Evolution RAGE3-DB Original Instruction Manual

TCT Double Bevel
Multipurpose Sliding
Mitre Saw Manual

Original
Instruction
Manual

Read instructions before operating tools

Models manual is applicable to:

RAGE3DB2552 / RAGE3DB2551 / RAGE3DB2552EU / RAGE3DB255 120V US

PUBLISHED DATE: 25.03.13

®

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TABLE OF CONTENTS PAGE

Machine Specification 3

Introduction 4

Guarantee 5

Vibration 4

Explanation of Labels and Symbols 5

Intended use of this Power Tool 5

Prohibited use of this Power Tool 6

SAFETY PRECAUTIONS

Electrical Safety 7

General Power Tool Safety Instructions 6 - 7

Health Advice 8

Specific Safety Instructions 9

Personal Protective Equipment (PPE) 9

Safe Operation 9

Additional Safety Advice 10

GETTING STARTED

Unpacking 10

Additional Accessories 11

Machine Overview 12 - 13

Assembly and Preparation 14 - 18

Operating Instructions 19 - 28

Use of Optional Accessories 29 - 30

Final Safety Check List 31

MAINTENANCE

Care and Cleaning 32

Environmental Protection 34

Your Notes 35

Parts Diagrams & EC Declaration of Conformities 36

Instruction Manual

Read instructions before operating this tool.

GB

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Model Specifications

Evolution Power Tools reserves the right to
make improvements and modifications to the
design and technical specification of this
product without prior notification.

GB

RAGE3-DB 255mm TCT
MULTIPURPOSE SLIDING MITRE SAW

DESIGNED TO CUT

Mild Steel Plate – Max Thickness 6mm (1/4”)
Mild Steel Box Section – Max Wall Thickness 3mm (1/8”)
Wood – Max Section 80mm x 320mm (3-1/6” x 12-1/2”)
Motor (230V ~ 50/60 Hz) (Watts) 2000w
Motor (110V ~ 50/60 Hz) 1600w (13.5 A)
RPM No Load (min-1) 2500
Recommended Maximum Duty Cycle (Minutes) 30

BLADE DIMENSIONS

Diameter 255 (10”)
Bore Diameter 25.4 (1”)
Number of Teeth 28
Max Speed RPM (min-1) 2500
Thickness (mm) 2.0

Weight 19.6kg (43 lb)

LASER

Laser Class Class 2
Laser Source Laser Diode
Laser Power (max Mw) 1
Wave Length (nm) 650

NOISE & VIBRATION DATA

Sound Pressure LPA 90dB(A) K=3dB(A)
Sound Power Level LWA 103dB(A) K=3dB(A)
Vibration Level 3.463m/s2 K=1.5m/s

2

MAXIMUM CUTTING CAPACITIES

Mitre
(Degrees)

Bevel
(Degrees)

Max Width Of Cut Max Depth Of Cut

0 0 320mm (12-1/2”) 80mm (3-1/6”)

45L / 45R 45 225mm (7-4/5”) 40mm (1-7/12”)

45L / 45R 0 225mm (7-4/5”) 80mm (3-1/6”)

0 45 320mm (12-1/2”) 40mm (1-7/12”)

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INTRODUCTION

Congratulations on your purchase of an
Evolution Power Tools machine. This
product has been manufactured to the
highest standard and has passed through
our extensive quality assurance process.
Every care has been taken to ensure that it
reaches you in perfect condition. However,
in the unlikely event that you should
experience a problem, or if we can offer any
assistance or advice please do not hesitate
to contact our Technical Helpline.

To obtain an additional copy of your Manual,
please contact Evolution Power Tools at:

Technical Helpline UK 0870 609 2297
WEB www.evolutionpowertools.com

12 MONTH LIMITED GUARANTEE

This product is guaranteed for a period of
ONE (1) YEAR which commences on the date
of purchase, and applies to the ORIGINAL
PURCHASER ONLY. This guarantee only
applies to defects arising from defective
materials and / or faulty workmanship that
becomes evident during the guarantee period,
and does not include consumable items.
Evolution Power Tools will, at its discretion,
repair or replace the product subject to the
following conditions:

• That the product has only been used in
accordance with the guidelines as detailed
in the original product manual.

• That the product has not been subjected
to misuse, abuse or used for a purpose for
which it was not intended.

• That the product has not been taken apart or
tampered with in any way whatsoever.

• That the product has only been serviced by
authorised persons.

• That the product has not been used for
hire purposes.

Transit damage is excluded from this
guarantee. For any such damage, the transport
company is responsible.

Claims made under this guarantee must be
made directly to Evolution Power Tools within
the guarantee period. All defective goods shall
be returned / collected at Evolution Power
Tools cost. The product must be adequately
packed (to prevent transit damage), and
returned to Evolution Power Tools accompanied
by a brief description of the fault and a copy
of the receipt or other proof of purchase.
Evolution Power Tools reserve the right to
optionally repair or replace the product with the
same or an equivalent product.

EVOLUTION POWER TOOLS SHALL
NOT BE LIABLE FOR ANY SPECIAL,
EXEMPLARY, DIRECT, INDIRECT,
INCIDENTAL, OR CONSEQUENTIAL LOSS
OR DAMAGE UNDER THIS GUARANTEE.
NO OFFICER, EMPLOYEE OR AGENT
OF EVOLUTION POWER TOOLS IS
AUTHORISED TO MAKE ANY ORAL
REPRESENTATIONS OF FITNESS FOR
PURPOSE OR TO WAIVE ANY OF THE
FOREGOING TERMS OF SALE AND NONE
SHALL BE BINDING ON EVOLUTION

POWER TOOLS.

Questions relating to this limited guarantee
should be addressed to the company’s head
office or call the appropriate Helpline number.

This guarantee is in addition to and does not
affect any rights, which the consumer may
have by virtue of the Sale of Goods Act of

1979. This Act was updated and amended by
the Sale and Supply of Goods Act of 1994.

Evolution Power Tools reserves the right to
make improvements and modifications to
the design and technical specification of this
product without prior notification.

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VIBRATION

WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop “Vibration white finger disease”
(Raynaud syndrome). This condition can
reduce the sensitivity of the hand to
temperature as well as producing general
numbness. Prolonged or regular users of
mitre saws should monitor the condition of
their hands and fingers closely. If any of the
symptoms become evident, seek immediate
medical advice.

• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:

BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002

• Many factors can influence the actual
vibration level during operation e.g the
workpiece and the type and condition of the
cutter being used. Before each use, such
factors should be assessed, and where
possible appropriate working practices
adopted. Managing these factors can help
reduce the effects of vibration:

Handling

Handle the machine with care, allowing the
machine to do the work.
Avoid using excessive physical effort on any of
the machines controls.

Workpiece

Consider the workpiece material; its density,
strength and rigidity.
Consider the security, stability, and orientation
of the machine.

SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine if

warning and / or instruction labels are missing
or damaged. Contact Evolution Power Tools for
replacement labels.

NOTE: All or some of the following symbols
may appear in the manual or on the product.

Symbol Description

V Volts
A Amperes
Hz Hertz
Min

-1

Speed
~ Alternating Current
n

o

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch,Keep

hands away

Wear Dust Protection

CE certification

Waste electrical and

electronic equipment

Read Manual

WARNING

Laser Warning

INTENDED USE OF THIS POWER TOOL

WARNING: This product is a Multipurpose

Sliding Mitre Saw and has been designed to
be used with special Evolution Multipurpose
blades. ONLY use blades designed for use
in this machine and / or those recommended
specifically by Evolution Power Tools Ltd.

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When fitted with a correct blade this
machine can be used to cut:

Wood
Wood derived products (MDF, Chipboard,
Plywood, Blockboard, Hardboard etc)
Aluminium
Mild Steel (6mm Ø)

NOTE: Wood containing non galvanised nails or
screws can, with care, be safely cut.

PROHIBITED USE OF THIS POWER TOOL

WARNING: This product is a Multipurpose

Sliding Mitre Saw and must only be used as
such. It must not be modified in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.

WARNING: This product is not intended for use
by persons (including children) with reduced
physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they
have been given supervision or instruction
concerning the safe use of the product by a
person responsible for their safety and who is
competent in its safe use.

ELECTRICAL SAFETY

CONNECTION OF THE DOUBLE INSULATED
MAINS PLUG- UK ONLY

IMPORTANT: The wires in the mains lead fitted

to this product are coloured in accordance with
the following code:

Brown: Live (L) or Red
Blue: Neutral (N) or Black

THIS PRODUCT IS DOUBLE INSULATED
AND THEREFORE DOES NOT REQUIRE A
CONNECTION TO EARTH.

• THE 3 PIN PLUG MUST COMPLY TO
BS1363/A.

• THE FUSE MUST COMPLY TO BS1362.

If for any reason the 13 amp moulded plug
fitted to this product requires replacing, the
replacement must be wired in accordance with
the following instructions:

• Connect the Blue wire to the terminal
marked Neutral (N).

• Connect the Brown wire to the terminal
marked Live (L).

Ensure that the outer insulation is gripped by
the cord grip and that the wires are not trapped
when replacing the plug cover.
A 13 amp (BS1362) fuse must be fitted in the plug.
Do not connect any wire to the earth pin
MARKED E on the 3 pin plug.

If in any doubt consult a qualified electrician.

There are no user serviceable parts inside this
product except those referred to in the manual.
Always refer servicing to qualified service
personnel. Never remove any part of the casing
unless qualified to do so; this unit contains
dangerous voltages.

OUTDOOR USE

WARNING: For your protection if this tool is to

be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.

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If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.

POWER TOOL GENERAL SAFETY
INSTRUCTIONS

(These General Power Tool Safety Instructions
are as specified in BS EN 60745-1:2009 & EN

61029-1:2009)

WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and / or serious injury.

Save all warnings and instructions for
future reference.

The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.

1) General Power Tool Safety Warnings
[Work area safety]

• Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power

tools create sparks which may ignite the
dust or fumes.

• Keep children and bystanders away while
operating power tool. Distractions can

cause you to lose control.

2) General Power Tool Safety Warnings

[Electrical Safety]

• Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools.Unmodified plugs

and matching outlets will reduce the risk of
electric shock.

• Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There

is an increased risk of electric shock if your
body is earthed or grounded.

• Do not expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

• Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the
risk of electric shock.

• When operating a power tool outdoors, use
an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces
the risk of electric shock.

• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD

reduces the risk of electric shock.

3) General Power Tool Safety Warnings

[Personal Safety].

• Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of

inattention while operating power tools may
result in serious personal injury.

• Use personal protective equipment.
Always wear eye protection. Protective

equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.

• Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger

on the switch or energising the power tools
that have the switch on invites accidents.

• Remove any adjusting key or wrench
before turning the power tool on. A

wrench or key left attached to a rotating part
of a power tool may result in personal injury .

• Do not overreach. Keep proper footing
and balance at all times. This enables

better control of the power tool in
unexpected situations.

• Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair

can be caught in moving parts.

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• If devices are provided for the connection
of dust extraction and collection facilities,
ensure that these are connected and
properly used. Use of dust collection can

reduce dust-related hazards.

4) General Power Tool Safety Warnings

[Power tool use and care]

• Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better
and safer at a rate for which it was designed.

• Do not use the power tool if the switch
does not turn it ON or OFF. Any power

tool that cannot be controlled with the
switch is dangerous and must be repaired.

• Disconnect the power tool from the
power source and/or battery pack
from the power tool before making
any adjustments, changing accessories,
or storing power tools. Such preventative

safety measures reduce the risk of starting
the power tool accidentally.

• Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

• Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents

are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.

• Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for

operations different from those intended
could result in a hazardous situation.

5) General Power Tool Safety Warnings
[Service]

• Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the

safety of the power tool is maintained.

HEALTH ADVICE

WARNING: If you suspect that paint on

surfaces in your home contains lead seek
professional advice. Lead based paints should
only be removed by a professional and you
should not attempt to remove it yourself. Once
the dust has been deposited on surfaces, hand
to mouth contact can result in the ingestion of
lead. Exposure to even low levels of lead can
cause irreversible brain and nervous system
damage. The young and unborn children are
particularly vulnerable.

WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend the
use of an approved face mask with replaceable
filters when using this machine, in addition to
using the dust extraction facility.

MITRE SAW SPECIFIC SAFETY

The following specific safety instructions for
Mitre Saws are based on the requirements of

EN61029-2-9:2009.

BLADE SAFETY

WARNING: Rotating Saw Blades are extremely

dangerous and can cause serious injury and
amputation. Always keep fingers and hands at least
150mm away from the blade at all times. Never
attempt to retrieve sawn material until the cutting
head is in the raised position, the guard is fully
closed and the saw blade has stopped rotating.
Only use saw blades that are recommended by
the manufacturer and as detailed in this manual
and that comply with the requirements of

EN 847-1

Do Not use saw blades that are damaged or
deformed as they could shatter and cause serious
injury to the operator or bystanders.

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Do Not use saw blades that are manufactured
from high speed steel (HSS).

If the table insert becomes damaged or worn it
must be replaced with an identical one available
from the manufacturer as detailed in this manual.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Hearing protection should be worn in order to
reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight from
ejected chippings.

Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We
recommend the use of an approved face mask
with replaceable filters when using this machine
in addition to using the dust extraction facility.

Gloves should be worn when handling blades
or rough material. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.

SAFE OPERATION

Always ensure that you have selected the correct
saw blade for the material being cut. Do Not use
this mitre saw to cut materials other than those
specified in this Instruction Manual.

When transporting a mitre saw ensure that the
cutting head is locked in the 90 degree down
position (if a sliding mitre saw ensure that
the slide bars are locked). Lift the machine by
gripping the outer edges of the base with both
hands (if a sliding mitre saw, transport using
the handles provided). Under no circumstances
shall the machine be lifted or transported using
the retractable guard or any part of its operating
mechanism.

Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.

Keep the work bench and floor area clear of all
debris including sawdust, chips and off-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to the
no load speed marked on the mitre saw. Under
no circumstances shall a saw blade be used that
is marked with a speed that is less than the no
load speed marked on the mitre saw.

Where it is necessary to use spacer or reducing
rings these must be suitable for the intended
purpose and only as recommended by the
manufacturer.
If the mitre saw is fitted with a laser it shall not
be replaced with a different type. If the laser
fails to operate it shall be repaired or replaced
by the manufacturer or his authorised agent.
The saw blade shall only be replaced as
detailed in this Instruction Manual.

Never attempt to retrieve off-cuts or any other
part of the work piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.

PERFORM CUTS CORRECTLY AND SAFELY

Wherever practicable always secure the work
piece to the saw table using the work clamp
where provided.
Always ensure that before each cut the mitre
saw is mounted in a stable position.
If needed the mitre saw can be mounted on a
wooden base or work bench or attached to a
mitre saw stand as detailed in this Instruction
Manual. Long work pieces should be
supported on the work supports provided or on
appropriate additional work supports.

WARNING: the operation of any mitre saw
can result in foreign objects being thrown
towards your eyes, which could result in severe
eye damage. Before beginning power tool
operation, always wear safety goggles or safety
glasses with side shield or a full face shield
when needed.

WARNING: If any parts are missing, do not
operate your mitre saw until the missing parts
are replaced. Failure to follow this rule could
result in serious personal injury.

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ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW

Safety Advice

• Although compact, this Mitre Saw is heavy.
To reduce the risk of back injury, get competent
help whenever you have to lift the saw.

• To reduce the risk of back injury, hold the
tool close to your body when lifting. Bending
your knees so you can lift with your legs,
not your back. Lift by using the handhold
areas at each side of the machines base.

• Never carry the Mitre Saw by the power
cord. Carrying the Mitre Saw by the power
cord could cause damage to the insulation
or the wire connections resulting in electric
shock or fire.

• Before moving the Mitre Saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.

• Lock the Cutting Head in its lowest position.
Ensure that the Cutting Head Locking Pin is
completely engaged in its socket.

WARNING: Do not use the blade guard as a
‘lifting point’. The power cord must be removed
from the power supply before attempting to
move the machine.

• Lock the Cutting Head in the down position
using the Cutting Head Locking Pin.

• Loosen the Mitre Angle Locking Screw. Turn
the table to either of its maximum settings.

• Lock the table in position using the
Locking Screw.

• Use the two carry handle cut-outs machined
into either side of the machine base, to
transport the machine.

Place the saw on a secure stationary work
surface and check the saw over carefully.

Check particularly the operation of all the
machines safety features before attempting to
operate the machine.

GETTING STARTED - UNPACKING

CAUTION: This packaging contains sharp

objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.

Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete. If
any parts are found to be missing, the machine
and its accessories should be returned together
in their original packaging to the retailer.
Do not throw the packaging away; keep it safe
throughout the guarantee period. Dispose
of the packaging in an environmentally
responsible manner. Recycle if possible. Do
not let children play with empty plastic bags
due to the risk of suffocation.

ITEMS SUPPLIED

DESCRIPTION Qty

Instruction Manual (Operations) 1
Hold Down Clamp 1
Hex Key 5mm (Blade Change) 1
Multipurpose Blade 1

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ADDITIONAL ACCESSORIES

In addition to the standard items supplied with
this machine, other accessories are available
to enhance its performance. These include the
following items:

Additional accessories and information on the
use and type of accessory suitable for your
machine can be obtained by contacting your
local dealer (or Evolution Power Tools).

UNLATCHING AND RAISING
THE CUTTING HEAD

WARNING: To avoid serious injury, NEVER

perform the unlocking or locking procedure
unless the saw is OFF and the blade stopped.

To Release the Cutting Head from the
Locked Down position:

• Gently press down on the Cutting Handle.

• Pull out the head latching pin (Fig. A) and

allow the Cutting Head to rise to its upper
position. (Step 1 & 2)

• The Cutting Head will automatically rise to
the upper position once it is released from
the locked down position. (Step 3)

• It will automatically lock in the upper position.

If Release is Difficult:

• Gently rock the Cutting Head up and down.

• At the same time twist the Head Latching

Pin clockwise and pull outwards.

NOTE: We recommend that when the machine
is not in use the Cutting Head is locked in
its down position with the latching pin fully
engaged in its socket.

Fig. A

DESCRIPTION PART No

Specialist cutting blades
(use only Evolution Blades
with this machine)

Specific to
blade type

Dust Collection Bag EV3DBS202
Workpiece Support Bars EV3DBS76
End Stop (Repetitive

Cutting)

EV3DBSM3

Step 1

Step 2

Step 3