsible manner and maintain the vehicle in safe operating condition

• read and observe all warnings and operation instructio n labels affixed to the v ehic le

• follow all safety rules established in the area where the vehicle is being operated

• Leave the vehicle when there is a risk of lightning

• reduce speed to compensate for poor terrain or conditions

1 - 5

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

• apply service brake to control speed on steep grad es

• maintain adequate distance between vehicles.

1

• reduce speed in wet areas

• use extreme caution when approaching sharp or blind turns

• use extreme caution when driving over loose terrain

• use extreme caution in areas where pedestrians are present

MAINTENANCE

ALWAYS:

• replace damaged or missing warning, caution or information labels

• maintain the vehicle in accordance with the manufacturer’s periodic service schedule

• ensure that repairs are performed by trained and qualified personnel

• follow the manufacturer’s maintenance procedures

• insulate any tools used within the battery area in order to prevent sparks or battery explos ion

• check the polarity of each battery terminal and be sure to rewire the batteries corre ctly

• use specified replacement parts, NEVER use replacement parts of lesser quality

• use recommended tools

• determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
safety of personnel nor jeopardize the safe operation of th e vehi cl e

• support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack,
lift the vehicle in accordance with the manufac turer’s instructions

• maintain the vehicle in an area away from exposed flame or persons who are smoking

• be aware that a vehicle that is not performing as designed is a potenti al hazar d and must not be o perated

• test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian
traffic

• keep complete records of the maintenance history of the vehic le

The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must
have the skill and experience to recognize and protect themselves from potential situations that could result in severe
personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury,
refer the repair or maintenance to a qualified mechanic.

VENTILATION

Always store gasoline vehicles in a well ventilated area. Ventilation prevents gasoline fumes from accumulating.
Never fuel a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water

heaters and furnaces.
Never work around or operate a vehicle in an environment that does not ventilate exhaust gases from the area. Carbon

monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal.

1 - 6

SAFETY

H

O

R

N

H O

2

1

2

3

P

P

P

P

P

P

74093-G01

74093G01

WARNIN G

Wi nd shi el ds d o n ot
provide prot ection
from golf balls or
other fl ying objects.

EGWHL14

!

!

R

F

<

1

4

û

2

5

%

P

F

!

<

1

4

û

2

5

%

35962-G01

OFF

ON

71131-G01

71131G01 Gas

74821G01

MAX
14

o

/ 25%

MAX
??? lb s.
??? kg

MAX
5 in.
12 cm

P

P

MAX
100 lbs.
45 kg

74821G0

cm

MIN 150

R F

ON

OFF

I

O

ON

OFF

I

O

F

R

F

ON

OFF

I

O

ON

OFF

I

O

R

F

ON

OFF

I

O

ON

OFF

I

O

R F

< 14° 25%

< 14° 25%

614121

614121

www.ezgo.com

608822

AUTHORIZED REPRESENTATIVE IN EC IS:

RANSOMES JACOBSEN LTD.

WEST ROAD, IPSWICH,

SUFFOLK, IP3 9TT, UK

28203G01

28203-G01

601783

35493G01



3301

601781

610631

MAX
4 in.
10 cm

MAX
14

o

/ 25%

MAX
250 lbs.
110 k g

610631

614068

608822

74443G01

!

1. To Prevent Roll-Back

On a Hill From a
Stopped Position

3. Fully

Release
Park Brake

2. Apply Service

Brake With
Left Foot

4. Depress Accelerator While

Releasing Service Brake As
Vehicle Starts

74443G01

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

LABELS AND PICTOGRAMS

1

1 - 7

WARNING

READ MANUAL

!

WARNING
USE CAUTION IN
INCLEMENT WEATHER

WARNING
DO NOT OPERATE
UNDER THE INFLUENCE
OF DRUGS OR ALCOHOL

MA

X

14û / 25

%

MAXIMUM
CROSS HILL/RAMP
ANGLE AS SPECIFIED

!

< 14

û

25

%

WARNING
MAXIMUM CROSS
HILL/RAMP ANGLE
AS SPECIFIED

LOAD WITH
HIGH CENTER
OF GRAVITY
COULD RESULT
IN TIP OVER

LOAD
CENTER
OF GRAVITY,
MAXIMUM
HEIGHT

!

< 14

û

25

%

WARNING
READ MANUAL
FOR MAXIMUM
LOAD BED
CAPACITY.
MAXIMUM RAMP/HILL

SECURE LOAD
AS FAR FORWARD
AS POSSIBLE.
MAXIMUM LOAD BED
CAPACITY

DO NOT RIDE IN
LOAD BED

DANGER OF EXPLOSION
DO NOT FILL GAS CAN
IN LOAD BED

x in

xx cm

MAX LOAD

XXX LBS
XXX KG

WARNING
MAXIMUM LOAD
& CENTER OF
GRAVITY.
KEEP LOAD
AS FAR
FORWARD AS
POSSIBLE.
DO NOT RIDE
IN LOAD BED

KEEP HANDS &
FINGERS AWAY
FROM DUMP BED
DO NOT STAND
BEHIND DUMP

BED

1.

9.

10.

11.

12.

13.

14.

2.

3.

4.

5.

6.

7.

8.

P

P

MAX
XXX lbs.
XXX kg

MAX
XX in.
XX cm

NOTE: All Pictograms may not apply to your product

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

1 - 8

SAFETY

1

3

H O

2

P

P

CLEAN UP GASOLINE

SPILLS WITH WATER

BEFORE STARTING
ENGINE

P

P

UNLEADED
GASOLINE

P

P

GROUND
FUEL PUMP

P

P

DO NOT
SPILL FUEL
ON A HOT
ENGINE

NO

TAMPERING.
KEEP HANDS

OUT

NEGATIVE
GROUND
BATTERY

DO NOT CONNECT
POSITIVE BATTERY
TERMINAL TO GROUND

SHORTING BATTERY
TERMINALS MAY
CAUSE EXPLOSION

DO NOT
EXPOSE
TO FLAME

WARNING
CORROSIVE

WARNING
LETHAL

VOLTAGE

WARNING
EXPLOSIVE

DO NOT
DISPOSE OF
BATTERIES
IN LANDFILL

DO NOT
DRIVE ON
HIGHWAY

LOW OIL PRESSURE

WINDSHIELDS
DO NOT
PROVIDE
PROTECTION
FROM
FLYING OBJECTS

BATTERIES ARE
HEAVY.
USE CARE LIFTING

USE INSULATED
TOOLS

WEAR EYE
PROTECTION

NO SMOKING

HOT SURFACE

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

NOTE: All Pictograms may not apply to your product

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

1 - 9

SAFETY

P

F

OPERATE
FROM
DRIVERS SIDE
ONLY

KEEP ARMS
AND LEGS
WITHIN VEHICLE

F

TO OPERATE VEHICLE IN FORWARD:

TURN KEY TO ON
MOVE DIRECTION SELECTOR TO

FORWARD

DEPRESS ACCELERATOR PEDAL

AND ACCELERATE SMOOTHLY

R

TO OPERATE VEHICLE IN REVERSE:
TURN KEY TO ON
MOVE DIRECTION SELECTOR TO
REVERSE
AN AUDIBLE DEVICE WILL SOUND

DEPRESS ACCELERATOR PEDAL

AND ACCELERATE SMOOTHLY

TO LEAVE A GASOLINE POWERED
VEHICLE IN PARK:

APPLY PARKING BRAKE
TURN KEY TO OFF
MOVE DIRECTION SELECTOR TO

FORWARD

P

N

TO LEAVE AN ELECTRIC POWERED
VEHICLE IN PARK:

APPLY PARKING BRAKE
TURN KEY TO OFF
MOVE DIRECTION SELECTOR TO

NEUTRAL

ON

OFF

KEEP CLEAR
HAND OR
FINGERS CAN
BE TRAPPED

ON
POSITION

OFF
POSITION

HEADLIGHTS

UNLOCKED

LOCKED

DIFFERENTIAL
LOCKED

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

WARNING
KEEP ENTIRE BODY
INSIDE CAR

MAXIMUM
TAILGATE
LOAD

50.

NOTE: All Pictograms may not apply to your product

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

1 - 10

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

51.

52.

53.

54.

55.

START

P

1

ENGINE CRANKING
POSITION

PULL HANDLE UP
TO ENGAGE PARK
BRAKE

2

PULL HANDLE UP,
PUSH BUTTON IN,

3

PUSH HANDLE DOWN
TO RELEASE PARK BRAKE

WARNING
READ OWNER'S MANUAL
BEFORE OPERATING
VEHICLE IN FORWARD
OR REVERSE

WARNING
READ OWNER'S MANUAL
BEFORE PARKING
VEHICLE AND LEAVING
IT UNATTENDED

59.

60.

61.

REAR DIFFERENTIAL
LOCK SWITCH

FRONT DIFFERENTIAL LOCK SWITCH.
WARNING
READ OWNER'S MANUAL BEFORE
ENGAGING FRONT DIFFERENTIAL
LOCK.
DO NOT ENGAGE LOCK WHILE
FRONT WHEELS ARE TURNED AND
VEHICLE IS AT SPEED.

PUSH TOP PART OF
SWITCH TO RAISE LOAD BED

PUSH BOTTOM PART OF
SWITCH TO LOWER LOAD BED

56.

57.

58.

FORWARD

NEUTRAL

REVERSE

WARNING
READ OWNER'S MANUAL
BEFORE ENGAGING TWO
OR FOUR WHEEL DRIVE

PUSH TOP OF SWITCH
TO LOCK DIFFERENTIAL

PUSH BOTTOM OF
SWITCH TO UNLOCK
DIFFERENTIAL

NOTE: All Pictograms may not apply to your product

62.

63.

63.

63.

AUXILIARY LIGHTS

HORN BUTTON

cm

150

MINIMUM HEIGHT TO
OPERATE VEHICLE IS
59 INCHES (150 CM)

DO NOT OPERATE
VEHICLE WHEN
LIGHTNING IS IN
THE AREA

1 - 11

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

Notes:

1 - 12

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

TITLE PAGE NO.

EXPRESS S6 Vehicle Specifications ..................................................................................... .........................................2 - 3

EXPRESS L6 Vehicle Specifications ........................................... ....... .............. ....... ....... .............. ............................ ...... 2 - 4

EXPRESS S6 & L6 Vehicle Dimensions.............................................. ....... ....... .............. ....... .........................................2 - 5

EXPRESS S6 & L6 Vehicle Incline Information and Turning Diameter .................................................... ....... ............. 2 - 6

2

2 - 1

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes:

2

2 - 2

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

MODEL: EXPRESS S6
TYPE: GAS POWERED PERSONNEL CARRIER (CARB)

MODEL YEAR: 2012

Part No: 618866

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki

Valve Train:
Lubrication:
Balancer:

Electrical: Starter/Generator, solid-state regulator, 12 Volt maintenance free battery (425 CCA, 60 minute reserve)
Drive Train: Automatic, continuously variable transmission (CVT)

Transaxle: Differential with helical gears, ground speed governor, forward/reverse

Brakes: Dual rear wheel mechanical self-adjusting drum brakes. Automatic single point park brake release

Capacity: Choice of 6 seats (Std) or 4 seats and optional Wood Stake Sides or Roto-molded Cargo box

Overhead valve
Pressurized oil system, spin-on oil filter
Internal counter rotating balance shaft

with self-compensating system

Cargo Bed: Roto-molded cross-linked polyethelene. Removable hinged multi-position tailgate requires no latch mechanism

Fuel System:
Ignition:
Air Cleaner:

PRODUCT OVERVIEW

Dimensions

Overall Length
Overall Width

Overall Height (No Canopy)

Overall Height (With Canopy)
Wheel Base
Front Wheel Track

Rear Wheel Track

Gnd Clearance @ Differential

141.8 in (360.0 cm)

49.0 in (124.0 cm)

49.0 in (124.0 cm) (

73.0 in (185.0 cm)

93.5 in (237.0 cm)

37.5 in (95.0 cm)

38.5 in (98.0 cm)

5.0 in (13.0 cm)

Top of steering wheel

Vehicle Power

Power Source
Valve Train
Horsepower (kW)
Electrical System
Batteries (Qty, Type)
Key or Pedal Start Pedal

Air Cleaner
Lubrication Pressurized Oil System
Oil Filter Spin-On
Cooling System
Fuel Capacity
Drive Train Continuously variable transmission (CVT)

Transaxle Differential with helical gears
Gear Selection

Rear Axle Ratio

4 Cycle 24.5 cu in (401.0 cc)
Single Cylinder OHV
13 hp (9.7 kW) Exceeds SAE J1940 Std.
Starter/Generator. Solid State Regulator
One, 12 Volt Maintenance Free

Replaceable Dry Cartridge

Air Cooled

5.3 Gallons (20.0 L) tank

Forward - Reverse

11.42:1 (Forward) 15.78:1 (Reverse)

Some items shown may be optional equipment

Specifications are subject to change without notice

* Field installed accessories may require installation charges

Performance

Seating Capacity & Style
Dry Weight

)

Curb Weight 1077.0 lb (489.0 kg
Vehicle load capacity
Outside Clearance Circle
Speed (Level Ground)

Steering & Suspension

Steering
Front Suspension
Rear Suspension
Service Brake
Parking Brake

Front Tires

Body & Chassis

Frame
Front Body & Finish
Rear Body & Finish
Seat Pod & Finish

Noise & Vibration

Noise

Vibration, WBV
Vibration, HAV

Measurement methods were applied per the ISO 2631 and ISO 5349 standards
under conditions of typical vehicle surfaces.

Fixed float bowl with remote pulse fuel pump
Electronic spark/magneto
Replaceable dry cartridge

Passenger 4/6

1042.0 lb (473.0 kg) (Without Batteries)

1200.0 lb (544.0 kg)

32.5 ft (9.9 m)
Fwd - 16.0 mph (25.7 kph)
Rev - 11.5 mph (18.5 kph)

Self-compensating rack and pinion
Leaf springs with hydraulic shock absorbers
Leaf springs with hydraulic shock absorbers
Rear wheel mechanical self-adjusting drum
Self-compensating, single point engagement
SpeedRacer Tires 18x10-10, Diamond Wheel

Welded steel with DuraShield™ powder coat
Injection molded TPO
Injection molded TPO
Fiberglass & Gelcoat

Sound pressure; continued A-weighted equal to or less
than 76 db(A)
Highest RMS value of weighted acceleration is less
than 2.5 m/s
Highest RMS value of weighted acceleration is less
than 2.5 m/s
The uncertainty of measurement is 0.54 m/s

2

2

2

2

2 - 3

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

MODEL: EXPRESS L6
TYPE: GAS POWERED PERSONNEL CARRIER

2

MODEL YEAR: 2012

Part No: 618868

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki

Valve Train:
Lubrication:
Balancer:

Electrical: Starter/Generator, solid-state regulator, 12 Volt maintenance free battery (425 CCA, 60 minute reserve)

Drive Train: Automatic, continuously variable transmission (CVT)
Transaxle: Differential with helical gears, ground speed governor, forward/reverse
Brakes: Dual rear wheel mechanical self-adjusting drum brakes. Automatic single point park brake release

Capacity: Choice of 6 seats (Std) or 4 seats and optional Wood Stake Sides or Roto-molded Cargo box

Overhead valve
Pressurized oil system, spin-on oil filter
Internal counter rotating balance shaft

with self-compensating system

Cargo Bed: Roto-molded cross-linked polyethelene. Removable hinged multi-position tailgate requires no latch mechanism

Fuel System:
Ignition:
Air Cleaner:

PRODUCT OVERVIEW

Dimensions

Overall Length
Overall Width

Overall Height (No Canopy)

Overall Height (With Canopy)
Wheel Base

Front Wheel Track

Rear Wheel Track

Gnd Clearance @ Differential

138.0 in (351.0 cm)

46.5 in (119.0 cm)

52.5 in (133.5 cm) (

76.0 in (193.0 cm)

95.0 in (241.0 cm)

37.5 in (95.0 cm)

38.5 in (98.0 cm)

7.0 in (18.0 cm)

Top of steering wheel

Vehicle Power

Power Source
Valve Train

Horsepower (kW)
Electrical System
Batteries (Qty, Type)

Key or Pedal Start Pedal

Air Cleaner

Lubrication Pressurized Oil System

Oil Filter Spin-On

Cooling System

Fuel Capacity 5.3 Gallons (20.0 L) tank

Drive Train Continuously variable transmission (CVT)

Transaxle Differential with helical gears

Gear Selection

Rear Axle Ratio

Some items shown may be optional equipment

4 Cycle 24.5 cu in (401.0 cc)
Single Cylinder OHV
13 hp (9.7 kW) Exceeds SAE J1940 Std.
Starter/Generator. Solid State Regulator
One, 12 Volt Maintenance Free

Replaceable Dry Cartridge

Air Cooled

Forward - Reverse

11.42:1 (Forward) 15.78:1 (Reverse)

Specifications are subject to change without notice

* Field installed accessories may require installation charges

Performance

Seating (Rear Facing Seat)

Dry Weight

)

Curb Weight
Vehicle load capacity
Outside Clearance Circle
Intersecting Aisle Clrnce
Speed (Level Ground)

Towing Capacity

Steering & Suspension

Steering
Front Suspension

Rear Suspension
Service Brake
Parking Brake
Front Tires
Rear Tires

Body & Chassis

Frame
Front Body & Finish
Rear Body & Finish

Seat Pod & Finish
Standard Color

Noise & Vibration

Noise

Vibration, WBV
Vibration, HAV

Measurement methods were applied per the ISO 2631 and ISO 5349 standards
under conditions of typical vehicle surfaces.

Fixed float bowl with remote pulse fuel pump
Electronic spark/magneto
Replaceable dry cartridge

6 Person

4 PersonSeating (Bed/Stake sides)

970.0 lb (445.0 kg) (Without Batteries)

1020.0 lb (465.0 kg

1200.0 lb (540.0 kg)

25.5 ft (7.8 m)

6.5 ft (1.98 m)
Fwd - 16.0 mph ± 0.5 mph (25.7 kph ± 0.8 kph)
Rev - 12.0 mph ± 0.5 mph (19.3 kph ± 0.8 kph)

N/A

Self-compensating rack and pinion
Leaf springs with hydraulic shock absorbers

Leaf springs with hydraulic shock absorbers
Rear wheel mechanical self-adjusting drum
Self-compensating, single point engagement
Terra Trac 23 x 10.5 - 12 on Alloy Wheel
Terra Trac 23 x 10.5 - 12 on Alloy Wheel

Welded steel with DuraShield™ powder coat
Injection molded TPO
Injection molded TPO

Fiberglass & Gelcoat
Black

Sound pressure; continued A-weighted equal to or less
than 76 db(A)
Highest RMS value of weighted acceleration is less
than 2.5 m/s
Highest RMS value of weighted acceleration is less
than 2.5 m/s
The uncertainty of measurement is 0.54 m/s

2

2

2

2 - 4

141.8 in. (360.0 cm)

93.5 in. (237.0 cm)

49.0 in.

(124.0 cm)

Rear

38.5 in. (98.0 cm)

Front

37.5 in. (95.0 cm)

73.0 in.

(185.0 cm)

EXPRESS S6

5.0 in.

(13.0 cm)

138.0 in. (351.0 cm)

99.0 in. (241.0 cm)

46.5 in.

(119.0 cm)

Rear

38.5 in. (98.0 cm)

Front

37.5 in. (95.0 cm)

52.5 in.

(133.5 cm)

76.0 in.

(193.0 cm)

EXPRESS L6

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

2

2 - 5

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

EXPRESS S6

2

RECOMMENDED

MAX RAMP GRADE

25% or 14° MAX

RECOMMENDED MAX SIDE TILT

25% or 14° MAX

2 - 6

TURNING CLEARANCE
DIAMETER

EXPRESS S6

EXPRESS L6

35 ft 6inches (10.8 m)

25 ft 6inches (7.8 m)