Evolution RAGE3-DB Original Instruction Manual

TCT Double Bevel
Multipurpose Sliding
Mitre Saw Manual

Original
Instruction
Manual

Read instructions before operating tools

Models manual is applicable to:

RAGE3DB2552 / RAGE3DB2551 / RAGE3DB2552EU / RAGE3DB255 120V US

PUBLISHED DATE: 25.03.13

®

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TABLE OF CONTENTS PAGE

Machine Specification 3

Introduction 4

Guarantee 5

Vibration 4

Explanation of Labels and Symbols 5

Intended use of this Power Tool 5

Prohibited use of this Power Tool 6

SAFETY PRECAUTIONS

Electrical Safety 7

General Power Tool Safety Instructions 6 - 7

Health Advice 8

Specific Safety Instructions 9

Personal Protective Equipment (PPE) 9

Safe Operation 9

Additional Safety Advice 10

GETTING STARTED

Unpacking 10

Additional Accessories 11

Machine Overview 12 - 13

Assembly and Preparation 14 - 18

Operating Instructions 19 - 28

Use of Optional Accessories 29 - 30

Final Safety Check List 31

MAINTENANCE

Care and Cleaning 32

Environmental Protection 34

Your Notes 35

Parts Diagrams & EC Declaration of Conformities 36

Instruction Manual

Read instructions before operating this tool.

GB

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Model Specifications

Evolution Power Tools reserves the right to
make improvements and modifications to the
design and technical specification of this
product without prior notification.

GB

RAGE3-DB 255mm TCT
MULTIPURPOSE SLIDING MITRE SAW

DESIGNED TO CUT

Mild Steel Plate – Max Thickness 6mm (1/4”)
Mild Steel Box Section – Max Wall Thickness 3mm (1/8”)
Wood – Max Section 80mm x 320mm (3-1/6” x 12-1/2”)
Motor (230V ~ 50/60 Hz) (Watts) 2000w
Motor (110V ~ 50/60 Hz) 1600w (13.5 A)
RPM No Load (min-1) 2500
Recommended Maximum Duty Cycle (Minutes) 30

BLADE DIMENSIONS

Diameter 255 (10”)
Bore Diameter 25.4 (1”)
Number of Teeth 28
Max Speed RPM (min-1) 2500
Thickness (mm) 2.0

Weight 19.6kg (43 lb)

LASER

Laser Class Class 2
Laser Source Laser Diode
Laser Power (max Mw) 1
Wave Length (nm) 650

NOISE & VIBRATION DATA

Sound Pressure LPA 90dB(A) K=3dB(A)
Sound Power Level LWA 103dB(A) K=3dB(A)
Vibration Level 3.463m/s2 K=1.5m/s

2

MAXIMUM CUTTING CAPACITIES

Mitre
(Degrees)

Bevel
(Degrees)

Max Width Of Cut Max Depth Of Cut

0 0 320mm (12-1/2”) 80mm (3-1/6”)

45L / 45R 45 225mm (7-4/5”) 40mm (1-7/12”)

45L / 45R 0 225mm (7-4/5”) 80mm (3-1/6”)

0 45 320mm (12-1/2”) 40mm (1-7/12”)

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INTRODUCTION

Congratulations on your purchase of an
Evolution Power Tools machine. This
product has been manufactured to the
highest standard and has passed through
our extensive quality assurance process.
Every care has been taken to ensure that it
reaches you in perfect condition. However,
in the unlikely event that you should
experience a problem, or if we can offer any
assistance or advice please do not hesitate
to contact our Technical Helpline.

To obtain an additional copy of your Manual,
please contact Evolution Power Tools at:

Technical Helpline UK 0870 609 2297
WEB www.evolutionpowertools.com

12 MONTH LIMITED GUARANTEE

This product is guaranteed for a period of
ONE (1) YEAR which commences on the date
of purchase, and applies to the ORIGINAL
PURCHASER ONLY. This guarantee only
applies to defects arising from defective
materials and / or faulty workmanship that
becomes evident during the guarantee period,
and does not include consumable items.
Evolution Power Tools will, at its discretion,
repair or replace the product subject to the
following conditions:

• That the product has only been used in
accordance with the guidelines as detailed
in the original product manual.

• That the product has not been subjected
to misuse, abuse or used for a purpose for
which it was not intended.

• That the product has not been taken apart or
tampered with in any way whatsoever.

• That the product has only been serviced by
authorised persons.

• That the product has not been used for
hire purposes.

Transit damage is excluded from this
guarantee. For any such damage, the transport
company is responsible.

Claims made under this guarantee must be
made directly to Evolution Power Tools within
the guarantee period. All defective goods shall
be returned / collected at Evolution Power
Tools cost. The product must be adequately
packed (to prevent transit damage), and
returned to Evolution Power Tools accompanied
by a brief description of the fault and a copy
of the receipt or other proof of purchase.
Evolution Power Tools reserve the right to
optionally repair or replace the product with the
same or an equivalent product.

EVOLUTION POWER TOOLS SHALL
NOT BE LIABLE FOR ANY SPECIAL,
EXEMPLARY, DIRECT, INDIRECT,
INCIDENTAL, OR CONSEQUENTIAL LOSS
OR DAMAGE UNDER THIS GUARANTEE.
NO OFFICER, EMPLOYEE OR AGENT
OF EVOLUTION POWER TOOLS IS
AUTHORISED TO MAKE ANY ORAL
REPRESENTATIONS OF FITNESS FOR
PURPOSE OR TO WAIVE ANY OF THE
FOREGOING TERMS OF SALE AND NONE
SHALL BE BINDING ON EVOLUTION

POWER TOOLS.

Questions relating to this limited guarantee
should be addressed to the company’s head
office or call the appropriate Helpline number.

This guarantee is in addition to and does not
affect any rights, which the consumer may
have by virtue of the Sale of Goods Act of

1979. This Act was updated and amended by
the Sale and Supply of Goods Act of 1994.

Evolution Power Tools reserves the right to
make improvements and modifications to
the design and technical specification of this
product without prior notification.

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VIBRATION

WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop “Vibration white finger disease”
(Raynaud syndrome). This condition can
reduce the sensitivity of the hand to
temperature as well as producing general
numbness. Prolonged or regular users of
mitre saws should monitor the condition of
their hands and fingers closely. If any of the
symptoms become evident, seek immediate
medical advice.

• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:

BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002

• Many factors can influence the actual
vibration level during operation e.g the
workpiece and the type and condition of the
cutter being used. Before each use, such
factors should be assessed, and where
possible appropriate working practices
adopted. Managing these factors can help
reduce the effects of vibration:

Handling

Handle the machine with care, allowing the
machine to do the work.
Avoid using excessive physical effort on any of
the machines controls.

Workpiece

Consider the workpiece material; its density,
strength and rigidity.
Consider the security, stability, and orientation
of the machine.

SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine if

warning and / or instruction labels are missing
or damaged. Contact Evolution Power Tools for
replacement labels.

NOTE: All or some of the following symbols
may appear in the manual or on the product.

Symbol Description

V Volts
A Amperes
Hz Hertz
Min

-1

Speed
~ Alternating Current
n

o

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch,Keep

hands away

Wear Dust Protection

CE certification

Waste electrical and

electronic equipment

Read Manual

WARNING

Laser Warning

INTENDED USE OF THIS POWER TOOL

WARNING: This product is a Multipurpose

Sliding Mitre Saw and has been designed to
be used with special Evolution Multipurpose
blades. ONLY use blades designed for use
in this machine and / or those recommended
specifically by Evolution Power Tools Ltd.

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When fitted with a correct blade this
machine can be used to cut:

Wood
Wood derived products (MDF, Chipboard,
Plywood, Blockboard, Hardboard etc)
Aluminium
Mild Steel (6mm Ø)

NOTE: Wood containing non galvanised nails or
screws can, with care, be safely cut.

PROHIBITED USE OF THIS POWER TOOL

WARNING: This product is a Multipurpose

Sliding Mitre Saw and must only be used as
such. It must not be modified in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.

WARNING: This product is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they
have been given supervision or instruction
concerning the safe use of the product by a
person responsible for their safety and who is
competent in its safe use.

ELECTRICAL SAFETY

CONNECTION OF THE DOUBLE INSULATED
MAINS PLUG- UK ONLY

IMPORTANT: The wires in the mains lead fitted

to this product are coloured in accordance with
the following code:

Brown: Live (L) or Red
Blue: Neutral (N) or Black

THIS PRODUCT IS DOUBLE INSULATED
AND THEREFORE DOES NOT REQUIRE A
CONNECTION TO EARTH.

• THE 3 PIN PLUG MUST COMPLY TO
BS1363/A.

• THE FUSE MUST COMPLY TO BS1362.

If for any reason the 13 amp moulded plug
fitted to this product requires replacing, the
replacement must be wired in accordance with
the following instructions:

• Connect the Blue wire to the terminal
marked Neutral (N).

• Connect the Brown wire to the terminal
marked Live (L).

Ensure that the outer insulation is gripped by
the cord grip and that the wires are not trapped
when replacing the plug cover.
A 13 amp (BS1362) fuse must be fitted in the plug.
Do not connect any wire to the earth pin
MARKED E on the 3 pin plug.

If in any doubt consult a qualified electrician.

There are no user serviceable parts inside this
product except those referred to in the manual.
Always refer servicing to qualified service
personnel. Never remove any part of the casing
unless qualified to do so; this unit contains
dangerous voltages.

OUTDOOR USE

WARNING: For your protection if this tool is to

be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.

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If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.

POWER TOOL GENERAL SAFETY
INSTRUCTIONS

(These General Power Tool Safety Instructions
are as specified in BS EN 60745-1:2009 & EN

61029-1:2009)

WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and / or serious injury.

Save all warnings and instructions for
future reference.

The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.

1) General Power Tool Safety Warnings
[Work area safety]

• Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power

tools create sparks which may ignite the
dust or fumes.

• Keep children and bystanders away while
operating power tool. Distractions can

cause you to lose control.

2) General Power Tool Safety Warnings

[Electrical Safety]

• Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools.Unmodified plugs

and matching outlets will reduce the risk of
electric shock.

• Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There

is an increased risk of electric shock if your
body is earthed or grounded.

• Do not expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

• Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the
risk of electric shock.

• When operating a power tool outdoors, use
an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces
the risk of electric shock.

• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD

reduces the risk of electric shock.

3) General Power Tool Safety Warnings

[Personal Safety].

• Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of

inattention while operating power tools may
result in serious personal injury.

• Use personal protective equipment.
Always wear eye protection. Protective

equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.

• Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger

on the switch or energising the power tools
that have the switch on invites accidents.

• Remove any adjusting key or wrench
before turning the power tool on. A

wrench or key left attached to a rotating part
of a power tool may result in personal injury .

• Do not overreach. Keep proper footing
and balance at all times. This enables

better control of the power tool in
unexpected situations.

• Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair

can be caught in moving parts.

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• If devices are provided for the connection
of dust extraction and collection facilities,
ensure that these are connected and
properly used. Use of dust collection can

reduce dust-related hazards.

4) General Power Tool Safety Warnings

[Power tool use and care]

• Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better
and safer at a rate for which it was designed.

• Do not use the power tool if the switch
does not turn it ON or OFF. Any power

tool that cannot be controlled with the
switch is dangerous and must be repaired.

• Disconnect the power tool from the
power source and/or battery pack
from the power tool before making
any adjustments, changing accessories,
or storing power tools. Such preventative

safety measures reduce the risk of starting
the power tool accidentally.

• Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

• Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents

are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.

• Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for

operations different from those intended
could result in a hazardous situation.

5) General Power Tool Safety Warnings
[Service]

• Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the

safety of the power tool is maintained.

HEALTH ADVICE

WARNING: If you suspect that paint on

surfaces in your home contains lead seek
professional advice. Lead based paints should
only be removed by a professional and you
should not attempt to remove it yourself. Once
the dust has been deposited on surfaces, hand
to mouth contact can result in the ingestion of
lead. Exposure to even low levels of lead can
cause irreversible brain and nervous system
damage. The young and unborn children are
particularly vulnerable.

WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend the
use of an approved face mask with replaceable
filters when using this machine, in addition to
using the dust extraction facility.

MITRE SAW SPECIFIC SAFETY

The following specific safety instructions for
Mitre Saws are based on the requirements of

EN61029-2-9:2009.

BLADE SAFETY

WARNING: Rotating Saw Blades are extremely

dangerous and can cause serious injury and
amputation. Always keep fingers and hands at least
150mm away from the blade at all times. Never
attempt to retrieve sawn material until the cutting
head is in the raised position, the guard is fully
closed and the saw blade has stopped rotating.
Only use saw blades that are recommended by
the manufacturer and as detailed in this manual
and that comply with the requirements of

EN 847-1

Do Not use saw blades that are damaged or
deformed as they could shatter and cause serious
injury to the operator or bystanders.

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Do Not use saw blades that are manufactured
from high speed steel (HSS).

If the table insert becomes damaged or worn it
must be replaced with an identical one available
from the manufacturer as detailed in this manual.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Hearing protection should be worn in order to
reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight from
ejected chippings.

Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We
recommend the use of an approved face mask
with replaceable filters when using this machine
in addition to using the dust extraction facility.

Gloves should be worn when handling blades
or rough material. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.

SAFE OPERATION

Always ensure that you have selected the correct
saw blade for the material being cut. Do Not use
this mitre saw to cut materials other than those
specified in this Instruction Manual.

When transporting a mitre saw ensure that the
cutting head is locked in the 90 degree down
position (if a sliding mitre saw ensure that
the slide bars are locked). Lift the machine by
gripping the outer edges of the base with both
hands (if a sliding mitre saw, transport using
the handles provided). Under no circumstances
shall the machine be lifted or transported using
the retractable guard or any part of its operating
mechanism.

Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.

Keep the work bench and floor area clear of all
debris including sawdust, chips and off-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to the
no load speed marked on the mitre saw. Under
no circumstances shall a saw blade be used that
is marked with a speed that is less than the no
load speed marked on the mitre saw.

Where it is necessary to use spacer or reducing
rings these must be suitable for the intended
purpose and only as recommended by the
manufacturer.
If the mitre saw is fitted with a laser it shall not
be replaced with a different type. If the laser
fails to operate it shall be repaired or replaced
by the manufacturer or his authorised agent.
The saw blade shall only be replaced as
detailed in this Instruction Manual.

Never attempt to retrieve off-cuts or any other
part of the work piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.

PERFORM CUTS CORRECTLY AND SAFELY

Wherever practicable always secure the work
piece to the saw table using the work clamp
where provided.
Always ensure that before each cut the mitre
saw is mounted in a stable position.
If needed the mitre saw can be mounted on a
wooden base or work bench or attached to a
mitre saw stand as detailed in this Instruction
Manual. Long work pieces should be
supported on the work supports provided or on
appropriate additional work supports.

WARNING: the operation of any mitre saw
can result in foreign objects being thrown
towards your eyes, which could result in severe
eye damage. Before beginning power tool
operation, always wear safety goggles or safety
glasses with side shield or a full face shield
when needed.

WARNING: If any parts are missing, do not
operate your mitre saw until the missing parts
are replaced. Failure to follow this rule could
result in serious personal injury.

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ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW

Safety Advice

• Although compact, this Mitre Saw is heavy.
To reduce the risk of back injury, get competent
help whenever you have to lift the saw.

• To reduce the risk of back injury, hold the
tool close to your body when lifting. Bending
your knees so you can lift with your legs,
not your back. Lift by using the handhold
areas at each side of the machines base.

• Never carry the Mitre Saw by the power
cord. Carrying the Mitre Saw by the power
cord could cause damage to the insulation
or the wire connections resulting in electric
shock or fire.

• Before moving the Mitre Saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.

• Lock the Cutting Head in its lowest position.
Ensure that the Cutting Head Locking Pin is
completely engaged in its socket.

WARNING: Do not use the blade guard as a
‘lifting point’. The power cord must be removed
from the power supply before attempting to
move the machine.

• Lock the Cutting Head in the down position
using the Cutting Head Locking Pin.

• Loosen the Mitre Angle Locking Screw. Turn
the table to either of its maximum settings.

• Lock the table in position using the
Locking Screw.

• Use the two carry handle cut-outs machined
into either side of the machine base, to
transport the machine.

Place the saw on a secure stationary work
surface and check the saw over carefully.

Check particularly the operation of all the
machines safety features before attempting to
operate the machine.

GETTING STARTED - UNPACKING

CAUTION: This packaging contains sharp

objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.

Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete. If
any parts are found to be missing, the machine
and its accessories should be returned together
in their original packaging to the retailer.
Do not throw the packaging away; keep it safe
throughout the guarantee period. Dispose
of the packaging in an environmentally
responsible manner. Recycle if possible. Do
not let children play with empty plastic bags
due to the risk of suffocation.

ITEMS SUPPLIED

DESCRIPTION Qty

Instruction Manual (Operations) 1
Hold Down Clamp 1
Hex Key 5mm (Blade Change) 1
Multipurpose Blade 1

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ADDITIONAL ACCESSORIES

In addition to the standard items supplied with
this machine, other accessories are available
to enhance its performance. These include the
following items:

Additional accessories and information on the
use and type of accessory suitable for your
machine can be obtained by contacting your
local dealer (or Evolution Power Tools).

UNLATCHING AND RAISING
THE CUTTING HEAD

WARNING: To avoid serious injury, NEVER

perform the unlocking or locking procedure
unless the saw is OFF and the blade stopped.

To Release the Cutting Head from the
Locked Down position:

• Gently press down on the Cutting Handle.

• Pull out the head latching pin (Fig. A) and

allow the Cutting Head to rise to its upper
position. (Step 1 & 2)

• The Cutting Head will automatically rise to
the upper position once it is released from
the locked down position. (Step 3)

• It will automatically lock in the upper position.

If Release is Difficult:

• Gently rock the Cutting Head up and down.

• At the same time twist the Head Latching

Pin clockwise and pull outwards.

NOTE: We recommend that when the machine
is not in use the Cutting Head is locked in
its down position with the latching pin fully
engaged in its socket.

Fig. A

DESCRIPTION PART No

Specialist cutting blades
(use only Evolution Blades
with this machine)

Specific to
blade type

Dust Collection Bag EV3DBS202
Workpiece Support Bars EV3DBS76
End Stop (Repetitive

Cutting)

EV3DBSM3

Step 1

Step 2

Step 3

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OVERALL VIEW OF DOUBLE BEVEL MITRE SAW

1. ON/OFF TRIGGER SWITCH

2. BLADE GUARD LOCKING TRIGGER

3. CUTTING HANDLE

4. DUST BAG (Optional Accessory)

5. TABLE TOP

6. ROTARY TABLE

7. LOWER BLADE GUARD

8. UPPER BLADE GUARD

9. BLADE

10. MITRE HANDLE

(3)

(2)

(9)

(7)

(8)

(6)

(10)

(1)

(5)

(4)

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OVERALL VIEW OF DOUBLE BEVEL MITRE SAW

11. SLIDE LOCKING SCREW

12. BEVEL ANGLE SCALE

13. POSITIVE STOP LOCKING LEVER

14. FENCE

15. HEAD LATCHING PIN

16. MOUNTING HOLE

17. MOTOR COVER

18. MITRE ANGLE SCALE

19. RETAINING CLIP

20. ARBOR LOCK

21. EXTENSION (Optional Accessory)

22. REPEAT STOP (Optional Accessory)

(13)

(18)

(14)

(19)

(20)

(11)

(12)

(17)

(15)

(14)

(16)

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ASSEMBLY AND PREPARATION

WARNING: Always disconnect the saw from the

power source before making any adjustments.

NOTE: It is recommended that all instructions are always
read before operating.

PERMANENTLY MOUNTING THE MITRE SAW

To reduce the risk of injury from unexpected saw
movement, place the saw in the desired location either on
a workbench or other suitable machine stand. The base of
the saw has four mounting holes through which suitable
bolts (not supplied) can be placed to secure the miter
saw. If the saw is to be used in one location, permanently
fasten it to the workbench using appropriate fastenings
(not supplied). Use locking washers and nuts on the
underside of the workbench. (Fig. 1)

• To avoid injury from flying debris, position the saw
so that other people or bystanders cannot stand too
close (or behind) it.

• Locate the saw on a firm, level surface where
there is plenty of room for handling and properly
supporting the workpiece.

• Support the saw so the machine table is level and
the saw does not rock.

• Bolt or clamp the saw securely to its support stand
or workbench.

FOR PORTABLE USE:

• Mount the saw on a 18mm thick piece of plywood
or MDF (800mm x 500mm min size recommended)
using appropriate fastenings (not supplied).

• It may be necessary to countersink the washers,
nuts, etc. to the underside of the plywood or MDF
mounting board to avoid an uneven work surface.

• Use G-clamps to attach the mounting board to the
work surface. (Fig. 2)

NOTE: Some machines are fitted with a rear stabilizing
arm found just below the Bevel Pivot.
If so fitted, this arm should be deployed/withdrawn
from the base, particularly if the machine is to be used
free standing on a work bench. (Fig. 3). This arm will
provide extra stability to prevent the machine from
toppling in the event of sudden release of the
Cutting Head.

Fig. 1

1) Hex headed bolt

2) Spring washer

3) Flat washer

4) Mitre saw base

5) Workbench

6) Flat washer

7) Spring washer

8) Hex nut

9) Lock nut

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

Fig. 2

Fig. 3

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HOLD DOWN CLAMP (Fig. 4)

Two sockets (one either side) are incorporated into
the rear of the machines fence. These sockets are for
positioning the Hold Down Clamp.

• Fit the clamp to the retaining socket that best
suits the cutting application, ensuring that it is fully
pushed down.

• Tighten the fence thumbscrew to lock the pillar of
the clamp into the fence socket.

• Place the workpiece to be cut onto the saw table,
against the fence and in the desired position.

• Adjust the clamp using the thumbscrews and
hand-wheel so that it securely holds the workpiece
to the saw table.

Conduct a ‘dry run’ with the power disconnected.
Ensure that the Hold Down Clamp does not interfere
with the path of the blade, or with the path of any other
part of the Cutting Head as it is lowered

THE LASER

This machine is equipped with a Laser Cutting Guide.
This allows the operator to preview the path of the
blade through the workpiece. The ON/OFF switch for
the Laser Guide is positioned on the right hand side of
the machine, below the transmission casing. (Fig 5)
Avoid direct eye contact with the laser beam, and do
not use on material that could reflect the laser beam.

WARNING: Do not stare directly at the laser beam.
A hazard may exist if you deliberately stare into the
beam. Please observe all of the following safety rules.

• The laser beam must not be deliberately aimed
at personnel and must be prevented from being
directed towards the eyes of a person.

• Always ensure that the laser beam is used only on
workpieces that have non-reflective surfaces, i.e
natural wood or matt surfaces etc.

• Never exchange the laser module assembly for a
different type or class of laser.

• Repairs to the laser module must only be conducted
by Evolution Power Tools or their authorized agent.

Fig. 4

Fig. 5

Diagram showing location of Laser
Guide ON/OFF switch

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LASER ADJUSTMENT

WARNING: At no time during this procedure should

the motor be started.

To check laser alignment:

• Place a piece of cardboard, or similar, onto the rotary
table of the machine.

• With the carriage slide in the rearmost position,
lower the Cutting Head so that a blade tooth makes
a mark in the cardboard.

• Allow the Cutting Head to rise, and then repeat the
above with the carriage slide in an approximate
mid- way position.

• Again repeat, but with the carriage slide moved to
its most forward position.

• With the Cutting Head raised, turn on the laser and
slide the Cutting Head backwards and forwards to
observe if the projected laser beam is in line with
the marks previously made:

• Beam is aligned with the marks =
No further action required.

• Beam is not parallel with the marks =
Follow section A

• Beam is parallel but not aligned with the marks =
Proceed to B

A. If the laser beam is not parallel to the marks proceed
as follows:

• Untighten the clamping screw (Fig. 6, a)

• Carefully rotate the laser module, (Fig. 6, b) until the

line is parallel with the marks in the cardboard.

• Re-tighten the clamping screw.

• Recheck the alignment.

B. If the laser beam is parallel with the marks, but not
going through them:

• Slacken the two screws. (Fig. 7, c)

• The laser mounting block can now be moved

sideways to align the laser beam with the marks
made in the cardboard.

• When the laser beam is in the correct place,
re-tighten the two screws.

• Repeat procedure ‘ A’ to check alignment.

NOTE: The above adjustments & alignments should be

checked on a regular basis to ensure laser accuracy.

Fig. 6 (a) - Clamping screw
(b) - Laser unit

(a) (b)

Fig. 7 (c) - Adjustment screws

(c) (c)

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NOTE: The following WARNING labels may be

found on this machine:

LASER RADIATION DO NOT
STARE INTO THE BEAM
CLASS 2 LASER PRODUCT

CLASS 2 LASER PRODUCT LASER
RADIATION AVOID DIRECT EYE CONTACT
LASER SAFETY

The Laser guide line used in this product uses
a class II Laser with a maximum power output
of 1.5mW at a wave length of between 635 and
670nm. These lasers do not normally present an
optical hazard, although staring at the beam may
cause temporary flash blindness.

WARNING: Do not stare directly at the Laser
beam. The laser must be used and maintained
as detailed in this manual. Never intentionally
aim the laser beam at any person and prevent
it from being directed towards the eye, or
an object other than the workpiece. Always
ensure that the laser beam is directed at the
workpiece only when it is located on the mitre
saw table.

Never direct the laser beam onto any bright,
shiny reflective surface, as the laser beam
could be reflected back towards the operator.
Do not change the laser unit for any other type.

Do not tamper with the laser unit. Only touch
the unit when making adjustments. Repairs
to the laser shall only be carried out by an
authorised service centre.

THE LASER GUIDE LINE

The projected laser guide line shows the path
of the blade during a cut.

To use the laser guide for a known angle
(e.g. 450):

• Mark the cut required on the workpiece
using a pencil etc.

• Set the saw to the cutting angle required (450)
and lock into position using the mitre locking
handle and/or the positive stop locking lever.

• Switch on the laser beam.

• Position the workpiece on the rotary table

and against the fence.

• Slide the workpiece into position until
the pencil line on the workpiece and the
projected laser line exactly match.

• Clamp the workpiece into position using the
hold down clamp.

• Proceed to make the cut.

To use the laser guide for an unknown angle:

• Mark the position of the cut to be made on
the workpiece using a pencil etc.

• Place the workpiece on the rotary table and
against the fence.

• Adjust the mitre saw to give the
approximate angle of cut. Do not tighten the
mitre lock handle at this stage.

• Slowly slide the workpiece backwards and
forwards along the fence, whilst at the
same time slowly adjusting the angle
of the rotary table.

• Stop when the projected laser line and pencil
line on the workpiece match exactly.

• Tighten the mitre lock handle to lock the
rotary table in place.

• Secure the workpiece with a hold down clamp.

• Recheck the alignment.

• When satisfied that alignment is accurate

proceed to make the cut.

The Laser Lens cap (if fitted)

If fitted the laser lens cap is a simple push fit
onto the front of the laser unit.

If it becomes damaged or opaque for any
reason it can be replaced.

Carefully pull the lens from the laser unit and
replace with a new lens.

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DEPTH STOP (Fig. 8)

Use of the depth stop allows the operator to cut slots
in the workpiece.
The downward travel of the Cutting Head can be set
so that the saw blade does not completely cut through
the workpiece.

NOTE: When using the Depth Stop it is advisable that
the depth of cut is checked using a scrap piece of
timber to ensure that the slot cut is correct.
By making a cut in the workpiece, and then repeating
the cut but with the workpiece slightly repositioned to
the left or right, it is possible to perform trenching cuts.

To use the depth stop:

• Loosen the locking wing nut. (A)

• Adjust the thumb knob (B) to limit the saw heads

travel to the required depth.

• Once set to the desired depth, tighten the wing nut
(a) against the retaining bracket to lock the depth
stop and ensure that there is no movement.

• When cutting is complete re-adjust the depth stop
so that the Cutting Head can be locked in the down
position by the head latching pin.

THE SLIDING UPPER FENCE SECTION

The Left Hand and Right Hand sides of the Fence
have an adjustable upper section. Adjustment may be
necessary to provide clearance for the moving Cutting
Head when acute bevel or compound angles are
selected.

To adjust the Fence:

• Loosen the relevant thumbscrew. (Fig. 9)

• Slide the upper section of the Fence to the required

position and tighten the thumbscrew.

• Conduct a ‘dry run’ with the power off to confirm
that there is no interference between moving parts
as the Cutting Head is lowered.

Fig. 8

Close up view of the Depth Stop

Fig. 9

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OPERATING INSTRUCTIONS

CAUTION: The Mitre Saw should be inspected

(particularly for the correct functioning of
the safety guards) before each use. Do not
connect the saw to the power supply until a
safety inspection has been carried out.
Ensure that the operator is adequately trained
in the use, adjustment and maintenance of
the machine, before connecting to the power
supply and operating the saw.

WARNING: To reduce the risk of injury, always
unplug the saw before changing or adjusting
any of the machines parts. Compare the
direction of the rotation arrow on the guard
to the direction arrow on the blade. The blade
teeth should always point downward at the
front of the saw. Check the tightness of the
arbor screw.

BODY and HAND POSITIONING (Fig. 10)

• Never place your hands within the ‘no
hands zone’ (at least 150mm away from the
blade). Keep hands away from the path of
the blade.

• Secure the workpiece firmly to the
table and against the fence to prevent
any movement.

• Use a Hold Down Clamp if possible but
check that it is so positioned that it does not
interfere with the path of the blade or other
moving machine parts.

• Avoid awkward operations and hand
positions where a sudden slip could cause
your fingers or a hand to move into the blade.

• Before attempting a cut, make a ‘dry run’
with the power off so that you can see the
path of the blade.

• Keep your hands in position until the
ON/OFF trigger switch has been released
and the blade has completely stopped.

ADJUSTMENT of PRECISION ANGLES

Several checks/adjustments are possible on
this machine. The operator will require a 90

0

450/450 Set Square (not supplied) to carry out
these checks and adjustments.

WARNING: Checks/adjustments must only
be conducted with the machine disconnected
from the power supply.

Fig. 10 Illustration of Body/ Hand Positioning

No-Hands Zone

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BEVEL ANGLES (00 AND 450)

00 Bevel Stop Adjustment

• Ensure that the Cutting Head is in the locked down
position with the latching pin fully engaged in its
socket. (see Fig. A pg 11)

• Ensure that the Cutting Head is upright, against its
stop and the bevel pointer is indicating 00 on the
scale. (Fig. 11)

• Place the Engineers Square on the table with one
short edge against the table and the other short edge
against the blade (avoiding the TCT tips). (Fig. 12)

• If the blade is blade is not 900 square with the mitre
table adjustment is required.

• Loosen the Bevel Lock Handle and tilt the Cutting
Head to the left.

• Loosen the locknut on the Bevel Angle Adjustment
Screw. (Fig. 13)

• Use a Hex Key to turn the screw in or out to adjust
the blade angle.

• Return the Cutting Head to its upright position
and recheck the angular alignment against the
Engineers Square.

• Repeat the above steps until correct angular
alignment is achieved.

• Tighten the Bevel Angle Adjustment locknut securely.

00 Bevel Pointer Adjustment

NOTE: The operator must be satisfied that the blade

is set exactly perpendicular to the table when in the
upright position and against its stop.

• If the pointer is not in exact alignment with the 00 mark
on the protractor scale adjustment is necessary.

• Loosen the Bevel Pointer screw using a #2 Phillips
screwdriver. (Fig. 14)

• Adjust the Bevel Pointer so that it is in alignment
exactly with the 00 mark.

• Retighten the screw.

450 Left Hand Bevel Stop Adjustment

• Loosen the Bevel Lock Handle and tilt the Cutting
Head completely to the left until it rests against the
450 stop.

• Use a Set Square to see if the blade is at 450 to the
table (avoiding the TCT tips).

• If the saw blade is not in exact alignment
adjustment is necessary.

• Return the Cutting Head to its upright position.

Fig. 11

Close up view of Bevel angle pointer
indicating 0

0

Angle

Fig. 12

View of Engineers Square in position

Fig. 13

Close up view of Adjustment screw
and locknut

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• Loosen the locknut on the 450 Bevel Adjustment Screw.

• Use a Hex Key to adjust the Adjustment Screw in or

out as required. (Fig. 15)

• Tilt the Cutting Head to the 450 setting and recheck
for alignment with the Set Square.

• Repeat the above steps until the correct angular
alignment is achieved.

• Tighten the Adjustment Screw locknut securely
once alignment is achieved.

450 Right Hand Bevel Stop Adjustment

• Loosen the Bevel Lock Handle.

• Pull out the Right Hand Bevel Access Locking Pin

and twist it ¼ of a turn to hold it in the disengaged
position. This will enable access to the right hand
bevel angles. (Fig. 16)

• Tilt the Cutting Head completely to the right until it
rests against the 450 stop.

• Use a Set Square to see if the blade is at 450 to the
table (avoiding the TCT tips).

• If the saw blade is not in exact alignment
adjustment is necessary.

• Return the Cutting Head to its upright position.

• Loosen the locknut on the 450 Bevel

Adjustment Screw.

• Use a Hex Key to adjust the Adjustment Screw in Or
out as required. (Fig. 17)

• Tilt the Cutting Head to the 450 setting and recheck
for alignment with the Set Square.

• Repeat the above steps until the correct angular
alignment is achieved.

• Tighten the Adjustment Screw locknut securely
once alignment is achieved.

Fig. 14

Fig 15

Fig. 16

Fig. 17

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FENCE ALIGNMENT

The fence must be aligned at 900 (square) to a
correctly installed blade The rotary table must be
set at ‘00’ miter angle.

The Fence is fastened to the table with two socket
head Hex screws positioned at either side of the fence
in elongated slots. (Fig. 18)

• Ensure that the Cutting Head is in the locked down
position with the latching pin fully engaged in its socket

• Place a Engineers Square on the table with one short
edge against the Fence and the other short edge
against the Blade (avoiding the TCT tips). (Fig. 19)

• If adjustment is necessary, loosen the four Fence
adjustment screws using a Hex Key

• Re-position the Fence in its elongated slots until
alignment is achieved.

• Securely tighten the socket head Hex screws.

MITRE ANGLE POINTER ADJUSTMENT

NOTE: There are dual miter angle scales cast into the

front of the machines base. A small pointer attached to
the rotary table indicates the angle selected.

If necessary the pointer can be repositioned by
loosening its fastening screw using a #2 Phillips
screwdriver. Adjust as necessary, and then securely
tighten the fixing screw. (Fig. 20)

PREPARING TO MAKE A CUT

DO NOT OVER-REACH

Keep good footing and balance. Stand to one side so
that your face and body are out of line of a possible
kickback.

FREEHAND CUTTING IS A MAJOR CAUSE OF
ACCIDENTS AND MUST NOT BE ATTEMPTED.

• Ensure that the workpiece is always firmly resting
against the fence, and where practical is clamped
with the Hold Down Clamp to the table.

• The saw table should be clean and free from any
sawdust etc. before the workpiece is clamped
into position.

• Ensure that the ‘cut-off’ material is free to move
sideways away from the blade when the cut is

Fig. 18

Fig. 19

Fig. 20

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completed. Ensure that the ‘cut-off’ piece cannot
become ‘jammed’ in any other part of the machine.

• Do not use this saw to cut small pieces. If the
workpiece being cut would cause your hand or
fingers to be within 150mm of the sawblade, the
workpiece is too small.

THE MOTOR ON/OFF SWITCH (Fig. 21)

The ON / OFF Motor Trigger Switch is a non-latching
type. It is the upper of the two switches that are
positioned inside the Cutting HANDLE.

• Press the switch to start the motor.

• Release the switch to turn off the motor.

CHOP CUTTING

This type of cut is used mainly for cutting small or
narrow section material. The Cutting Head is gently
pushed down to cut through the workpiece.

The Sliding Carriage should be locked in its
rearmost position. (Fig. 22)

• Slide the Cutting Head to the rear as far as it will go.

• Tighten the slide lock screw. (Fig. 23)

• Place the workpiece on the table and against the

fence and secure with clamp(s) as appropriate.

• Grasp the saw handle.

• Turn the motor on and allow the saw blade to reach

full speed.

• Press the lower guard locking trigger to release the
Cutting Head.

The Lower Guard Locking Trigger (Fig. 24)

• Lower the Cutting Handle downwards and cut
through the workpiece.

• Allow the speed of the blade to do the work,
there is no need to apply undue pressure to the
Cutting Handle.

• When the cut has been completed, release the
ON/OFF trigger switch.

• Allow the blade to come to a complete stop.

• Allow the Cutting Head to rise to its upper position,

with the lower blade guard completely covering the
blade teeth, and the Cutting Head locked in the upper
position, before releasing the Cutting Handle.

• Remove the workpiece.

Fig. 21

Fig. 24

Fig. 22

Fig. 23

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SLIDE CUTTING

This saw is equipped with a Sliding Carriage system.
Loosening the slide lock screw will release the slide
and allow the Cutting Head to move forwards and
backwards. (Fig. 25)

The saw blade is lowered into the workpiece and then
pushed to the rear of the machine to complete a cut.
This type of cut can be used for cutting wide pieces.

• Position the workpiece on the table and against the
fence and secure with clamp(s) as appropriate.

• Loosen the slide lock screw.

• Grasp the Cutting Handle and pull the Cutting Head

forward until the arbor (centre of saw blade) is over
the front edge of the workpiece. (Fig. 26)

• Operate the ON / OFF motor trigger switch and
allow the saw blade to reach full speed.

• Press the lower blade guard locking trigger for
Cutting Head release.

• Push the Cutting Handle all the way down and cut
through the leading edge of the workpiece.

• Gently push the Cutting Handle rearwards towards
the fence completing the cut.

• Always push the Cutting Head to the full rear
position during each cut. (Fig. 27)

• When the cut has been completed, release the
trigger switch and allow the blade to come to a
complete stop.

• Allow the Cutting Head to rise to its upper position,
with the lower blade guard completely covering
the blade teeth, and the Cutting Head locked in the
upper position, before releasing the Cutting Handle.

WARNING: Never pull the Cutting Head and spinning
blade towards you when making a sliding cut. The
blade may try to climb up on top of the workpiece,
causing the Cutting Head to ‘Kickback’ forcefully.
The Cutting Head should always be positioned as
outlined above before attempting to make a sliding cut.
When the Cutting Head is in the correct position above
the workpiece it can be lowered and pushed rearwards
towards the fence to complete the cut.

Fig. 25

Fig. 27

Fig. 26

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MITRE CUTTING (Fig. 28)

The rotary table of this machine can be turned through 550
to the left or right from the normal cross-cut (00) position.

Positive stops are provided at 450, 300, 22.50 and 150 to
both the right hand and left hand sides.
Mitre Cutting is possible with or without the
Sliding Carriage system being deployed.

• Loosen the Mitre Lock Handle (Fig. 29) by turning it
anti-clockwise.

• Pull up the Positive Stop Locking Lever. (Fig. 30)

• Turn the rotary table to the desired angle. A mitre

angle protractor scale is incorporated into the
machines base to aid setting.

• Tighten the Mitre Lock Handle when the
angle is achieved.

NOTE: It is good practice to tighten the Mitre Lock
Handle even if a Positive Stop has been selected and
the Positive Stop Locking Lever is engaged.

BEVEL CUTTING - TILTING THE CUTTING HEAD

A bevel cut (Fig. 31) is made with the rotary table set
at 00 mitre.

NOTE: It may be necessary to adjust the upper section
of the Fence to provide clearance for the moving
Cutting Head.

The Cutting Head can be tilted from the normal 00
(perpendicular position) to a maximum angle of 45

0

from the perpendicular to the left hand and right hand
sides. Bevel cutting is possible with or without the
sliding carriage system being deployed.

Fig. 28

Fig. 31

Fig. 29

Fig. 30

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To tilt the Cutting Head to the left:

• Loosen the bevel lock lever. (Fig. 32)

• Tilt the Cutting Head to the required angle.

A protractor scale is provided as an aid to setting.
(Fig 33)

• Tighten the bevel lock lever when the desired angle
has been selected.

NOTE: The bevel lock lever is spring loaded and this
enables it to be repositioned on its operating screw.
Repositioning may be necessary to avoid interference
with other parts of the machine when certain mitre
angles are selected.

To reposition:

• Lift up the lever and turn to a convenient position.

• Release the lever.

Stand to the left side of the handle when making a cut.

When cutting is completed:

• Release the ON/OFF trigger switch, but keep your
hands in position and allow the blade to
completely stop.

• Allow the Cutting Head has to rise to its upper
position, with the lower blade guard completely
deployed before removing yours hand(s).

• Return the Cutting Head to the perpendicular position.

• Tighten the bevel lock lever.

To tilt the Cutting Head to the right:

• Pull out the Right Hand Bevel Access Pin. (Fig. 34)
Twist the pin ¼ of a turn to keep it in the disengaged
(outer) position.

• Loosen the bevel lock lever.

• Tilt the Cutting Head to the required

Right Hand angle.

• Tighten the bevel lock lever.

When cutting is completed:

• Release the ON/OFF trigger switch, but keep
your hands in position and allow the blade to
completely stop.

• Allow the Cutting Head has to rise to its upper

Fig. 32

Fig. 33

Fig. 34

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Fig. 35

position, with the lower blade guard completely
deployed before removing yours hand(s).

• Return the Cutting Head to the perpendicular position.

• Return the Right Hand Bevel Access Pin to its

original position.

• Tighten the bevel lock lever.

COMPOUND CUTTING (Fig. 35)

A compound cut is a combination of a mitre and bevel
cut employed simultaneously.
When a compound cut is required, select the desired
bevel and mitre positions as previously described.
Compound cutting with the sliding carriage system
deployed is possible. Always check that the sliding
blade does not interfere with the machines fence or
any other parts of the machine.
Adjust the upper section(s) of the fence as necessary.

CUTTING BOWED MATERIAL (Fig. 36)

Before cutting any workpiece, check to see if it is
bowed. If it is bowed the workpiece must be positioned
and cut as shown.
Do not position the workpiece incorrectly or cut the
workpiece without the support of the fence.

CLEARING JAMMED MATERIAL

• Turn the mitre saw “OFF” by releasing the
trigger switch.

• Allow the blade to come to a complete halt.

• Unplug the mitre saw from the mains supply.

• Carefully remove any jammed material from

the machine.

• Check the condition and operation of the
safety guard.

• Check for any other damage to any part of the
machine e.g. the blade.

• Have any damaged parts replaced by a competent
technician and a safety inspection carried out before
using the machine again.

Fig. 36

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SUPPORTING LONG WORKPIECES

The free end of a long workpiece should be supported
at the same height as the machine table. The operator
should consider using a remote workpiece support in
addition to the table extension bars if thought necessary.

INSTALLING OR REMOVING A BLADE

WARNING: Only carry out this operation with the

machine disconnected from the mains supply.

WARNING: Only use genuine Evolution blades which
are designed for this machine.
Ensure that the maximum speed of the blade is higher
than the speed of the motor.

NOTE: It is recommended that the operator considers
wearing protective gloves when handling the blade
during installation or when changing the blade.

• Ensure the Cutting Head is in its upper position.

• Remove the lower guard operating arm retaining

clip. (Fig. 37) Release the guard operating arm from
its pivot.

• Press the lower blade guard locking trigger (A) and
rotate the lower blade guard (B) up and into the
upper blade guard. (Fig. 38)

• Press the black arbor lock button to lock the arbor.

(Fig. 39)

• Using the supplied Hex Key, release the arbor screw
and remove the washer and blade flange and the
blade from the arbor. (Fig. 40)

NOTE: The arbor screw has a LH thread. Turn
clockwise to loosen. Turn counterclockwise to tighten.

• Install the new blade. Make sure the rotation arrow
on the blade matches the clockwise rotation arrow
on the upper guard.

NOTE: The blade teeth should always point downward
at the front of the saw.

• Install the blade flange, washer and arbor screw.

• Lock the arbor and tighten the arbor screw using

moderate force, but do not overtighten.

• Replace the guard operating arm and its retaining
clip. (Fig. 41)

• Ensure the Hex Key is removed and the arbor lock
has released before operating.

Fig. 37

Fig. 39

Fig. 38

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Fig. 41

Fig. 42

• Ensure the blade guard is fully functional before
using the machine.

If required, Blade Bore Reducing Inserts should only be
used in accordance with the manufacturers instructions.

USE OF OPTIONAL EVOLUTION ACCESSORIES

Not supplied as original equipment. All accessories
can be purchased from Evolution Power Tools.
See ‘Additional Accessories’ section.

DUST BAG

A Dust Bag can be fitted to the extraction port at the
rear of the machine. The Dust Bag is for use when
cutting wooden materials only.

• Slide the Dust Bag over the dust extraction port,
ensuring that the spring clip grips the port holding
the Dust Bag securely in place. (Fig. 42)

NOTE: For operational efficiency empty the Dust Bag
when it becomes 2/3 full. Dispose of the contents of
the Dust Bag in an environmentally responsible way. It
may be necessary to wear a dust mask when emptying
the Dust Bag.

NOTE: A workshop vacuum extraction machine can
be attached to the dust extraction port if required.
Follow the manufacturers instructions if such a
machine is fitted.

WARNING: Do not use the Dust Bag when cutting
metallic materials.

EXTRACTION PORT BLANKING PLUG (if supplied)

Use the blanking plug in place of the dust bag when
cutting steel based materials.

EXTRACTION PORT ADAPTOR TUBE

Use the Adaptor Tube to connect the extraction port
of the machine to suitable commercial workshop
vacum extraction equipment (not supplied) which have
Ø30mm internal bore hoses or inlet ports.

Fig. 40
View of (1) Arbor screw, (2) Washer,
(3) Blade flange, (4) Blade

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WORKPIECE SUPPORT BARS (Fig. 43a & 43b)

Workpiece Support Bars can be fitted to either or both
sides of the machines base as required.

• Right Hand side. Loosen the support retaining screw
located in the top front of the machines base.

• Insert the workpiece supports bars into the retaining
holes in the base. Push fully home to ensure
positive location.

NOTE: Approximately 75mm of the, (Fig. 43a)
Workpiece Support Bar should slide into the base to
provide positive location.

• Tighten the retaining screw. (Fig. 43b)

• Repeat the above for the Left Hand side.

To remove a Workpiece Support Bar, simply loosen the
relevant retaining screw and slide the Workpiece Support
Bar from the machine. Store safely for future use.

THE REPEAT STOP (Fig. 44)

The use of the Repeat Stop can greatly aid the operator
when conducting repetitive cutting operations. When
many pieces of material all cut to the same length are
required, use of the Repeat Stop can assist accuracy
and efficiency.

Fitting the Repeat Stop

• Loosen the Repeat Stop thumb screws sufficiently
to allow the arms of the Workpiece Support Bar to
slide through the holes in the Repeat Stop.

• Position the Repeat Stop approximately half way
along the Workpiece Support Bar, and tighten the
thumb screws to minimize any movement.

• Attach the Workpiece Support Bar to the machine
base as previously detailed.

NOTE: By loosening the thumb screws the Repeat
Stop can be adjusted to the required distance from the
saw blade for repetitive cutting operations etc. The
Repeat Stop can be fitted to either of the Workpiece
Support Bars but normally will be positioned to the
Right Hand side of the blade.

Fig. 43a

Fig. 43b

Fig. 44

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MAINTENANCE

NOTE: Any maintenance must be carried out with the

machine switched off and disconnected from the mains/
battery power supply.

Check that all safety features and guards are operating
correctly on a regular basis. Only use this machine if all
guards/safety features are fully operational.

All motor bearings in this machine are lubricated for life.
No further lubrication is required.

Use a clean, slightly damp cloth to clean the plastic
parts of the machine. Do not use solvents or similar
products which could damage the plastic parts.

WARNING: Do not attempt to clean by inserting pointed
objects through openings in the machines casings etc.
The machines air vents should be cleaned using
compressed dry air.

Excessive sparking may indicate the presence of dirt in
the motor or worn out carbon brushes. If this is suspected
have the machine serviced and the brushes replaced by a
qualified technician

Table Insert

A two piece table insert is fitted to this machine.
If either side is damaged or worn, both parts must be
replaced. Replacement inserts (sold in handed pairs)
are available from your supplier or
Evolution Power Tools.

To replace the table inserts:

• Remove the 3 or 4 cross-head screws that secure one
of the inserts to the rotary table.

• Lift the insert from the table.

• Remove any debris that may have accumulated

under the insert.

• Fit the replacement insert, and replace the three
fixing screws.

• Repeat the process for the other side.

• Check that all 6 or 8 fixing screws are tightened

securely, and that both inserts are lying flush and
level within the table.

Fig. 45

Fig. 47

Fig. 46

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Tensioning / replacing the drive belt

WARNING: Only attempt these procedures with the

machine disconnected from the power supply.

Tensioning the belt:

• To gain access to the transmission case remove the
plastic case cover by unscrewing the two (2) cross
head screws which hold it in place. (Fig. 45)

• Loosen the four (4) socket headed screws which
secure the motor in place. (Fig. 46)

• The tensioning screw (Fig. 47) is accessed through a
hole in the rear of the aluminum transmission case.

• Use a Hex Key to turn the adjustment screw in
the required direction, clockwise to increase the
tension, counter-clockwise to reduce the tension.

• The belt should be fairly taut over the two drive
pulleys, with approximately 6mm deflection
detectable at the midpoint between the pulleys.

• Place a finger underneath the drive belt and gently
push upwards to discern the tension. (Fig. 48)

• When the belt tension is correct, tighten the four (4)
socket headed screws and replace the transmission
case cover.

Replacing the belt:

• Follow the first two instructions from belt
tensioning above.

• Remove all tension from the motor by turning the
tensioning screw counter-clockwise.

• Remove the drive belt.

• Thread a new drive belt onto the two pulleys,

ensuring that the ‘V’s’ in the belt fit into the ‘V’s’
machined in the pulleys, and that the belt fits fully
across the width of both pulleys.

• Tension the belt as previously described above.

• Replace the transmission case cover.

Fig. 48

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ENVIRONMENTAL PROTECTION

Information (for private householders) for the environmentally responsible disposal
of Waste Electrical and Electronic Equipment (WEEE).

This symbol on products, or accompanying documents, indicates that used and end of life
electrical and electronic equipment should not be disposed of with household waste.
For proper disposal, treatment, recovery and recycling, please take these products to designated
collection points, where they will be accepted on a free of charge basis Alternatively, in some
countries you may be able to return your products to your retailer upon the purchase of an
equivalent new product. Disposing of this product correctly will help to save valuable resources
and prevent any potential adverse effects on human health and the environment, which could
otherwise arise from inappropriate waste disposal and handling. Please contact your local authority
for further details of your nearest designated collection point. Penalties may be applicable for
incorrect disposal of this waste in accordance with national legislation.

For Business Users in the European Union

If you wish to discard electrical and electronic equipment, please contact your dealer or supplier
for further information.

Information on Disposal in other Countries outside the European Union

This symbol is only valid in the European Union. If you wish to dispose of this product, please
contact your local authorities or dealer and ask for the correct method of disposal.

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PARTS DIAGRAM (NON ASSEMBLY)

M8

M3

M5

M2

M7

M4

M1

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EC DECLARATION OF CONFORMITY

In accordance with EN ISO 17050-1:2004

The manufacturer of the product covered by this Declaration is:

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the
relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
The manufacture further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC Machinery Directive.
2006/95/EC. Low Voltage Equipment Directive.
2004/108/EC. Electromagnetic Compatibility Directive,
93/68/EC. The CE Marking Directive.
2011/65/EU. The Restriction of the Use of certain Hazardous Substances in Electrical Equipment (RoHS) Directive
2002/96/EC as amended by 2003/108/EC The Waste Electrical and Electronic Equipment (WEEE) Directive.

And is in conformity with the applicable requirements of the following documents

EN60335-1 EN60745-1
EN55014-1 EN60745-2-5
EN55014-2
EN61000-3-3
EN61000-3-11

Product Details

Description

: RAGE3-DB 255mm TCT Double Bevel Multipurpose Sliding Mitre Saw
Evolution Model No: RAGE3DB2552 / RAGE3DB2551 / RAGE3DB2552EU
Factory Model No: J1XL-OU02-255
Brand Name: EVOLUTION
Voltage: 110V / 230V
Input: 50HZ / 60HZ

The technical documentation required to demonstrate that the product meets the requirements of directive has been
compiled and is available for inspection by the relevant enforcement authorities, and verifies that our technical file
contains the documents listed above and that they are the correct standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Steven Bulloss: Operations Director Year that CE was first applied

Date: 25 / 06 / 12

®

UK HQ

Evolution Power Tools,

Venture One, Longacre Close,
Holbrook Industrial Estate,
Sheffield, S20 3FR, UK

TEL: [phone]
FAX: [phone]

FRANCE HQ

Evolution Power Tools,

61 Avenue Lafontaine, 33560,
Carbon-Blanc,
France

TÉL: + 33 (0)5 57 30 61 89
FAX: + 33 (0)5 57 30 61 94

USA HQ

Evolution Power Tools LLC,

8363 Research Drive,
Davenport,Iowa 52806
U.S.A

TEL: (Toll Free) 866-EVO-TOOL
FAX: [phone]

®