Exergen Transmitter User Manual

Transmitter
IRt/c.XMTR
In-Line Pre-Calibrated 4-20 mA Transmitter
The t/c.XMTR is specifically designed to interface any model IRt/c by a simple thermocouple connector or splice. The two wire current loop can be used in any conventional 4-20mA, 0-5V or 0-10V circuit that is scaled for the temperature range of interest.
For OEMs, IRt/c sensors and t/c.XMTR can be supplied pre-wired together.
· Use any existing wiring, for easy low cost installation
· Use existing PLC, computer or controller inputs
· In line design requires no mechanical support
· Pre-calibrated for IRt/c type, no span or zero adjustment neces­sary
· Hermetically sealed construction exceeds NEMA 4, 4X, IP65, 66, 67
· Stainless Steel construction can withstand harsh environments
IRt/c Accessories
IRt/c Side
3 ft (1 m) 26 AWGstranded twisted shielded pair thermocouple wire.
Temperature at 4 mA Temperature at 20 mA 150°F (65°C) 500°F (260°C) 1000°F (540°C) 2000°F (1100°C) 3000°F (1650°C)
Accuracy ±0.1% F.S.conversion of thermocouple mV input to mA output Speed of Response 160 msec (10Hz bandwidth)
Operating Range 32 to 158°F (0 to 70°C)
.50 (12,7)
Loop Side
10 ft (3 m) 22 AWG stranded twisted pair wire.
J150 K150
J500 K500
t/c.XMTR
Any Model IRt/c
J1200 K1200
32°F (0°C)
t/c connector
4 - 20 mA
12 - 36 VDC
K2100 S3000
1000 Ohm Max
4848
48
4848
Temperature Drift <0.02% F.S.per °C Output Noise <1nv rms (100Hz bandwidth) Input Break Indication Upscale: goes to >20 mA Power Supply @ Load
StorageTemperature
Weight
Housing
CORPORATION
Stainless steel, hermetically sealed, meets or exceeds all applicable NEMA ratings, housing
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
12 VDC minimum @10; to 22 VDC minimum @1K
-85 to 257°F (-65 to 125°C)
2.4 oz (68 g) with cables
electrically isolated from signal.
IRt/c for Ambient >100
Up to 450°F (230°C), air alone can provide sufficient cooling with the Cooling Jacket Kit. As the Air Cooling Chart illustrates, considerably less air is required to cool an IRt/c with a CJK-1 or CJK-2, than an IRt/c.5. For this reason, the IRt/c is recommended for hot areas if it is possible to bring the sensor close to the target.
The air cooling chart extends above the recommended 450°F (230°C), and can be used there, but caution is advised due to the possible effects of hot spots.
If air consumption is of concern, or if ambient temperatures are above 450°F (230°C), water cooling is recom­mended. A small amount of purge air is also recommended when water cooling (see Tech Note #15).
0
C Cooling Requirements
Air Cooling Chart
90
100
(psig)
10
CJK-1 or CJK-2
1
0 200 400 600
Ambient Temperature (
Chart applies to standard ovens. For forced convection ovens, multiply air pressure by 3, or add external sleeve with insulating stagnant air gap.
180°C
IRt/c.xxx*
F
700
(kPa)
70
7
)
1000
0.01
Pressure (psig)
0.001
Air Flow Requirements
100
IRt/c Accessories
10
1
0.1
0.01 0.1 1 10 Flow (SCFM)
Air pressure required to cool IRt/c with CJK-1 or CJK-2 at various ambient temperatures, compared to requirement for IRt/c models with built-in air cooling.
*All other IRt/c’s with built-in air cooling.
To estimate air flow requirements, select the pressure required from the Air Cooling Chart, and read air flow above.
CORPORATION
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
4949
49
4949
A convenient and inexpensive kit makes it possible to use the IRt/c with air, water, or both for service in harsh environments. Measuring only 1" x 4.16" (25 x 106 mm) overall, the CJK-1 is physically small enough to fit into tight areas and closely monitor process temperatures from the optimum position - up close. With its all stainless steel housing, it can withstand the harshest environments.
Extraordinarily efficient in design, the CJK requires only .05 gpm (190 cc/min) of water and 0.1 CFM (3000 cc/min) of air to protect an IRt/c at 1000°F (540°C).
All Stainless Steel Housing
IRt/c.2
Purge Air Out
Cooling Jacket Kits
CJK-1
for IRt/c, IRt/c.3X, IRt/c.1X Water/Air Cooling
WaterCoil
1/8" (3,2) Tubing
Spring
Purge Air In
Female Run Tee
Reducing Union
1/4 to 1/8
Thermocouple Wire
WaterIn
WaterOut
IRt/c Accessories
Features
Small size - 1" dia. x 4.16" lg. (25 x 106mm)
Stainless steel housing
Seamless copper monotube cooling coil
Complete equipment for air cooling and/or
water cooling
Air purge included
Super-efficient design for low air and water use
Fits IRt/c, IRt/c.1X, IRt/c.3X
Water cooling to 1000°F (540°C) with as little
as 0.05 gpm (190 cc/min) and 0.1 CFM (3000 cc/min) of air
CJK-1 Housing Dimensions
4.16 (105,6)
.595 (15,1)
Male Connector
Water Cooling Configuration.
All fittings required are supplied.
Water flow > .05 gpm (190 cc/min).
The water cooling system consists of a seamless monotube, in order to eliminate the possibility of leaking joints. For convenience, the seamless tubing extends 3 ft (1 m) from the rear of the housing.
CJK-1
.44 (11,1)
.500 (12,7)
.372 (9,44)
.75 (19,05)
5050
50
5050
CORPORATION
.22 (5,56)
6-32 TappedHoles-4
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
1/8 NPT
1.00 (25,4) O.D.
10-32 TappedHoles- 2
Cooling Jacket Kits
CJK-2
For IRt/c.3X only Air Only Cooling
Features
Cooling up to 750°F (450°C)
Small size - 1" dia. x 3" lg. (76 x 25.4mm)
Stainless steel housing
Available with brass or stainless fittings
Air purge included
Ultra-efficient design for low air consumption
and maximum cooling efficiency
Side venting for variable air flow
IRt/c Accessories
CORPORATION
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
5151
51
5151
MB-1
Multi-Purpose Mounting Bracket
IRt/c Accessories
IRt/c Accessories
APK-1, APK-2
Pumps for Purge Air APK-1 120 V A C APK-2 12 VDC
The convenient Air Pump Kit allows for fast and easy installation of an air source suitable for maintaining optical cleanliness of IRt/c’s in dirty, dusty environments. Its air flow is sufficient to keep up to five IRt/c.2, or one IRt/c.5 clean. Additionally, the air flow is sufficient to allow an IRt/c.2 to operate in ambients up to 240°F (115°C). The pump can be mounted on either horizontal or vertical surfaces.
Specifications:
Air Pump - 120VAC, 120 cu.in./min (1960cc/min). Available in 12VDC.
Vinyl Tubing - 10 ft (3m), .25" (6mm) OD, .17" (4mm) ID.
Standoff Mounts - allow pump to be secured vertically or horizontally.
5252
52
5252
CORPORATION
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
Easy Installation of IRt/c, with up to 1000' (300 m) Extension Cable
Connector Ground Protects Against Electrical Noise Errors
Write-On Area for Easy Identification
Superior Mechanical Connection Prevents Signal Loss due to Vibration or Wire Movement
Rugged Glass-Filled Nylon Shell Rated to 425°F (218°C)
High Purity Thermocouple Alloy Pins and Sockets
Available in J, K, E, T Types
The new IRt/c miniature low noise connectors are designed to provide an easy connection of ground wires to IRt/c’s and extension wire. The drain wire of a 20 AWG twisted shield cable or the shield of the overbraided wire is crimped and held in place by the internal hardware. They have excellent thermal and electrical characteristics
IRt/c Accessories
Connector Kit
Thermocouple Connectors with Shield
to assure high accuracy. Each connector includes a write-on insert and an external ground strap to maintain the electrical connection of the ground wire and strengthen the mechanical connection between connectors.
(.8)
1/32 1/8
5/16
(7.9)
(3.2)
MALE
0.1 DIA.
(2.5)
3/16
(3.2)
(4.8)
3/32
5/16
(7.9)
Ground Strap
(31.8)
1-1/4
(2.4)
1/8
3/8
5/16
(9.5)
(7.9)
(36.5)
1-7/16
9/32
(7.1)
(16.7)
21/32
FEMALE
DIMENSIONS
IN INCHES
(mm)
IRt/c Accessories
Twisted Shielded Pair for High Noise Rejection
Can Be Used Up To 1000' (300 m) Length
FEP Teflon Jacket/Insulators ­Service Temperature to 392°F (200°C)
Highest Accuracy - Thermocouple Grade Wire
Available In J, K, E, T Types
Although commonly available thermo­couple extension wire may be used with IRt/c’s, twisted shielded pair wire is preferred due to its much superior noise rejection characteristics. This feature is particularly important when using IRt/c’s with long extensions in electrically noisy environments, due to the relatively high impedance of IRt/c’s compared to ordinary thermocouples.
TeflonOuter Jacket
Tefloninsulators
Full Foil Shield
Shield Drain Wire
T/C Cable
Twisted Shielded Pair Extension Cable
Type
J White K Yellow E Purple T Blue
24 AWG Stranded Leads/
Thermocouple Grade
(-) Red
Twisted
CORPORATION
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
5353
53
5353
Gooseneck Mounting Kit
For fast and convenient mounting of IRt/c’s, especially for testing, the Gooseneck Mounting Kit provides an inexpensive method to quickly install an IRt/c directly on the production line. Its heavy duty design provides excellent stiffness for reliable positioning. Clamps are fabricated of aluminum for durable performance. The sensor clamp fits all IRt/c models (the MB-1 Mounting Bracket is required for Adjustable IRt/c models),
IRt/c Accessories
GMK-1
For fast, con venient testing of IRt/c’s
5454
54
5454
CORPORATION
51 Water Street, Watertown, MA 02172 USA 800-422-3006 • 617-923-9900 • Fax 617-923-9911
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