Excalibur P95-4, P95-NG4 Natural Gas, P95-LP4 Propane Owners & Installation Manual

P95-4 Zero Clearance Direct Vent Gas Fireplace

Owners &

Installation Manual

www.excalibur-ﬁ re.com

MODELS: P95-NG4 Natural Gas P95-LP4 Propane

WARNING: If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

FOR YOUR SAFETY Do not store or use gasoline or other ﬂ ammable vapours and liquids in the vicinity of this or any other appliance.

Installation and service must be performed by a qualiﬁ ed installer, service agency or the gas supplier.

Tested by:

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

918-683b

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

FOR YOUR SAFETY What to do if you smell gas:

Do not try to light any appliance Do not touch any electrical switch:

do not use any phone in your building.

Immediately call your gas supplier

from a neighbour's phone. Follow the gas supplier's instructions.

If you cannot reach your gas

supplier, call the ﬁ re department.

06/16/10

To the New Owner:

Congratulations! You are the owner of a state-of-the-art Excalibur® Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNA TIONAL L TD. The P95-4 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood ﬁ replace at the ﬂ ick of a switch. The model P95-4 has been approved by Warnock Hersey for both safety and efﬁ ciency . As it also bears our own mark, it promises to provide you with economy , comfort and security for many trouble free years to follow . Please take a moment now to acquaint yourself with these instructions and the many features of your Excalibur® Fireplace.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INFORMATION FOR MOBILE / MANUFACTURED HOMES AFTER FIRST SALE

This Excalibur® product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88a-2007/CSA 2.33a-2007 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17M91.

This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.

This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.

This Excalibur® Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.

This Excalibur® Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.

This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

TABLE OF CONTENTS

SAFETY LABEL

Copy of Serial No. Decal .............................................4

REQUIREMENTS

MA Code - CO Detector

INSTALLATION

Important Message ......................................................8

General Safety Information............................................8

Installation Checklist ......................................................8

Locating Your Gas ﬁ replace...........................................9

Manufactured Mobile Home Additional Requirements ..9

Optional Heatwave .......................................................9

Duct System Kit .............................................................9

Optional Heat Release Kit .............................................9

Clearances ....................................................................9

Combustible Mantels ..................................................10

Unit Base Stand-offs ....................................................10

Framing And Finishing .................................................10

Facing Requirement ....................................................11

Hearth Requirements ..................................................11

Optional Cover Plate Template ....................................12

Unit Assembly Prior To Installation ..............................12

Venting Introduction .....................................................12

Venting Exterior Vent Termination Locations ...............14

Simpson Dura-vent Venting .........................................15

5” x 8” Rigid Pipe Cross Reference Chart ...................16

Venting Arrangements - Horizontal Terminations ........18

Venting Arrangements - Vertical Terminations ............21

Unit installation with Horizontal termination .................23

Vertical Termination .....................................................24

Installation Procedures ................................................25

High Elevation .............................................................26

Gas Line Installation ....................................................26

Pilot Adjustment ...........................................................26

Gas Pipe Pressure Testing ..........................................26

Conversion From NG To LP .......................................27

Optional Brick Panels ..................................................30

Log Set Installation ......................................................31

Glass Door Installation Front Facade ..........................35

Optional Screen Doors ................................................35

Accent Kit Installation ..................................................36

Option 1: Remote Control ............................................37

Option 2: Wall Switch ..................................................37

Option 3: Wall Thermostat ..........................................37

Wiring Diagrams .........................................................38

OPERATING INSTRUCTIONS

Operating Instructions .................................................40

Lighting Procedure ......................................................40

Shutdown Procedure ...................................................40

First Fire ......................................................................40

Aeration Adjustment ....................................................40

Normal Operating Sounds Of Gas Appliances ............41

MAINTENANCE

Maintenance Instructions.............................................42

Gold-plated door Or surround......................................42

Log Replacement ........................................................42

Thermopile / Thermocouple .........................................42

Glass Gasket ...............................................................42

Door Glass...................................................................42

Fan Maintenance .........................................................43

Removing Valve ...........................................................44

Installing Valve .............................................................44

Main Assembly ............................................................45

PARTS LIST

Burner Assembly & Log Set.........................................47

Flush Front Accessories ..............................................48

WARRANTY

Warranty ......................................................................51

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

This is a copy of the label that accompanies each P95-4 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.

NOTE: Excalibur® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

331

Serial No./ No de serie

331

0" Clearance to

combustibles from:

Top, bottom, sides & rear of unit

Mantel Clearances from Top:

Min. 18” (457mm) (A)

Side Wall Clearance

from Side Facing

6-1/2" (165mm)

Wall

6-1/2"

” (50mm)

Minimum Vent Clearances:

Horizontal Top 3" (76mm)

Horizontal Side 2

Horizontal Bottom 2" (50mm)

(See Instruction Manual for

Detailed Instructions)

SAFETY LABEL

918-684a

Made in Canada/ Fabrique auCanada

For the State of Massachusetts, installation and repair must be done by a plumber or gasﬁ tter licensed in the Commonwealth of Massachusetts.

For the State of Massachusetts, ﬂ exible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

HOMES AFTER FIRST SALE.

Minimum Clearances to Combustibles

Duplicate S/N

MAY BE INSTALLED IN MANUFACTURED (MOBILE)

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE

CAN/CGA-2.17-M91,

/Degagement Minimum De Materiaux Combustibles

Modéle P95-NG4

ééé

48” To Ceiling

Copy of Safety Decal for P95-4

FOYER AU GAZ À ÉVACUATION

APPAREIL FONCTIONNANT AU NATURAL GAZ

CONCU POUR ETRE POELE:

Pression d'allimentation minimum

Pression à la tubulure d' chappement lev e

Pression à la tubulure d' chappement basse

Grandeur de l'injecteur

CANADA and U.S.A.

5" WC(1.25 kPa)

3.8" WC(0.95 kPa)

1.1" WC(0.27 kPa)

# 30 DMS

VENTED GAS FIREPLACE HEATER /

Listed:

Certified for/Certifi e pour:

Gas-Fired Appliances For Use At High Altitudes

Tested to:

WN# 16476

Vented Gas Fireplace Heaters ANSI Z21.88a-2007/CSA 2.33a-2007

Model P95-NG4

18" (A)

Calorifique

D bit minimum selon

D bit maximum selon

l'altitude

23,200 Btu/h (6.79 kW)

0-4500 ft/pi (0-1372 m)

45,000 Btu/h (13.17 kW)

6-1/2"

Wall

Modéle P95-LP4

APPAREIL FONCTIONNANT AU GAZ PROPANE

CONCU POUR ETRE POELE:

Pression d'allimentation minimum

12" WC(3.00 kPa)

Model P95-LP4

ééé

Calorifique

11" WC(2.74 kPa)

Pression à la tubulure d' chappement basse

Grandeur de l'injecteur

2.9" WC(0.72 kPa)

# 49 DMS

D bit minimum selon

D bit maximum selon

22,400 Btu/h (6.55 kW)

40,000 Btu/h (11.71 kW)

Pression à la tubulure d' chappement lev e

DOOR SEAL: Please check that the door is properly sealed

FOYER AU GAZ À ÉVACUATION -

l'altitude

Pour utilisation uniquementaveclesportes en verrecertifiéesavecl'appareil

0-4500 ft/pi (0-1372 m)

The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

NATURAL GAS:

Minimum supply pressure

Manifold pressure high

Model/Modele: P95-NG4

Manifold pressure low

Orifice size

Minimum input

Maximum input

Altitude

PROPANE:

Minimum supply pressure

Manifold pressure high

Model/Modele: P95-LP4

Manifold pressure low

Orifice size

Minimum input

Maximum input

Altitude

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1.

This appliance must be installed in accordance with the Standard CAN/CSAZ240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and Safety Standard,Title 24 CFR, Part 3280, in the United

States, or whensuchastandard is notapplicable,ANSI/NCSBCS A225.1/NFPA501A, ManufacturedHomeInstallationsStandard orANSI A119.2 ouNFPA501C Standard forRecreationalVehicles

This applianceis only for use with thetypeofgasindicatedon the ratingplate and maybe installed in an aftermarket,permanentlylocated,manufactured(mobile)home where notprohibited by localcodes. See owner's manual

Optional Heat WaveKit # 946-556 Optional HeatReleaseKit# 946-570

for details.

Installer l'appareil selonlescodesou règlements locaux,ou,enl'absence de telsrèglements,selonles codes d'installationANSI Z223.1,NationalFuelGas Code ouCSA-B149.1envigueur.

Installer l'appareil selon la norme CAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces

normes ne sontpaspertinentes,utilisez la normeANSI/NCSBCS A225.1/NFPA501A, Manufactured HomeInstallationsStandard,ou ANSIA119.2ouNFPA501CStandard for RecreationalVehicles.

Cet appareil doit êtreutilize uniquement avecle typede gaz indiqué sur la plaquesignalétique. Cet appareilpeut être installédans une maison préfabriquée oumobile (É.-U. seulement)installée à demeuresi les règlements

locaux le permettent.Voir lanotice de l'utilisateurpourplusde renseignements. Cetappareilnepeut pas êtreutiliséavecd'autres gaz saufsiunetrousse de conversioncertifiéeestfournie.

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. / NE PAS UTILISER AVEC DU

For use withglassdoorscertified with theapplianceonly

This vented gasfireplaceheater is not forusewith air filters. Ne pas utiliserdefiltre à air aveccefoyer au gaz àévacuation.

COMBUSTIBLE SOLIDE.

REQUIREMENTS

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

MA Code - CO Detector

(for the State of Massachusetts only)

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

BEFORE YOU ST ART

Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:

INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.

YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLIANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMENDED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A FIREPLACE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES.

CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.

CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The P95-NG4 or P95-LP4 Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual ﬁ rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this ﬁ replace is installed in compliance with manufacturer's instructions and all applicable codes.

GENERAL SAFETY

INFORMATION

1) The appliance installation must conform with

local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.

2) The appliance when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.

3) See general construction and assembly instructions. The appliance and vent should be enclosed.

4) This appliance must be connected to the speciﬁ ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is ﬁ tted as per Venting instructions.

5) Inspect the venting system annually for blockage and any signs of deterioration.

6) Venting terminals shall not be recessed into a wall or siding.

7) Any safety glass removed for servicing must be replaced prior to operating the appliance.

8) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the ﬁ replace.

11) Under no circumstances should this appliance be modiﬁ ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.

12) Installation and any repairs to this appliance should be done by a qualiﬁ ed service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.

13) Do not slam shut or strike the glass door.

14) Under no circumstances should any solid fuels

(wood, paper, cardboard, coal, etc.) be used in this appliance.

15) The appliance area must be kept clear and free of combustible materials, (gases and other ﬂ ammable vapours and liquids).

Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

INSTALLATION

CHECKLIST

1) Check all clearances to combustibles. Refer

to the following sections:

a) Locating Your Gas Fireplace b) Clearances c) Combustible Mantels d) Unit Base Stand-offs e) Framing and Finishing f) Hearth Requirement g) Unit Assembly Prior to Installation h) Venting

2) Make gas and electrical connections. Test the pilot. Must be as per diagram. Refer to the "Gas Line Installation" section.

3) Install standard and optional features. Refer to the following sections where applicable:

a. Brick Panels b. Log Set c. Glass Door d. Arch Surround e. Double Screen Doors f. Accent Kit (Double Door & Surround) g. Remote Control h. Wall Switch i. Wall Thermostat

4) Final check.

Before leaving this unit with the customer, the installer must ensure that the appliance is ﬁ ring correctly and operation fully explained to

customer.

This includes:

1) Clocking the appliance to ensure the correct

ﬁ ring rate (rate noted on label 45,000 Btu/h) after burning appliance for 15 minutes.

2) If required, adjusting the primary air to ensure that the ﬂ ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.

CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.

9) Wear gloves and safety glasses for protection

while doing required maintenance.

10) Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

LOCATING YOUR

GAS FIREPLACE

1) When selecting a location for your ﬁ replace,

ensure that the clearances outlined on this page are met.

2) Provide adequate clearances for servicing.

3) The appliance must be installed on a ﬂ at, solid, continuous surface (e.g. wood, metal, concrete). This may be the ﬂ oor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood ﬂ ooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.

4) The P95-4 Direct Vent Gas Fireplace can be installed in a recessed position or framed out into the room as in A, B, C, D.

See Diagram 1.

A) Flat on Wall B) Flat on Wall Corner C) Recessed into

Wall/Alcove D) Corner

Diagram 1

5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.

6) The P95-4 Direct Vent Gas Fireplace is approved for alcove installations, which meet the clearances listed on this page.

MANUFACTURED

MOBILE HOME

ADDITIONAL

REQUIREMENTS

1) Ensure that structural members are not cut

or weakened during installation.

2) Ensure proper grounding using the #8 ground lug provided. See the "Wiring Diagram" section.

OPTIONAL

HEATWAVE

DUCT SYSTEM KIT

#946-556

The HeatWave Air Duct Kit increases the effectiveness of your ﬁ replace by dispersing warm air from the ﬁ replace to remote locations in the same room or other rooms in your home.

Up to two kits may be installed on the ﬁ replace.

OPTIONAL

HEAT RELEASE KIT

#946-570

The Heat Release Kit expels warm air from the ﬁ replace to the outside of the building, allowing the ﬁ replace to be operated with less heat entering the room. The kit may be used on either the left or right side.

CLEARANCES

The clearances listed below are Minimum distances unless otherwise stated:

A major cause of chimney related ﬁ res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this ﬁ replace and vent system be installed only in accordance with these instructions.

Clearance to Combustibles from: Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)

NOTE: The minimum ﬂ oor clearance must be maintained from the top surface of the carpeting, tile, etc.

Side Wall Clearance 6-1/2" (165mm)

Horizontal Vent Clearances

Top 3" Side 2" Bottom 2"

Vertical Vent Clearances 1-1/4" (32mm)

* see mantle clearance instructions in the "Combustible Mantels" section.

7) We recommend that you plan your installation on paper using exact measurements for clearances and ﬂ oor protection before actually installing this appliance. Have a qualiﬁ ed inspector, dealer , or installer review your plans before installation.

Note: For vent terminations see the

"Venting" section.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

WARNING:

Fire hazard is an extreme risk if

these clearances are not adhered to.

Clearances for HeatWave and

Heat Release Kit

The HeatWave Duct Kit and the Heat Release Kit have different clearance and framing requirements, check the HeatWave and Heat Release manual for details.

INSTALLATION

COMBUSTIBLE MANTELS

31”

to floor

Mantel Clearances

64810

12" Mantel

4” Mantel

No Mantel

22”

18”

To p of

Front Opening

in this

area

Combustible

Non-Combustible

7" Standoff

Side View

Material

Because of the extreme heat this ﬁ replace emits, the mantel clearances are critical.

Combustible mantel clearances from top of unit are shown in Diagram below.

Note: A non-combustible mantel may be

installed at a lower height if the framing is made of metal studs covered with a non-combustible board.

These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.

Note: Ensure the paint that is used

on the mantel and the facing is "heat resistant" or the paint may discolour.

P95-4 Flat Wall Surround and Tile Kit

The P95-4 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modiﬁ ed in any way. It must be installed as manufactured.

FRAMING AND

FINISHING

1) Determine the total thickness of facing

material (e.g. drywall plus ceramic tiles) to allow the ﬁ nished surface to be ﬂ ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1" (32mm) thick.

Install Top Standoffs & Side Nailing Strips before unit is slipped into position. See the "Unit Assembly Prior to Installation" section for assembly details.

2) Frame in the enclosure for the unit with

framing material. The framed opening is 50-1/8" high x 53-3/8" wide x 21-1/4" deep (1276mm high x 1346mm wide x 533mm deep).

P95-4 Flat Wall Surround and Tile Kit Speciﬁ cations

UNIT BASE STAND-OFFS

To accommodate varying thicknesses and ﬁ nishes of hearth materials, we have increased the overall height of the appliance by a further 1-1/8”. This increase is added with the inclusion of two stand-offs at the bottom of the unit, below the outer box, taking the overall height of the framing dimensions from 49” up to 50-1/8”.

In the event that you should choose to use thinner materials to ﬁ nish the hearth, you can omit the stand-offs provided for raising the unit. However, we recommend that you leave the framing dimensions as they are in the manual and alter only the facing requirement by reducing it by the same distance that you have lowered the unit.

Framing Dimensions A 53-3/8" (1346mm) B* 50-1/8" (1276mm) C 21-1/4" (533mm)

* 50-1/8" is when the unit is raised up

using the unit base standoffs, otherwise the framed opening is 49" when the unit

sits on the ﬂ oor.

Insert the 2 unit base stand-offs underneath the unit as shown in the diagram below. Space the stand-offs centrally, approximately 2 or 2-1/2 feet apart. Ensure that the unit is not unstable.

3) For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate

the ﬁ replace itself.)

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

4) Note: The unit does not have to be completely enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the

Material

Combustible

Material

Non-combustible

Header

11” dia. hole through wall

for Flex

or for DuraVent

standoffs. You must maintain clearance from the vent to combustible materials for both rigid and ﬂ ex, see the "Clearances" section.

2-1/4”

Gas connection

on this side

2-7/8”

21-1/8” (533mm)

48-3/4”

53-3/4”

Note: 53-3/4" is the minimum height for both ﬂ ex termination or

Simpson Dura-Vent venting.

The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.

FACING REQUIREMENT

This ﬁ replace requires a non-combustible material extending from the framing header and sides.

Facing Over 1" (25mm) Thick

If the facing material is over 1" (25mm) thick (example: brick or river rock), install the facing around the perimeter of the face. You may wish to make a face template as shown on the diagram.

FPI offers a cover plate template. See the "Optional Cover Plate Template" section.

NOTE: If using a brick hearth, the ﬁ replace will need to be raised to accommodate the brick thickness. Example: If the brick is 2" thick, the unit must be raised 1".

HEARTH REQUIREMENTS

Floor Mounted Fireplaces

The ﬂ anges on the front face of the ﬁ replace are for a facing thickness of 1"

(25mm) or less.

Please note that all vertical measurements are taken from the base of the unit excluding risers or bottom stand-offs.

Fireplace

Stand

Flooring

Raised Fireplaces

No hearth is required when

the unit is raised 3" (76mm) off of the floor surface

You must take into account the depth of the ﬂ oor covering (carpet, tile, linoleum, etc.) when determining the height of the ﬁ replace stand.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

P95 FLAT WALL SURROUND AND TILE KIT

The P95 Flat Wall Surround , Hearth Pad and Tile Kit cannot be modiﬁ ed in any way. It must be installed as manufactured.

3) Bring cover plate towards the unit and hook top clip over and behind the glass frame.

The top clip may need to be adjusted. Loosen

the 2 screws that secure the top clip to let the cover plate settle over and behind the glass frame. Once settled tighten screws.

Top Clip

Back View of

Cover Plate

OPTIONAL COVER

PLATE TEMPLATE

1) Ensure top clip screws are at top of oblong

holes before installation.

Oblong Screw

Holes

2) Position bottom of cover plate over pins located at the bottom of the ﬁ rebox.

Pins

Pin Holes

TO REMOVE:

1) Remove 2 screws that secure top clip.

Ensure to hold cover plate as it will fall forward.

2) Pull out top clip that is still hooked onto glass.

UNIT ASSEMBLY

PRIOR TO

INSTALLATION

The 2 T op Standoffs must be correctly positioned and attached to the top before unit is slipped into position.

Top Standoff Assembly

The top standoffs are shipped in a ﬂ at position and must be folded into shape and attached.

1) Remove the standoffs from the ﬁ replace top.

2) T ake each standoff and bend into the correct shape. Bend up at the bend lines until the screw holes in the standoff and the prepunched screw holes on the ﬁ replace top line up.

3) Attach the standoff securely to the top with 2 screws per standoff (on opposite corners).

Side Nailing Strips

The side nailing strips come attached to the unit. There are 2 plates, one on the top and bottom that can be folded out as required.

Plates can be

folded out.

VENTING

INTRODUCTION

The P95-4 uses the "balanced ﬂ ue" technology Co-axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.

Note: These flue pipes must not be

connected to any other appliance.

The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited (see "Simpson Dura-Vent V enting" section for more details and exceptions).

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

VENTING

FPI Direct Vent System Flex Horizontal Terminations Only

These venting systems, in combination with the P95-4 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram from the "Exterior Vent Termination Locations" section.

FPI Direct Vent Flex System Termination Kit (Part # 946-618) includes all the parts needed to install the P95-4 with a maximum run of 6 feet.

1) 6" dia. ﬂ exible liner (6 ft. length)

2) 5" dia. ﬂ exible liner (6 ft. length)

3) spring spacers (4)

4) thimble (2)

5) AstroCap XL termination cap (1)

6) screws (12)

7) tube of Mill Pac (1)

8) plated screws (8)

9) screws #8 x 1-1/2" Drill Point,

Stainless Steel (4)

10) vinyl siding standoff

Wall Thimble

Canada only)

5” dia. flue pipe

If longer runs are needed, the FPI Direct Vent system (Flex) kit is (Part # 946-616) which includes all the parts needed to install the P95-4 with a maximum 10' run.

1) 8" dia. ﬂ exible liner (10 ft. length)

2) 5" dia. ﬂ exible liner (10 ft. length)

3) spring spacers (7)

4) thimble (2)

5) AstroCap XL termination cap (1)

6) screws (12)

7) tube of Mill Pac (1)

8) plated screws (8)

9) screws #8 x 1-1/2" Drill Point,

Stainless Steel (4)

10) vinyl siding standoff

Vinyl Siding

Standoff

(required in

AstroCap XL

Termination Cap

(Part # 946-623/P)

8” dia.

Flue pipe

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

spring spacer

Notes:

1) Liner sections should be continuous without any joints or seams.

2) Only Flex pipe purchased from FPI may be used for Flex installations.

3) Horizontal vent must be supported every 3 feet.

INSTALLATION

EXTERIOR VENT TERMINATION LOCATIONS

Minimum Clearance Requirements

A Clearance above grade, veranda, porch, deck, or balcony 12"(30cm) 12"(30cm)

B Clearance to window or door that may be opened 12"(30cm) 9" (23cm)

C Clearance to permanently closed window **

D Vertical clearance to ventilated sofﬁ t located above the terminal within a horizontal distance of 2 feet (61cm) 18"(46cm) 18"(46cm)

E Clearance to unventilated sofﬁ t 18"(45cm) 18"(45cm)

F Clearance to outside corner: with AstroCap Termination Cap. 6"(15cm) 6"(15cm)

Clearance to outside corner: with all other approved Termination Caps. 14"(36cm) 14"(36cm)

G Clearance to inside corner: with AstroCap Termination Cap 6"(15cm) 6"(12cm)

Clearance to inside corner: with all other approved Termination Caps. 12"(30cm) 12"(30cm)

H Clearance to each side of center line extended above meter/regulator assembly 36"(90cm)

J Clearance to service regulator vent outlet 36"(90cm) *

K Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance 12"(30cm) 9" (23cm)

L Clearance to a mechanical air supply inlet 72"(1.8m) 36"(90cm)

M Clearance above paved sidewalk or a paved driveway located on public property 84"(2.1m)

N Clearance under veranda, porch, deck, or balcony 12"(30cm)

In accordance with current CSA B149.1, Natural Gas and Propane Installation Code

In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

┼

A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the ﬂ oor

Clearance in accordance with local installation codes and the requirements of the gas supplier

3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assembly

3 feet (91cm) above - if within 10 feet (3m) horizontally

Canada

┼

‡

USA

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

SIMPSON DURA-VENT VENTING

The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized ﬁ nish. We recommend using the galvanized ﬁ nish for installation with the P95-4.

The minimum components required for a basic horizontal termination are: 1 Horizontal Termination Cap

1 90 1 Flue Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness (see chart)

Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips.

If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.

Elbow

Horizontal and Vertical

Terminations for 5" x 8" Venting

Wall Thickness

4" - 5-1/2" 6"

7" - 8-1/2" 9" 10" - 1-1/2" 12" 9" - 14-1/2" 11" - 14-5/8" Adj. Pipe

15" - 23-1/2" 17" - 24" Adj.

Wall Thickness

3-1/4" - 6-3/4" 11" - 14-5/8" Adj. Pipe

7-3/4" - 16-1/4" 17" - 24" Adj. Pipe

7-1/4" - 8-3/4" 6" + 12"

4-1/4" - 5-3/4" 6" + 9"

Flat Wall Installation

(inches)

Corner Installation

(inches)

WARNING:

Vent Length Required

(inches)

Vent Length Required

(inches)

9" + 9"

Simpson

Dura-Vent Direct Vent

Do not combine venting components from different venting systems.

However use of the the AstroCapTM and FPI Riser is acceptable with all systems.

This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Duravent Direct-Vent , Selkirk Direct-T emp, Ameri Vent Direct venting and Security Secure Vent systems. Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Intertek WHI listing of components.

Alternate Horizontal

Termination Cap

The FPI AstroCap XL FPI venting systems as well as Simpson Dura-Vent® and Direct Vent .

The FPI AstroCap XLTM is a proprietary trademark of FPI Fireplace Products International Ltd.

is certiﬁ ed for installations using

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

Dura-Vent® and Direct V ent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.

Components from different Manufacturers may not be mixed

Not all rigid pipe components are available directly from Regency

INSTALLATION

5” X 8” RIGID PIPE CROSS REFERENCE CHART

Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI.

Description

6” Pipe Length-Galvanized 58DVA-06 5DT-6 5D6 TC-5DL6

6” Pipe Length-Black 58DVA-06B 5DT-6B 5D6B TC-5DL6B

9” Pipe Length-Galvanized 58DVA-09 5DT-9 N/A N/A

9” Pipe Length-Black 58DVA-09B 5DT-9B N/A N/A

12” Pipe Length-Galvanized 58DVA-12 5DT-12 5D12 TC-5DL1

12” Pipe Length-Black 58DVA-12B 5DT-12B 5D12B TC-5DL1B

18” Pipe Length-Galvanized 58DVA-18 5DT-18 5D18 TC-5DL18

18” Pipe Length-Black 58DVA-18B - N/A from FPI 5DT-18B 5D18B TC-5DL18B

24” Pipe Length-Galvanized 58DVA-24 5DT-24 5D24 TC-5DL2

24” Pipe Length-Black 58DVA-24B 5DT-24B 5D24B TC-4DL2B

36” Pipe Length-Galvanized 58DVA-36 5DT-36 5D36 TC-5DL3

36” Pipe Length-Black 58DVA-36B 5DT-36B 5D36B TC-5DL3B

48” Pipe Length-Galvanized 58DVA-48 5DT-48 5D48 TC-5DL4

48” Pipe Length-Black 58DVA-48B 5DT-48B 5D48B TC-5DL4B

60” Pipe Length-Galvanized 58DVA-60 N/A N/A N/A

60” Pipe Length-Black 58DVA-60B - N/A from FPI N/A N/A N/A

Adjustable Length 3”-10”-Galvanized N/A N/A 5DAL TC-5DLT

Adjustable Length 3”-10”-Black N/A N/A 5DALB TC-5DLTB

Adjustable Length 11”-14” -Galvanized Disc. - See 58DV- 08A 5DT-AJ N/A N/A

Adjustable Length 11”-14” -Black Disc. - See 58DV-08B 5DT-AJB N/A N/A

Extension Pipe 17”-24” -Galvanized Disc. - See 58DV-16A N/A N/A N/A

Extension Pipe 17”-24” -Black Disc. - See 58DV-16AB N/A N/A N/A

Adjustable Length 8-1/2”-Galvanized 58DVA-08A - N/A from FPI N/A N/A N/A

Adjustable Length 8-1/2”-Black 58DVA-08AB N/A N/A N/A

Extension Pipe 16”-Galvanized 58DVA-16A - N/A from FPI N/A N/A N/A

Extension Pipe 16”-Black 46DVA-16AB N/A N/A N/A

Simpson

Direct Vent Pro

Selkirk

Direct Temp™

Metal-Fab™

Sure Seal

ICC Excel

Direct

45º Elbow-Galvanized 58DVA-E45 5DT-EL45 5DT-EL45 TE-5DE45

45º Elbow-Black 58DVA-E45B 5DT-EL45B 5DT-EL45B TE-5DE45B

45º Elbow Swivel-Galvanized

45º Elbow Swivel-Black

90º Elbow-Galvanized 58DVA-E90 5DT-EL90S 5DT-EL90S TE-5DE90

90º Elbow-Black 58DVA-E90B 5DT-EL90SB 5DT-EL90SB TE-5DE90B

90º Elbow, Swivel-Galvanized

90º Elbow, Swivel-Black

90º Starter Elbow, Swivel-Galvanized N/A N/A N/A N/A

Adaptor* N/A N/A N/A N/A

Ceiling Support 58DVA-DC 5DT-CS 5DSP TE-5DE45

Cathedral Support Box 58DVA-CS 5DT-CSS 5DRS TE-5DE45B

Wall Support/Band 58DVA-WS 5DT-WS/B 5DWS N/A

Offset Support

Wall Thimble-Black 58DVA-WT 5DT-WT 5DWT TE-5DE90

Wall Thimble Support/Ceiling Support 58DVA-DC

Firestop Spacer 58DVA-FS 5DT-FS 5DFS N/A

Trim Plate-Black 58DAV-WFS 5DT-TP 5DCP N/A

Disc. - See 58DVA-E45

Disc.-See 58DVA-E45B

Disc. - See 46DVA-E45

58DVA-ES - N/A from FPI

N/A N/A N/A

5DT-OS N/A N/A

- N/A from FPI N/A N/A TE-5DE90B

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

Description

Attic Insulation Shield 12” 58DVA-IS N/A from FPI N/A N/A N/A

Basic Horizontal Termination Kit (A) N/A 5DT-HKA N/A N/A

Horizontal Termination Kit (B) 58DVA-KHA 5DT-HKB N/A N/A

Vertical Termination Kit 58DVA-VHA 5DT-VKC N/A N/A

High Wind Vertical Cap 58DVA-VCH N/A N/A TM-5VT

High Wind Horizontal Cap N/A N/A N/A TM-5DHT

Horizontal Square Termination Cap N/A 5DT-HHC 5DHT TM-5HT

Vertical Termination Cap N/A 5DT-HVC 5DVT TM-5VT

Storm Collar 58DVA-SC 5DT-SC 5DSC TM-SC

Adjustable Flashing 0/12-6/12 58DVA-F6 5DT-AF6 5DF TF-5FA

Adjustable Flashing 6/12-12/12 58DVA-F12 5DT-AF12 5DF1-2 TF-5FB

Vinyl Siding Standoff 58DVA-VSS 5DT-VS 5DVS TM-VSS

Vinyl Siding Shield Plate N/A 5DT-VSP N/A N/A

Snorkel Termination 14” 58DVA-SNK14 N/A N/A TM-5ST14

Snorkel Termination 36” 58DVA-SNK36 (N/A - FPI) N/A N/A TM-5ST36

Restrictor Disk 58DVA-RD N/A N/A TM-5DS

Colinear Flex Connectors N/A N/A N/A N/A

Simpson

Direct Vent Pro

Selkirk

Direct Temp™

Metal-Fab™

Sure Seal

ICC Excel

Direct

FPI

946-604/P Simpson Direct Vent -Vent Guard (Optional) 946-623/P AstroCap XL Horizontal Cap

770-994 Rigid Pipe Adaptor (Must use with all rigid piping) 946-506/P Vent Guard (Optional)

946-606 Starter collar reducer 5” x 8” to 4” x 6-5/8” 946-625 Vinyl Siding Standoff - AstroCap XL

Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994).

Offset Pipe Selection: Use this table to determine offset pipe lengths.

Pipe Length

(L)

0” (0mm) 5-11/16” (144mm) 15-5/16” (389mm) Simpson Direct Vent Pro: www.duravent.com

6” (152mm) 8-13/16” (224mm) 18-7/16” (468mm) Selkirk Direct-Temp: www.selkirkcorp.com

9” (229mm) 10-15/16” (278mm) 20-9/16” (522mm) Metal-Fab Sure Seal: www.mtlfab.com

12” (305mm) 13” (330mm) 22-11/16” (576mm) Industrial Chimney Company: www.icc-rsf.com

24” (610mm) 21-7/16” (697mm) 31-1/16” (789mm) Note: Horizontal runs of vent must be level, or have a 1/4”

36” (914mm) 29-13/16” (757mm) 39-7/16” (1002mm)

48” (1219mm) 38-1/4” (972mm) 47-7/8” (1216mm)

5” x 8” Venting For speciﬁ c instructions on venting components - visit the

Run (X) Rise (Y)

manufacturers website listed below.

rise for every 1 foot of run towards the termination. Never allow the vent to run downward - this could cause high temperatures and may present a possible ﬁ re hazard.

L676 & L900 DIRECT VENT FIREPLACE

IMPORTANT NOTE

• A Vent Guard is required when the AstroCap is installed above grade at 7 feet or lower.

• The Simpson Dura-Vent and Selkirk Direct Temp horizontal termination caps cannot be used in any applications.

• Only the AstroCap XL and Snorkels are certiﬁ ed for horizontal terminations.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS

SIMPSON DURA-VENT DIRECT VENT SYSTEM and

FPI DIRECT VENT SYSTEM (FLEX)

(Propane & Natural Gas)

The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o elbow).

Simpson Dura-Vent 5" inner diameter 8" outer diameter

Note: Must use optional ﬂ ue adapter (Part # 770-994)

when using Simpson Dura-Vent pipe.

Regency® Flex Vent 5" inner diameter 8" outer diameter

Note: FPI Direct Vent System (Flex) is only approved

for horizontal terminations.

• Maintain clearances to combustibles as listed in the "Clearances," "Locating Your Gas Fireplace," "Combustible Mantels," "Unit Base Stand-offs," "Framing and Finishing," "Facing Requirement," & "Hearth Requirement" sections.

• Horizontal vent must be supported every 3 feet.

• Firestops are required at each ﬂ oor level and whenever passing through a wall.

A vent guard should be used whenever the termination is lower than the speciﬁ ed minimum or as per local codes.

Please note that all vertical measurements are taken from the base of the unit excluding risers or bottom stand-offs.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

Horizontal Venting with Two (2) 90o Elbows

One 90o elbow = Two 45o elbows.

INSTALLATION

Option V H + H1

A) 0' Min. 2' Max. B) 1' Min. 3' Max. C) 2' Min. 4' Max. D) 3' Min. 5' Max. E) 4' Min. 6' Max. F) 5' Min. 7' Max. G) 6' Min. 8' Max.

Horizontal Venting with Three (3) 90o Elbows

One 90o elbow = Two 45o elbows.

Option V H V + V1 H + H1

A) 0' Min. 1' Max. 1' Min. 2' Max. B) 1' Min. 2' Max. 3' Min. 3' Max. C) 2' Min. 2' Max. 5' Min. 4' Max. D) 3' Min. 2' Max. 7' Min. 5' Max. E) 4' Min. 3 Max. 9' Min. 6' Max. F) 5' Min. 4' Max. 10' Min. 7' Max. G) 6' Min. 5' Max. 11' Min. 8' Max. H) 7' Min. 6' Max. 12' Min. 9' Max.

With these options, maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal.

Please note minimum 1 foot between 90o elbows is required.

With these options, max. total pipe length is 30 feet with min. of 12 feet total vertical and max. 9 feet total horizontal.

Please note min. 1 foot between 90 elbows is required.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

One 90o elbow = Two 45o elbows.

Option V H V + V1 A) 0' Min. 2' Max. 1' Min. B) 1' Min. 4' Max. 2' Min. C) 2' Min. 5' Max. 3' Min. D) 3' Min. 6' Max. 4' Min. E) 4' Min. 7' Max. 5' Min. F) 5' Min. 8' Max. 6' Min.

For additional vertical venting with 2 x 90o elbows, refer to next page.

Vertical Venting with Two (2) 90o Elbows

With these options, max. total pipe length is 30 feet with min. of 6 feet total vertical and max. 8 feet total horizontal.

Please note min. 1 foot between 90o elbows is required.

Vertical Venting with Three (3) 90o Elbows

One 90o elbow = Two 45o elbows.

Option V H + H1 V + V1 A) 0' Min. 2' Max. 3' Min. B) 1' Min. 2' Max. 3' Min. C) 2' Min. 3' Max. 4' Min. D) 3' Min. 4' Max. 6' Min. E) 4' Min. 5' Max. 7' Min. F) 5' Min. 6' Max. 8' Min. G) 6' Min. 7' Max. 9' Min. H) 7' Min. 8' Max. 10' Min.

With these options, max. total pipe length is 30 feet with min. of 10 feet total vertical and max. 8 feet total horizontal.

Please note min. 1 foot between 90o elbows is required.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

VENTING ARRANGEMENTS -

VERTICAL TERMINATIONS

SIMPSON DURA-VENT DIRECT VENT

SYSTEM

(Propane & Natural Gas)

The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbow, with Simpson Dura-Vent Direct Vent vent systems for Propane and Natural Gas.

INSTALLATION

• Vent must be supported at offsets.

• Firestops are required at each ﬂ oor level and whenever passing through a wall.

• Maintain clearances to combustibles.

Note: Must use optional ﬂ ue adapter when using Simpson Dura-Vent pipe (Part # 770-994).

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

The P95-4 is approved for a maximum 40 ft. straight vertical, with Simpson Dura-Vent Direct Vent vent systems for Propane and Natural Gas, as per

the diagram. The shaded area in the diagram shows all allowable combinations of straight

vertical and offset to vertical terminations with Simpson Dura-Vent Direct Vent vent systems for Propane and Natural Gas. Maximum two 45 allowed.

• Vent must be supported at offsets

• Firestops are required at each ﬂ oor level and whenever passing through a wall.

Please note that all vertical measurements are taken from the base of the unit excluding risers or bottom stand-offs.

elbows

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

UNIT INSTALLATION

WITH HORIZONTAL

TERMINATION

Install the vent system according to the manufacturer's instructions included with the components.

1) Set the unit in its desired location. Check

to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left.

2) Direct Vent pipe and ﬁ ttings are designed with special twist-lock connections to connect the venting system to the appliance ﬂ ue outlet. A twist-lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura-Vent Direct Vent system.

3) Put a bead of silicone inside the outer section of the adapter and a bead of Mill Pac on the inner collar. Slip the adapter over the existing inner and outer ﬂ ue collar and fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). Level the ﬁ replace and fasten it to the framing using nails or screws through the nailing strips.

b) Horizontal runs of vent must be

supported every three feet. Wall straps are available for this purpose.

5) Mark the wall for a 11" x 11" square hole. The center of the square hole should line up with the centerline of the horizontal pipe. Cut and frame the 10 inch square hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 8" dia. hole is acceptable.

Note: With Dura-Vent, the minimum height is achieved by installing a 90o elbow directly to the ﬂ ue adaptor.

Diagram 3

*Diagam 3 & 4: As speciﬁ ed in CGA B149 Installation Code. Local codes or regulations may require different clearances.

Below Grade Installation

If the Snorkel Termination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Diagram 4. Do not attempt to enclose the Snorkel within the wall, or any other type of enclosure.

4) Assemble the desired combination of pipe and elbows to the appliance adaptor and twist-lock for a solid connection.

Note:

a) Twist-lock procedure: Four indentations,

located on the female ends of pipes and ﬁ ttings, are designed to slide straight onto the male ends of adjacent pipes and ﬁ ttings, by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends, Diagram 1. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside, on the Black Pipe or ﬁ ttings. They may be located by examining the inside of the female ends.

Diagram 1

NOTE: For best results and optimum performance with each approved venting system, it is highly recommended to apply “Mill-Pac” sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty. Silicone (red RTV) is optional.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

Note:

a) The horizontal run of vent must be level,

b) The location of the horizontal vent

c) Snorkel Terminations: For installations requiring a vertical rise

Diagram 2

or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a ﬁ re.

termination on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Vent Terminal Locations, see diagram from the "Exterion Vent Termination Locations" section.

on the exterior of the building, 14-inch and 36-inch tall Snorkel T erminations are available. Follow the same installation procedures as used for standard Horizontal Termination. NEVER install the snorkel upside down.

Diagram 4

NOTE: For Snorkel terminations in ABOVE

grade installations, follow national or local code requirements.

6) The arrow on the vent cap should be pointing up. Insure that the 1-1/2"

clearances to combustible materials are maintained (Diagram 4). Install the termination cap.

INSTALLATION

Diagram 5

The four wood screws provided should

be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings.

Note: If installing termination on a siding

covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding.

7) Before connecting the horizontal run of vent

pipe to the vent termination, slide the Wall Thimble (Part # 1247) over the vent pipe.

8) Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extends into the vent cap sufﬁ cient distance so as to result in a minimum pipe overlap of 1-1/4 inches. Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. See Diagram 6.

Diagram 6

9) Install wall thimble in the center of the 11" square and attach with wood screws (Diagram 7).

Diagram 7

VERTICAL

TERMINATION

1) Maintain the 1-1/2"

clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combustible surfaces. Do not pack air spaces with insulation. Check the "Venting Arrangements Vertical Temination" section for the maximum vertical rise of the venting system and the maximum horizontal offset limitations.

2) Set the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the

appliance ﬂ ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at his point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters or other framing will obstruct the venting system. You may wish to relocate the appliance or to offset, as shown in Diagram 2 to avoid cutting load bearing members.

3) A Firestop spacer must be installed in the

ﬂ oor or ceiling of every level. To install the Firestop spacer in a ﬂ at ceiling or wall, cut a 11 inch square hole. Frame the hole as shown in Diagram 3 and install the ﬁ restop.

Diagram 1

Diagram 2

Diagram 3

4) Assemble the desired lengths of pipe and elbows. Ensure that all pipes and elbow connections are in the fully twist-locked position and sealed.

5) Cut a hole in the roof centered on the small drilled hole placed in the roof in Step 2. The hole should be of sufﬁ cient size to meet the minimum requirements for clearance to combustibles of 1-1/2". Slip the ﬂ ashing under the shingles (shingles should overlap half the ﬂ ashing) as per Diagram 4.

Diagram 4: The upper half of the ﬂ ashing is

installed under the rooﬁ ng material and not

nailed down until the chimney is installed. This

allows for small adjustments.

6) Continue to assemble pipe lengths.

Note: If an offset is necessary in the attic

to avoid obstructions, it is important to support the vent pipe every 3 feet, to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (Diagram 2).

Galvanized pipe is desirable above the rooﬂ ine

due to its higher corrosion resistance. Continue to add pipe sections through the ﬂ ashing until the height of the vent cap meets the minimum height requirements speciﬁ ed in Diagram 5 or local codes. Note that for steep roof pitches,

Diagram 5

Roof Pitch Minimum Vent Height Feet Meters ﬂ at to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increasing the vent height may solve the problem.

7) Ensure vent is vertical and secure the base of the ﬂ ashing to the roof with rooﬁ ng rails, slide storm collar over the pipe section and seal with a mastic.

8) Install the vertical termination cap by twistlocking it.

Note: Any closets or storage spaces, which

the vent passes through must be enclosed.

Offset Chart

GS 8" Nominal Diameter ID

Offset Pipe Length Height 5-11/16" 0" 15-5/16"

8-13/16" 6" 15-7/16" 10-15/16" 9" 20-9/16" 13" 12" 22-11/16" 21-7/16" 24" 31-1/16" 29-13/16" 36" 37-7/16" 38-1/4" 48" 47-7/8"

INSTALLATION PROCEDURES

for FPI Direct Vent

System (Flex)

Note: To make the installation more aesthetically pleasing, we recommend framing out a square to mount the terminal

Note: If installing termination on a siding

covered wall, furring strips must be used to ensure that the termination is not recessed into the siding.

2) Level the ﬁ replace and fasten it to the framing

using nails or screws through the nailing strips.

3) Assemble the vent assembly by applying Mill Pac to the 5"(127mm) inner collar of the termination and slipping the 5"(127mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temperature silicone to the 8"(203mm) ﬂ ex pipe and slip it over the 8"(203mm) outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.

NOTE: Horizontal sections must be

supported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner).

4) Separate the 2 halves of the wall thimble and

securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners must slip

over the collars a minimum of 1-3/8".

5) Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.

6) Pull the centre 5"(127mm) liner and outer

8"(203mm) liner out enough to slip over

the ﬂ ue collars of the ﬁ replace. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than

7) Apply Mill Pac over the ﬁ replace inner collar and slip the 5"(127mm) liner down over it and attach with 3 supplied screws.

8) Do the same with the 8"(203mm) liner.

9) Apply a bead of silicone between the thimble

and termination and around the outer edge of the terminal at the wall in order to keep the water out.

IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

1) Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly. Cut a 11"(279mm) hole in the wall (inside dimension).

Note: Only a 1" (25mm) clearance is

needed at the termination end when passing thru the wall. We recommend framing a 11"(279mm) x 1 1"(279mm) (inside dimensions) hole to give structural rigidity for mounting the termination.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

P95-NG4 System Data

For 0 to 4500 feet altitude

Burner Inlet Oriﬁ ce Sizes: #30 Max. Input Rating 45,000 Btu/h

Min. Input Rating 23,200 Btu/h Supply Pressure min.5.0" w.c.

Manifold Pressure (High) 3.8"+/- 0.2"w.c.

P95-LP4 System Data

For 0 to 4500 feet altitude

Burner Inlet Oriﬁ ce Sizes: #49 Max. Input Rating 40,000 Btu/h Min. Input Rating 22,400 Btu/h

Supply Pressure min.12.0" w.c.

Manifold Pressure (High) 11"+/- 0.2" w.c.

Electrical: 120 V A.C. System. Circulation Fan: variable speed 200 CFM. Log Set: Ceramic ﬁ bre, 7 per set. Vent System: Simpson Dura-Vent Direct

Vent System or FPI Flex System.

For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1.

When using copper or ﬂ ex connectors use only approved ﬁ ttings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and ﬂ ex connectors are usually considered to meet this requirement.

Important: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open ﬂ ame for leak testing.

PILOT ADJUSTMENT

Periodically check the pilot ﬂ ames. Correct ﬂ ame pattern has three strong blue ﬂ ames: 1 ﬂ owing around the thermopile, 1 around the thermocouple and 1 ﬂ owing across the burner (it does not have to be touching the burner).

Note: If you have an incorrect ﬂ ame pattern,

contact your Excalibur® dealer for further instructions.

Incorrect ﬂ ame pattern will have small, probably yellow ﬂ ames, not coming into proper contact with the rear burner or thermopile or thermocouple.

The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.

Note: To properly check gas pressure, both

inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1) Make sure the valve is in the "OFF"

position.

2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counter clockwise with a

1/8" wide ﬂ at screwdriver.

3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.

4) Light the pilot and turn the valve to "ON" position.

5) The pressure check should be carried out with the unit burning and the setting should be within the limits speciﬁ ed on the safety label.

6) When ﬁ nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" ﬂ at screwdriver. Note: Screw should be snug,

but do not over tighten.

S.I.T. VALVE DESCRIPTION

HIGH ELEVATION

This unit is approved in Canada for altitude 0 to 4500 ft. (CAN1 2.17-M91) & U.S.A ANSI ZZ1.88a

GAS LINE

INSTALLATION

The gas line is brought in through the right side of the appliance. The gas valve is situated on the right hand side of the unit and the gas inlet is on the right hand side of the valve.

Note: When the gas line is being installed

from the left side, be sure to leave room to accommodate servicing of the fan.

The gas line connection may be made of rigid pipe, copper pipe or an approved ﬂ ex connector. (If you are using rigid pipe, ensure that the valve can be removed for servicing.) Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code.

1) Gas on/off knob

2) Manual high/low adjustment

3) Pilot Adjustment

4) Thermocouple Connection - option

5) Outlet Pressure Tap

6) Inlet Pressure Tap

7) Pilot Outlet

8) Main Gas Outlet

9) Alternative TC Connection

Point

GAS PIPE PRESSURE

TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

CONVERSION KIT# 773-969 FROM NG TO LP FOR P95-4 USING SIT 820 NOVA GAS VALVE

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION !!

Each Kit contains one LPG Conversion Kit and one DC Sparker Kit.

LPG Conversion Kit Contains: Qty. Part # Description

1 904-431 Burner Oriﬁ ce #49 1 918-590 Label "Converted to

LPG" 1 908-528 Red "LPG" label 1 908-529 5/32" Allen Key 1 910-037 LP Injector (Pilot Oriﬁ ce) 1 918-486 Instruction Sheet

DC Sparker Kit Contains:

Qty. Part # Description

1 820-475 Bracket DC Sparker 1 820-476 Bracket DC Sparker 1 904-153 Washer #8 External Star 1 904-330 Nut 8-32 Hex 1 904-531 Bushing Split Plastic

0.500 in.

1 904-543 Screw 8-32 x 3/4 Pan

Head

2 904-553 Screw #8 x 1/2 Type "B",

Black Oxide

1 910-073 Spark Generator Battery

Holder

1 910-074 Spark Generator Switch

C/W Wire

1 910-078 Battery Size AA

Energizer En91 2 910-199 Clip Wire Holder 1 910-903 Wire Fan To Power Cord

Ground 30 in. 904-781 Velcro Hook, Black 904-782 Velcro Hook, Black

Remove

screw

6) Remove the 2 screws, one on each side

of the burner. Slide the burner to the left and then lift out.

Remove screw

Slide the burner to the left and lift out.

8) Unscrew the pilot oriﬁ ce with the allen key

and replace with the LP pilot oriﬁ ce in the kit and replace pilot cap.

Allen Key

9) Remove burner oriﬁ ce with a 1/2" wrench

and discard. Use another wrench to hold on to the elbow behind the oriﬁ ce.

Burner Oriﬁ ce

10) Reinstall new burner oriﬁ ce LP stamped

#49 and tighten.

11) Remove the black protection cap by

hand from the high-low knob (Fig.1).

Installation of LPG Conversion Kit:

1) Turn the gas off.

2) Turn control knob to the “OFF” position.

3) Remove the glass frame.

4) Remove the logs, embers, and brick panels

(if used).

5) Remove the burner/grate assembly, ﬁ rst

by removing the two screws, one on each

side of the grate, then pull out the grate.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

7) Pull off the pilot cap to expose the pilot

oriﬁ ce.

Fig. 1

INSTALLATION

12) Insert a 5/32” or 4mm Allen wrench into

the hexagonal key-way of the screw (Fig. 2), rotate it counter-clockwise until it is free and extract it.

Fig.2

13) Check that the screw is clean and if

necessary remove dirt.

14) Flip the screw (Fig. 3).

WARNING!

Do not overtighten the screw.

Recommended to

grip the wrench by the short side.

16) Verify that if the conversion is from

NG to LPG, the screw must be reassembled with the red o-ring visible (Fig. 5).

Red o-ring visible

LPG Configuration

Fig.5

17) Re-assemble the black protection cap

(Fig. 6).

Installation of the DC Sparker:

21) Locate the Piezo Ignitor situated at the side

of valve.

Piezo

Ignitor

22) Remove the Piezo Ignitor by unscrewing the

nut at the back of the mounting bracket.

Ignitor

Wire

Piezo

Ignitor

Fig.3

15) Using the Allen wrench as shown in

Fig.4, rotate the screw clockwise until snug, do not overtighten.

Fig. 6

WARNING!

Also check that the pilot and main

burner injectors

are appropriate for the gas type.

18) Reverse steps 6) to 1).

19) Attach the label "This unit has been

converted to LPG near or on top of the serial # decal.

20) Replace yellow "Natural Gas" label with

red "LPG" label.

23) Disconnect the ignitor wire from the Piezo

Ignitor and connect it to the DC Sparker.

Sparker

Ignitor

Wire

24) Connect the DC spark generator wires

to the SIT Valve with the screw, which is provided in the kit.

Fig.4

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

25) Locate the ground lug at the receptical box,

left of the unit.

26) Connect one end of the supplied green

ground wire to the lug with the nut and washer from the kit.

Ground

wire from

kit

29) Plug the DC spark generator wires to the

DC Sparker.

30) Connect the ground wire to the DC Sparker

mounting bracket.

33) Find a location which is not too hot and

is easy to reach for changing the battery.

34) Tie up the loose wire with the wire clip.

27) Install the 1/2" bushing to the heat

shield.

28) Run the other end of the ground wire and

DC spark generator wires through the bushing on the heat shield.

Heat Shield

31) Install the supplied battery into the DC

Sparker Box by opening the battery compartment.

NOTE: The battery in the DC Sparker Box

will need to be replaced annually.

Battery

Compartment

32) Mount the heat shield to the DC Sparker.

Secure into place with the velcro, which is provided in the kit.

35) Check inlet and outlet pressures.

36) Check operation of ﬂ ame control.

37) Check for proper ﬂ ame appearance and

glow on logs.

Installer Notice:

These instructions must be

left with the appliance.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

OPTIONAL BRICK PANELS

1) Open the bottom louver door. Loosen the 2 screws holding the

Burner ON/OFF switch and bracket to the bottom louver and lift the assembly out.

2) Remove facade.

3) Remove glass door. Remove logs.

Note: The logs must not be in the unit.

4) Insert the back brick panel ﬁ rst by carefully slipping it between the

back wall of the ﬁ rebox and the rear log bracket.

5) Put the side panels in next. Slide them in from the front and push them ﬂ at up against the wall. Be very careful not to scratch them on the ﬁ rebox hardware.

6) Install the 2 brick retaining clips, one on each side.

Note: If the bottom brick panel must be removed: Remove

the Rear Log Stand, then remove the Burner Tray. See the instructions in the "Removing Valve" section.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

LOG SET INSTALLATION

INSTALLATION

Read the instructions below carefully and refer to the images. Dangerous operating conditions may occur if the logs are not positioned in their correct locations. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.

Log kit (Part # 774-930) contains the following pieces:

a) 27-45 Rear Log b) 27-46 Middle Log c) 27-47 Left Log d) 27-48 Right Log e) 27-49 Front Log f) 27-50 Front Right Log g) 27-51 Front Left Log h) 27-52 Top Log i) 902-154 Embers Lava j) 902-151 Embers k) 902-179 Vermiculite l) 946-669 Platinum Embers (supplied with packaged manual)

27-45

27-50

27-51

27-52

3) Fit log 27-45 into the pins on the rear log tray.

27-45

4) Fit log 27-46 into the pins at the middle of the burner.

27-47

1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.

2) Spread vermiculite around the base brick panel. Then take some

embers and spread them over the vermiculite as shown.

Vermiculite and Embers

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

27-48

27-49

27-46

INSTALLATION

5) Place the top end of log 27-48 into the pin on log 27-46 and rest the

notch at the bottom end of log 27-48 against the right side of the 5th grate post.

27-46

27-48

5th Grate Post

27-47

1st Grate Post

27-47

27-48

7) Spread some embers lava along the front of the burner as shown. Ensure not to cover any burner ports.

6) Rest the top end of log 27-47 on the notch in log 27-45 and rest the

notch on bottom right end of log 27-47 onto the left side of the 1st grate post. The bottom left side of the log will touch the left side brick panel.

27-45

27-47

Separate platinum embers and place on and around the embers on

the front burner. Avoid stacking platinum embers.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

8) Place log 27-49 at the front of the burner with the grate post cut-outs

resting tight against the 3rd and 4th grate posts.

27-49

INSTALLATION

27-50

3rd Grate Post

27-49

9) Rest the top end of log 27-50 in the notch on the right side of log

27-49, with the bottom end of log 27-50 sitting on the base brick panel.

4th Grate Post

10) Rest the top end of log 27-51 in the notch on the left side of log 27-49,

with the bottom end of log 27-51 sitting on the base brick panel.

27-51

27-49

27-50

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

27-51

INSTALLATION

11) Fit log 27-52 into the pins on logs 27-45 and 27-49, with the bottom

left end of log 27-52 resting on the 2nd grate post.

27-45

27-52

27-49

27-52

2nd Grate Post

27-52

Completed Log Set Installation

27-45

27-47 27-46

27-51

27-52

27-50

27-49

27-48

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

GLASS DOOR

INSTALLATION

1) Fit top door bracket over the ﬂ ange at the top of the ﬁ rebox.

2) Secure with 3 screws on the bottom.

Flange

Door

3) Mount the 2 screws back onto the mounting plate on the rear of the facade through the tab on the glass frame and then tighten screw to secure.

Tighten both screws to secure Front

Facade to Glass Door.

Tab

Screw

OPTIONAL

SCREEN DOORS

1) Attach door bracket to side using 2 screws to the left and right side of the unit.

Door Bracket attaches with

2 screws.

2) Slide the door(s) onto the hinges.

FRONT FACADE

1) Remove the 2 screws from the mounting plate that are on the back of the facade.

Remove screws from the

mounting tabs.

2) Place the Front Facade into position by sliding the 2 holes in the bottom brackets over the pins on the base, one on each side.

Bracket

Fit the bottom brackets over

the pins on the base.

View from underneath of the

screw and the bracket.

4) Slide Bottom Louver into position. On each side secure the bottom screw ﬁ rst into the side bracket. Do not overtighten, leave slightly loose to allow the louver to move freely.

Secure

Screw

5) Attach the two control boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side.

Secure left side with 2 screws and right

side with one screw.

Adjusting the Plunger: Loosen the screw that holds that plunger bracket so that you can remove the plunger.

Loosen the

screw holding

the bracket.

Once the plunger has been removed take a pin and put it in the hole that is in the round part of the plunger and adjust it accordingly by turning it to the left or right.

Adjust plunger by

turning it to the left

or right with a pin.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

ACCENT KIT INSTALLATION

SINGLE DOOR ACCENTS

1) Remove the rivets from the surround by pulling out the hoseclamp

with a screwdriver or plyer. Re-install the rivets by putting them through the holes on the sides of the surround.

2) Take the hoseclamps and put them over the back of each rivet. Squeeze the hoseclamp to secure onto rivets ensuring that the hoseclamp is touching the back side of the surround. The hoseclamp can now be released.

4) Place the emblem over the emblem design on the surround. Insert the studs through the holes. To secure them ﬁ rst put on the split lock washer and then the nut and tighten.

5) Remove the 2 studs on the sides of the Hood. Insert the new studs through the holes and secure them by ﬁ rst putting on the washer and then tighten with a nut.

3) Remove the handles by removing the nut and screw. Install the new handles by placing them in position over the holes on the surround louver. Put the screws through the holes and secure them by tightening them with a nut.

DOUBLE DOOR ACCENTS

1) Remove the handles by removing the nut and screw. Install the

new handles by placing them in position over the holes on the door(s). Put the studs through the holes and secure them by tightening them with a nut.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

Option 1:

REMOTE CONTROL

Use the Excalibur® Remote Control Kit approved for this unit. Use of other systems may void your warranty.

The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.

1) Choose a convenient location on the wall to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the ﬁ replace to that location. Use the Thermostat Wire Table.

2) Connect the two wires to the gas valve. See diagram below.

CAUTION

Do not connect millivolt

remote control wires to a

120V wire.

Option 2:

WALL SWITCH

1) Run the wire through the right or left side

inlet opening. Be careful not to damage wire.

Note: We recommend a maximum of 15'

of wire but if you wish to go with a longer run, use the Thermostat Wire Table.

2) Connect the wire to the wall switch and install

into the receptacle box.

CAUTION

Do not connect millivolt

wall switch wire to a 120V wire.

Option 3:

WALL THERMOSTAT

A wall thermostat may be installed if desired, connect the wires as per the wiring diagram. Use the table below to determine the maximum wire length.

Note: Preferable if the thermostat is installed on an interior wall.

Excalibur offers an optional programmable thermostat but any 250-750 millivolt rated nonanticipator type thermostat that is CSA, ULC or UL approved may be used.

CAUTION

Do not connect millivolt

wall thermostat wires

to a 120V wire.

Thermostat Wire Table

Recommended Maximum Lead Length

(Two-Wire) When Using Wall

Thermostat (CP-2 System)

Wire Size Max. Length

14 GA. 16 GA. 18 GA. 20 GA. 22 GA.

50 Ft. 32 Ft. 20 Ft. 12 Ft.

9 Ft.

3) Install 3 AAA alkaline batteries in transmitter and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

WIRING DIAGRAMS

This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation.

For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes

(Do not cut the ground terminal off under any circumstances.)

NOTE: Even if the fan is not purchased

with the unit, it is still a good idea to bring power to the receptacle box (provided with the unit) in case the fan is installed at a later date.

Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

For PROPANE Units and Units Equipped with DC Spark Boxes*

*For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

OPERATING INSTRUCTIONS

OPERATING

INSTRUCTIONS

1) Read and understand these instructions

before operating this appliance.

2) Check to see that all wiring is correct and enclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the glass in the door frame is

properly positioned. Never operate the appliance with the glass removed.

5) Verify that the venting and cap are unobstructed.

6) Ensure that the brick panels are installed.

7) Verify log placement. If the pilot cannot be

seen when lighting the unit, the logs have been incorrectly positioned.

8) The unit should never be turned off, and on again without a minimum of a 60 second wait.

1) Turn burner OFF using "ON/OFF" switch.

2) Turn gas control knob so indicator points

to "OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.

3) Turn gas control knob counter clockwise so indicator points to the "PILOT" position. Depress the gas control knob fully. Depress the igniter button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot ﬂ ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.

4) When the pilot stays lit, turn the gas knob further counter clockwise to the "ON" position.

5) Use the wall switch, thermostat or remote control to turn on the unit.

6) Rotate the ﬂ ame height regulator to adjust the ﬂ ame height higher or lower.

SHUTDOWN

PROCEDURE

Note: When the glass is cold and the

appliance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as

During the ﬁ rst few ﬁ res, a white ﬁ lm may develop on the glass front as part of the curing process. The glass should be cleaned or the ﬁ lm will bake on and become very difﬁ cult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.

AERATION

ADJUSTMENT

The air shutter can be adjusted by moving the adjusting wire up or down. The wire is accessed through the bottom louver opening. Open the air shutter for a blue ﬂ ame or close for a more yellow ﬂ ame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude. This adjustment is performed by the gas ﬁ tter.

Minimum Air Shutter Opening: 5/16" Natural Gas 3/8" Propane

LIGHTING

PROCEDURE

IMPORTANT

To ignite or reignite the pilot,

remove one glass panel/door.

NOTE: For all propane units and units

equipped with electric spark boxes, see "Copy of Lighting Plate Instructions" section for more details.

Only when the pilot holds, without pressure being applied to the control knob, resecure the glass panel to the unit. The unit must not be operated with the glass removed.

IMPORTANT Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.

1) Use the wall switch, thermostat or remote

control to turn off the main burner.

2) Turn the main gas control clockwise to the "OFF" position to turn off the pilot.

3) Turn off all electric power to appliance if service is to be performed.

FIRST FIRE

The ﬁ rst ﬁ re in your ﬁ replace is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your ﬁ replace for at least four (4) hours the ﬁ rst time before you use it with the fan on.

When ﬁ rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.

The glass panel may require cleaning after the unit has cooled down.

DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.

CAUTION: Carbon will be produced if air shutter is closed too much.

Note: Any damage due to carboning

resulting from improperly setting the aeration controls is NOT covered under warranty.

Adjustment Wire: Push to close or

pull to open aeration cap.

Closed - Tall yellow

Open - Short Blue

Note: Aeration Adjustment should only

be performed by an authorized Excalibur® Installer at the time of installation or service.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

OPERATING INSTRUCTIONS

OFF

INSTALLATION

Copy of the Lighting Plate Instructions

NORMAL OPERATING

SOUNDS OF GAS

APPLIANCES

It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.

Blower:

Excalibur® gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.

Burner Tray:

The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the ﬁ rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. Y ou should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel ﬁ reboxes.

Blower Thermodisc:

When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.

Pilot Flame: While the pilot ﬂ ame is on it can make a very slight "whisper" sound.

Gas Control Valve: As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve.

Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

4141

MAINTENANCE

INSTRUCTIONS

1) Always turn off the gas valve before cleaning.

For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged.

2) Clean appliance and door with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas ﬁ replace glass cleaner.

The glass should be cleaned when it starts looking cloudy.

3) The heater is ﬁ nished in a heat resistant paint and should only be reﬁ nished with heat resistant paint. Excalibur® uses StoveBright Paint - Metallic Black #6309.

4) Make a periodic check of burner for proper position and condition. Visually check the ﬂ ame of the burner periodically, making sure the ﬂ ames are steady; not lifting or ﬂ oating. If there is a problem, call a qualiﬁ ed service person.

5) The appliance and venting system must be inspected before use, and at least annually, by a qualiﬁ ed ﬁ eld service person, to ensure that the ﬂ ow of combustion and ventilation air is not obstructed.

Note: Never operate the appliance without

the glass properly secured in place.

6) Do not use this appliance if any part has been

under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

7) In the event this appliance has been serviced check that the vent-air system has been properly resealed & reinstalled in accordance with the manufacturer's instructions.

2) Remove the Cap, and shine a ﬂ ashlight down the Vent. Remove any bird nests, or other foreign material.

3) Check for evidences of excessive condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and ﬁ ttings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.

4) Inspect joints, to verify that no pipe sections or ﬁ ttings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.

GOLD-PLATED DOOR

Or SURROUND

The 24 carat gold-plated ﬁ nish on the surround and door requires little maintenance, and need only be cleaned with a damp cloth.

DO NOT use abrasive materials or chemical cleaners, as they may harm the ﬁ nish and void the warranty. Clean any ﬁ ngerprints off before

turning the unit on.

LOG REPLACEMENT

The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs. (The pilot light generates enough heat to burn someone.) If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagrams under Log Installation.

Note: Improper positioning of logs may create

carbon build-up and will severely alter the unit's performance which is not covered under warranty.

4) Drop the thermocouple or thermopile down

from the bracket and pull it out of the unit.

5) Reinstall the new ones in reverse order.

GLASS GASKET

If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-155).

DOOR GLASS

Your Excalibur® ﬁ replace is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materials. Do not clean the glass when hot.

In the event that you break your glass by impact, purchase your replacement from an authorized Excalibur® dealer only, and follow our step-bystep instructions for replacement.

WARNING: Do not operate the appliance with the glass panels removed, cracked or broken. Replacement of the glass panels should be done by a licensed or qualiﬁ ed service person.

Caution: Wear gloves when removing damaged or broken glass.

Glass Replacement

Remove the glass door front. Remove the 4 glass clips from each corner. Slide in the new replacement glass. Push the 4 glass clips back onto the frame. The glass must have

gasketing around it.

8) Verify operation after servicing.

General Vent Maintenance

Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:

1) Check the Venting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.

THERMOPILE /

THERMOCOUPLE

1) Open the bottom louvers.

2) Loosen the thermocouple or thermopile with

a 7/16" wrench.

3) Disconnect thermocouple by loosening nut from the valve with a 9mm wrench. Disconnect thermopile by loosening 2 screws marked TP on the valve.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

MAINTENANCE

FAN MAINTENANCE

Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances.

To Install the Fans

1) Shut the power off.

2) Open the bottom louver. Loosen the 2

screws holding the Burner ON/OFF switch and bracket to the bottom louver and lift the assembly out.

3) Remove the bottom louver by loosening the 2 hinge screws.

IMPORTANT : There are 2 fans in this ﬁ replace. Fan A (the right side fan) and Fan B (the left side fan) are linked by a wire harness. Please do not remove the wire harness when installing the fans.

4) Move both fans and the wire harness

together to the front of the ﬁ replace.

5) Insert Fan A in from the left sideways (see diagram below). The easiest way to insert Fan A is to put Fan B in front of the louver opening. This ensures that there is sufﬁ cient length of wire between the 2 fans.

Ensure that the fan blades do not rub against the valve tubing. See diagram 1.

Diagram 1

9) Connect the fan ground wire of Fan B and the power cord ground wire to the grounding lug. Refer to the wiring diagram.

10) Slide the thermodisc/cover assembly into the bracket clip on the underside of the ﬁ rebox. Check that no wire will touch the hot surfaces. Diagram 2.

12) Secure the fan wires and power cord by attaching one of the adhesive backed wire holder clips (Part #910-199) onto the ﬁ replace base. Use the second clip to bundle up the wires approximately 4" from the control box. Ensure that there is no interference with the wires when the louver is closed and that no wire will touch the hot metal surfaces, fan blades or sharp edges.

Slide Fan A in sideways

from the left.

6) Take Fan A to the back above the mounting studs. Then ﬂ ip the fan and position it onto the mounting studs.

7) Connect the ground wire from Fan A to the Grounding Lug located on the left hand side. See diagram 1.

8) Insert Fan B in from the front and position it on top of the mounting studs on the left side.

Position Fan B on

mounting studs.

Diagram 2

11) Attach the two control boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side.

Secure left side with 2 screws and right

side with one screw.

13) Plug the fan power cord into the rear end of the receptacle box to provide the maximum clearance from the louvers.

To Remove the Fans

1) Shut the power off.

2) Reverse the installation instructions.

Note: The bearings are lubricated for life. Do not lubricate them. Make sure you vacuum the fan area on a regular basis.

IMPORTANT:

These fans collect a lot of dust from within your home. Ensure you maintain these fan motors on a regular basis by vacuuming out the fan blades and housing using a soft brush nozzle.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

MAINTENANCE

REMOVING VALVE

1) Shut the power off.

2) Open the bottom louver door. Loosen the 2

screws holding the Burner ON/OFF switch and bracket to the bottom louver and lift the assembly out.

3) Remove the facade if installed.

4) Remove the glass door.

5) Remove the logs.

6) Remove the burner/grate assembly, ﬁ rst by

removing the 2 screws, 1 on each side of the grill, then lift out the grill.

Remove screw

9) Remove the front bottom brick panel by sliding it out. Then remove the back bottom brick panel by tilting it slightly up and then out.

The brick panel is very fragile - handle with care.

10) Disconnect the inlet gas line. See dia. 2.

11) Disconnect the 2 TP wires and the 2 TH

wires from the valve.

12) Remove the 12 screws securing the valve tray assembly in place and then lift the entire assembly out.

Hint: If you are using black pipe, ensure

that there is a union by the valve, otherwise removal will be almost impossible.

INSTALLING VALVE

1) Attach the valve to the valve bracket with

the 4 (m5x8 metric) screws provided.

2) Reconnect the "gas out" ﬂ are ﬁ tting with an 11/16" wrench.

3) Reconnect the "gas out" ﬂ are nut with a 13/16" wrench.

4) Install piezo ignitor push button assembly and reconnect wire.

5) Reconnect the quick drop out thermocouple nut with a 9mm wrench.

6) Reconnect the pilot tube nut with a 7/16" wrench.

7) Scrape off the old gasket from the ﬂ oor of the ﬁ rebox and from the valve tray assembly.

7) Remove the 2 screws, 1 on each side of the burner. Slide the burner to the left and then lift out.

Remove screw

Slide the

burner to

the left and lift

out.

8) Remove the rear log stand by removing the 2 screws.

Rear Log Stand

Valve Tray Assembly

13) Undo the pilot tube from the valve with a 7/16" wrench.

14) Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench.

15) Remove the Piezo igniter wire and push button assembly.

16) Undo the "gas out" ﬂ are nut with a 13/16" wrench.

17)

Undo the "gas out" ﬂ are ﬁ tting with an

11/16" wrench.

18) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.

8) Install a new gasket and reinstall the valve tray assembly.

Note: Failure to install a new gasket may severely affect the appliance performance.

9) Reinstall the 10 hold down screws.

10) Hook up the 2 TP and 2 TH wires to the

appropriate connections on the valve.

11) Reinstall the bottom brick panel, then screw the 2 screws & sleeves through the brick panel to the ﬁ rebox base (reversing step 8) leaving them about 1/4" (6mm) above the brick panel. Reinstall the rear log stand.

12) Install Burner/grate assembly

13) Hook up the gas line and check for gas

leaks with a soap and water solution or a gas leak detector. (Do not use open ﬂ ame for leak testing.)

14) Fire up the unit temporarily

15) Check the manifold pressure.

16) Reinstall the logs and brick panels as

needed.

17) Reinstall the glass door and the facade.

18) Fire up the unit again and check for proper

ﬂ ame appearance and glow on logs.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

PARTS LIST

MAIN ASSEMBLY

Part # Description Part # Description Part # Description

1) 430-129 Receptacle Box Mount

2) * Thermodisc Bracket

7) 910-428 Duplex Receptacle

8) 910-429 Box - Receptacle

9) 910-430 Cover - Receptacle

10) 904-687 Clamp Connector

22) 770-033 Bafﬂ e Guide

23) 780-011 Standoff - Top

25) 770-074 Standoff

26) 770-128 Sealing Plate

27) * Outer Flue Collar

28) * Inner Flue Collar Assy

29) * Flue Mounting Bracket

30) * Gasket for Flue Collar 773-528 Brick Panel Base (set of 3)

31) * Brick Panel - Base Rear

32) * Brick Panel - Base Front 770-901 Brick Panel Set - Standard

Brown 770-902 Brick Panel Set

- Standard Red 770-903 Brick Panel Set

- Herringbone Brown

33) * Brick Panel - Back

34) * Brick Panel - Left

35) * Brick Panel - Right

36) 904-716 #10 x 5/8" Butt Spacer 511-031 Brick Panel Clip

432-967 Burner ON/OFF Switch Assy

38) 910-241 Burner ON/OFF - Switch 910-899 Wire Harness - Valve to Burner

42) 430-517/P Fan Assembly (120 Volts) 910-331/P Fan Motor (120 Volts)

770-523 Fan Switch Assembly

43) 910-813 Power Cord (120 Volts)

46) 910-330 Fan Speed Control Switch

47) 904-586 Knob - Speed Control

48) 910-199 Wire Holder Clip

49) 910-142 Thermodisc-Fan Auto On/Off 910-878 Wire Harness - Twin Fan Cable

50) 770-994 Dura-Vent Adaptor (Optional)

60) W260260 Top Relief Frame Gasket

61) 942-117 Top Relief Plate Frame

62) W260280 Top Relief Plate Gasket

63) 770-066 Top Relief Plate

64) * Hex Cap Screw 1/4 20NC 3.5

65) * Hex Cap Screw 1/4 20NC 2.0

80) * Hex Cap Screw 1/4 20NC 1.75 946-556 Heat Wave Duct Kit (Optional)

89) 946-004 Junction Box

90) 946-000 Round Duct Adaptor

91) 946-002 Round to Oval Adaptor

92) 946-001 Oval Duct Adaptor

93) 946-007 Angle Bracket

94) 946-517/P Fan Assy - HeatWave Option

95) 946-006 Grill Plate - White

96) 946-005 Wall Adaptor Plate - White

97) 910-417 Knob - White

98) 910-366 Switch Cover Plate - White

99) 910-412 Fan Speed Controller

100) 910-367 Box-Plastic Switch Receptacle

101) 690-022F Cover Plate

102) 946-010 Flexible Air Duct 946-045 Insulation 6" dia. x 60"

946-570 Heat Release Duct Kit (Opt.)

108) 910-165 Fan (120 V)

109) 946-000 Flexible Air Release Duct 910-063 Wall Switch 918-683 Manual

773-969 Conversion Kit - NG to LP *Not available as a replacement part.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

PARTS LIST

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

BURNER ASSEMBLY & LOG SET

Part # Description

52) 910-190 Piezo Ignitor & Nut

54) 948-043 Bottom Relief Spring 770-574/P Valve Assy - Natural Gas

770-576/P Valve Assy - Propane

56) 770-071 Gasket - Valve Tray

57) 910-478 Valve - S.I.T. - NG/LP

58) * Valve Bracket

66) 910-038 Pilot Assy 3 way ﬂ ame - S.I.T. - NG 910-039 Pilot Assy 3 way ﬂ ame - S.I.T. - LP 904-660 Oriﬁ ce #30 - Natural Gas 904-431 Oriﬁ ce #49 - Propane 936-170 Oriﬁ ce Gasket

67) 780-057 Pilot Holder

68) W840470 Pilot Assembly Gasket

69) 770-070 Gasket - Relief Door Bottom

79) 770-525 Burner Assy - NG/LP

82) 770-003 Burner Grate Assy

83) * Rear Log Support Bracket

PARTS LIST

774-930 Log Set *Not available as a replacement part.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

PARTS LIST

FLUSH FRONT ACCESSORIES

Part # Description Part # Description

771-518 Door Assembly - Complete

132) * Flush Door Frame

135) 940-328/P Glass (Flush)

136) 936-155 Glass Gasket (Tadpole) 904-691 U-Clip

770-920 Surround - Black - Complete 770-922 Surround - Polished Gold - Complete 770-914 Surround - Antique Gold - Complete 770-916 Surround - Antique Nickel - Complete 770-918 Surround - Antique Copper - Complete

141) * Surround - Faceplate - Excalibur

142) * Surround - Louver

145) * Surround - Hood

146) * Handle

148) * Rivet-67-5/16 x 1/2

157) * Carriage Bolt 948-221 Logo Plate

770-931 Double Screen Door - Complete - Black 770-933 Double Screen Door - Complete - Polished Gold 770-941 Double Screen Door - Complete - Antique Gold 770-942 Double Screen Door - Complete - Antique Nickel 770-943 Double Screen Door - Complete - Antique Copper

161) * Double Screen Door Frame - Right

162) * Double Screen Door Frame - Left

163) * Mesh Screen - Double Door

164) * Retaining Plate - Double Door

167) * Door Mounting Bracket - Right

168) * Door Mounting Bracket - Left

146) 790-082 Handle - Black

790-082N Handle - Nickel 790-082G Handle - Gold 790-082AG Handle - Antique Gold 790-082BC Handle - Brushed Copper 790-082BN Handle - Brushed Nickel

155) 904-735 Push-Fit Ball Plunger

157) 904-722 Carriage Bolt - Black 904-722G Carriage Bolt - Gold 904-722N Carriage Bolt - Nickel 904-722AG Carriage Bolt - Antique Gold 904-722BC Carriage Bolt - Brushed Copper 904-722BN Carriage Bolt - Brushed Nickel

*Not available as a replacement part.

136

135

168

162

157

146

DOUBLE DOORS

163

155

161

164

167

163

132

FLUSH DOOR

164

148

141

146

145

155

142

146

157

148

155

148

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

NOTES

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

NOTES

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

WARRANTY

Excalibur Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. This warranty is not transferable.

The Warranty: Limited Lifetime

The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for ﬁ ve (5) years for parts and subsidized labour* and parts only thereafter.

Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for ﬁ ve (5) years and parts only thereafter from date of purchase.

Special Finishes - One year on brushed nickel, antique gold and antique copper surrounds and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. ﬁ nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.

Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.

FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.

Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.

Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.

Conditions:

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.

The authorized selling dealer is responsible for all in-ﬁ eld service work carried out on your Excalibur product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.

At all times FPI reserves the right to inspect product in the ﬁ eld which is claimed to be defective.

All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

Exclusions:

This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.

At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, ﬁ eld modiﬁ cations or upgrades will not be performed.

FPI will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Embers, gaskets, door handles, paint are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.

* Subsidy according to job scale as predetermined by FPI.

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

Excalibur® ﬁ replace products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door.

FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Excalibur® Product.

See the inside back cover for details.

http://www.excalibur-ﬁ re.com

Installer: Please complete the following information

Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________

Excalibur® is a trademark of FPI Fireplace Products International Ltd.

Printed in Canada

Excalibur® P95-4 Zero Clearance Direct Vent Gas Fireplace

Excalibur P95-4, P95-NG4 Natural Gas, P95-LP4 Propane Owners & Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual