eXact PipeCut+Bevel 280 Pro Series, PipeCut+Bevel 360 Pro Series, PipeCut+Bevel 460 Pro Series Operating Instructions Manual

English
EN
Operating Instructions
PipeCut+Bevel 280 Pro Series
360 Pro Series 460 Pro Series
These instructions are translation of the original instructions written in Finnish language. All instructions are available on web-site: exacttools.com/manuals
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Exact PipeCut+Bevel 280 / 360 / 460 Pro Series
Data of Exact PipeCut saw blades
1. Exact TCT saw blades are for cutting steel, copper, aluminum and all kind of plastics pipe materials. Exact TCT saw blades can be sharpened.
2. Exact CERMET saw blades are for cutting stainless steel, acid proof materials, steel, copper, aluminum and all kind of plastic pipe materials. Exact CERMET saw blades can be sharpened.
3. Exact CERMET ALU saw blades are for cutting all kind of aluminum and plastic pipe materials. Exact CERMET ALU saw blades can be sharpened.
4. Exact TCT P blades are for cutting all kind of plastic pipe materials. Exact TCT P saw blades can be sharpened.
5. Exact DIAMOND X discs are for cutting Cast or Ductile Iron only. Exact DIAMOND X discs cannot be sharpened.
280 Pro Series / 360 Pro Series / 460 Pro Series speed control recommendations:
Stainless steel I Steel II Cast-iron II Plastics II
Declaration of Conformity
We declare under our sole responsibility that the pipe cutting machines Exact PipeCut+Bevel 280 / 360 / 460 Pro Series Described under” Technical Data” are in conformity with the following standards or standardization documents: IEC 62841-1:2014, IEC 62841-2-5:2014, EN 62841-1:2015, EN 62841-2-5:2014, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3
These instructions are translation of the original instructions written in Finnish
For more information, please contact Exact Tools at the following address: The technical file is available at the address underneath: The person authorized to compile the technical file:
Seppo Makkonen, chairman of the board (seppo.makkonen@exacttools.com) Helsinki, 01.02.2018
Seppo Makkonen, chairman of the board Exact Tools Oy Särkiniementie 5 B 64 FI-00210 Helsinki, Finland
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FIGURE A
1 Unlocking switch 2 Power switch 3 Power switch locking lever
(in front of the switch)
4 Blade guard cover 5 Overload indicator light 6 Moving blade-guard 7 Adjusting screws 8 Laser pointer box 9 Adjusting wheel 10 Handle 11 Blade guard screw 12 Lock pin 13 Plate 14 Motor unit 15 Blade RPM speed control 16 Adjustment arrow 17 Adjustment slot 18 Gripping device adjusting knob 19 Gripping device locking collar 20 Gripping device 21 Laser pointer batteries
(inside the blade protection)
22 Battery seat cover
(inside the blade protection)
23 Laser Pointer
(inside the blade protection)
24 Handle to carry the saw 25 Laser switch
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FIGURE A2
Package contents
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Contents
Information
Technical data 6 Package contents 7
Safety
Safety instructions 8
Operation
Functional description 11 Product features 12 Before operating the tool 13 Connection to mains power supply 13 Setting the pipe on supports 13 Attaching the pipe saw to the pipe 13 Piercing the pipe wall 14 Cutting around the pipe 14 Overload protection and RPM adjustment 15 Explanation if indicator lights 15 Improving possible misalignment of the cut 15 Cutting result adjustment on Exact 16 PipeCut+Bevel 280 / 360 / 460 Pro Series Installing and changing the blade 17 Maintenance and servicing instructions 17 Environment / disposal 18 Guarantee / guarantee conditions 18 Tips for using Exact PipeCut saws 18 Extra equipment 19 Theoretical cutting depths 19
Instructions updated 18.10.2019
Safety instructions
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Voltage
230 V– 240 V / 50–60 Hz / 100 V–120 V 50–60Hz
Power
2500 W– 230 V– 240 V / 15 А-100 V– 120 V
No-load speed
I (low) = 1900/min, II (high) = 2885 /min
Blade diameter
140 mm (5.6"), 165 mm (6.50"), 180 mm (7.2"),190 mm (7.6")
Mounting bore
62 mm (2.44")
Weight
PipeCut+Bevel 280 Pro Series 16 kg (35 lbs),
PipeCut+Bevel 460 Pro Series 18,5 kg (42 lbs)
Range of use PipeCut+Bevel 280 Pro Series
40 mm–280 mm (1.6"–11")
Range of use PipeCut+Bevel 360 Pro Series
75 mm–360 mm (3.0"–16")
Range of use PipeCut+Bevel 460 Pro Series
100 mm–460 mm (4"–17.5")
Max. pipe wall, plastics and other soft materials
45 mm (1.8”) 280 Max. Pipe wall 230V, steel, iron
20 mm / 0.78”
Max. Pipe wall 120V, steel, iron
12 mm / 0.47”
Protection class
/ II
Spindle lock
Yes
Speed preselection
Yes
Constant electronic control
Yes
Overload Protection
Yes
Reduced starting current
Yes
Vibration, A
”cutting metal”
3,2 m/s2
Vibration uncertainty, K
0,3 m/s2
LpA (sound pressure)
101,0 dB(A)
KpA (sound pressure uncertainty)
3 dB(A)
LWA (acoustic power)
112,0 dB(A)
KWA (acoustic power uncertainty)
3 dB(A)
Recommended generator capacity
4,9kVA for 230V, 3kVA for 100 V-120V
Exact PipeCut+Bevel 280 / 360 / 460 Pro Series
PipeCut+Bevel 360 Pro Series 17,5 kg (40 lbs),
50 mm (2.0”) 360 and 460
h,M
The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries, these values can vary.
Package contents
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Exact PipeCut+Bevel 280 / 360 / 460 Pro Series pipe cutting systems
Package contents, please check that the package contains the following items:
1. Exact PipeCut System Shoulder Bag
2. Exact PipeCut+Bevel 280 / 360 / 460
3. Pipe Cutting supports 1 + 2 pcs. (280 4pcs aluminum)
4. Operating instructions
5. Allen key 2 pcs (5 mm and 2 mm) and blade adjusting key.
6. Exact Cut+Bevel Diamond disc 165
7. Lower blade guard with wide opening for Cut+Bevel Diamond disc
Pro Series pipe saw
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