Evolution Rage Twin, RAGETWIN1251, RAGETWIN1252, RAGETWIN1252EU Original Instructions Manual

125mm (5˝) Twin Blade Saw

Original
Instructions

Read instructions before operating this tool.

Manuel D’Instruction Original
Lisez attentivement ces consignes avant

d’utiliser cet outil.

Manual de instrucciones
Lea las instrucciones antes de hacer funcionar

esta herramienta.

www.evolutionbuild.com

FR

ES

2

www.evolutionbuild.com

3

www.evolutionbuild.com

®

FIG 1 FIG 2

EC - DECLARATION OF CONFORMITY

EC - Declaration of Conformity 3
Important Information 3
12 Month Limited Warranty 4
General Safety Rules 4
Safety Instructions for all Saws 5
Symbols 6
Additional Specific Safety Rules 6
Specification 7
Assembly 7
Operation 7
Maintenance 9
Environmental Protection 9
Service Parts Lists 10

We, the importer
Evolution Power Tools Ltd.
Venture One
Longacre Close
Sheffield
S20 3FR

Declare that the product
Part numbers: RAGETWIN1251, RAGETWIN1252,
RAGETWIN1252EU
Evolution: RAGE125mm (5˝) Twin Blade Cutter

Complies with the essential requirements of the following
European Directives:
2006/42/EC – Machine Directive
2006/95/EC – Low Voltage Directive
2004/108/EC – EMC Directive
2002/95/EC – Restriction of the use of Certain Hazardous
Substances in Electrical and Electric equipment.

These power tools have been designed in compliance with
the Council Directives:
2006/42/EC
2004/108/EC
2002/95/EC
2002/96/EC

The following standards have been applied:
EN55014-1
EN55014-2
EN61000-3-2 & EN61000-3-3
EN60745-1
EN60745-2-5

NOISE & VIBRATION DATA

LpA (sound pressure) dB(A) 90.0
LwA (acoustic power) dB(A) 101.0
KpA (sound pressure uncertainty) dB(A) 3
KwA (acoustic power uncertainty) dB(A) 3

WEIGHTED RMS ACCELERATION VALUE

Front Handle m/s2 1.383
Rear Handle m/s2 1.5

VIBRATION m/s2 5.18
K m/s2 1.5

The declared vibration value has been measured in
accordance with a standard test method (EN60745) and may
be used for comparing one tool with another. The declared
vibration value may also be used in a preliminary assessment
of exposure.

WARNING: The vibration emission value during actual
use of the power tool can differ from the declared value
depending on the ways in which the tool is used. Identify
safety measures to protect the operator that are based on an
estimation of the exposure in the actual conditions of use.
Take into account all parts of the operating cycle including
the times when the tool is switched off and when it is
running at idle in addition to actual trigger time.

Authorised Signatory
Date: 1/8 /2010

Name: Mr Matthew J Gavins
Position: Managing Director
Year of Manufacture: 2010

IMPORTANT

Please read these operating and safety instructions carefully
and completely. For your own safety, before using this
equipment check that the voltage is correct and that all
handles and parts are firmly secured. If you are uncertain
about any aspect of using this equipment, please contact our
Technical Helpline.

Technical Helpline UK 0870 609 2297
Technical Helpline USA 1-866-EVO-TOOL

TABLE OF CONTENTS

GB

EC - DECLARATION OF CONFORMITY

GB

FIG 5 FIG 6 FIG 7

FIG 8 FIG 9 FIG 10

FIG 11 FIG 12 FIG 13

FIG 3

FIG 4

B

B

A

A

4

www.evolutionbuild.com

5

www.evolutionbuild.com

®

14. Maintain tools in good working condition. Keep
cutting tools sharp and clean for better performance and
optimum safety. Follow instructions for lubricating and
changing accessories. Inspect power cables regularly
and, if damaged, have them replaced by an authorised
service centre. Inspect extension cables regularly and
replace immediately if damaged. Keep handles dry, clean
and free from oil and grease at all times.

15. Disconnect tools. Disconnect tools from the power
supply when not in use, before any maintenance
operation and when changing accessories such as
blades, bits, cutters, etc.

16. Remove adjusting keys and spanners. Get into the
habit of checking that adjusting keys and spanners have
been removed from the machine before turning it on.

17. Avoid unintentional starting. Ensure switch is in
“off” position before plugging in the machine.

18. Use proper extension leads. When the tool is used
outdoors, use only extension leads intended for outdoor
use and labelled as such.

19. Stay alert. Concentrate on what you are doing, use
common sense and do not operate the tool when you
are tired.

20. Check that no part is damaged. Before using a tool,
make sure that it is in good working order. Check the
alignment and condition of moving parts, mounting
and any other aspect that may affect its operation. A
guard or other part that is damaged should be properly
repaired or replaced by an authorised service centre
unless otherwise indicated in this instruction manu al. Do
not use the tool
if the switch does not turn on and off.

21. Warning. The use of any accessory or attachment
other than one recommended in this instruct ion manual
may present a risk of personal injury.

22. Have your tool repaired at an authorised service centre.
This electric tool complies with current safety rules. Repairs
should only be carried out by an authorised service centre
using original spare parts. Failing this, the user could
expose themselves to considerable danger.

HEALTH ADVICE

WARNING!

When drilling, sanding, sawing or grinding, dust particles will
be produced. In some instances, depending on the materials
you are working with, this dust can be particularly harmful
to you (e.g. lead from old gloss paint).You are advised to
consider the risks associated with the materials you are
working with and to reduce the risk of exposure.
You should:

-Work in a well-ventilated area.

-Work with approved safety equipment, such as dust masks
that are specially designed to filter microscopic particles.

SAFETY INSTRUCTIONS FOR ALL SAWS

a) DANGER: Keep hands away from cutting area and
the blade. Keep your second hand on the auxiliary handle,

or motor housing. If both hands are holding the saw, they
cannot be cut by the blade.
b) Do not reach underneath the workpiece. The guard
cannot protect you from the blade below the workpiece.

c) Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth should

be visible below the workpiece.

d) Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform. It is

important to support the work properly to minimize body
exposure, blade binding, or loss of control.

e) Hold power tool by insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a

“live” wire will also make exposed metal parts of the power
tool “live” and shock the operator.

f) When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces the

chance of blade binding.

g) Always use blades with correct size and shape
(diamond versus round) of arbor holes. Blades that

do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.

h) Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed for

your saw, for optimum performance and safety of operation.

Further safety instructions for all saws

Causes and operator prevention of kickback:
Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift up
and out of the workpiece toward the operator:

1. When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction drives
the unit rapidly back toward the operator;

2. If the blade becomes twisted or misaligned in the cut,
the teeth at the back edge of the blade can dig into the top
surface of the workpiece causing the blade to climb out of
the kerf and jump back towards the operator.

SAFETY INSTRUCTIONS FOR ALL SAWS

GB

HEALTH ADVICE

GB

RAGETWIN

Congratulations on your purchase of an Evolution Power
Tools RAGE125mm Twin Blade Saw. Please complete
your product registration online to validate your machine’s
warranty period and ensure prompt service if needed. We
sincerely thank you for selecting a product from Evolution
Power Tools.

12 MONTH LIMITED WARRANTY. Evolution power tools
reserves the right to make improvements and modifications
to design without prior notice.

Evolution Power Tools will, within twelve (12) months from
the original date of purchase, repair or replace any goods found
to be defective in materials or workmanship. This warranty is
void if the tool being returned has been used to cut materials
beyond the recommendations in the Instruction Manual or if
the saw has been damaged by accident, neglect, or improper
service. This warranty does not apply to machines and / or
components which have been altered, changed, or modified
in any way, or subjected to use beyond recommended
capacities and specifications. Electrical components are
subject to respective manufacturers’ warranties. All goods
returned defective shall be returned prepaid freight to
Evolution Power Tools. Evolution Power Tools reserves
the right to optionally repair or replace it with the same or
equivalent item. There is no warranty – written or verbal
– for saw blades. In no event shall Evolution Power Tools
be liable for loss or damage resulting directly or indirectly
from the use of our merchandise or from any other cause.
Evolution Power Tools is not liable for any costs incurred on
such goods or consequential damages. No officer, employee
or agent of Evolution Power Tools is authorised to make oral
representations of fitness or to waive any of the foregoing
terms of sale and none shall be binding on Evolution Power
Tools. Questions relating to this limited warranty should be
directed to the company’s head office, or call the appropriate
Helpline number.

IMPORTANT SAFETY INSTRUCTIONS

To reduce the risk of electric shock, this equipment is fitted
with an approved cord and plug for its intended country of
use. Do not change the cord or plug in any way.

GENERAL SAFETY RULES

Please read all of these instructions before
attempting to operate this machine.
Save this manual for future reference.

1. Keep work area clear. Cluttered work areas invite

accidents.

2. Consider work area environment. Do not expose
tools to rain. Do not use tools in damp or wet locations.
Keep work area well lit. Never use tools near flammable
liquids or gases.

3. Protect yourself against electric shock. Avoid body
contact with earthed or grounded surfaces.

4. Keep other people away. Do not let others, especially
children, come close to the work, and touch the tool or the
extension lead. Keep them away from the work area.

5. Store idle tools. When not in use, tools should be
stored in a dry locked-up place, out of children’s reach.

6. Never force the tools. Your tools will be more efficient
and safer when used at the rate for which they were
intended.

7. Use the right tool. Do not force small tools to do the
job of a heavy duty tool. Do not use tools for purposes
not intended; for example do not use circular saws to
cut tree limbs or logs.

8. Dress properly. Do not wear loose clothing or
jewellery which may get caught in moving parts. Non­skid footwear is recommended when working outdoors.
If you have long hair, tie it back and wear protective hair
covering.

9. Use protective equipment. Use safety glasses. Use
face or dust mask if cutting operations create dust.

10. Connect dust extraction equipment.
If the machines have a connection for dust extraction
equipment, ensure these are connected and properly
used.

11. Do not damage the cable. Never pull the power
cable to disconnect the machine. Keep the cable away
from heat, oil and sharp edges.

12. Secure workpiece. Where possible,
use clamps or a vice to hold the workpiece. It’s much safer
than using your hands.

13. Don’t over reach. Keep proper footing and balance
at all times.

6

www.evolutionbuild.com

7

www.evolutionbuild.com

®

c) Keep work area clean. Cluttered areas and benches
invite accidents.
d) Don’t use in dangerous environment. Don’t use power
tools in damp or wet locations, or expose them to rain. Keep
work area well lit.
e) Keep children away. All visitors should be kept a safe
distance from the work area.
f) Don’t force the tool. It will do the job better and safer if
used at the rate for which it was designed.
g) Use proper extension cord. Make sure your extension
cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your
machine will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and possible overheating.
h) Wear proper apparel. Do not wear loose clothing, gloves,
neckties, rings, bracelets, or other jewellery which may get
caught in moving parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
i) Always use safety glasses. Also use face or dust mask
if cutting operation is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.

j) Secure work. Use clamps to hold work when practical.
k) Don’t overreach. Keep proper footing and balance at all times.
l) Maintain tools with care. Keep tools sharp and clean

for best and safest performance. Follow instructions for
lubricating and changing accessories.

m) Disconnect tools before servicing and when changing
accessories, such as blades.
n) Reduce the risk of unintentional starting. Make sure

switch is in off position before plugging in.
o) Use recommended accessories. Only use genuine
Evolution accessories.
p) Check for damaged parts. Before further use of the tool,
a guard or other part that is damaged should be carefully
checked to determine that it will operate properly and perform
its intended function - check for alignment of moving parts,
binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other
part that is damaged should be properly repaired or replaced.

q) Keep hands out of the path of the saw blades.
r) Never reach around the saw blades.
s) Turn off tool and wait for saw blades to stop before
moving workpiece.
t) Disconnect power before changing blades, servicing
or cleaning.
u) Never carry the tool by the power cord. Carrying the

tool by the power cord could cause damage to the insulation
or the wire connections resulting in the possibility of electric
shock or fire.

SPECIFICATIONS

RAGETWIN 125mm (5˝)

Motor (230V or 110V 50Hz) (Watts): 850W
RPM No Load (min-1): 5500min

-1

Max Cut Depth: 28mm
Weight: 3.2kg

Blade Dimensions

Maximum Diameter: 125mm
Thickness: Blade A: 1.5mm
Blade B: 1.7mm

ASSEMBLY

Your Evolution Power Tools Twin Blade Saw is shipped
complete. Remove all the contents from the box and inspect
to ensure no damage has occurred during shipping, and that
the items listed below are included:

Description Qty

Instruction Manual 1
125mm TCT Blade (Fitted) 1 Pair
Spanner 1
Assist Handle 1
Lubrication Unit (Fitted) 1

CAUTION! ALWAYS DISCONNECT THE TWIN BLADE
SAW FROM THE POWER SOURCE BEFORE MAKING ANY
ADJUSTMENTS.

OPERATION

Before commencing any operations, please check the
following:

1. Power source

Ensure that the power source to be utalized conforms to the
power requirements specified on the machines nameplate.

2. Power Switch

Ensure that the power switch is in the OFF position. If the
plug is connected to a power source with the switch in the
ON position, the machine will start operating immediately.
This could cause a serious accident.

3. Extension cord

When the work is remote from the power source, use an
extension cord of sufficient thickness and rated capacity. The
extension cord should be kept as short as possible, and routed
so that it does not constitute a trip or other safety hazard.

4. Checking the Blades

Check that the blades are the specified ones, and are not
cracked, broken or bent. Do not use the machine if there is
any doubt about the integrity of the blades.

OPERATION

GB

Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.

a) Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position

your body to either side of the blade, but not in line with the
blade. Kickback could cause the saw to jump backwards, but
kickback forces can be controlled by the operator, if proper
precautions are taken.

b) If the blades are binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blades come to a
complete stop. Never attempt to remove the saw from the

work or pull the saw backward while the blades are in motion
or kickback may occur. Investigate and take corrective actions
to eliminate the cause of blade binding.

c) When restarting a saw in the workpiece, centre the saw
blade in the kerf and check that saw teeth are not engaged
into the material. If saw blade is binding, it may walk up or

kickback from the workpiece as the saw is restarted.

d) Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under their

own weight. Supports must be placed under the panel on
both sides, near the line of cut and near the edge of the panel.

e) Blade depth and bevel adjusting locking levers must be
tight and secure before making a cut. If blade adjustment

shifts while cutting. it may cause binding and kickback.
f) Do not use dull or damaged blades. Unsharpened
or improperly set blades produce a narrow kerf causing
excessive friction, blade binding and kickback.

g) Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding blade

may cut objects that can cause kickback.

Safety instructions for saws

a) Check lower guard for proper closing before each use.

Do not operate the saw if lower guard does not move freely
and close instantly. Never clamp or tie the lower guard into
the open position. If saw is accidentally dropped, the lower
guard may be bent. Raise the lower guard with the retracting
handle and make sure it moves freely and does not touch
the blade or any other part, in all angles and depths of cut.
b) Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they must be
serviced before use. Lower guard may operate sluggishly due
to damaged parts, gummy deposits, or a build-up of debris.

c) Lower guard may be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts.” Raise lower guard by the retracting handle and as
soon as the blade enters the material, the lower guard
must be released. For all other sawing, the lower guard

should operate automatically.

d) Always observe that the lower guard is covering
the blade before placing saw down on bench or floor.

An unprotected, coasting blade will cause the saw to walk

backwards, cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is released.

Symbol Description

V Volts

A Amperes

Hz Hertz

min

-1

Speed

~ Alternating Current

No

No Load Speed

Double Insulated

Wear Safety Goggles

Wear Ear Protection

Do Not Touch

Wear Dust Protection

Restriction of Hazardous

Substances Directive

CE certification

Waste electrical and

electronic equipment

Only use genuine Evolution replacement blades. Unauthorised
blades may be dangerous! Keep the blades securely fastened.
Check for debris before installing any new blades and do
not use dull or broken blades. Check the blades regularly
for condition and wear. Damaged or worn blades should be
replaced immediately. Never use any abrasive wheels. Loose
fitting or damaged guards must be replaced immediately.
Beware of ejecting chips as they may be HOT. Always make
provisions for safe handling of excess material.

To obtain an additional copy of your manual, please contact
Evolution Power Tools at:

UK 0870 609 2297
USA 1-866-EVO-TOOL
WEB www.evolutionbuild.com

a) Keep guards in place and in working order.
b) Remove adjusting keys and wrenches. Form the habit

of checking to see that keys and adjusting wrenches are
removed from the machine before turning it on.

SPECIFICATIONS

GB

ADDITIONAL SPECIFIC SAFETY RULES

GB

8

www.evolutionbuild.com

9

www.evolutionbuild.com

®

INSTALLING/REMOVING THE TCT BLADES

NOTE: It is recommended that the operator considers

wearing protective gloves when handling the blades during
installation or when changing the blades.

1. Installation

1. Ensure that the machine is not connected to any power
source.

2. Lay the saw down on a bench with the blade arbor
pointing upwards.

3. Open the lower guard (see fig 2)

4. Place blade A onto the flange with the letter ‘A’ clearly
visible (see fig 1)

5. Align the two offset cut-outs in the blade with the drive
pins on the flange and securely fit the blade onto the flange.

6. Place blade ‘B’ onto the adaptor with the letter ‘B’ clearly
visible, and then thread the locknut onto the shaft. (see fig 3)
HAND TIGHTEN only.

7. Turn the blades so that the holes in both blades are lined up.

8. Place the pin (included with the wrench) into the aligned
holes.

9. Tighten the locknut clockwise with a wrench, and then
remove the pin from the blades (see fig 4). This will allow
the blades to rotate freely.

10. Carefully turn the blades by hand to ensure that they
rotate easily in opposite directions.

2. Removal

1. Ensure that the machine is disconnected from the mains
supply.

2. Allow the blades to cool.

3. Rotate the blades until the holes in both blades are in
alignment.

4. Place the pin attached to the wrench through the holes
in the blades.

5. Unscrew the locknut by rotating it counter clockwise, and
remove it (see fig 4).

6. Open the lower guard (see fig 2)

7. Lift and remove blade ‘B’.

8. Lift and remove blade ‘A’.

CUTTING PROCEDURES

1. Mark out the material to be cut (use an appropriate pencil
etc) with clear, precise cutting lines.

2. Offer the saw up to the material to be cut and align the
blades with a pre-marked cutting line. Do not start the
machine until correct alignment has been achieved

3. Ensuring that the blades are not touching the material to be
cut, turn on the machine and allow to run up to full speed.

4. Gently feed the saw blades into the workpiece. Cutting can
be preformed smoothly if you cut straight ahead and allow the
saw time to work without forcing or pressing the blade.

CAUTION

• AlwayschecktheTCTbladesbeforestartingwork.

• Neveruseacracked,brokenorbentTCTblade.

• DonotapplywaterorcoolanttoaTCTblade.

• Startcuttingonlywhenthemachinereachesfulloperating

speed.

• If the blade seizes or there is any abnormal noise,

immediately turn the power off.

• NeveruseaTCTbladetocutzigzagorcurvedlines.

• NeverusethesidesurfaceoftheTCTblade.Neveruseto

perform inclination cutting.

• Ifexcessive force is applied to the TCT bladeto make

it align with a pre-marked line during cutting, this could
overload the motor, cause burn damage and may overheat
the blades and shorten their service life.

• Takecarenottoallowthemachines powercordtocome

into contact with the rotating TCT blades during cutting
operations.

• Supporttheworkpieceinsuchaway thatitispossibleto

predict what will happen, and so that the cut remains open
while cutting.

• Feedthemachinedowninlinewiththeblades.Sideways

pressure on the blades can damage them and can be
dangerous.

• When the work is completed, turn off the power and

disconnect the power plug from the power supply.

CUTTING CROSS SECTIONAL MATERIALS

The life span of the blades and the quality of the cutting edge
is dependent upon vibration being kept to a minimum. For
this reason the material should always be clamped in place
before work begins.

Flat bar iron

The blade is fed at an angle of 900 to the work surface
(see fig 5).

Corner piece

The blade is fed diagonally through the work surface
(see fig 6).

Rectangular pipe
The blade is fed from corner to corner (see fig 7).

U Section
The blade is fed from corner to corner (see fig 8)

Aluminium / Copper

This machine is equipped with a lubricating unit and this
should be used when cutting all kinds of aluminium and copper
(see fig 9). Refer to the section ‘Lubricating Instructions’.

Shaped plate

Plate must always rest on at least three mounts, with one on
either side of the cut (see fig 10).

Pipes

The blade is fed through the object until it reaches the lower
edge, angled as it goes so that the blade hits the material at
an angle of 900 (see fig 11).

Spiral tube and longitudinal cutting

Feed the blade into the material, so that the blade protrudes
through by approximately 10mm. Do not drive the blade
as far as its entire cutting edge. When the blade is through
the materials wall, start to feed the blade forwards and
backwards (see fig 12).

Thin plate

Only feed the blade down approximately 10mm. Then start
cutting (see fig 13)

LUBRICATION INSTRUCTIONS

1. The blades are equipped with ‘Dry Cut’ teeth and as a
general rule these need not be lubricated. However, with
some materials and in some extreme conditions, cutting
paste can be applied.

2. When cutting Aluminium / Copper / Stainless Steel and
Cast Iron, the lubricating device should be used.

3. Insert the cutting paste rod (not included) into the hole in
the lubrication unit. This unit is located on the top of the steel
blade guard. Push the lubricant rod down firmly, and rotate
the lubricant feed hand-wheel until it grips the lubricant rod.

4. Switch on the cutter, and using the feed hand-wheel,
bring the lubricant rod to gently bear on the rotating teeth
of the blades.

5. Operator discretion will be required to determine the
frequency of lubrication application. To apply extra lubricant,
turn the lubricant feed hand wheel.
NOTE: We recommend that you use cutting paste in rod
form, available from your Evolution Power Tool retailer.

MAINTENANCE

1. Inspecting the TCT Blades. A worn blade overloads the
motor and reduces working efficiency. If either blade shows
signs of wear replace with a new pair.

2. Inspecting the mounting screws. Regularly inspect all
mounting screws and ensure they are properly tightened.
Should any of the screws be loose, retighten them immediately.
Failure to do so could result in a serious hazard.

3. Maintenance of the motor. Exercise due care to ensure
that the winding does not become damaged and/or wet with
oil or water.

4. Keep machine clean and free from debris. Avoid using cleaning
products which include benzene, trichloroethylene, chloride or
ammonia as these can damage plastic components.

5. In the case of electrical or mechanical malfunction
immediately switch off the machine and disconnect the plug
from the power supply.

6. Excessive sparking may indicate the presence of dirt in the
motor or worn out carbon brushes. Check the brushes for
wear and replace when they reach ¼ ˝ (6mm)

7. If the supply cord of this power tool is damaged, it must
be replaced by a specially prepared cord available through
the service organisation.

8. For all other service take the machine to your local dealer,
or if bought in the USA to Evolution Power Tools USA, Iowa.

ACCESSORIES

Evolution Blades
2 x 125mm TCT Blades

ENVIRONMENTAL PROTECTION

Waste electrical products should not be disposed of
with household waste. Please recycle where facilities exist.
Check with your Local Authority or retailer for recycling
advice.