Evolution BATTERY JIGSAW, FURY718VEU, RAGE718V Original Instructions Manual

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UK: Original Instructions

Read instructions before operating this tool.

FR: Instructions D’origine

Lisez le mode d’emploi avant d’utiliser cet outil.

®

Published Date - 19/07/2012

02

15

18V LI-ION BATTERY JIGSAW

18V LITHIUM-ION BATTERY

1.5 Ah | 27 Wh

DO NOT LOAD OR TRANSPORT

PACKAGE IF DAMAGED!

A flammability hazard may exist if the package or battery cell is damaged.

MUST BE HANDLED WITH CARE!

Lithium-Ion batteries are classified as

‘Class 9 Miscellaneous Dangerous Substances & Articles’.

For more information, please call Evolution on [phone].

Cell made in China.

WARNING FRAGILE IF DAMAGED‘CLASS 9’

LI-ION

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18V LI-ION BATTERY JIGSAW

2

TABLE OF CONTENTS

EC - Declaration of Conformity 2

Important Information 3

12 Month Limited Warranty 3

General Safety Rules 4

Additional Specific Safety Rules 5

Safety Rules For Charger 6

Battery Pack Care 7

Battery Pack Power Indicator 7

Labels and Symbols 7

Jigsaw Overview 8

Specification 9

Functional Description 9

Operation 13

Maintenance 14

Environmental Protection 14

Parts Diagram 29

This manual was
originally written in English.

EC - DECLARATION OF CONFORMITY

We, the importer

Evolution Power Tools Ltd.
Venture One
Longacre Close
Sheffield
S20 3FR

Declare that the product

Part numbers: FURY718VEU / RAGE718V
Evolution: 18V Li-ion Battery Jigsaw

Complies with the essential requirements
of the following European Directives:

2006/42/EC – Machine Directive
2006/95/EC – Low Voltage Directive
2004/108/EC – EMC Directive
2002/95/EC – Restriction of the use of
Certain Hazardous Substances in Electrical
and Electric Equipment

Standards and Technical specifications
referred to:-

JIGSAW: EN 60745-1/A11:2010
EN 60745-2-11:2010
EN 55014-1/A1:2009
EN 55014-2/A2:2008
CHARGER: EN 60335-2-29/A2:2010
EN 60335-1/A14:2010
EN 62233:2008

All documentation is held on file at the above
address and is available, on request for
review.

Authorised Signatory

Date: 19/07/12

3

IMPORTANT

Please read these operating and safety
instructions carefully and completely.
For your own safety, before using this
equipment check that the voltage is
correct and that all handles and parts are
firmly secured. If you are uncertain about
any aspect of using this equipment, please
contact our Technical Helpline.

Technical Helpline UK 0870 609 2297
Technical Helpline USA 1-866-EVO-TOOL

EVOLUTION 18V LI-ION BATTERY JIGSAW

Congratulations on your purchase of
an Evolution Power Tools 18V Battery
Jigsaw. Please complete your product
registration on line to validate your
machine’s warranty period and ensure
prompt service if needed. We sincerely
thank you for selecting a product from
Evolution Power Tools.

12 MONTH LIMITED WARRANTY.
Evolution power tools reserves the right
to make improvements and modifications
to design without prior notice.

Evolution Power Tools will, within twelve (12)
months from the original date of purchase,
repair or replace any goods found to be
defective in materials or workmanship. This
warranty is void if the tool being returned has
been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service. This warranty does not
apply to machines and / or components which
have been altered, changed, or modified
in any way, or subjected to use beyond
recommended capacities and specifications.
Electrical components are subject to
respective manufacturers’ warranties. All
goods returned defective shall be returned
prepaid freight to Evolution Power Tools.
Evolution Power Tools reserves the right to
optionally repair or replace it with the same
or equivalent item.

There is no warranty – written or verbal
– for jigsaw blades. In no event shall
Evolution Power Tools be liable for loss or
damage resulting directly or indirectly from
the use of our merchandise or from any
other cause. Evolution Power Tools is not
liable for any costs incurred on such goods
or consequential damages. No officer,
employee or agent of Evolution Power Tools
is authorized to make oral representations of
fitness or to waive any of the foregoing terms
of sale and none shall be binding on Evolution
Power Tools. Questions relating to this
limited warranty should be directed to the
company’s head office, or call the appropriate
Helpline number.

GENERAL SAFETY RULES

WARNING: When using electric tools, basic

safety precautions should always be followed
to reduce the risk of fire, electric shock and
personal injury.

Please read all of these instructions before
attempting to operate this machine. Save
this manual for future reference.

1. Keep work area clear. Cluttered work

areas invite accidents.

2. Consider work area environment. Do
not expose tools to rain. Do not use tools in
damp or wet locations. Keep work area well
lit. Never use tools near flammable liquids or
gases.

3. Protect yourself against electric shock.
Avoid body contact with earthed or grounded
surfaces.

4. Keep other people away. Do not let
others, especially children, come close to
the work, and touch the tool or the extension
lead. Keep them away from the work area.

5. Store idle tools. When not in use, tools
should be stored in a dry locked-up place, out
of children’s reach.

6. Never force the tools. Your tools will be
more efficient and safer when used at the
rate for which they were intended.

Signed:
Steven Bulloss - Operations Director

Signed:

Lettie Lui - Product Manager

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18V LI-ION BATTERY JIGSAW

4

7. Use the right tool. Do not force small
tools to do the job of a heavy duty tool. Do
not use tools for purposes not intended; for
example do not use circular saws to cut tree
limbs or logs.

8. Dress properly. Do not wear loose clothing
or jewellery which may get caught in moving
parts. Non-skid footwear is recommended
when working outdoors. If you have long hair,
tie it back and wear protective hair covering.

9. Use protective equipment. Use safety
glasses. Use face or dust mask if cutting
operations create dust.

10. Connect dust extraction equipment.

If the machines have a connection for dust
extraction equipment, ensure these are
connected and properly used.

11. Do not damage the cable. Never pull the
power cable to disconnect the machine. Keep
the cable away from heat, oil and sharp edges.

12. Secure workpiece. Where possible, use
clamps or a vice to hold the workpiece. It’s
much safer than using your hands.

13. Don’t over reach. Keep proper footing
and balance at all times.

14. Maintain tools in good working
condition. Keep cutting tools sharp and

clean for better performance and optimum
safety. Follow instructions for lubricating
and changing accessories. Inspect power
cables regularly and, if damaged, have them
replaced by an authorised service centre.
Inspect extension cables regularly and replace
immediately if damaged. Keep handles dry,
clean and free from oil and grease at all times.

15. Disconnect tools. Disconnect tools from
the power supply when not in use, before any
maintenance operation and when changing
accessories such as blades, bits, cutters, etc.

16. Remove adjusting keys and spanners.

Get into the habit of checking that adjusting
keys and spanners have been removed from
the machine before turning it on.

17. Avoid unintentional starting. Ensure switch
is in “off” position before plugging in the machine.

18. Use proper extension leads. When the
tool is used outdoors, use only extension leads
intended for outdoor use and labelled as such.

19. Stay alert. Concentrate on what you
are doing, use common sense and do not
operate the tool when you are tired.

20. Check that no part is damaged. Before
using a tool, make sure that it is in good
working order. Check the alignment and
condition of moving parts, mounting and any
other aspect that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced by an authorised
service centre unless otherwise indicated in
this instruction manual. Do not use the tool if
the switch does not turn on and off.

21. Warning. The use of any accessory or
attachment other than one recommended in
this instruction manual may present a risk of
personal injury.

22. Have your tool repaired at an authorised
service centre. This electric tool complies

with current safety rules. Repairs should only
be carried out by an authorised service centre
using original spare parts. Failing this, the user
could expose themselves to considerable
danger.

HEALTH ADVICE

WARNING: When drilling, sanding, sawing or

grinding, dust particles will be produced. In
some instances, depending on the materials
you are working with, this dust can be
particularly harmful to you (e.g. lead from
old gloss paint).You are advised to consider
the risks associated with the materials you
are working with and to reduce the risk of
exposure.

You should:

• Work in a well-ventilated area.

• Work with approved safety equipment, such

as dust masks that are specially designed to
filter microscopic particles.

ADDITIONAL SAFETY RULES
FOR YOUR EVOLUTION JIGSAW

1. Do not expose to rain or water.

2. Do not drop, shake or strike the battery.

3. Wear hearing protection when
necessary. Exposure to noise can cause

hearing loss.

4. Cutting/scraping blades and accessories
can become very hot. Take care when

changing or handling any bits or accessories.

5

5. Recharge the battery only with the
charger specified by the manufacturer. A

charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.

6. Use this power tool only with specially
designated battery packs. Use of any other

battery packs may create a risk of injury and
fire.

7. When the battery pack is not in use,
keep it away from other metal objects like
paper clips, coins, keys, nails, screws or
other small metal objects that can make a
connection from one terminal to another.

Shorting the battery terminals together may
cause burns or a fire.

8. Under extreme conditions electrolyte
may be leak from the battery. If contact
accidentally occurs, flush your skin with
water. If electrolyte contacts your eyes,
additionally seek medical help. Electrolyte

from the battery may cause irritation or burns.

9. Hold the tool by the insulated gripping
surfaces, especially when performing an
operation where the blade may contact
hidden wiring. If the blade contacts a ‘live’

wire, exposed metal parts of the power tool
could become ‘live’ and give the operator an
electric shock.

10. If possible, use clamps or a vice to hold
your work.

11. When cutting into walls, floors or
similar areas, make sure, as far as possible,
that there are no services (gas or water
pipes, electric cables etc) in the path of the
blade. Striking hidden services could cause

injury to the user and damage to the property.

12. Always disconnect the jigsaw battery
before changing the blade. Never use

damaged or distorted blades.

13. Always allow the saw to come to a
complete halt before putting it down. A

running tool may bounce uncontrollably if the
blade tip contacts any surface.

14. Always consider the work environment
and wear the appropriate personal
protection equipment. This could include dust

masks, eye protection, safety footwear etc.

SAFETY RULES FOR YOU
EVOLUTION BATTERY CHARGER

WARNING: READ AND UNDERSTAND

ALL OF THESE INSTRUCTIONS. SAVE
THESE INSTRUCTIONS FOR FUTURE
OPERATOR USE.

1. Do not use the charger outdoors or
expose to wet or damp conditions. Water

entering the charger will increase the risk of
electric shock.

2. Use this charger only with the
designated rechargeable battery packs.

Other types of battery may overheat and
burst causing personal injury or damage.

3. Do not abuse the charger cord. Never use
the cord to carry the charger. Do not pull the
cord rather than the plug when disconnecting
from the power supply. Replace damaged
cords immediately.

4. Ensure that the power cord is routed so
that it does not pose a trip hazard. Also

ensure that it cannot come into contact with
sharp edges or moving parts which could
cause damage to the cord.

5. Do not use any attachment not
recommended or sold by the battery
charger manufacturer. Use of unauthorised

attachments or battery packs could lead
to a significant risk of electric shock, fire or
personal injury.

6. Keep the power cord and the charger
body from heat sources. Heat can damage

the charger body and/or internal parts.

7. Do not use this charger if the cord or plug
is damaged. A damaged cord or plug must be

replaced before the charger can be used.

8. Do not use the charger if it has been
dropped, received a sharp blow or in
any other way has been damaged. Have

the charger checked at an authorized
service centre.

9. Do not disassemble charger. Take to an
authorized service centre when service or
repair is required.

10. Unplug the charger from the
mains power supply when attempting
maintenance or cleaning. This will reduce

the risk of electric shock.

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18V LI-ION BATTERY JIGSAW

6

11. Disconnect the charger from the
mains supply when not in use. Store in a

locked cupboard out of children’s reach. Do
not store with any other small metallic items
that could fall into the charger battery-pack
port. Do not store in locations where the
temperature may reach or exceed 500C.

12. Do not touch any of the uninsulated
terminals in either the battery charger or
the battery pack. Terminals may be ‘live’

and there is a risk of electric shock.

WARNING: This machine is not intended
for use by persons (including children)
with reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been given
supervision or instruction concerning the safe
use of the machine by a person responsible
for their safety.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with, this machine.

CARE OF YOUR PURE BATTERY PACK

1. Do not charge the battery pack when the
temperature is below 0°C (32°F) or above
40°C (104°F).

2. Always protect the battery terminals when
the battery pack is not used.

3. Do not short the battery pack.

WARNING: A battery short can cause a large
current flow, overheating, possible burns and
even irreparable damage to the battery.

4. Do not touch the terminals with any
conductive material.

5. Avoid storing the battery pack in a container
with other metal objects such as nails, coins, etc.

6. Do not expose the battery pack to water
or rain.

7. Do not store the battery pack in locations
where the temperature may reach or exceed
50°C (122°F).

8. Do not incinerate the battery pack even if
it is severely damaged or is completely worn
out. The battery pack can explode in a fire.

9. Be careful not to drop, shake or strike
the battery.

BATTERY POWER INDICATOR

The battery pack is equipped with a power
indicator. To show how much power is left in
the battery pack, press the power indication
button.

LED STATUS BATTERY CONDITION

Only Red LED ‘on’. Battery power very

low. Battery needs
to be re-charged.

Orange & Red LEDs ‘on’. Battery power is low.

1 Green 1 Orange
1 Red LED ‘on’.

Battery pack
is good to use.

All LEDs ‘on’. Battery Pack

is fully charged.

SAFETY LABELS & SYMBOLS

WARNING: Do not operate machine if

warning and / or instruction labels are missing
or damaged. Contact Evolution Power Tools for
replacement labels.

Note: All or some of the following symbols
may appear in the manual or on the product.

Symbol Description

V Volts
A Amperes
Hz Hertz
Min

-1

Speed
~ Alternating Current
No No Load Speed

Wear Safety

Goggles

Wear Ear Protection

Do Not Touch

Wear Dust Protection

Restriction

of Hazardous

Substances Directive

CE certification

Waste electrical and

electronic equipment

1. KEYLESS COLLET CHUCK

2. BLADE GUARD

3. SWITCH SAFETY LOCK SLIDE BUTTON

4. SOFT GRIP HANDLE

5. ON/OFF TRIGGER SWITCH

6. GUIDE ROLLER

7. INSERTED BATTERY PACK

8. BATTERY PACK LOCKING TAB

9. FOOTPLATE

10. LASER GUIDE ON/OFF SWITCH

11. ORBITAL ACTION
CONTROL SELECTOR

12. CHARGER

13. FOOTPLATE ANGLE GUIDE

7

5

7

4

2

Machine Overview

8

12

1

3

10

6

11

13

9

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18V LI-ION BATTERY JIGSAW

8

SPECIFICATION

EVOLUTION BATTERY
JIGSAW & CHARGER

JIGSAW

Voltage: 18V-DC
No Load Speed: 0-2400 strokes per minute
Stroke Length: 25.4mm
Blade Type: T-shank

CHARGER

Rated Voltage: 230-240VAC
Rated Frequency: 50/60Hz
Rate Input Power: 55W
Rated Output Voltage: 18VDC
Rated Output Current: 1.7A
Protection Class: 11
Degree Of Protection: Ordinary
Charging Time: 1 Hour

BATTERY PACK

Battery Amps: 1.5A
Battery Watts/Hour: 27 Wh
Battery Voltage: 18V-DC
Battery Capacity: 1500 mAh Li-ion rechargable

NOISE AND VIBRATION DATA

Sound Pressure: 87.3dB(A) K=3dB
Sound Power: 98.3dB(A) K=3dB
Vibration: 5.383m/s2 K 1.5 m/s

2

The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.

The declared vibration total value may also
be used in a preliminary assessment of
exposure.

WARNING: The vibration emission during
actual use of the power tool can differ from the
declared total value depending on the ways in
which the tool is used. The need to identify
safety measures and to protect the operator
are based on an estimation of exposure in the
actual conditions of use (taking account of all
parts of the operating cycle, such as the times
the tool is switched off, when it is running idle,
in addition to trigger time)

ITEMS SUPPLIED

Instruction Manual: 1pc
Hex Key: 1pc
Jigsaw Blades: 3pcs
18V Battery Pack: 1pc
18V Battery Charger: 1pc

FUNCTIONAL DESCRIPTION

Note: Before using this tool, read the

Instruction manual carefully.

BEFORE USE

A Battery Pack must be inserted into the
tool as described below. It is important that
the battery pack is of the designated type
recommended for this machine. Newly
purchased Battery Packs do not come fully
charged, and should be charged before use.

Note: Battery power and performance will
improve after several discharge/charging
cycles have been completed.

WARNING: The battery pack and battery
charger are specially designed to work
together. Do not attempt to use any other
type of charger or battery pack with this
Jigsaw.

1. CHARGING A BATTERY PACK (Fig. 1)

• Position the charger on a work bench

or similar in a well ventilated location and
ensure that the charger cannot be covered
by workshop cloths etc.

• Plug the charger into a suitable power

socket. The green LED will illuminate.

• Slide the Evolution 18V battery pack into the

docking port of the charger. It will only fit in
one way round.

9

• Firmly slide the battery pack down into the

charger to ensure terminal connection. The
battery locking tabs should positively
engage the charger. The red LED will light
to confirm terminal connection and that the
charging cycle has started.

• When the green LED ashes, the charging

cycle is 90% completed.

• Remove the battery pack from the charger

when the flashing green LED remains
steady, and store the charger safely for
future use. Remove the battery pack by
pressing the two locking tabs on either
side of the pack and slide the pack from the
charger.

CHARGING INDICATOR

This charger is designed to detect problems
that can sometimes arise with rechargeable
battery packs. The status of the two LED’s
can alert the operator to potential problems.
Please refer to the table below.

Note: If battery pack failure is suspected, we
recommend that the operator inserts a new
battery of known quality into the charger to
check that the charger is working correctly.
If the new battery charges correctly, then
the original battery is probably defective and
should be sent for safe recycling. If the new
battery pack displays the same problems as
the original, have the charger tested by a
qualified person.

WARNING: When a battery becomes
discharged due to prolonged use or exposure
to direct sunlight or heat, always allow the
battery pack to cool down before recharging.
This will allow the battery to be recharged to
its full capacity.

CHARGING TIMES

Normal charging time is approximately
1 hour but this can vary depending upon
circumstances.

• If the battery pack is only partially discharged

it may take less than an hour to recharge.

• If the battery pack and ambient temperature

are very cold then recharging could take up

1.5 hours.

• If the battery pack is very hot it may not

recharge. Allow it to cool right down before
beginning the charging process.

2. INSTALLING OR
REMOVING THE BATTERY PACK

Check that the battery pack is of the
designated type for this machine. We
recommend that the trigger switch is locked
in the ‘OFF’ position when removing or
inserting the Battery Pack. Refer to section
5 below.

• Slide the Battery Pack onto the base of the

tools handle. The Battery can only fit one
way round.

• Firmly slide the Battery Pack fully into the

tools handle to engage the locking tabs. The
electrical connections inside the handle will
be made automatically.

RED LED GREEN LED CHARGER OR BATTERY PACK CONDITION

OFF ON Charger connected to power supply and ready to receive battery pack
ON OFF Battery pack correctly inserted and charging cycle in progress
OFF FLASHING Battery charging and at 90% of full charge
OFF ON Steady green LED - Battery is completely charged
FLASHING FLASHING At the same time - Battery pack too hot or cold for charging
FLASHING FLASHING Alternately – Battery pack defective and needs to be replaced

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18V LI-ION BATTERY JIGSAW

10

• To remove the Battery Pack, simply press

the two locking tabs with your finger and
thumb and slide the Battery Pack from the
handle.

3. INSTALLING OR
REMOVING A BLADE (Fig. 2)

Note: The Battery Pack must be disconnected

from the machine when installing or removing
the blade.

Installation:

• Remove the Battery Pack.

• Check that the jigsaw blade is of the

correct type.

• Pull back on the collet chuck sleeve using

your finger and thumb of one hand.

• Insert the blade into the chuck fully

ensuring that the blade teeth face forwards.

• Release the chuck sleeve.

• Check to ensure the blade is securely

gripped by the chuck.

• Check to ensure that the back of the blade

has engaged into the groove in the guide
roller. (Fig. 3)

• Replace the battery pack.

Removal:
Note: A recently used blade can be very

hot. Allow such a blade to cool down before
attempting to remove it from the machine.

• Stop the machine with the chuck at the

bottom of its stroke.

• Remove the Battery Pack.

• Set the Cutting Action Selection Switch to

position 3.

• Pull back on the collet chuck sleeve using

your finger and thumb of one hand.

• Using your other hand gently ease the

blade rearward to release any pressure
being exerted by the guide roller on the
back of the blade.

• Pull the blade downwards and away from

the machine.

4. ON/OFF TRIGGER SWITCH (Fig. 4a)

This tool is fitted with a variable speed Trigger
Switch that delivers higher speed as the
trigger pressure is increased.
The Trigger Switch is also fitted with a brake
function which stops the chuck immediately
when you quickly release the trigger.

11

5. TRIGGER SWITCH SAFETY LOCK
(Fig. 4b)

The Trigger Switch can only be operated once
the safety lock has been disengaged.

• To disengage the safety lock press the

safety lock slide button on either the Right
Hand or Left Hand side of the handle.

• Press the trigger switch to start the

machine.

Note: The Safety Lock will automatically
reset to the ‘Safe’ position when the
trigger switch is released and the machine
has stopped

6. LASER CUTTING GUIDE

This jigsaw is fitted with a Laser Guide
which can be particularly useful when cutting
straight lines.

Only switch the Laser Guide on when you
are about to make a straight cut, and switch
it off when the cut has been completed. The
switch is located on the front of the machine.
Press the button once to switch the Laser
Guide ‘On’. Press once more to switch the
Laser Guide ‘Off’. (Fig. 5)

WARNING: Do not look directly into the
laser beam, or point it at another person, or
at pets or other animals. Do not use the Laser
Guide if the material to be cut is reflective.
Any repairs to the laser must be entrusted
to Evolution Power Tools or their appointed
agent. The laser module must not be replaced
with a laser of a different type.

7. CUTTING ACTION SELECTION SWITCH
(Fig. 6)

This jigsaw has a 4 position switch (0-3)
located on the Left Hand side of the machine
just behind the blade. Only operate this
switch when the machine is switched ‘Off’
and the blade is stationary.

Position ‘0’ Straight cutting action
Positions ‘1 – 3’ Orbital cutting actions

Orbital cutting action has an aggressive blade
cutting motion and is especially suited for
cutting soft materials. During orbital cutting
the blade moves forwards as well as up and

FIG: 2

FIG: 3

FIG: 4

FIG: 5

FIG: 6

B

A