E-Z-GO Express L4 - Electric, Express S4 - Electric, 2012 EXPRESS S4, 2012 EXPRESS L4 Owner's Manual

622014
Owner’s Guide
ISSUED JULY 2011 REVISED JUNE 2012
WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehi­cles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.
Repair or replacement parts are available through your E-Z-GO retailer or E-Z-GO Genuine Service Parts.
The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:
Vehicle Model____________________________________________________________________________ VIN Number ________________ ___ ___ __ ____________________ ____________________ _____________
FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OWNER’S GUIDE
48 V ELECTRIC POWERED VEHICLE
EXPRESS S4
EXPRESS L4
STARTING MODEL YEAR 2012
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. E-Z-GO Division of Textron, Inc. pro­hibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehi­cle.
E-Z-GO Division of Textron, Inc. reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously.
The information contained in this manual may be revised periodically by E-Z-GO Division of Textron, Inc., and therefore is subject to change without notice.
E-Z-GO Division of Textron, Inc. DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US
E-Z-GO Division of Textron Inc. 1451 Marvin Griffin Road. Augusta, Georgia, USA 30906-3852
North America: Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124 Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: 1-800-752-6175 International: PHONE: 001-706-798-4311 FAX: 001-706-771-4609
Page i
FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless oth-
erwise indicated.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the war-
ranty.
Failure to properly maintain batteries may void the warranty. Refer to the battery manual for
instructions on the proper maintenance and care of the batteries.
BATTERY PROLONGED STORAGE
All batteries will self-discharge over time. The rate of self-discharge varies depending on the
ambient temperature, the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75°F (- 60°C).
For winter storage, the batteries must be clean, fully charged and disconnected from any
source of electrical drain.
The battery charger may be left connected to the vehicle to maintain a full charge on the bat-
teries, provided the charger is plugged into an active electrical source. If power to the elec-
trical source is disconnected or interrupted the battery charger will continue to check the
charge on the battery pack, this will draw power from the battery pack and eventually drain
the batteries if power is not restored in a timely manner.
As with all electric vehicles, the batteries must be checked and recharged as required or at a
minimum of 30 day intervals.
Page ii
TABLE OF CONTENTS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SECTION PAGE NO.
SAFETY............................................................................................................................................................................... 1-1
GENERAL SPECIFICATIONS............................................................................................................................................. 2-1
INTRODUCTION.................................................................................................................................................................. 3-1
OPERATING PROCEDURES.............................................................................................................................................. 4-1
MAINTENANCE................................................................................................................................................................... 5-1
DELCARATION OF CONFORMITY ................................................................................................................ APPENDIX A-1
Page iii
TABLE OF CONTENTS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
Page iv
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
TITLE PAGE NO.
SAFETY.................................................................................................................................................................1-3
NOTICES, CAUTIONS, WARNINGS, AND DANGERS.........................................................................................1-3
GENERAL .............................................................................................................................................................1-4
GENERAL OPERATION .......................................................................................................................................1-5
MAINTENANCE ....................................................................................................................................................1-5
VENTILATION.......................................................................................................................................................1-6
LABELS AND PICTOGRAMS...............................................................................................................................1-7
1
1 - 1
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
1
Notes:
1 - 2
SAFETY
WASH HANDS
AFTER HANDLING!
Battery posts,
terminals and related
accessories contain
lead and lead compounds,
chemicals known
to cause cancer and
reproductive harm.
BATTERY WARNING
WASH HANDS
AFTER HANDLING!
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to cause cancer and reproductive harm.
BATTERIES
CONTAIN LEAD
AND RELATED PARTS
!
<
14
˚
25
%
DO NOT
DRIVE ACROSS
SLOPES IN
EXCESS OF 14˚
NOTICE
DANGER
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY
For any questions on material contained in this manu al, co ntact an author ized representative for clarifi cation. Read and understand all labels located on the vehi cle. Always r eplace an y damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre-
vent loss of vehicle control and po ssible s er ious inju ry, speeds should be limited to no more th an the ma xim um speed on level ground. See GENERAL S PECIFICATIONS. Limit speed by applying the service brak e.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above specified speed. Damage caused by exc es sive sp eed may cau se a l oss of veh icle con t rol, is c os tly, is considered abuse and will not be covered under warranty.
Use extra caution when towing the vehicle. Do not tow a single vehicle at speeds in excess of 12 mph (19 kph). If the vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn of sit­uations that could result in an unsafe co ndition.
1
Observe these NOTICES, CAUTIONS, WARNINGS and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for conditi ons th at coul d be hazar dous . Improper ser vice or repair may da mage the vehicle or render it unsafe.
NOTICES, CAUTIONS, WARNINGS, AND DANGERS
Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES, CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for
conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.
Address practices not related to personal injury.
Indicates a hazardous situation which, if not av oid ed, cou ld resul t in mi nor or modera te inju ry.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
1 - 3
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the
1
product. To reduce the chance of personal injury or property damage, the following must be carefully observed:
Certain replacement parts can be used independently and/or in combinati on with o ther a cce ss ories to m odify an E­Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess o f 20 mph. W hen an E -Z-GO -manufac ­tured vehicle is modified an any way by the Dis tributor, Dealer or customer to operate at or in exces s of 20mph, UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal law the Distributor or Dealer MUST equip the product with h eadli ghts, rear lights, turn si gnals, seat b elts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product in accordance with the requirements of FMVSS 5 71.565. P ursuant to FMV SS 5 71.500, an d in ac cordanc e with th e State laws applicable in the places of sale and use of the product, the Distr ibutor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LS V, and required to title or register the vehicle as ma n­dated by State law.
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s. The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY
BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIRE­MENTS. This restriction is important to the SAFE USE AND OPERATION of the product.
All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or through the Internet at the website for the U.S. Department of Transportation - at Dockets and Regulation, then to Title 49 of the Code of Federal Regulations (Transportation)
GENERAL
All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to anticipate and warn against every possible combination of circumstances that may occur. No warning can take replace good common sense and prudent driving practices.
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire man­ual paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.
If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold. The information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE­QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements. These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle
Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordinances.
1 - 4
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post.
Never use the chassis or body as a ground connection.
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the facto ry specification. Such modifications can result in serious personal injury or death.
Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifica­tions or and alterations which would adversely affect the safety of the vehicle.
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions, terrain and common sense.
Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).
GENERAL OPERATION
ALWAYS:
• use the vehicle in a responsible manner and maintain the vehicle in safe operati ng conditi on
• read and observe all warnings and operation instruction labels affixed to the veh icl e
• follow all safety rules established in the area where the vehicl e is being operated
• Leave the vehicle when there is a risk of lightning.
• reduce speed to compensate for poor terrain or conditions
• apply service brake to control speed on steep grad es
• maintain adequate distance between vehicles
• reduce speed in wet areas
• use extreme caution when approaching sharp or blind turns
• use extreme caution when driving over loose terrain
• use extreme caution in areas where pedestrians are present
1
MAINTENANCE
ALWAYS:
• replace damaged or missing warning, caution or information labels
• maintain the vehicle in accordance with the manufacturer’s periodic service sc hedule
• ensure that repairs are performed by trained and qualified personnel
• follow the manufacturer’s maintenance procedures
• insulate any tools used within the battery area in order to prevent sparks or battery ex plosion
• check the polarity of each battery terminal and be sure to rewire the batteries correctly
• use specified replacement parts, NEVER use replacement parts of lesser quality
• use recommended tools
• determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe oper ation of th e vehicl e
1 - 5
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
• support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack,
1
lift the vehicle in accordance with the manufactu rer’s instructions
• maintain the vehicle in an area away from exposed flame or persons who are smoking
• be aware that a vehicle that is not performing as designed is a potential haza rd an d must not be oper ated
• test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian traffic
• keep complete records of the maintenance history of the vehi cl e
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury, refer the repair or maintenance to a qualified mechanic.
VENTILATION
Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4%. Because hydrogen gas is lighter than air, it will collect in the ceiling of buildings necessitating proper ventilation. Five air exchanges per hour is considered the minimum requirement.
NEVER charge a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water heaters and furnaces.
Always use a dedicated circuit for each battery charger. Do not permit other appliances to be plugged into the recepta­cle when the charger is in operation.
Chargers must be installed and operated in accordance with charger manufacturers recommendations or applicable electrical code (whichever is higher).
1 - 6
SAFETY
35493G01
Raise the seat to find this Label located on the passenger side affixed to the controller cover
H
O
R
N
601781
613048
!
!
R
F
< 14° 25%
P
F
!
< 14° 25%
35962-G01
WARNING
Keep entire body
inside car.
27653G01
H O
2
1
2
3
P
P
P
P
P
P
74093-G01
74093G01
RUN TOW
MAINTENANCE STORAGE
TOWING - Always select
‘TOW MAINTENANCE’
position before towing
WAIT 30 seconds after reconnecting batteries BEFOREWAIT 30 seconds after reconnecting batteries BEFORE turning key switch to ‘REVERSE’, ‘FORWARD’ or turning key switch to ‘REVERSE’, ‘FORWARD’ or ‘NEUTRAL’ positions.‘NEUTRAL’ positions.
ALWAYS turn key to ‘OFF’ before ALWAYS turn key to ‘OFF’ before disconnecting or reconnecting battery wires.disconnecting or reconnecting battery wires. ELECTRICAL ARC or BATTERY EXPLOSIONELECTRICAL ARC or BATTERY EXPLOSION can occur if key is not in the ‘OFF’ position.can occur if key is not in the ‘OFF’ position.
To disable electrical system, turn key switch to ‘OFF’ andTo disable electrical system, turn key switch to ‘OFF’ and remove battery wires. remove battery wires.
DO NOT alter or tamper with this unit. Unauthorized DO NOT alter or tamper with this unit. Unauthorized modifications can result in SERIOUS INJURY or damagemodifications can result in SERIOUS INJURY or damage to the vehicle and will void the warranty.to the vehicle and will void the warranty.
613048
614121
cm
MIN 150
R F
ON
OFF
I
O
ON
OFF
I
O
F
R
F
ON
OFF
I
O
ON
OFF
I
O
R
F
ON
OFF
I
O
ON
OFF
I
O
R
F
< 14° 25%
< 14° 25%
614121
28203-G01
28203G01
AUTHORIZED REPRESENTATIVE IN EC IS:
RANSOMES JACOBSEN LTD.
WEST ROAD, IPSWICH,
SUFFOLK, IP3 9TT, UK
614068
614068
71415G01 71417G01 71419G01
WARNING
Windshields do not provide protection from golf balls or
EGWHL14
74443G01
35493-G01
!
1. To Prevent Roll-Back
On a Hill From a Stopped Position
3. Fully
Release Park Brake
2. Apply Service
Brake With Left Foot
4. Depress Accelerator While
Releasing Service Brake As Vehicle Starts
74443G01
610631
MAX 4 in. 10 cm
MAX 14
o
/ 25%
MAX 250 lbs. 110 kg
610631
74322G01
OFF
ON
74322G01
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
LABELS AND PICTOGRAMS
1
1 - 7
WARNING
READ MANUAL
!
WARNING USE CAUTION IN INCLEMENT WEATHER
WARNING DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL
MA
X
14û / 25
%
MAXIMUM CROSS HILL/RAMP ANGLE AS SPECIFIED
!
< 14û 25
%
WARNING MAXIMUM CROSS HILL/RAMP ANGLE AS SPECIFIED
LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER
LOAD CENTER OF GRAVITY, MAXIMUM HEIGHT
x inx in
xx cmxx cm
MAX LOADMAX LOAD
XXX LBSXXX LBS XXX KGXXX KG
WARNING MAXIMUM LOAD & CENTER OF GRAVITY. KEEP LOAD AS FAR FORWARD AS POSSIBLE. DO NOT RIDE IN LOAD BED
KEEP HANDS & FINGERS AWAY FROM DUMP BED. DO NOT STAND BEHIND DUMP BED
1.
13.
14.
2.
3.
4.
5.
6.
7.
8.
!
< 14
û
25
%
WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL
9.
DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED
12.
P
P
SECURE LOAD AS FAR FORWARD AS POSSIBLE. MAXIMUM LOAD BED CAPACITY
10.
MAX XXX lbs. XXX kg
MAX XX in. XX cm
DO NOT RIDE IN LOAD BED
11.
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
1
1 - 8
SAFETY
P
P
GROUND FUEL PUMP
P
P
DO NOT SPILL FUEL ON A HOT ENGINE
NO TAMPERING. KEEP HANDS OUT
NEGATIVE GROUND BATTERY
DO NOT CONNECT POSITIVE BATTERY TERMINAL TO GROUND
SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION
DO NOT EXPOSE TO FLAME
WARNING
CORROSIVE
WARNING
LETHAL VOLTAGE
WARNING
EXPLOSIVE
LOW OIL PRESSURE
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
DO NOT DISPOSE OF BATTERIES IN LANDFILL
DO NOT DRIVE ON HIGHWAY
WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYING OBJECTS
BATTERIES ARE HEAVY. USE CARE LIFTING
USE INSULATED TOOLS
28.
29.
30.
31.
32.
WEAR EYE PROTECTION
NO SMOKING
HOT SURFACE
33.
34.
35.
OPERATE FROM DRIVERS SIDE ONLY
36.
P
P
UNLEADED GASOLINE
16.
1
3
H O
2
P
P
CLEAN UP GASOLINE SPILLS WITH WATER BEFORE STARTING ENGINE
15.
2
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
1
1 - 9
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
1
HEADLIGHTS
UNLOCKED
37.
45.
KEEP ARMS AND LEGS WITHIN VEHICLE
46.
38.
39.
40.
TO OPERATE VEHICLE IN FORWARD:
Q TURN KEY TO ON Q MOVE DIRECTION SELECTOR TO
FORWARD Q DEPRESS ACCELERATOR PEDAL
F
AND ACCELERATE SMOOTHLY
47.
48.
TO OPERATE VEHICLE IN REVERSE:
Q TURN KEY TO ON Q MOVE DIRECTION SELECTOR TO
REVERSE Q AN AUDIBLE DEVICE WILL SOUND
R
Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY
49.
TO LEAVE A GASOLINE POWERED
P
VEHICLE IN PARK:
Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO
FORWARD
50.
LOCKED
DIFFERENTIAL LOCKED
WARNING
KEEP ENTIRE BODY INSIDE CAR
MAXIMUM TAILGATE LOAD
F
1 - 10
41.
42.
43.
44.
N
ON
OFF
WARNING
TO LEAVE AN ELECTRIC POWERED
P
VEHICLE IN PARK:
Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO
NEUTRAL
51.
52.
KEEP CLEAR HAND OR FINGERS CAN BE TRAPPED
53.
ON POSITION
OFF POSITION
150
POSSIBILE ELECTRIC ARC OR BATTERY EXPLOSION. WEAR EYE PROTECTION.
LEAVE VEHICLE WHEN LIGHTNING IS IN THE AREA
MINUMUM HEIGHT
cm
TO OPERATE VEHICLE
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
1
1 - 11
SAFETY
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
1
Notes:
1 - 12
GENERAL SPECIFICATIONS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
TITLE PAGE NO.
EXPRESS S4 Vehicle Specifications .................................................. ....... .............. ....... .............. ..................................2 - 3
EXPRESS L4 Vehicle Specifications . ....... .............. ....... .............. ....... .............. ....... .............. ....... ............................ ...... 2 - 4
Vehicle Dimensions and Incline Information ................................................................. .............. ............................ ...... 2 - 5
Vehicle Turning Diameter.......................... ....... ....... .............. ....... .............. ....... ....... .............. ....... ..................................2 - 6
2
2 - 1
GENERAL SPECIFICATIONS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
2
2 - 2
GENERAL SPECIFICATIONS
MODEL: EXPRESS S4 TYPE: ELECTRIC POWERED PERSONNEL CARRIER MODEL YEAR: 2012
Part No:. 618861
TruCourse Technology: Programmable to multiple v ehcle terrains, w ith expanded regenerativ e braking function, and v ehicle charger lock out
Solid S tate continuously v ariable seperately ex cited speed controller Six , 8 V olt Deep C ycle B atteries
Dash mounted direction selector switch (Forw ard-Neutral-Rev erse) Full torque, reduced speed reverse
Anti-roll back, w alkaw ay braking and alarm Inductiv e throttle sensor
Programmable regenerativ e braking, acceleration and speed Handheld v ehicle diagnostics and rounds tracking
Battery Charger: Pow erWise 48Q E high frequency , fully line compensating. 10ft (3m) DC C ord. Underw riters Lab. (U .L.) Lis ted, (C .S.A . C ertified)
Input: 120 Volts A C , 50/60H z, 8 amps Output: 48 Volts DC at 13 amps
Motor: 48 Volt DC shunt wound, brazed armature, solid copper w indings
Dri v e T rain: Direct motor shaft connec ted to transax le pinion shaft
Electr ical S ystem : 48 Volt DC , six , 8 v olt deep cy c le batteries (117 minute minimum, 170 amp-hour @ 20 hr. discharge rate)
T ransaxle: Differential w ith helic al gears
Brakes: Dual rear wheel mec hanical self-adjusting drum brakes. A utomatic s ingle point park brake release w ith self-compensating sy stem
Capaci ty: Seating for 4 persons. Rear Seat conv erts to Cargo B ed
Dimensions Performance
Ov erall Length 105.3. 0 in (267.0 cm) Seating C apacity 4 Person
Ov erall Width 48.5 in (123.0 cm)
Dry Weight
685 lb (31 1k g) (Without Batteries)
Ov erall H eight (N o Canopy ) 52.4 in (133.0 cm) (Top of steering w heel)
Curb Weight
1050 lb (477kg) Trojan T-875
Ov erall H eight (With Canopy ) 74.5. 0 in (189. 0 cm) (Top of Sun C anopy)
Vehicle load capacity
800 lb (363 kg)
Wheel Base 65.5 in (166.0 cm)
Outside C learance C ircle
19 ft (5.8 m)
Front Wheel Track 38.0 in (97.0 cm)
Intersecting A is le C learance
N/A
Rear Wheel Track 38.5 in (98.0 c m)
Speed (Lev el G round)
17.5 mph ± 0. 5 mph (28.2 kph ± 0.8 kph)
Gnd C learance @ Differential 5.5 in (14.0 cm)
Towing Capacity N/A
Load Bed Width 40.0 in (102.0 cm)
Steeri ng & S uspensi on
Load Bed Length 32.0 in (81.0 cm)
Steering Self-compensating rack and pinion
Vehicle P ower
Front Suspension
Leaf springs with hydraulic shock absorbers
Power Source 48 Volts DC
Rear S uspens ion Leaf springs w ith hydraulic s hock absorbers
Motor Type Shunt Wound
Serv ic e Brake Rear w heel mechanical self-adjusting drum
Horsepower (kW) 3.0 H P (2. 2kW) C ontinuous
Parking B rak e Self-compens ating, single point engagement
Electric al S y stem 48 Volt
Front Tires Trail Wolf 20 x 11 - 10 Uni-directional
Batteries (Qty , Type) Six , 8 Volt Deep C ycle
Rear Tires Trail Wolf 20 x 11 - 10 Uni-directional
Key or Pedal S tart Pedal Start
Body & Chassis
Battery Charger 48 VDC Pow erWise™
QE , 120 VAC , U L/C SA
Frame Welded steel with DuraS hield™ pow der coat
Speed C ontroller 250 A mp S olid State Controller
Front Body & Finish Injection Molded TPO
Driv e Train M otor Shaft Direct Driv e
Rear B ody & Finis h Injec tion molded TPO
Transax le Differential w ith helical gears
Standard C olor Forest Green
Gear S election Dash M ounted Forw ard-N eutral-Rev erse
Rear A x le Ratio 14.76: 1
Some item s s hown m ay be opt ional equipment
PRODUCT SPECIFICATION
CONFIGURATION HIGHLIGHTS
PRODUCT OV ERVIEW
Specications are subject to change without notice
* Field installed accessories may require installation charges
Noise & Vibration
Sound pressure; continued A-weighted equal to or less than 70 db(A)less than 2.5 m/s
2
0.98 m/s
2
Highest RMS value of weighted acceleration is less than 2.5 m/s
2
The uncertainty of measurement is 0.39 m/s
2
Noise
Vibration, WBV
Vibration, HAV
Measurement methods were applied per the ISO 2631 and ISO 5349 standards under coditions of typical vehicle surfaces.
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
2
2 - 3
GENERAL SPECIFICATIONS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
2
MODEL: EXPRESS L4 TYPE: ELECTRIC POWERED PERSONNEL CARRIER MODEL YEAR: 2012
Part No:. 618863
PRODUCT SPECIFICATION
CONFIGURATION HIGHLIGHTS
TruCourse Technology: Programmable to multiple v ehcle terrains, w ith expanded regenerativ e braking function, and v ehicle charger lockout
Solid State continuous ly variable seperately ex cited speed controller Six , 8 Volt Deep Cy cle B atteries
Dash mounted direction selector sw itch (Forw ard-N eutral-Rev erse)  Full torque, reduced speed rev erse
Anti-roll back, w alk aw ay braking and alarm Inductive throttle sensor
Programmable regenerativ e braking, acc eleration and s peed H andheld v ehicle diagnostics and rounds trac king
Battery Charger: Pow erWise 48QE high frequency , fully line compensating. 10ft (3m) DC C ord. U nderwriters Lab. (U . L.) Listed, (C .S. A . C ertified)
Input: 120 V olts AC , 50/60H z, 8 amps Output: 48 Volts DC at 13 amps
Motor: 48 Volt DC shunt wound, brazed armature, solid copper w indings
Dri v e T rain: Direct motor shaft connec ted to transax le pinion shaft
Electr ical S ystem : 48 Volt DC , six , 8 v olt deep cy cle batteries (117 minute minimum, 170 amp-hour @ 20 hr. discharge rate) T ransaxle: Differential w ith helical gears
Brakes: Dual rear w heel mechanical self-adjusting drum brakes. Automatic single point park brake release w ith self-compens ating sy stem Capaci ty: Seating for 4 persons. Rear Seat conv erts to Cargo B ed
PRODUCT OVERVIEW
Dimensions Performance
Ov erall Length 105.3 in (267.0 cm) Seating C apacity 4 Person
Ov erall Width 48.5 in (123.0 cm)
Ov erall H eight (N o Canopy ) 52.4 in (133.0 cm) (Top of steering w heel)
Ov erall H eight (With Canopy ) 74.5 in (189.0 cm) (Top of Sun C anopy)
Wheel Base 65.5 in (166.0 cm)
Front Wheel Track 38.0 in (97.0 cm)
Rear Wheel Track 38.5 in (98.0 cm)
Gnd C learance @ Differential 5.5in (14.0 cm)
Load Bed Width 40.0 in (102.0 cm)
Load Bed Length 32.0 in (81.0 cm)
Vehicle P ower
Pow er Source 48 V olts DC
Motor Type Shunt Wound
Horsepower (kW) 3.0 HP (2.2kW) Continuous
Electric al S y stem 48 Volt
Batteries (Qty , Type) Six , 8 Volt Deep C ycle
Key or Pedal Start Pedal Start
Battery Charger 48 VDC PowerWis e™
QE , 120 VAC , U L/C S A
Speed C ontroller 250 Amp Solid S tate Controller
Driv e Train M otor S haft Direc t Driv e
Transax le Differential w ith helical gears
Gear Selection Dash Mounted Forw ard-Neutral-Rev erse
Rear A x le Ratio 14.76: 1
Some item s s hown m ay be opt ional equipment
Dry Weight 685 lb (311kg) (Without Batteries) Curb Weight 1040 lb (472kg) Trojan T-875 Vehicle load capacity Outside C learance C ircle Intsec ting A isle C learance Speed (Lev el G round) Towing Capacity
Steeri ng & S uspensi on
Steering Self-compens ating rack and pinion Front Suspension Leaf springs w ith hydraulic shock absorbers Rear S uspens ion Leaf springs with hy draulic shock absorbers Serv ic e Brake Rear w heel mechanical s elf-adjus ting drum Parking B rak e Self-compensating, single point engagement Front Tires Terra Trac 22 x 11 - 10 / Polished Spoke Whls Rear Tires Terra Trac 22 x 11 - 10 / Polished Spoke Whls
Body & Chassis
Frame Welded steel w ith DuraShield™ pow der coat Front Body & Finish Injection molded TPO Rear B ody & Finish Injection molded TPO Standard C olor Electric Blue
Noise & Vibration
Noise
Vibration, WBV Vibration, HAV
Measurement methods were applied per the ISO 2631 and ISO 5349 standards under coditions of typical vehicle surfaces.
800 lb (363 kg) 19 ft (5.8 m) N/A
15.9 mph ± 0. 5 mph (25.6 kph ± 0.8 kph) N/A
Sound pressure; continued A-weighted equal to or less than 70 db(A) Highest RMS value of weighted acceleration is less than 2.5 m/s Highest RMS value of weighted acceleration is less than 2.5 m/s The uncertainty of measurement is 0.39 m/s
2
Specications are subject to change without notice
* Field installed accessories may require installation charges
2
2
2 - 4
GENERAL SPECIFICATIONS
Front
38.5 in (98.0 cm)
Rear
38.0 (97.0 cm)
74.5 in
(189.0 cm)
52.4 in
(133.0 cm)
105.3 in (267.0 cm)
65.5 in (166.0 cm)
5.5 in
(14.0 cm)
EXPRESS S4 EXPRESS L4
48.5 in
(123.0 cm)
RECOMMENDED MAX SIDE TILT
25% or 14
o
MAX
RECOMMENDED MAX RAMP GRADE
25% or 14
o
MAX
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
2
2 - 5
GENERAL SPECIFICATIONS
TURNING CLEARANCE DIAMETER
EXPRESS S4 EXPRESS L4
19.0 ft (5.8 m)
19.0 ft (5.8 m)
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
2
2 - 6
GENERAL SPECIFICATIONS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
2
2 - 7
Loading...
+ 57 hidden pages