eXact Pipecut 280 Pro Series, Pipecut 360 Pro Series, Pipecut 450 Pro Series Operating Instructions Manual

English

EN

Operating Instructions

Pipecut 280 Pro Series

/ 360 Pro Series

/ 450 Pro Series

The instructions are translated from original manual written in Finnish language available
on web-site: exacttools.com/manuals

Patents: US 7,257,895, JP 4010941, EP 1301311, FI 108927, KR 10-0634113

English

Exact PipeCut 280 Pro Series
/ 360 Pro Series / 450 Pro Series

Data of Exact PipeCut saw blades

1. Exact TCT saw blades are for cutting steel,
copper, aluminium and all kind of plastics pipe
materials. Exact TCT saw blades can be
sharpened.

2. Exact CERMET saw blades are for cutting
stainless steel, acid proof materials, steel,
copper, aluminium and all kind of plastic pipe
materials. Exact CERMET saw blades can be
sharpened.

3. Exact CERMET ALU saw blades are for cutting
all kind of aluminum and plastic pipe materials.
Exact CERMET ALU saw blades can be
sharpened.

4. Exact TCT P blades are for cutting all kind of
plastic pipe materials. Exact TCT P saw blades
can be sharpened.

5. Exact DIAMOND X discs are for cutting Cast or
Ductile Iron only. Exact DIAMOND X discs
cannot be sharpened.

280 Pro Series / 360 Pro Series / 450 Pro Series
speed control recommendations:

Stainless steel I
Steel II
Cast-iron II
Plastics II

Declaration of Conformity

WE declare under our sole responsibility that the pipe cutting machines
Exact PipeCut 280 Pro Series / 360 Pro Series / 450 Pro Series
Described under” Technical Data” are in conformity with the following standards or standardization
documents:
IEC 62841-1:2014, IEC 62841-2-5:2014, EN 62841-1:2015, EN 62841-2-5:2014, EN 55014-1, EN 55014-2,
EN 61000-3-2, EN 61000-3-3

For more information, please contact Exact Tools at the following address:
The technical file is available at the address underneath:
The person authorized to compile the technical file:

Seppo Makkonen, chairman of the board ([e-mail])
Helsinki, 01.02.2018

Seppo Makkonen, chairman of the board Exact Tools Oy
Särkiniementie 5 B 64
FI-00210 Helsinki, Finland

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English

FIGURE A

1 Unlocking switch
2 Power switch
3 Power switch locking lever

(in front of the switch)

4 Blade guard cover
5 Overload indicator light
6 Moving blade-guard
7 Adjusting screws
8 Laser pointer box
9 Adjusting wheel
10 Handle
11 Disc protection screw
12 Lock pin
13 Plate
14 Motor unit
15 Rotation speed control
16 Adjustment arrow
17 Adjustment ring
18 Adjusting button of the gripping device
19 Locking nut of the gripping device
20 Gripping device
21 Laser pointer batteries

(inside the disc protection)

22 Battery seat cover

(inside the disc protection)

23 Laser Pointer

(inside the disc protection)

24 Handle to rotate the saw
25 Laser switch

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Contents

English

Contents

Information

5. Technical data

6. Package contents

Safety

7. Safety instructions

Operation

8. Functional description

8. Product features

9. Before operating the tool

9. Connection to the mains power supply

9. Setting the pipe on supports

9. Attaching the pipe saw to the pipe

10. Piercing the pipe wall

10. Sawing around a pipe

11. Overload protection and rotation speed control

11. Improving possible misalignment of the cut

12. Exact PipeCut 280 Pro Series / 360 Pro Series

/ 450 Pro Series cutting result adjustment

13. Installing and changing the saw blade or Diamond X Disc

13. Maintenance and servicing instructions

14. Environment /Disposal

14. Guarantee/Guarantee conditions

14. Tips for using Exact PipeCut saws

15. Extra equipment

15. Cutting depths

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Information

English

Definitions: Safety instructions

⧈

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention
to these symbols

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or in

extreme cases a fatality

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or

in extreme cases a fatality

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result

in property damage.

Denotes risk of electric shock.

Exact PipeCut 280 Pro Series / 360 Pro Series pipe saws models

Voltage 1 230 V– 240 V / 50–60 Hz tai 100 V–120 V 50–60Hz
Power 2500 W– 230 V– 240 V / 15 А-100 V– 120 V
No-load speed I (low) = 1900/min, II (high) = 2850 /min
Blade diameter 140 mm (5.6"), 165 mm (6.50"), 180 mm (7.2"),

190 mm (7.6")
Mounting bore 62 mm (2.44")
Weight

Range of use Ø 280 Pro Series 40 mm–280 mm (1.6"–11")
Range of use Ø 360 Pro Series 75 mm–360 mm (3.0"–16")
Range of use Ø 450 Pro Series 100 mm–450 mm (4"–17.5")
Max. Pipe wall 230V, steel, iron
Max. Pipe wall 120V, steel, iron
Protection class
Spindle lock Yes
Speed preselection Yes
Constant electronic control Yes
Overload Protection Yes
Reduced starting current Yes
Vibration 2,84 m/s2
LpA (sound pressure) 90,6 dB(A)
KpA (sound pressure uncertainty) 3 dB(A)
LWA (acoustic power) 103,6 dB(A)
KWA (acoustic power uncertainty) 3 dB(A)

The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries, these values can vary.

280 Pro Series 15,5 kg (34 lbs),

360 Pro Series 17,5 kg (38,6 lbs),

450 Pro Series 16,5 kg (40.7 lbs)

20 mm / 0.78”

12 mm / 0.47”

/ II

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Information

English

Please observe the article number on the type plate
of your machine. The trade names of the individual
machines may vary. Only for power tools without
reduced starting current: Starting cycles generate
brief voltage drops. Interference with other
equipment/machines may occur in case of
unfavorable mains system conditions. Malfunctions
are not to be expected for system impedances
below 0.36 ohm.

An estimation of the level of exposure to vibration
should also take into account the times when the
tool is switched off or when it is running but not
actually doing the job. This may significantly reduce
the exposure level over the total working period.
Identify additional safety measures to protect the
operator from the effects of vibration such as:
maintain the tool and the accessories, keep the
hands warm, organize work patterns.

Noise/vibration Information

The vibration emission level given in this information
sheet has been measured in accordance with a
standardized test given in EN60745.

Use ear protection!

Vibration level values (sum of vectors of three

directions) are defined in accordance with standard
EN60745: Vibration rate = 2.84 m/s ²,
Uncertainty K = 1,5 m/s².

The vibration emission level given in this information
sheet has been measured in accordance with a
standardized test given in EN60745 and may be
used to compare one tool with another. It may be
used for a preliminary assessment of exposure.

WARNING:

Pipecut Exact PipeCut 280 Pro Series/ 360 Pro
Series
/ 450Pro Series
Use with generator or extension cords, their
minimum requirements are as follows: Generator:
minimum power of 3500 watts, if other electrical
equipment is not used at the same time.

Extension cords 230 V: The maximum length - 25
meters. Cable cross section - not less than 2,5mm ².

Extension cords 120 V: The maximum length – 82
Feet Extra Heavy Duty.

WARNING: The declared vibration emission
level represents the main applications of the tool.
However, if the tool is used for different applications,
with different accessories or poorly maintained, the
vibration emission may differ. This may significantly
increase the exposure level over the total working
period.

Exact PipeCut 280 Pro Series / 360 Pro Series / 450 Pro Series pipe cutting systems

Package Contents
Please check that the package contains the following items:

1. Exact PipeCut System Shoulder Bag

2. Exact PipeCut 280 Pro Series / 360 Pro Series / 450 Pro Series

pipe saw

3. Pipe Cutting supports 1 + 2 pcs.

4. Operating instructions

5. Allen key 2 pc (5 mm and 2 mm) and disc regulation key.

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