Evolution Rage 4 Original Instructions
EN
Original Instructions
FR
Instructions Originales
ES
Instrucciones Originales
DE
Original Anweisungen
Original written in UK English Date Published: 01 / 09 / 2016
TABLE OF CONTENTS
www.evolutionpowertools.com
INTRODUCTION Page 3
Guarantee Page 3
Machine Specifications Page 4
Vibration Page 5
Labels and Symbols Page 5
Intended use of this Power Tool Page 6
Prohibited use of this Power Tool Page 6
SAFETY PRECAUTIONS Page 7
Electrical Safety Page 7
Outdoor Use Page 7
General Power Tool
Safety Instructions
Health Advice Page 9
Additional Safety Instructions -
Chop Saws
GETTING STARTED Page 11
Unpacking Page 11
Items Supplied Page 11
Additional Accessories Page 11
MACHINE OVERVIEW Page 12
Figure Diagrams Page 13
Releasing the Cutting Head Page 14
Installing or Removing a Blade Page 14
Cutting Angle Adjustment Page 14
Dust Extraction Port Page 15
Speed Handle Page 15
Repositioning the Rear Vice Jaw Page 15
Page 7
Page 9
OPERATING INSTRUCTIONS Page 16
Preparing to Make a Cut Page 16
The On/Off Trigger Switch Page 17
Making a Cut Page 17
MAINTENANCE Page 17
Checking/Replacing the
Carbon Brushes
Transportation/Storage Page 18
ENVIRONMENTAL
PROTECTION
DECLARATION OF
CONFORMITY
Page 18
Page 18
Page 19
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INTRODUCTION
(1.2) This instruction manual was
originally written in English.
1.3
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical
Helpline, the number of which can be
found on the Evolution Power Tools
website. We operate several Helplines
throughout our worldwide organization,
but Technical help is also available from
your supplier.
WEB
www.evolutionpowertools.com
EMAIL
enquiries@evolutionpowertools.com
(1.4)
Congratulations on your purchase of an
Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained in the A4 online
guarantee registration leaflet included with
this machine. You can also scan the QR code
found on the A4 leaflet with a Smart Phone.
This will enable you to validate your machine’s
guarantee period via Evolutions website by
entering your details and thus ensure prompt
service if ever needed. We sincerely thank you
for selecting a product from Evolution Power
Tools.
EVOLUTION LIMITED WARRANTY
Evolution Power Tools reserves the right to
make improvements and modifications to
the product design without prior notice.
Please refer to the warranty registration
leaflet and/or the packaging for details of
the terms and conditions of the warranty.
The warranty below is applicable to
machines destined for the UK mainland
market only. Other markets may have
specific requirements, additions or
exclusions applied. Consult your dealer
for details of the warranty applied to your
area/country. Evolution’s warranty is in
addition to your statutory rights.
(1.5)
Evolution Power Tools will, within the
guarantee period, and from the original
date of purchase, repair or replace any
goods found to be defective in materials or
workmanship. This guarantee is void if the tool
being returned has been used beyond the
recommendations in the Instruction Manual or
if the machine has been damaged by accident,
neglect, or improper service.
This guarantee does not apply to machines
and / or components which have been altered,
changed, or modified in any way, or subjected
to use beyond recommended capacities
and specifications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right
to optionally repair or replace it with the same
or equivalent item.
There is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels
or paddles etc. In no event shall Evolution
Power Tools be liable for loss or damage
resulting directly or indirectly from the use
of our merchandise or from any other cause.
Evolution Power Tools is not liable for any
costs incurred on such goods or consequential
damages. No officer, employee or agent of
Evolution Power Tools is authorized to make
oral representations of fitness or to waive any
of the foregoing terms of sale and none shall
be binding on Evolution Power Tools.
Questions relating to this limited guarantee
should be directed to the company’s head
oce, or call the appropriate Helpline number.
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MACHINE SPECIFICATIONS
MACHINE SPECIFICATIONS METRIC IMPERIAL
Motor EU (230-240V ~ 50/60 Hz) 1250W 6A
Motor UK (110V ~ 50/60 Hz) 1250W 6A
Motor USA (120V ~ 50Hz) 1250W 10A
No Load Speed UK 4500min
Weight 8.7Kg 19.2lbs
CUTTING CAPACITIES METRIC IMPERIAL
Mild Steel Plate (Max Thickness) 6mm 1/4”
Mild Steel Box Section (Max Wall Thickness) 3mm 1/8”
Mild Steel Box Section 45 x 45mm 1 - 3/4” x 1 - 3/4”
Mild Steel Round Section Tube (at 90°): 50mm 2”
Max Cutting Capacity (Wood 90°) 46 x 97mm 1 - 3/4” x 3 - 3/4”
Max Cutting Capacity (Wood 45°) 46 x 46mm 1 - 3/4” x 1 - 3/4”
Minimum Size Work-Piece 152mm 6”
-1
4200rpm
BLADE SPECIFICATIONS METRIC IMPERIAL
Diameter 185mm 7-1/4”
Bore Diameter 20mm 3/4”
Max Blade Speed 5000min
-1
5000rpm
Thickness 1.7mm .067”
NOISE & VIBRATION DATA
Sound Pressure LPA (Under Load) 93dB(A) K=3dB(A)
Sound Power Level LWA (Under Load) 106dB(A) K=3dB(A)
Vibration Level (Under Load) 4,5 m/s2 K=1,5 m/s
2
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(1.6)
Note: The vibration measurement was made
under standard conditions in accordance with:
BS EN 61029-1:2009
The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.
The declared vibration total value may also be
used in a preliminary assessment of exposure.
(1.7)
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels of
vibration transmitted to the hand and arm.
It is possible that the operator could develop
“Vibration white nger disease” (Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as well
as producing general numbness. Prolonged
or regular users of this machine should
monitor the condition of their hands and
ngers closely. If any of the symptoms become
evident, seek immediate medical advice.
• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Many factors can inuence the actual
vibration level during operation e.g. the
work surfaces condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce
the eects of vibration:
Handling
• Handle the machine with care,
allowing the machine to do the work.
• Avoid using excessive physical eort
on any of the machines controls.
• Consider your security and stability,
and the orientation of the machine
during use.
Work Surfac e
• Consider the work surface material;
its condition, density, strength,
rigidity and orientation.
WARNING: The vibration emission during
actual use of the power tool can dier f rom the
declared total value depending on the ways
in which the tool is used. The need to identify
safety measures and to protect the operator
are based on an estimation of exposure in the
actual conditions of use (taking account of all
parts of the operating cycle, such as the times
the tool is switched o, when it is running idle,
in addition to trigger time).
(1.8)
LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
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(1.9)
Symbol Description
V
A
Amperes
Hz
-1
Min
~
n
o
Alternating Current
No Load Speed
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Read Instructions
CE Certification
CSA Certification
Waste Electrical &
Electronic Equipment
Volts
Hertz
Speed
(1.10 )
INTENDED USE OF
THIS POWER TOOL
WARNING: This product is a Hand Operated
Chop Saw and has been designed to be used
with special Evolution blades. Only use
accessories designed for use in this machine
and/or those recommended specically by
Evolution Power Tools Ltd.
When tted with an appropriate blade
this machine can be used to cut:
Mild Steel
Aluminium
Wood
(1.11)
PROHIBITED USE OF
THIS POWER TOOL
WARNING: This product is a Hand Operated
Chop Saw and must only be used as such.
It must not be modied in any way, or used
to power any other equipment or drive any
other accessories other than those mentioned
in this Instruction Manual.
(1.13)
WARNING: This machine is not intended
for use by persons (including children) with
reduced phys ical, sensory or me ntal capabilities,
or lack of experience and knowledge, unless
they have been given super vision or instruction
concerning the safe use of the machine by a
person responsible for their safety and who is
competent in its safe use.
Children should be supervised to ensure
that they do not have access to, and are
not allowed to play with, this machine.
Triman - Waste Collection
& Recycling
Warning
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(1.14 )
ELECTRICAL SAFETY
This machine is tted with the correc t moulded
plug and mains lead for the designated market.
If the supply cord is damaged, it must be
replaced by a sp ecial cord or assembly available
from the manufacturers or its service agent.
(1.15 )
OUTDOOR USE
WARNING: For your protection if this tool is to
be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dr y
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
(2 .1)
POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specied in BS EN 60745-1:2009 &
EN 61029 -1:20 09)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
re and/ or serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
(2.2)
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in
the presence of ammable liquids,
gasses or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool. Distractions
can cause you to lose control.
(2.3)
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any
way Do not use any adapter plugs
with earthed (grounded) power tools.
Unmodied plugs and matching outlets
will reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If op erating a power to ol in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
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(2.4)
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
drugs, alcohol or medication. A moment
of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your nger
on the switch or energising the power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or key left attached to a rotating part of a power
tool may result in personal injury.
e) Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
(2.5)
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not t urn it on or o. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preventative
safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Mainta in power tools . Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may aect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by p oorly maintained power tools.
f) Keep cutting tools sharp and c lean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations dierent from those intended
could result in a hazardous situation.
(2.6)
5) General Power Tool Safety Warnings
[Service]
a) Have your powe r tool servic ed by a
qualied repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
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(2.7)
HEALTH ADVICE
WARNING: When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure. As
some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
replaceable lters when using this machine.
You should always:
• Work in a well-ventilated area.
• Work with approved safety equipment,
such as dust masks that are specially
designed to lter microscopic particles.
(2.8)
WARNING: The operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where necessar y.
(3.0)
ADDITIONAL SAFETY INSTRUCTIONS
(3.1)
a) DANGER: Ke ep hands away from c utting
area and the blade. Keep your second hand
on auxiliary handle, or motor housing.
If both hands are holding the saw, they cannot
be cut by the blade.
b) Do not reach underneath the workpiece.
The guard cannot protec t you from the blade
below the workpiece.
c) Adjust the cutting depth to the thickness
of the workpiece. Less than a full tooth
of the blade teeth should be visible below
the workpiece.
d) Never hol d piece being c ut in your hands
or across your leg. Secure the workpiece to
a stabl e platform. It is important to suppor t
the work prop erly to minimize body exposure,
blade binding, or loss of control.
e) Hold powe r tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own co rd. Contact with a “live”
wire will also make exposed metal par ts of the
power tool “live” and shock the operator.
f) When ripping always use a rip fence
or straight edge guide. This improves the
accuracy of cut and reduces the chance of
blade binding.
g) Always use blades with correct size
and shape (diamond versus round) of
arbor holes. Blades that do not match
the mounting hardware of the saw will run
eccentrically, causing loss of control.
h) Never use damaged or incorrect blade
washer s or bolt. The blade washers and
bolt were specially designed for your saw, for
optimum per formance and safet y of operation.
i) Do not use High Speed Steel (HSS)
saw blades.
j) Inspect the machine and the blade
before each use. Do not use deformed,
cracked, worn or otherwise damaged blades.
k) Never use the saw without the original
guard protection system. Do not lock the
moving guard in the open position. Ensure that
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the guard operates freely without jamming.
l) Only use blades that comply wit h the
characteristics specied in this manual.
Before using accessories, always compare the
maximum allowed RPM of the accessory with
the RPM of the machine.
(3.2)
Causes and operator prevention
of kickback:
Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator:
1. When the blade is pinched or bound tightly
by the kerf closing down, the blade stalls and
the motor reaction drives the unit rapidly
back toward the operator;
2. If the blade becomes twisted or misaligned
in the cut, the teeth at the back edge of the
blade can dig into the top surface of the
workpiece causing the blade to climb out of
the kerf and jump back towards the operator.
(3.3)
Kickback is the result of saw misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper
precautions as given below.
a) Maintain a rm grip with both hands
on the saw and position your arms to
resist kickback forces. Position your
body to either side of the blade, but not
in line with the blade. Kickback could cause
the saw to jump backwards, but kickback
forces can be controlled by the operator, if
proper precautions are taken.
b) If the blades are binding, or when
interrupting a cut for any reason, release
the trigger and hold the saw motionless
in the ma terial until t he blades com e to a
compl ete stop. Never at tempt to remove t he
saw from t he work or pull th e saw backwar d
while the blades are in motion or kickback
may occur. Investigate and take cor rective
actions to e liminate the cause of blade b inding.
c) When restart ing a saw in the
workpiece, centre the saw blade in the
kerf and check t hat saw teeth are not
engaged into the material. If saw blade is
binding, it may walk up or kickback from the
workpiece as the saw is restarted.
d) Support large panels to minimise the
risk of blade pinching and kickback.
Large panels tend to sag under their own
weight. Supports must be placed under the
panel on both sides, near the line of cut and
near the edge of the panel.
e) Blade depth and bevel adjusting locking
levers must be tight and secure before
makin g a cut. If the blade a djustment shifts
while cut ting it may cause binding and k ickback.
f) Do not use dull or damaged blades.
Unsharpened or improperly set blades
produce a narrow kerf causing excessive
friction, blade binding and kickback.
g) Use extra caution when making a
“plunge cut” into existing walls or ot her
blind areas. The protruding blade may cut
objects that can cause kickback.
h) Check lower guard for proper closing
before each use. Do not operate the saw
if lower guard does not move freely and
close instantly. Never clamp or tie the
lower guard into the open position. If
saw is accidentally dropped, lower guard
may be bent. Raise the lower guard with the
retracting handle and make sure it moves
freely and does not touch the blade or any
other part, in all angles and depths of cut.
i) Check the operation of t he lower guard
spring. If the guard and the spring are
not operating properly, they must be
serviced before use. Lower guard may
operate sluggishly due to damaged parts,
gummy deposits, or a build-up of debris.
j) Lower gua rd may be retracted manually
only for s pecial cuts such as “plunge cuts”
and “compound cuts.” Raise lower guard
by retracting handle and as soon as blade
enters the material, t he lower guard mu st
be released. For all other sawing, the lower
guard should operate automatically.
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k) Always observe that the lower guard
is covering the blade before placing
saw down on a bench or the oor. An
unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in
its path. Be aware of the time it takes for the
blade to stop after switch is released.
(3.4)
WARNING: If any parts are missing, do not
operate your machine until the missing parts
are replaced. Failure to follow this rule could
result in serious personal injury.
(4.1)
GETTING STARTED - UNPACKING
Caution: This packaging contains sharp
object s. Take care when u npacking. Remove
the machine, together with the accessories
supplied f rom the packaging. Che ck carefully
to ensure that the machine is in good condition
and account for all the accessori es listed in this
manual. Also make sure that all the a ccessories
are complete. I f any parts are found to be
missing, the ma chine and its accessories should
be returne d together in their orig inal packaging
to the retailer. Do not throw the packaging away;
keep it safe throughout the guarantee period.
Dispose of th e packaging in an environm entally
responsible manner. Rec ycle if possible. Do not
let children play with empt y plastic bags due to
the risk of suo cation.
(4.2)
ITEMS SUPPLIED
Description Quantity
Instruction Manual 1
Multipurpose Blade (Fitted) 1
Hex Key 6mm (Vice Adjustment) 1
Hex Key 5mm (Blade Change) 1
Hex Key 3mm
(Upper Blade Guard)
Dust Extraction Port 1
Rubber Vice Jaw Protector 1
Speed Handle 1
Spare Motor Brushes 1 set
(4.3)
1
ADDITIONAL ACCESSORIES
In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com or
from your local retailer.
(4.4)
Description Part No
Multipurpose
Blade
Diamond
Blade
RAGEBLADE185MULTI
RAGEBLADE185DIAMOND
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MACHINE OVERVIEW
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6
3
2
1
10
1. FRONT VICE HAND WHEEL
2. LOWER BLADE GUARDS
3. UPPER BLADE GUARD
4. SWIVELLING FRONT VICE JAW
5. ADJUSTABLE REAR VICE JAW
6. HANDLE & TRIGGER SWITCH
7
8
4
5
9
11
7. MOTOR / CARBON BRUSHES
8. ARBOR LOCK BUTTON
9. DUST EXTRACTION PORT
10. LOCK DOWN CHAIN
11. LEVER HANDLED LOCKING SCREW
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Fig. 1 Fig. 2
Fig. 4
Fig. 7 Fig. 8 Fig. 9
Fig. 5 Fig. 6
Fig. 3
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RELEASING THE CUTTING HEAD
The cutting head will automatically rise to the
upper position once it is released from the
locked down position.
To release the cutting head from the
locked down position:
• Gently press down on the cutting handle.
• Unhook the lock down chain from the lock
down hook. (Fig. 1). Allow the cutting head
to rise to its upper position.
Note: We recommend that when the machine
is not in use the cutting head is locked in
the down position with the lock down chain
engaged with the lock down hook.
INSTALLING OR REMOVING
A BLADE
WARNING: Only use genuine Evolution
blades, or Evolution approved blades which
are designed for this machine. Ensure that the
maximum speed of the blade is compatible with
the machine.
WARNING: Only perfor m this operation with the
machine disco nnected from the power supply.
Note: It is recommended that the operator
considers wearing protective gloves when
handling the blade during installation or
when changing the machines blade.
• Remove the arbor screw, washer and outer
blade ange and store safely for future
installation.
• Remove the blade, leaving the inner blade
ange in its service position.
Installing a Blade:
• Ensure that all components are free from
dirt and debris.
• Install the blade onto the inner blade ange
and arbor, ensuring that the direction and
rotation arrow on the blade matches the
direction of arrow rotation found on the
machines upper blade guard. (Fig. 5)
• Reinstall the outer blade ange, washer
and arbor screw.
• Lock the arbor by pressing the arbor lock
button and tighten the arbor screw using
the 6mm Hex Key.
• Return the upper blade guard to its service
position and replace and tighten the four
(4) socket headed screws.
• Check that the arbor lock has been released
by rotating the blade by hand.
• Ensure that the hex key is removed from
the arbor screw and is safely stored for
future use.
• Check the installation, and particularly
the operation of the retractable lower
blade guards by lowering and raising the
cutting head a few times.
Removing a blade:
• Ensure that the cutting head is in its upper
position.
• Rem ove the four (4) socket headed scr ews
securing th e upper blade guard and ro tate the
guard to reveal the machines arb or. (Fig. 2)
• Enga ge the arbor lock by pressing the arbor
lock but ton underneath the rear of th e motor
housing. (Fig. 3)
• Use the supplied hex key to loosen the
arbor screw. (Fig. 4)
Note: The arbor screw has a right hand
thread. Turn clockwise to tighten. Turn
counterclockwise to loosen.
WARNING: After installing a new blade,
always run the machine, without load, for a
couple of minutes. Stand away from the blade.
If the blade were to contain an undetected
aw, it could shatter during this trial run.
CUTTING ANGLE ADJUSTMENT
Note: The rear vice jaw can be turned through
an angle of up to 45°.
The rear vice jaw is factory set at 0° (at 90 °
to the blade) so that the blade cuts squarely
across material positioned in the vice.
For angled cu ts, the rear vice jaw can be sw ung
through (up to) 45°, with a protrac tor scale being
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included on the vice jaw for ease and accurac y
of setting.
To angle the rear vice jaw:
• Loosen the lever handled locking screw
and the RH socket headed screw (Fig. 6)
• Turn the rear vice jaw to the required angle.
• Tighten the RH socket headed screw
securely using the supplied hex key.
• Tighten the lever handled locking screw.
Note: The lever handled locking screw has
a repositionable lever. Repositioning of the
lever may be necessary to ensure that the
locking screw can be tightened suciently
when the rear vice jaw is angled.
To reposition the lever:
• Remove the cross-headed screw that
secures the lever to the screw.
• Lift the lever o the hexagonal screw head.
• Reposition the lever as necessary and
replace the cross-headed screw.
Note: The swivelling front vice jaw will
automatically align with, and/or compensate
for, any angle to which the rear vice jaw
is set. The swivelling front vice jaw also
allows irregular shaped work-pieces to be
accommodated in the vice.
Note: A rubber vice jaw protector can be
attached to the swivelling front vice jaw.
This protector will help with the security of
the workpiece held in the vice and also help
prevent damage to the gripped workpiece.
DUST EXTRACTION PORT
WARNING: Dust can potentially be a danger
to the machines operator and to any nearby
colleagues.
We recommend that if you intend to use this
machine to cut material(s) that create dust
(timber, plywood, certain plastics etc.) th at the
dust extraction port is tted to the machine.
This will then allow a work shop dust extrac tion
system to be connected to the machine.
The operator should also wear a suitable dust
mask, and any other relevant PPE (Personal
Protective Equipment).
To t the dust extrac tion port:
• Remove the four cross-headed screws and
their associated washers from the blanking
plate at the rear of the machine. (Fig. 7)
• Remove the blanking plate.
• Using the four removed screws t the dust
extraction port in place of the blanking plate.
Note: When using a dust extraction system
with this machine follow the instructions
supplied with the dust ex traction system
regarding safe operating procedures.
SPEED HANDLE
Note: One (1) of the arms of the tri-armed vice
tightening/loosening hand-wheel is drilled
and threaded.
Fit the ‘Speed Handle’ if desired to the vice
hand-wheel. The handle simply screws
into the threaded hole found in one of the
hand-wheel arms. (Fig. 8) Use a cross-headed
screwdriver to tighten the handle into its
service position.
REPOSITIONING THE
REAR VICE JAW
The rear vice jaw can be removed from the
machines base and repositioned. (Fig.9)
Note: There are two (2) possible positions
available because of the four (4) threaded
holes in the machines base.
To reposition:
• Rem ove the RH socket headed screw that
secures the r ear vice jaw to the machines base.
• Remove the lever handled locking screw
and all washers that secure the rear vice
jaw to the machines base.
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Fig. 10 To remove the lever handled
locking screw:
• Remove the cross-headed screw that secures the lever handle
to the locking screw.
• Lift the lever handle o the hexagonal locking screw head.
• Using a suitable spanner (not supplied) remove the locking
screw and its associated washer from the machines base.
• Lift the rear vice jaw from the machines base.
• Reposition the vice jaw.
• Replace the socket headed screw into its new service position.
• Replace the locking screw and its lever handle into their
new service positions.
• Ensure that all plain and locking washers are replaced in their
correct service positions.
Note: Repositioning the rear vice jaw to the rearmost position
will enable wider pieces of material to be cut than is possible
with the rear vice jaw in the forward position.
OPERATING INSTRUCTIONS
PREPARING TO MAKE A CUT
Do not overreach. Keep goo d footing and balance. Stand to
one side so that your face and body are out of line of a possible
kickback.
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WARNING: Freehand cutting is a major cause of accidents and
should not be attempted.
• Ensure that the work-piece is rmly
secured in the vice.
• The machines base should be clean and free from any ‘swarf ’
or sawdust, etc, before the work-piece is clamped into position.
• Ensure that the ‘cut-o’ material is free to move sideways
away from the blade when the cut is completed. Ensure that
the ‘cut-o’ piece cannot become ‘jammed’ in any other
part of the machine.
• Do not use this saw to cut small pieces.
If the work-piece being cut would cause your hand or
ngers to be within 150mm of the sawblade, the work-piece
is too small.
Angles should be clamped in an inverted position ( Fig .10) so
that the point of the section is uppermost.
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THE ON/OF F TRIGGER SWITC H
This machine is equipped with a safet y start
trigger switch.
To start the motor:
• Push in the safety lock button on the
side of the handle with your thumb.
• Depress the main trigger switch to s tart the
motor.
WARNING: Never start the saw with the cut ting
edge of the saw blade in contact
with the work-piece surface.
WARNING: Before leaving the machine, ensure
that the machine and the blade rotation has
come to a complete stop.
An unattended, live machine is
unpredictable and highly dangerous to people
in the vicinity.
MAKIN G A CUT
• With the cutting head in the upper position,
switch on the motor and allow it to reach full
operational speed.
• Gently lower the cut ting head.
• Introduce the blade into the material slowly,
using light pressure at rst to keep the blade
from grabbing.
• Gradually increase the pressure as a blade
enters the work-piece. Do not ‘force’ the
machine. Let the saw blade do the work.
MAINTENANCE
Note: Any maintenance must be carried
out with the machine switched o and
disconnected from the mains/battery
power supply.
Check that all safety features and guards are
operating correctly on a regular basis. Only
use this machine if all
guards/safety features are fully operational.
All motor bearings in this machine are
lubricated for life.
No further lubrication is required.
Use a clean, slightly damp cloth to clean
the plastic parts of the machine. Do not use
solvents or similar products which could
damage the plastic parts.
WARNING: Do not attempt to clean by in serting
pointed objects through openings in the
machines casings etc. The machines air vents
should be cleaned using co mpressed dry air.
Excessive sparking may indicate the presence of
dirt in the motor or worn out carbon brushes.
Note: Cutting performance will not improve by
applying undue pressure on the machine, and
doing so may cause
blade and motor life to be reduced.
• Reduce the pressure as the blade begins to
exit the material.
• On completion of a cut allow the cutting
head to return to its upper p osition, and turn
o the motor.
• Only remove your hands, or the work-piece
from the machine, after the motor has
completely stopped and the stationary blade
is covered by the lower blade guard.
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