Evolution RAGE7-S User Manual
Original Instructions
Originalanweisungen
RAGE7-S 230V UK (075-0002)
RAGE7-S 230V EU (075-0003)
RAGE7-S 120V US (075-0004)
RAGE7-S BLADES (075-0200)
Originally written in UK English Date Published: 01/03/2016
www.evolutionpowertools.com
TABLE OF CONTENTS
English Page 2
Deutsch Seite 20
INTRODUCTION
Important information Page 3
Guarantee Page 3
Jigsaw Specification Page 4
Labels and Symbols Page 5
Vibration Page 5
Intended use of this Power Tool Page 5
Prohibited use of this Power Tool Page 5
SAFETY PRECAUTIONS
Outdoor Use Page 6
General Power Tool Safety Instructions Page 6
Additional Safety Instructions Page 8
Items Supplied Page 9
GETTING STARTED
Machine Overview Page 10
Operating Instructions Page 11
Installing Or Removing A Blade Page 11
On/O Trigger Switch Page 11
Trigger Switch Locking Button Page 12
Cutting Action Selection Switch Page 12
Laser Cutting Guide Page 13
Footplate Angle Adjustment Page 13
Chip Guards Page 14
Parallel Edge Guide Page 15
Air Blower Page 15
Dust Extraction Page 15
Cutting Advice Page 16
MAINTENANCE
Maintenance Page 17
Environmental Protection Page 17
DECLARATION OF CONFORMITY Page 18
2
www.evolutionpowertools.com
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical Helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several Helplines throughout our worldwide
organization, but technical help is also
available from your supplier.
WEBSITE
www.evolutionpowertools.com
Congratulations on your purchase of an
Evolution Power Tools Machine. Please
complete your product registration ‘online’
as explained in the A5 online guarantee
registration leaet included with this
machine.
You can also scan the QR code found on
the A5 leaet with a Smart Phone. This
will enable you to validate your machine’s
guarantee period via Evolution’s website by
entering your details and thus ensure prompt
service if ever needed. We sincerely thank you
for selecting a product from Evolution.
EVOLUTION LIMITED GUARANTEE
Evolution Power Tools reserves the right to
make improvements and modications to the
product design without prior notice.
Manual or if the machine has been damaged
by accident, neglect, or improper service. This
guarantee does not apply to machines and
/ or components which have been altered,
changed, or modied in any way, or subjected
to use beyond recommended capacities
and specications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right
to optionally repair or replace it with the same
or equivalent item. There is no warranty –
written or verbal – for consumable accessories
such as (following list not exhaustive) blades,
cutters, drills, chisels or paddles etc. In no
event shall Evolution Power Tools be liable for
loss or damage resulting directly or indirectly
from the use of our merchandise or from
any other cause. Evolution Power Tools is
not liable for any costs incurred on such
goods or consequential damages. No ocer,
employee or agent of Evolution Power Tools
is authorized to make oral representations of
tness or to waive any of the foregoing terms
of sale and none shall be binding on Evolution
Power Tools.
Questions relating to this limited guarantee
should be directed to the company’s head
oce, or call the appropriate Helpline
number.
Please refer to the guarantee registration leaet
and/or the packaging for details of the terms,
conditions and period of the guarantee.
Evolution Power Tools will, within the
guarantee period, and from the original
date of purchase, repair or replace any
goods found to be defective in materials or
workmanship. This guarantee is void if the
tool being returned has been used beyond
the recommendations in the Instruction
3
www.evolutionpowertools.com
JIGSAW SPECIFICATIONS
MACHINE SPECIFICATIONS
Motor 230V ~ 50Hz 710W (6A)
Motor 110V ~ 60Hz 600 (5.2A
RPM No Load 0 - 3000min
Recommended Max Duty Cycle 30mins
Stroke Length 26mm
Insulation Class II
Weight (Gross) 4.1kg (9lbs)
CUTTING CAPACITIES
Wood 80mm
Metal 8mm
NOISE & VIBRATION DATA
Sound Pressure LPA 87dB(A) K=3dB(A)
-1
(rpm)
Sound Power Level LWA 98dB(A) K=3dB(A)
Vibration Level 3:129 m/s2 K=1.5m/s
4
2
www.evolutionpowertools.com
LABELS & SYMBOLS
WARNING: Do not operate machine if warning
and/or instruction labels are missing or
damaged. Contact Evolution Power Tools or
your supplier for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
Symbol Description
V Volts
A Amperes
Hz Hertz
-1
Min
Speed
~ Alternating
Current
n
o
No Load
Speed
Wear Safety
Goggles
Wear Ear
Protection
Do Not Touch
Keep Hands
Away
Wear Dust
Protection
Restriction
of Hazardous
Substances
Directive
CE certification
Waste Electrical
& Electronic
Equipment
Read Manual
Warning
Laser Warning
VIBRATION
Note: The vibration measurement was made
under standard conditions in accordance with:
BS EN 610291.2009.
WARNING: The vibration emission during
actual use of the power tool can dier from the
declared total value depending on the ways
in which the tool is used. The need to identify
safety measures and to protect the operator
are based on an estimation of exposure in the
actual conditions of use (taking account of all
parts of the operating cycle, such as the times
the tool is switched o, when it is running idle,
in addition to trigger time)
INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Multipurpose
Jigsaw and has been designed to be used with
special Evolution multipurpose blades. Only
use blades designed for use in this machine
and/or those recommended specically by
Evolution Power Tools Ltd.
When tted with a correct blade
this machine can be used to cut:
• Wood
• Wood Derived Products
(MDF, Chipboard, Plywood,
Blockboard, Hardboard. etc)
• Aluminium
• Mild Steel
PROHIBITED USE OF THIS POWER TOOL
WARNING: This product is a Multipurpose
Jigsaw and must only be used as such. It
must not be modied in any way, or used to
power any other equipment or drive any other
accessories other than those mentioned in this
Instruction Manual.
5
www.evolutionpowertools.com
WARNING: This machine is not intended
for use by persons (including children)
with reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been given
supervision or instruction concerning the safe
use of the machine by a person responsible for
their safety.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with, this machine.
OUTDOOR USE
WARNING: For your protection if this tool is to
be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specied in BS EN 60745-1:2009 & EN
61029-1:2009)
WARNING:
Read all safety warnings and instructions.
Failure to follow the warnings and instructions
may result in electric shock, re and/ or serious
injury.
Save all warnings and
instructions for future reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gasses or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children & bystanders away while
operating power tool. Distractions can cause
you to lose control.
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodied plugs
and matching outlets will reduce the risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
6
www.evolutionpowertools.com
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust masks, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o-position before
connecting to power source and or battery
pack, picking up or carrying the tool.
Carrying power tools with your nger on the
switch or energising the power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or key left attached to a rotating part of a power
tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can
be caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure that these are connected and
properly used. Use of dust collection can
reduce dust-related hazards.
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application. The
correct power tool will do the job better and safer
at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or o. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from the
power tool before making any adjustments,
changing accessories, or storing power
tools. Such preventative safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may aect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for operations
dierent from those intended could result in a
hazardous situation.
5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by a
qualied repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
HEALTH ADVICE
WARNING: When drilling, sanding, sawing or
grinding, dust particles will be produced. In
some instances, depending on the materials
you are working with, this dust can be
particularly harmful to you (e.g. lead from
old gloss paint).You are advised to consider
the risks associated with the materials you
are working with and to reduce the risk
of exposure. Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend the
7
www.evolutionpowertools.com
use of an approved face mask with replaceable
lters when using this machine, in addition to
using the dust extraction facility.
You should always:
• Work in a well-ventilated area.
• Work with approved safety equipment,
such as dust masks that are specially
designed to lter microscopic particles.
WARNING: If you suspect that paint on
surfaces in your home contains lead, seek
professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
ADDITIONAL SAFETY RULES FOR YOUR
EVOLUTION JIGSAW
1. Do not expose to rain or water.
2. Wear hearing protection when necessary.
Exposure to noise can cause hearing loss.
3. Cutting/scraping blades and accessories
can become very hot. Take care when
changing or handling any bits or accessories.
4. Hold the tool by the insulated gripping
surfaces, especially when performing an
operation where the blade may contact
hidden wiring. If the blade contacts a ‘live’
wire, exposed metal parts of the power tool
could become ‘live’ and give the operator an
electric shock.
5. If possible, use clamps or a vice to hold
your work.
6. When cutting into walls, oors or similar
areas, make sure, as far as possible, that
there are no services (gas or water pipes,
electric cables etc) in the path of the blade.
Striking hidden services could cause injury to
the user and damage to the property.
7. Always disconnect the jigsaw from the
power supply before changing the blade.
Never use damaged or distorted blades.
8. Always allow the saw to come to a
complete halt before putting it down. A
running tool may bounce uncontrollably if the
blade tip contacts any surface.
9. Always consider the work environment
and wear the appropriate personal
protection equipment. This could include dust
masks, eye protection, safety footwear etc.
WARNING: the operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where needed.
WARNING: If any parts are missing, do not
operate your machine until the missing parts
are replaced. Failure to follow this rule could
result in serious personal injury.
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels of
vibration transmitted to the hand and arm. It
is possible that the operator could develop
“Vibration white nger disease” (Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as well
as producing general numbness. Prolonged
or regular users of sanding machines should
monitor the condition of their hands and
ngers closely. If any of the symptoms become
evident, seek immediate medical advice.
• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in: BS
EN ISO 5349-1:2001 and BS EN ISO 53492:2002.
• Many factors can inuence the actual
vibration level during operation e.g. the
work surfaces condition and orientation
8
www.evolutionpowertools.com
and the type and condition of the saw blade
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce the
eects of vibration:
HANDLING
• Handle the machine with care, allowing the
machine to do the work.
• Avoid using excessive physical eort on any
of the machines controls.
• Consider your security and stability, and the
orientation of the machine during use.
WORK SURFACE
• Consider the work surface material; its
condition, density, strength, rigidity and
orientation.
ITEMS SUPPLIED
Description Quantity
Instruction Manual 1
Hex Key 4mm 1
Footplate Shoe 1
Jigsaw Blades 1 Pack
Parallel Edge Guide 1
Dust Extraction Adaptor 1
Chip Guard (Front) 1
Chip Guard (Footplate) 1
Batteries ‘AAA’ 2
9
www.evolutionpowertools.com
MACHINE OVERVIEW
3
2
4
6
7
8
1
Cutting Blade
1 6
Trigger Switch
2 7
Locking Button
3 8
Rotary Control
4 9
Cutting Action Selection Switch
5 10
5910
Laser Switch
Dust Extraction
Chip Guard
Parallel Edge Guide
Air Blower
10
www.evolutionpowertools.com
OPERATION
1. INSTALLING OR REMOVING A BLADE (Fig. 1)
WARNING: The jigsaw must be disconnected from the power
supply and the blade must not be facing the operator when
installing or removing the blade.
Installation:
• Check that the jigsaw blade is of the correct type.
• Insert the blade into the chuck ensuring that the blade teeth
face forwards.
• Rotate the chuck locking collar forward and slide the jigsaw
blade fully ‘home’ into the chuck. Ensure that the ‘T’ bar of the
bayonet tting is fully engaged within the chuck. (Fig. 1)
• Release the chuck locking collar.
• Check to ensure the blade is securely gripped by the chuck.
• Check to ensure that the back of the blade has engaged into
the groove in the guide roller. (Fig. 2)
Removal:
Note: A recently used blade can be very hot. Allow such a blade
to cool down before attempting to remove it from the machine.
• Disconnect the machine from the power supply.
• Set the Cutting Action. Selection Switch to position 0.
• Rotate the chuck locking collar forwards.
The blade will automatically eject from the machine.
Note: The blade may eject from the chuck with some force.
Ensure that the ejecting blade will not strike any nearby surface,
bystander or animal. If possible eject a used blade directly into a
scrap recycling bin.
2. ON/OFF TRIGGER SWITCH (Fig. 3a)
This tool is tted with a variable speed Trigger Switch that
delivers higher speed as the trigger pressure is increased.
EXPLANATION OF Fig. 3a NUMBERS:
1 = TRIGGER SWITCH
2 = LOCKING BUTTON
3 = ROTARY CONTROL
The Trigger Switch is also tted with a rotary control (Fig 3b)
that allows the operator to select a constant speed and then
lock the trigger in this position.
Fig 1
Close up view of the quick
t/release chuck with the
blade inserted.
Fig 2
Close up view of the
correctly tted blade with
the back of the blade
engaged into the groove in
the guide roller.
2
1
3
Fig 3 (a)
Close up view of Trigger
Switch, Locking Button
and Rotary Control.
11
www.evolutionpowertools.com
Fig 3 (b)
Close up view
of Rotary Control.
3. TRIGGER SWITCH LOCKING BUTTON (Fig. 3c)
• Pull the trigger fully and rotate the rotary control until the
desired speed is obtained.
• Push in the speed locking button to lock the trigger at the
selected speed.
• Press the trigger switch gently and then release to disengage
the selected speed and to switch the machine o.
4. CUTTING ACTION SELECTION SWITCH (Fig. 4)
This jigsaw has a 4 position switch (0-3) located on the Left
Hand side of the machine just behind the blade. Only operate
this switch when the machine is switched ‘O’ and the blade is
stationary.
Position ‘0’ Straight cutting action
Positions ‘1 – 3’ Orbital cutting actions
Orbital cutting action has an aggressive blade cutting motion
and is especially suited for cutting soft materials.
During orbital cutting the blade moves forwards as well as
up and down. Position 1 is the least aggressive of the orbital
cutting actions, with position 3 being the most aggressive.
Fig 3 (c)
Close up view of
Locking Button.
Fig 4
Close up view of
Selection Switch Lever.
The Table below gives some typical examples of the use of the
orbital cutting facility. We recommend that the operator always
practices on a piece of unwanted material to determine the
most suitable selection for the task at hand.
POSITION TYPICAL APPLICATION
0 Thin materials. Fine cuts. Tight curves. All metals.
1 Hard materials such as chipboard, MDF, Plywood etc.
2 Thick materials such as constructional timber and
3 Fast cuts when cutting with the grain in softwood
plastic.
material.
12
www.evolutionpowertools.com
5. LASER CUTTING GUIDE
This jigsaw is tted with a Laser Guide which can be useful when
cutting straight lines. Only switch the Laser Guide on when you
are about to make a straight cut, and switch it o when the cut
has been completed. The switch is located on the front of the
machine. Press the ‘I’ side of the rocker switch to turn the Laser
Guide ‘On’. Press the ‘O’ side of the rocker switch to turn the
Laser Guide ‘O ’.
WARNING: Do not stare directly at the laser beam. A hazard
may exist if you deliberately stare into the beam. Please observe
all of the following safety rules.
• The laser beam must not be deliberately aimed at personnel
and must be prevented from being directed towards the eyes
of a person or animal.
• Always ensure that the laser beam is used only on workpieces
that have non-reective surfaces, i.e natural wood or matt
surfaces etc.
• Never exchange the laser module assembly for a dierent
type or class of laser.
• Repairs to the laser module must only be conducted by
Evolution Power Tools or their authorized agent.
REPLACEMENT OF LASER BATTERIES
Power for the Laser Guide is provided by two (2) ‘AAA’ Cells.
When exhausted these should be replaced.
Access to the battery compartment is gained by loosening the
screw and removing the battery compartment cover.
(Fig. 5)
Observe the polarity of the cells and replace the cover after cell
replacement.
Fig 5
Close up view of battery
compartment cover
and xing screw.
Fig 6
View of footplate shoe
being unclipped and
removed from footplate.
6. FOOTPLATE ANGLE ADJUSTMENT
Note: The footplate is factory set and adjusted so that the blade
cuts at 900 to the footplate.
The footplate may be tilted to an angle of up to 450 to either
side with positive location stops at 150, 300 and 450.
To adjust the footplate:
WARNING: Disconnect the jigsaw from the power supply before
attempting to adjust the footplate.
• Unclip the plastic footplate shoe and store safely for future
installation. (Fig. 6)
• Withdraw the Dust Extraction Adaptor tube, if tted, and
store safely for future installation. (Fig. 7)
13
Fig 7
View of Adaptor tube in
service position.
www.evolutionpowertools.com
Fig 8
Close up view of socket
headed screw.
Fig 9
Close up view of Front
Guard in service position.
• Loosen the socket headed screw that holds the footplate to
the machine. (Fig. 8)
• Tilt the footplate to the desired angle. To engage one of
the positive stops it will be necessary to slide the footplate
backwards or forwards depending upon the stop required.
• Tighten the socket-headed screw carefully so as not to
damage the threads.
• Re-install the Dust Extraction Adaptor tube.
• Ret the plastic footplate shoe ensuring that all six (6)
securing lugs (2 to the front of the footplate and 2 either side)
are correctly seated.
Note: The positive location stops are intended as a guide only.
For accurate setting of the footplate we recommend the use of a
vernier angle gauge (not supplied).
7. CHIP GUARDS
Two (2) plastic chip guards are provided. The Front Chip Guard
should always be tted and the Footplate Chip Guard can be
tted to the machine as and when required.
To t the Front Chip Guard:
• Ensure that the machine is disconnected from the power supply
• The front guard (Fig. 9) clips over the front of the machine,
below the laser guide and in front of the steel blade guard.
Note: This guard is precisely engineered and designed to just
clip into place. There is sucient ‘spring’ in the design to allow
the guard to be carefully positioned into its service position.
The operator should use care and ensure that the guard is not
‘forced’ into place with the attendant risk of damage to the
guard. Seat the guard carefully in its service position.
Fig 10
Close up view of Footplate
Guard in service position
before installation of
footplate shoe.
The Footplate Chip Guard (Fig. 10) can be useful when cutting
long straight lines. The use of this guard will help prevent the
sawblade from swinging during a cut.
To t the Footplate Chip Guard:
• Ensure that the machine is disconnected from the power supply.
• Unclip the plastic Footplate Shoe from the Footplate.
• Clip the Footplate Chip Guard into the inside of the Footplate
Shoe with the ‘Vee’ pointing towards the rear of the shoe, and
the raised platform positioned within the throat of the shoe.
Ensure positive location within the shoe. The guard should lie
‘ush’ with both surfaces of the shoe.
• Carefully replace the Footplate Shoe with the attached Chip
Guard onto the Footplate.
14
Loading...