E-Z-GO 2FIVE 4 PASSENGER User Manual

OWNER’S G UIDE
WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
Service Parts Manuals, as well as Repair and Service Manuals, are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. When ordering parts or requesting information for your vehicle, provide the vehicle model and VIN.
The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:
VIN_____________________________________________________________________________________
Vehicle Model ____________________________________________________________________________
Manufacturing Date Code __________________________________________________________________
E-Z-GO 2Five is a motor vehicle that can only be operated by a licensed driver, and must be driven in accordance with all State traffic laws and the insurance requirements for motor vehicles.
FOREWORD
2Five OWNER’S GUIDE
ELECTRIC POWERED
LOW-SPEED VEHICLE
2Five TWO-PASSENGER
2Five FOUR-PASSENGER
STARTING MODEL YEAR 2010
ISSUED JUNE 2009 REVISED MARCH 2013
2Five Owner’s Guide
610598
i
FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
E-Z-GO Division of TEXTRON Inc. reserves the right to incorporate engineering and design changes to products in this Manual, without obligation to include these changes on units leased/sold previously.
The information contained in this Manual may be revised periodically by E-Z-GO, and therefore is subject to change without notice.
E-Z-GO DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and E-Z-GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL
AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.
TO CONTACT US
NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY GENUINE E-Z-GO PARTS & ACCESSORIES PHONE: 1-800-774-3946 PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: 1-800-448-8124 FAX: 1-800-752-6175
INTERNATIONAL: SALES PHONE: 001-706-798-4311 FAX: 001-706-771-4609
This vehicle is covered by one or more of the following U. S. patents: 7,267,388 / 7,270,363 / 7,332,881 / 7,392,997 / 7,416,238 / D539,702 / D542,723 / D546,271 / D548,661 / D548,991 /
D552,508 / D554.574 / D558,641 / D562,743 / D562,744
E-Z-GO DIVISION OF TEXTRON INC.
1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA 30906-3852, USA
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2Five Owner’s Guide
FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
This vehicle has been designed and manufactured in the United States of America (USA). The Stan­dards and Specifications listed in the following text originate in the USA unless otherwise indicated.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Overfilling batteries may void the warranty.
BATTERY PROLONGED STORAGE
All batteries will self-discharge over time. The rate of self-discharge varies depending on the ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls below
-75° F (-60° C).
For winter storage, the batteries must be clean, fully charged and disconnected from any source of electrical drain.
The batteries must be checked and recharged as required or at a minimum of 30 day intervals.
2Five Owner’s Guide
iii
FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
iv
2Five Owner’s Guide
TABLE OF CONTENTS
TITLE PAGE NO.
SAFETY INFORMATION SECTION ................................................................................................... 1
GENERAL SPECIFICATIONS SECTION ......................................................................................... 23
INTRODUCTION SECTION .............................................................................................................. 35
OPERATING PROCEDURES SECTION .......................................................................................... 53
MAINTENANCE PROCEDURES SECTION..................................................................................... 71
REGISTRATION AND WARRANTY ............................................................................................... 113
2Five Owner’s Guide v
TABLE OF CONTENTS
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
vi 2Five Owner’s Guide
SAFETY INFORMATION
TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION
TITLE PAGE NO.
GENERAL ................................................................................................................................................................................... 3
NOTICES, CAUTIONS, WARNINGS, AND DANGERS.............................................................................................................. 4
GENERAL OPERATION ............................................................................................................................................................. 8
MAINTENANCE ....................................................................................................................................................................... 13
VENTILATION........................................................................................................................................................................... 14
SEAT BELTS............................................................................................................................................................................. 15
Seat Belt Operation ........................................................................................................................................................ 17
REPORTING SAFETY DEFECTS ............................................................................................................................................ 18
LABELS AND PICTOGRAMS ................................................................................................................................................... 19
2Five Owner’s Guide 1
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
2 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL
For any questions on material contained in this manual, contact an authorized representative for clarification.
Read all labels located on the vehicle. Always replace any damaged or missing labels.
On steep hills it is possible for vehicles to coast at greater speeds. To prevent loss of vehicle control and possible serious injury, speeds should be limited to no more than 25 mph.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above 25 mph. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered abuse, and will not be covered under warranty.
2Five Owner’s Guide 3
SAFETY INFORMATION
DANGER
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
NOTICES, CAUTIONS, WARNINGS, AND DANGERS
Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES, CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical
skill and a regard for conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.
Address practices not related to personal injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
4 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. To reduce the chance of personal injury or property damage, the following must be carefully observed:
THE E-Z-GO 2Five SHALL BE OPERATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS. THIS IS A LEGAL REQUIREMENT AND IS IMPORTANT TO THE SAFE USE AND OPERATION OF THE PRODUCT.
All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new and used, in personal transportation applications.
Federal Low-Speed Vehicle Standard (FMVSS 571.500) can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or through the Internet at the website for the U.S. Department of Transportation - at Dockets and Regulation, then to Title 49 of the Code of Federal Regulations (Transportation).
All vehicles can be used for a variety of tasks often beyond the original intended use of the vehicle; therefore, it is impossible to anticipate and warn against every possible combination of circumstances that may occur. No warning can replace good common sense and prudent driving practices.
2Five Owner’s Guide 5
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Good common sense and prudent driving practices do more to prevent accidents and injury than all warnings and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual paying particular attention to the CAUTIONS, WARNINGS, and DANGERS contained therein.
If you have any questions regarding this vehicle, contact your authorized E-Z-GO 2Five dealer or write to the address on the back cover of this publication, Attention: Customer Quality Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold. The information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF, AND THE RELIANCE ON, THE MATERIAL IN THIS MANUAL.
This vehicle is designed and manufactured in accordance with FMVSS 571.500.
Be sure that all electrical accessories are grounded directly to the battery (-) post. Never use the chassis or
body as a ground connection.
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
6 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability, or increase the speed or extend the stopping distance beyond the factory specification. Such modifications can result in serious personal injury or death.
Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifications and alterations, which would adversely affect the safety of the vehicle.
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions, terrain, and common sense.
2Five Owner’s Guide 7
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL OPERATION
Read the following warnings before attempting to operate the vehicle
:
To prevent personal injury or death, observe the following: When vehicle is to be left unattended, turn key to OFF position AND REMOVE KEY. Drive vehicle only as fast as terrain and safety considerations allow. Consider the
terrain and traffic conditions. Consider environmental factors which affect the terrain and the ability to control the vehicle.
Avoid driving fast downhill. Sudden stops or change of direction may result in a loss of control. Use brake to control speed when traveling down an incline.
Use extra care and reduced speed when driving in poor driving conditions or on poor surfaces.
8 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Stay in designated areas where provided and avoid steep slopes.
Seat belts must be worn at all times while operating the vehicle.
Keep feet, legs, hands, and arms inside vehicle at all times.
Avoid extremely rough terrain.
Check area behind the vehicle before operating in reverse.
Make sure the direction selector is in correct position before depressing the accelerator pedal.
Slow down before and during turns.
Always bring vehicle to a complete stop before shifting the direction selector.
See GENERAL SPECIFICATIONS for vehicle load and seating capacity.
2Five Owner’s Guide 9
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Read the following text and warnings before attempting to service vehicle:
In any product, components may eventually fail to perform properly as the result of normal use, age, wear, or abuse.
It is impossible to anticipate all possible component failures or the manner in which each component may fail. A vehicle requiring repair is no longer functioning as designed and therefore could be potentially hazardous.
Therefore, use extreme care when working on any vehicle. When diagnosing, removing, or replacing any components that are not operating correctly, take time to consider the safety of yourself and others around you.
Some components are heavy, spring-loaded, highly corrosive, explosive, may produce high amperage, or reach high temperatures. Exposure to battery acid and hydrogen gas could result in serious bodily injury. Be careful to protect hands, face, feet, and body from injury.
Always use the appropriate tools listed in the tool list and wear approved safety equipment.
10 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
.
Before working on the vehicle, remove all jewelry.
Be sure no loose clothing or hair can contact moving parts.
Use care not to touch hot objects.
Wear eye protection when working on or around the vehicle. In particular, use care when working around batteries, using solvents or compressed air.
Hydrogen gas is formed when charging batteries. Do not charge batteries without adequate ventilation.
Do not permit open flame or anyone to smoke in an area that is being used for charging batteries.
2Five Owner’s Guide 11
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
ALWAYS:
use the vehicle in a responsible manner and maintain the vehicle in safe operating condition
read and observe all warnings and operation instruction labels affixed to the vehicle
use extreme caution in areas where pedestrians are present
maintain adequate distance between vehicles
follow all safety rules established in the area where the vehicle is being operated
reduce speed to compensate for poor terrain or conditions
apply brake to control speed on steep grades
reduce speed in wet areas
use extreme caution when approaching sharp or blind turns
use extreme caution when driving over loose terrain
12 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE
ALWAYS:
replace damaged or missing warning, caution, or information labels
maintain the vehicle in accordance with the manufacturer’s periodic service schedule
ensure that repairs are only performed by trained and qualified personnel
follow the manufacturer’s maintenance procedures
insulate any tools used within the battery area in order to prevent sparks or battery explosion
use specified replacement parts. Never use replacement parts of lesser quality
use recommended tools
maintain the vehicle in an area away from exposed flame or persons who are smoking
test drive the vehicle after all repairs or maintenance in a safe area that is free of both vehicular and pedestrian traffic
keep complete records of the maintenance history of the vehicle
2Five Owner’s Guide 13
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
VENTILATION
ALWAYS:
charge the vehicle in a well-ventilated area
charge in an area free of flammable liquids and items
charge a vehicle in an area that is free from flame or spark, pay particular attention to natural gas or propane water heaters and furnaces.
use a dedicated 15-amp circuit for each battery charger, DO NOT permit other appliances to be plugged into the receptacle when the charger is in operation.
operate the charger in accordance with E-Z-GO’s recommendations or applicable electrical codes
14 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SEAT BELTS
Always operate the vehicle with seat belts properly fastened. Be certain the seat belts are latched securely and are free from twists. Position the shoulder belt across the top of the shoulder. Do not place the
shoulder belt under an arm. Loose fitting safety belts significantly reduce protection. Keep belts snug and
positioned low on the hips. Do not exceed the recommended number of occupants for the vehicle; Bucket seats are designed for one occupant only. Bench seats are designed for two occupants only.
2Five Owner’s Guide 15
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
The driver and all passengers must wear seat belts, one person per belt.
The two-passenger 2Five has two bucket seats and is equipped with two safety belts, one for the driver and one for the passenger. The four-passenger 2Five has a rear-facing bench seat with two additional passenger seat belts. The safety belts must be used at all times while operating the vehicle.
This vehicle has not been tested for use with automotive style child safety seats or booster seats.
Do not use automotive style child safety seats or booster seats with this vehicle.
Inspect the safety belt webbing and hardware periodically. Check for cuts, frays or loose parts. Replace components if excessive wear or damage is noticed.
Keep safety belts clean and dry. To clean, use mild soap and warm water. Do not use bleach, dye or abrasive cleaners as this will weaken the belt webbing material.
Do not insert any foreign objects into the retractor mechanism.
Periodically check for smooth operation and replace if the mechanism is not operating properly.
Pregnant, disabled, or injured persons should consult their doctor for specific recommendations before using the 2Five.
16 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Seat Belt Operation
To properly secure the seat belts, pull the metal tab out away from the retractor and insert into the appropriate buckle located near the center of the seat. A click will be heard when the tab is securely latched. Position the lap belt as low as possible on the hips, not the waist. Properly adjust and ensure a snug fit by pulling the shoulder portion upward.
The retractor will lock the belt during sudden stops. It may also lock if the person leans forward too quickly. Slow, easy motions will allow for free travel.
To release the safety belt, press the buckle release button and allow the belt to retract. If the belt does not retract, check for twists.
2Five Owner’s Guide 17
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying E-Z-GO Division of Textron Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or E-Z-GO Division of Textron Inc.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-
9153); go to http://nhtsa.safercar.gov; or write to:
Administrator, NHTSA 1200 New Jersey Avenue SE Washington, DC 20590
You can also obtain other information about motor vehicle safety from http://www.safercar.gov
18 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
LABELS AND PICTOGRAMS
2Five Owner’s Guide 19
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
20 2Five Owner’s Guide
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
2Five Owner’s Guide 21
SAFETY INFORMATION
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Notes:
22 2Five Owner’s Guide
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