Evolution Rage3-S2102, RAGE3-S2101, RAGE3-S2102EU, RAGE3S3001, RAGE3S3002 Original Instruction Manual

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TCT Multipurpose Sliding Mitre Saw Range Manual
Original Instruction Manual
Read instructions before operating tools
Models manual is applicable to:
RAGE3S3001 / RAGE3S3002 / RAGE3S3002EU
RAGE32552 / RAGE32551 /RAGE32552EU
PUBLISHED DATE: 28.05.12
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Model Specifications
Evolution Power Tools reserves the right to make improvements and modifications to the design and technical specification of this product without prior notification.
GB
RAGE3-S 210mm TCT MULTIPURPOSE SLIDING MITRE SAW
DESIGNED TO CUT
Mild Steel Plate – Max Thickness (mm) 6 Mild Steel Box Section – Max Wall Thickness (mm) 3 Wood – Max Section (mm) 60 x 220 Motor (230V ~ or 110V ~ 50/60 Hz) (Watts) 1500w RPM No Load (min-1) 3000 Recommended Maximum Duty Cycle (Minutes) 30
BLADE DIMENSIONS
Diameter (mm) 210 Bore Diameter (mm) 25.4 Number of Teeth 24 Max Speed RPM (min-1) 3000 Thickness (mm) 1.7 Weight (kg) 14.4
LASER
Laser Class Class II Laser Source Laser Diode Laser Power (max Mw) 1.5 Wave Length (nm) 635 - 670
NOISE & VIBRATION DATA
Sound Pressure LPA 98dB(A) K=3dB(A) Sound Power Level LWA 108dB(A) K=3dB(A) Vibration Level 3.05m/s2 K=1.5m/s
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MAXIMUM CUTTING CAPACITIES
Mitre (Degrees)
Bevel (Degrees)
Max Width Of Cut (mm)
Max Depth Of Cut (mm)
0 0 220 60
45L / 45R 45 140 35
45L / 45R 0 140 60
0 45 220 35
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RAGE3-S300 210mm TCT MULTIPURPOSE SLIDING MITRE SAW WITH 300mm SLIDE
DESIGNED TO CUT
Mild Steel Plate – Max Thickness (mm) 6 Mild Steel Box Section – Max Wall Thickness (mm) 3 Wood – Max Section (mm) 60 x 300 Motor (230V ~ or 110V ~ 50/60 Hz) (Watts) 1500w RPM No Load (min-1) 3000 Recommended Maximum Duty Cycle (Minutes) 30
BLADE DIMENSIONS
Diameter (mm) 210 Bore Diameter (mm) 25.4 Number of Teeth 24 Max Speed RPM (min-1) 3000 Thickness (mm) 1.7 Weight (kg) 14.4
LASER
Laser Class Class II Laser Source Laser Diode Laser Power (max Mw) 1.5 Wave Length (nm) 635 - 670
NOISE & VIBRATION DATA
Sound Pressure LPA 98dB(A) K=3dB(A) Sound Power Level LWA 108dB(A) K=3dB(A) Vibration Level 3.05m/s2 K=1.5m/s
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MAXIMUM CUTTING CAPACITIES
Mitre (Degrees)
Bevel (Degrees)
Max Width Of Cut (mm)
Max Depth Of Cut (mm)
0 0 300 60
45L / 45R 45 210 35
45L / 45R 0 210 60
0 45 300 35
RAGE3 255mm TCT MULTIPURPOSE SLIDING MITRE SAW
DESIGNED TO CUT
Mild Steel Plate – Max Thickness (mm) 6 Mild Steel Box Section – Max Wall Thickness (mm) 3 Wood – Max Section (mm) 75 x 300 Motor (230V ~ 50/60 Hz) (Watts) 2000w Motor (110V ~ 50/60 Hz) (Watts) 1600w RPM No Load (min-1) 2500 Recommended Maximum Duty Cycle (Minutes) 30
BLADE DIMENSIONS
Diameter (mm) 255 Bore Diameter (mm) 25.4 Number of Teeth 28 Max Speed RPM (min-1) 2500 Thickness (mm) 2.0 Weight (kg) 17.85
LASER
Laser Class Class II Laser Source Laser Diode Laser Power (max Mw) 1.5 Wave Length (nm) 635 - 670
NOISE & VIBRATION DATA
Sound Pressure LPA 96.3dB(A) K=3dB(A) Sound Power Level LWA 109.3dB(A) K=3dB(A) Vibration Level 0.84m/s2 K=1.5m/s
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MAXIMUM CUTTING CAPACITIES
Mitre (Degrees)
Bevel (Degrees)
Max Width Of Cut (mm)
Max Depth Of Cut (mm)
0 0 300 75
45L / 45R 45 210 40
45L / 45R 0 210 75
0 45 300 40
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TABLE OF CONTENTS PAGE
Machine Specification 2 - 3
Introduction 5
Guarantee 5
Vibration 6
Explanation of Labels and Symbols 6
Intended use of this Power Tool 6 - 7
Prohibited use of this Power Tool 7
SAFETY PRECAUTIONS
Electrical Safety 7
General Power Tool Safety Instructions 8 - 9
Health Advice 9
Specific Safety Instructions 9
Personal Protective Equipment (PPE) 9 - 10
Safe Operation 10
Aditional Safety Advice 10
GETTING STARTED
Unpacking 11
Additional Accessories 12
Machine Overview 13
Assembly and Preparation 14 - 18
Operating Instructions 19 - 28
Use of Additional Accessories 29 - 30
Final Safety Check List 31
MAINTENANCE
Care and Cleaning 32
Environmental Protection 32
Your Notes 33
Parts Diagrams & EC Declaration of Conformities 34
Instruction Manual
Read instructions before operating this tool.
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INTRODUCTION
Congratulations on your purchase of an Evolution Power Tools machine. This product has been manufactured to the highest standard and has passed through our extensive quality assurance process. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if we can offer any assistance or advice please do not hesitate to contact our Technical Helpline.
To obtain an additional copy of your Manual, please contact Evolution Power Tools at:
Technical Helpline UK 0870 609 2297 WEB www.evolutionpowertools.com
12 MONTH LIMITED GUARANTEE
This product is guaranteed for a period of ONE (1) YEAR which commences on the date of purchase, and applies to the ORIGINAL PURCHASER ONLY. This guarantee only applies to defects arising from defective materials and / or faulty workmanship that becomes evident during the guarantee period, and does not include consumable items. Evolution Power Tools will, at its discretion, repair or replace the product subject to the following conditions:
• That the product has only been used in accordance with the guidelines as detailed in the original product manual.
• That the product has not been subjected to misuse, abuse or used for a purpose for which it was not intended.
• That the product has not been taken apart or tampered with in any way whatsoever.
• That the product has only been serviced by authorised persons.
• That the product has not been used for hire purposes.
Transit damage is excluded from this guarantee. For any such damage, the transport company is responsible.
Claims made under this guarantee must be made directly to Evolution Power Tools within the guarantee period. All defective goods shall be returned / collected at Evolution Power Tools cost. The product must be adequately packed (to prevent transit damage), and returned to Evolution Power Tools accompanied by a brief description of the fault and a copy of the receipt or other proof of purchase. Evolution Power Tools reserve the right to optionally repair or replace the product with the same or an equivalent product.
EVOLUTION POWER TOOLS SHALL NOT BE LIABLE FOR ANY SPECIAL, EXEMPLARY, DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL LOSS OR DAMAGE UNDER THIS GUARANTEE. NO OFFICER, EMPLOYEE OR AGENT OF EVOLUTION POWER TOOLS IS AUTHORISED TO MAKE ANY ORAL REPRESENTATIONS OF FITNESS FOR PURPOSE OR TO WAIVE ANY OF THE FOREGOING TERMS OF SALE AND NONE SHALL BE BINDING ON EVOLUTION
POWER TOOLS.
Questions relating to this limited guarantee should be addressed to the company’s head office or call the appropriate Helpline number.
This guarantee is in addition to and does not affect any rights, which the consumer may have by virtue of the Sale of Goods Act of
1979. This Act was updated and amended by the Sale and Supply of Goods Act of 1994.
Evolution Power Tools reserves the right to make improvements and modifications to the design and technical specification of this product without prior notification.
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VIBRATION
WARNING: When using this machine the operator can be exposed to high levels of vibration transmitted to the hand and arm. It is possible that the operator could develop “Vibration white finger disease” (Raynaud syndrome). This condition can reduce the sensitivity of the hand to temperature as well as producing general numbness. Prolonged or regular users of mitre saws should monitor the condition of their hands and fingers closely. If any of the symptoms become evident, seek immediate medical advice.
a) The actual vibration level during use will
depend on the workpiece stability/rigidity and the condition of the cutter being used. These factors may increase the vibration experienced by the operator. Each individual application of the tool should be assessed for the effect of these application variable factors, before exposure.
b) The measurement and assessment of human exposure to hand-transmitted vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and BS EN ISO 5349-2:2002
c) The following factors can influence the level
of vibration. Reducing these factors will help to reduce the effects of vibration:
Handling:
Pressing effort. Hand gripping force depending on the working direction. Adjustment of the energy supply (avoidance of excessive energy).
Workpiece
Workpiece material (density, strength). Stability. Rigidity. Security.
SAFETY LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.
NOTE: All or some of the following symbols may appear in the manual or on the product.
Symbol Description
V Volts A Amperes Hz Hertz Min
-1
Speed ~ Alternating Current n
o
No Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch,Keep
hands away
Wear Dust Protection
Restriction of Hazardous
Substances Directive
CE certification
Waste electrical and
electronic equipment
Read Manual
WARNING
Laser Warning
INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Multipurpose
Sliding Mitre Saw and has been designed to be used with special Evolution Multipurpose blades. Only use blades designed for use in this machine and/or those recommended specifically by Evolution Power Tools Ltd.
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When fitted with a correct blade this machine can be used to cut:
Wood Wood derived products (MDF, Chipboard, Plywood, Blockboard, Hardboard etc) Aluminium Mild Steel (6mm Ø)
NOTE: Wood containing non galvanised nails or screws can, with care, can be safely cut.
PROHIBITED USE OF THIS POWER TOOL WARNING: This product is a Multipurpose
Sliding Mitre Saw and must only be used as such. It must not be modified in any way, or used to power any other equipment or drive any other accessories other than those mentioned in this Instruction Manual.
WARNING: This product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the product by a person responsible for their safety and who is competent in its safe use.
ELECTRICAL SAFETY
CONNECTION OF THE DOUBLE INSULATED MAINS PLUG- UK ONLY
IMPORTANT: The wires in the mains lead fitted
to this product are coloured in accordance with the following code:
Brown: Live (L) or Red Blue: Neutral (N) or Black
THIS PRODUCT IS DOUBLE INSULATED AND THEREFORE DOES NOT REQUIRE A CONNECTION TO EARTH.
• THE 3 PIN PLUG MUST COMPLY TO BS1363/A.
• THE FUSE MUST COMPLY TO BS1362.
If for any reason the 13 amp moulded plug fitted to this product requires replacing, the replacement must be wired in accordance with the following instructions:
• Connect the Blue wire to the terminal marked Neutral (N).
• Connect the Brown wire to the terminal marked Live (L).
Ensure that the outer insulation is gripped by the cord grip and that the wires are not trapped when replacing the plug cover. A 13 amp (BS1362) fuse must be fitted in the plug. Do not connect any wire to the earth pin MARKED E on the 3 pin plug.
If in any doubt consult a qualified electrician.
There are no user serviceable parts inside this product except those referred to in the manual. Always refer servicing to qualified service personnel. Never remove any part of the casing unless qualified to do so; this unit contains dangerous voltages.
OUTDOOR USE
WARNING: For your protection if this tool is to
be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.
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If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable.
POWER TOOL GENERAL SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions are as specified in BS EN 60745-1:2009 & EN 61029-1:2009)
WARNING: Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) General Power Tool Safety Warnings [Work area safety]
• Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gasses or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operating power tool.
Distractions can cause you to lose control.
2) General Power Tool Safety Warnings
[Electrical Safety]
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) General Power Tool Safety Warnings
[Personal Safety].
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust masks,non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energising the power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A
wrench or key left attached to a rotating part of a power tool may result in personal injury .
• Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose
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clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use
of dust collection can reduce dust-related hazards.
4) General Power Tool Safety Warnings
[Power tool use and care]
• Do not force the power tool. Use the correct power tool for your
application. The correct power tool will
do the job better and safer at a rate for which it was designed.
• Do not use the power tool if the switch does not turn it on or off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the power tool from the power source and/or battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventative safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these Instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of moving parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
• Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5) General Power Tool Safety Warnings [Service]
• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
HEALTH ADVICE
WARNING: If you suspect that paint on
surfaces in your home contains lead seek professional advice. Lead based paints should only be removed by a professional and you should not attempt to remove it yourself. Once the dust has been deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage. The young and unborn children are particularly vulnerable.
WARNING: Some wood and wood type products, especially MDF (Medium Density Fibreboard), can produce dust that may be hazardous to your health. We recommend the use of an approved face mask with replaceable filters when using this machine, in addition to using the dust extraction facility.
MITRE SAW SPECIFIC SAFETY
The following specific safety instructions for Mitre Saws are based on the requirements of EN61029-2-9:2009.
BLADE SAFETY
WARNING: Rotating Saw Blades are extremely
dangerous and can cause serious injury and amputation. Always keep fingers and hands at least 150mm away from the blade at all times. Never attempt to retrieve sawn material until the cutting head is in the raised position, the guard is fully closed and the saw blade has stopped rotating. Only use saw blades that are recommended by the manufacturer and as detailed in this manual
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and that comply with the requirements of EN 847-1
Do Not use saw blades that are damaged or deformed as they could shatter and cause serious injury to the operator or bystanders.
Do Not use saw blades that are manufactured from high speed steel (HSS).
If the table insert becomes damaged or worn it must be replaced with an identical one available from the manufacturer as detailed in this manual.
PERSONAL PROTECTIVE EQUIPMENT (PPE)
Hearing protection should be worn in order to reduce the risk of induced hearing loss. Eye protection should be worn in order to prevent the possibility of the loss of sight from ejected chippings.
Respiratory protection is also advised as some wood and wood type products especially MDF (Medium Density Fibreboard) can produce dust that can be hazardous to your health. We recommend the use of an approved face mask with replaceable filters when using this machine in addition to using the dust extraction facility.
Gloves should be worn when handling blades or rough material. It is recommended that saw blades should be carried in a holder wherever practicable. It is not advisable to wear gloves when operating the mitre saw.
SAFE OPERATION
Always ensure that you have selected the correct saw blade for the material being cut. Do Not use this mitre saw to cut materials other than those specified in this Instruction Manual.
When transporting a mitre saw ensure that the cutting head is locked in the 90 degree down position (if a sliding mitre saw ensure that the slide bars are locked). Lift the machine by gripping the outer edges of the base with both hands (if a sliding mitre saw, transport using the handles provided). Under no circumstances shall the machine be lifted or transported using
the retractable guard or any part of its operating mechanism.
Before each use check the operation of the retractable guard and its operating mechanism ensuring that there is no damage, and that all moving parts operate smoothly and correctly. Keep the work bench and floor area clear of all debris including sawdust, chips and off-cuts. Always check and ensure that the speed marked on the saw blade is at least equal to the no load speed marked on the mitre saw. Under no circumstances shall a saw blade be used that is marked with a speed that is less than the no load speed marked on the mitre saw.
Where it is necessary to use spacer or reducing rings these must be suitable for the intended purpose and only as recommended by the manufacturer. If the mitre saw is fitted with a laser it shall not be replaced with a different type. If the laser fails to operate it shall be repaired or replaced by the manufacturer or his authorised agent. The saw blade shall only be replaced as detailed in this Instruction Manual.
Never attempt to retrieve off-cuts or any other part of the work piece until the cutting head is in the raised position, the guard is fully closed and the saw blade has stopped rotating.
PERFORM CUTS CORRECTLY AND SAFELY
Wherever practicable always secure the work piece to the saw table using the work clamp where provided. Always ensure that before each cut the mitre saw is mounted in a stable position. If needed the mitre saw can be mounted on a wooden base or work bench or attached to a mitre saw stand as detailed in this Instruction Manual. Long work pieces should be supported on the work supports provided or on appropriate additional work supports.
WARNING: the operation of any mitre saw can result in foreign objects being thrown towards your eyes, which could result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety
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glasses with side shield or a full face shield when needed.
WARNING: If any parts are missing, do not operate your mitre saw until the missing parts are replaced. Failure to follow this rule could result in serious personal injury.
ADDITIONAL SAFETY ADVICE CARRYING YOUR MITRE SAW
Safety Advice
• Although compact, this Mitre Saw is heavy. To reduce the risk of back injury, get competent help whenever you have to lift the saw.
• To reduce the risk of back injury, hold the tool close to your body when lifting. Bending your knees so you can lift with your legs, not your back. Lift by using the handhold areas at each side of the machines base.
• Never carry the Mitre Saw by the power cord. Carrying the Mitre Saw by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire.
• Before moving the Mitre Saw tighten the mitre and bevel locking screws and the sliding carriage locking screw to guard against sudden unexpected movement.
• Lock the Cutting Head in its lowest position. Ensure that the Cutting Head Locking Pin is completely engaged in its socket.
WARNING: Do not use the blade guard as a ‘lifting point’. The power cord must be removed from the power supply before attempting to move the machine.
• Lock the Cutting Head in the down position using the Cutting Head Locking Pin.
• Loosen the Mitre Angle Locking Screw. Turn the table to either of its maximum settings.
• Lock the table in position using the Locking Screw.
• Use the two carry handle cut-outs machined into either side of the machine base, to transport the machine.
Place the saw on a secure stationary work surface and check the saw over carefully.
Check particularly the operation of all the machines safety features before attempting to operate the machine.
GETTING STARTED - UNPACKING
CAUTION: This packaging contains sharp
objects. Take care when unpacking. This machine could require two persons to lift, assemble and move this machine. Remove the machine, together with the accessories supplied from the packaging.
Check carefully to ensure that the machine is in good condition and account for all the accessories listed in this manual. Also make sure that all the accessories are complete. If any parts are found to be missing, the machine and its accessories should be returned together in their original packaging to the retailer. Do not throw the packaging away; keep it safe throughout the guarantee period. Dispose of the packaging in an environmentally responsible manner. Recycle if possible. Do not let children play with empty plastic bags due to the risk of suffocation.
ITEMS SUPPLIED
•Instructions
•HoldDownClamp
•HexKey5mm(BladeChange)
•MultipurposeBlade
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ADDITIONAL ACCESSORIES
In addition to the standard items supplied with this machine, other accessories are available to enhance its performance. These include the following items:
Additional accessories and information on the use and type of accessory suitable for your machine can be obtained by contacting your local dealer (or Evolution Power Tools).
UNLATCHING AND RAISING THE CUTTING HEAD
WARNING: To avoid serious injury, NEVER
perform the unlocing or locking procedure unless the saw is OFF and the blade stopped.
To Release the Cutting Head from the Locked Down position:
• Gently press down on the Cutting Handle.
• Pull out the head latching pin (Fig. A) and
allow the Cutting Head to rise to its upper position. (Step 1 & 2)
• The Cutting Head will automatically rise to the upper position once it is released from the locked down position. (Step 3)
• It will automatically lock in the upper position.
If Release is Difficult:
• Gently rock the Cutting Head up and down.
• At the same time twist the Head Latching
Pin clockwise and pull outwards.
NOTE: We recommend that when the machine is not in use the Cutting Head is locked in its down position with the latching pin fully engaged in its socket.
Fig. A
DESCRIPTION PART No
Specialist cutting blades (use only Evolution Blades with this machine)
Specific to blade type
Dust Collection Bag SR3SM9
or R3SM9
Workpiece Support Bars SR3S1 or
R3S1
End Stop (Repetitive Cutting) SR3SM3
or R3SM3
Step 1 & 2
Step 3
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