Evolution RAGE2 User Manual

RAGE

Original Instructions
Instructions Originales
Instructions d’origine

2

Date Published: 01/04/2017Written in UK English

ENGLISH

Original Instructions

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TABLE OF CONTENTS

English Page 4
Español Página 24
Français Page 48

INTRODUCTION

Guarantee Page 5
Machine Specification Page 6
Labels and Symbols Page 7
Vibration Page 8
Intended use of this Power Tool Page 8
Prohibited use of this Power Tool Page 8

SAFETY PRECAUTIONS

Electrical Safety Page 9
Outdoor Use Page 9
General Power Tool Safety Instructions Page 9
Additional Safety Instructions Page 11
Additional warnings for USA & CA Page 13

GETTING STARTED

Unpacking Page 15
Machine Overview Page 16
Assembly and Preparation Page 17
Operating Instructions Page 20

MAINTENANCE

Environmental Protection Page 21
Metal Cutting Tips Page 22

DECLARATION OF CONFORMITY Page 23

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1.2 THIS INSTRUCTION MANUAL
WAS ORIGINALLY WRITTEN IN ENGLISH

(1.3) IMPORTANT

Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical Helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several Helplines throughout our worldwide
organization, but Technical help is also
available from your supplier.

WEB
www.evolutionpowertools.com/register

(1.4) Congratulations on your purchase of
an Evolution Power Tools Machine. Please
complete your product registration ‘online’
as explained in the A4 online guarantee
registration leaflet included with this machine.
You can also scan the QR code found on the
A4 leaflet with a Smart Phone. This will enable
you to validate your machine’s guarantee
period via Evolutions website by entering your
details and thus ensure prompt service if ever
needed. We sincerely thank you for selecting
a product from Evolution Power Tools.

EVOLUTION LIMITED GUARANTEE
Evolution Power Tools reserves the right
to make improvements and modifications
to the product design without prior notice.

Please refer to the guarantee registration
leaflet and/or the packaging for details of
the terms and conditions of the guarantee.

(1.5) Evolution Power Tools will, within
the guarantee period, and from the original
date of purchase, repair or replace any
goods found to be defective in materials or
workmanship. This guarantee is void if the
tool being returned has been used beyond the
recommendations in the Instruction Manual or
if the machine has been damaged by accident,
neglect, or improper service.

This guarantee does not apply to machines
and / or components which have been altered,
changed, or modified in any way, or subjected
to use beyond recommended capacities
and specifications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right
to optionally repair or replace it with the same
or equivalent item.

There is no warranty – written or verbal –
for consumable accessories such as (following
list not exhaustive) blades, cutters, drills,
chisels or paddles etc. In no event shall
Evolution Power Tools be liable for loss or
damage resulting directly or indirectly from
the use of our merchandise or from any other
cause. Evolution Power Tools is not liable
for any costs incurred on such goods
or consequential damages.

No officer, employee or agent of Evolution
Power Tools is authorized to make oral
representations of fitness or to waive any
of the foregoing terms of sale and none
shall be binding on Evolution Power Tools.

Questions relating to this limited guarantee
should be directed to the company’s head
office, or call the appropriate Helpline number.

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SPECIFICATIONS

CUTTING CAPACITY METRIC IMPERIAL

Mild Steel Plate (Optimal Cutting Thickness) 6mm 1/4”

Square Tube at 90° (Mild Steel) 120 x 120mm 4-3/4 x 4-3/4”

Square Tube at 45° (Mild Steel) 89 x 89mm 3-1/2 x 3-1/2”

Rectangle Tube at 90° (Mild Steel) 95 x 180mm 3-3/4 x 7-1/8”

Rectangle Tube at 45° (Mild Steel) 78 x 110mm 3-1/8 x 4-3/8”

Round Tube Capacity at 90° (Mild Steel) 130mm 5-1/8”

Round Tube Capacity at 45° (Mild Steel) 105mm 4-1/8”

Wood at 90° - Nominal Size

Wood at 45° - Nominal Size

102 x 204mm

(Actual: 89 x 184mm)

102 x 154mm

(Actual: 89 x 140mm)

MACHINE

Motor (UK/EU) 230V-240V ~ 50Hz 2200W 10A

Motor (UK) 110V ~ 50Hz 1800W 16A

Motor (USA) 120V ~ 60Hz 1800W 15A

Horsepower 3HP 3HP

Speed (No Load) 1450min

-1

Weight (With Blade) 20kg 44lbs

BLADE

Diameter 355mm 14”

Bore 25.4mm 1”

Number of Teeth 36 36

Kerf 2.4mm 3/32”

NOISE & VIBRATION DATA

Sound Pressure Level (Under Load) LPA =108 dB(A) LWA =121 dB(A) KPA=3 dB(A)

Vibration Level (Under Load) 1.39 m/s2 K = 0.5 m/s

MODEL PART NUMBERS

United Kingdom 230V: 085-0001 110V: 085-0002

United States 085-0004

Europe 085-0003

Australia 085-0006

4 x 8”

(Actual: 3-1/2 x 7-1/4”)

4 x 6”

(Actual: 3-1/2 x 5-1/2”)

1450rpm

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(1.6) Note: The vibration measurement
was made under standard conditions in
accordance with: BS EN 61029-1:2009.

The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.

The declared vibration total value may also be
used in a preliminary assessment of exposure.

(1.7) VIBRATION

WARNING: When using this machine the

operator can be exposed to high levels of
vibration transmitted to the hand and arm.

It is possible that the operator could develop
“Vibration white finger disease” (Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as
well as producing general numbness.

Prolonged or regular users of this machine
should monitor the condition of their hands
and fingers closely. If any of the symptoms
become evident, seek immediate
medical advice.

• The measurement and assessment of human

exposure to hand-transmitted vibration in the
workplace is given in: BS EN ISO 5349-1:2001
and BS EN ISO 5349-2:2002.

• Many factors can influence the actual

vibration level during operation e.g. the work
surfaces condition and orientation and the
type and condition of the machine being
used. Before each use, such factors should
be assessed, and where possible appropriate
working practices adopted. Managing these
factors can help reduce the effects of vibration:

Handling

• Handle the machine with care, allowing the

machine to do the work.

• Avoid using excessive physical effort on any

of the machines controls.

• Consider your security and stability, and the

orientation of the machine during use.

Work Surface

• Consider the work surface material; its

condition, density, strength, rigidity and
orientation.

WARNING: The vibration emission during
actual use of the power tool can differ from
the declared total value depending on the
ways in which the tool is used.

The need to identify safety measures
and to protect the operator are based on
an estimation of exposure in the actual
conditions of use (taking account of all parts
of the operating cycle, such as the times the
tool is switched off, when it is running idle,
in addition to trigger time).

(1.8) LABELS & SYMBOLS

WARNING: Do not operate this machine

if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.

Note: All or some of the following symbols
may appear in the manual or on the product.

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(1.9)

Symbol Description

V

A

Amperes

Hz

-1

Min

~

n

o

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Wear Dust Protection

Read Instructions

CE certification

CSA certification

Waste electrical and

electronic equipment

Volts

Hertz

Speed

(1.10) INTENDED USE
OF THIS POWER TOOL

WARNING: This product is a Hand Operated

Chop Saw and has been designed to be
used with special Evolution blades. Only use
accessories designed for use in this machine
and/or those recommended specifically
by Evolution Power Tools Ltd.

When fitted with an appropriate blade
this machine can be used to cut:

Mild Steel
Aluminium
Wood

(1.11) PROHIBITED USE
OF THIS POWER TOOL

WARNING: This product is a Hand Operated

Chop Saw and must only be used as such. It
must not be modified in any way, or used to
power any other equipment or drive any other
accessories other than those mentioned in this
Instruction Manual.

(1.13) WARNING: This machine is not
intended for use by persons (including
children) with reduced physical, sensory
or mental capabilities, or lack of experience
and knowledge, unless they have been given
supervision or instruction concerning the safe
use of the machine by a person responsible
for their safety and who is competent
in its safe use.

Warning

(RCM) Regulatory Compliance Mark

for electrical and electronic equipment.

Australian/New Zealand Standard

Children should be supervised to ensure
that they do not have access to, and are
not allowed to play with, this machine.

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(1.14) ELECTRICAL SAFETY

This machine is fitted with the correct
moulded plug and mains lead for the
designated market. If the supply cord is
damaged, it must be replaced by a special
cord or assembly available from the
manufacturers or its service agent.

(1.15) OUTDOOR USE

WARNING: For your protection if this tool is to

be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.

If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.

(2.1) POWER TOOL GENERAL
SAFETY INSTRUCTIONS

(These General Power Tool Safety Instructions
are as specified in BS EN 60745-1:2009
& EN 61029-1:2009).

WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and/ or serious injury.

Save all warnings and instructions for
future reference. The term “power tool” in
the warnings refers to your mains-operated
(corded) power tool or battery-operated
(cordless) power tool.

(2.2) 1) General Power Tool
Safety Warnings [Work area safety]

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power

tools create sparks which may ignite the
dust or fumes.

c) Keep children and bystanders away while
operating power tool. Distractions can cause

you to lose control.

(2.3) 2) General Power Tool Safety
Warnings [Electrical Safety]

a) Power tool plugs must match the outlet.

Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching
outlets will reduce the risk of electric shock.

b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an

increased risk of electric shock if your body
is earthed or grounded.

c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord
for carrying, pulling orunplugging the power
tool. Keep cord away from heat, oil, sharp edges

or moving parts. Damaged or entangled cords
increase the risk of electric shock.

e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.

Use of an RCD reduces the risk of
electric shock.

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(2.4) 3) General Power Tool Safety
Warnings [Personal Safety].

a) Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are

tired or under the influence of drugs, alcohol
or medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid safety
shoes, hard hat or hearing protection used
for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising
the power tools that have the switch on
invites accidents.

d) Remove any adjusting key or wrench
before turning the power tool on. A wrench

or key left attached to a rotating part of
a power tool may result in personal injury.

e) Do not overreach. Keep proper footing
and balance at all times. This enables better

control of the power tool in unexpected
situations.
f) Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in
moving parts.

g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure that these are connected and
properly used. Use of dust collection

can reduce dust-related hazards.

(2.5) 4) General Power Tool Safety
Warnings [Power tool use and care].

a) Do not force the power tool. Use the
correct power tool for your application. The
correct power tool will do the job better and
safer at a rate for which it was designed.

b) Do not use the power tool if the switch
does not turn it on or off. Any power tool

that cannot be controlled with the switch
is dangerous and must be repaired.

c) Disconnect the power tool from the
power source and/or battery pack from the
power tool before making any adjustments,
changing accessories, or storing power
tools. Such preventative safety measures

reduce the risk of starting the power
tool accidentally.

d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.

g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for

operations different fromthose intended
could result in a hazardous situation.

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(2.6) 5) General Power Tool
Safety Warnings [Service]

a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the

safety of the power tool is maintained.

(2.7) HEALTH ADVICE

WARNING: When using this machine,

dust particles may be produced. In some
instances, depending on the materials you
are working with, this dust can be particularly
harmful. If you suspect that paint on the
surface of material you wish to cut contains
lead, seek professional advice. Lead based
paints should only be removed by
a professional and you should not
attempt to remove it yourself.

Once the dust has been deposited on
surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure.

As some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
replaceable filters when using this machine.

You should always:

• Work in a well-ventilated area.

• Work with approved safety equipment, such

as dust masks that are specially designed to
filter microscopic particles.

(2.8) WARNING: the operation of any power
tool can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles
or safety glasses with side shield or a full face
shield where necessary.

(3.0) ADDITIONAL SAFETY INSTRUCTIONS

(3.1) a) DANGER: Keep hands away from

cutting area and the blade. Keep your
second hand on auxiliary handle, or motor
housing. If both hands are holding the saw,
they cannot be cut by the blade.

b) Do not reach underneath the workpiece.

The guard cannot protect you from the blade
below the workpiece.

c) Adjust the cutting depth to the thickness
of the workpiece. Less than a full tooth of

the blade teeth should be visible below the
workpiece.

d) Never hold piece being cut in your hands
or across your leg. Secure the workpiece to

a stable platform. It is important to support
the work properly to minimize body exposure,
blade binding, or loss of control.

e) Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a “live”

wire will also make exposed metal parts of the
power tool “live” and shock the operator.

f) When ripping always use a rip fence
or straight edge guide. This improves the

accuracy of cut and reduces the chance
of blade binding.

g) Always use blades with correct size and
shape (diamond versus round) of arbor
holes. Blades that do not match the mounting

hardware of the saw will run eccentrically,
causing loss of control.

h) Never use damaged or incorrect blade
washers or bolt. The blade washers and

bolt were specially designed for your saw,
for optimum performance and safety
of operation.

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i) Do not use High Speed
Steel (HSS) saw blades.
j) Inspect the machine and the blade
before each use. Do not use deformed,

cracked, worn or otherwise damaged blades.

k) Never use the saw without the original
guard protection system. Do not lock

the moving guard in the open position.
Ensure that the guard operates freely
without jamming.

l) Only use blades that comply with the
characteristics specified in this manual.

Before using accessories, always compare
the maximum allowed RPM of the
accessory with the RPM of the machine.

(3.2) Causes and operator
prevention of kickback:

Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator:

1. When the blade is pinched or bound
tightly by the kerf closing down, the blade
stalls and the motor reaction drives the
unit rapidly back toward the operator;

2. If the blade becomes twisted or
misaligned in the cut, the teeth at the
back edge of the blade can dig into the top
surface of the workpiece causing the blade
to climb out of the kerf and jump back
towards the operator.

(3.3) Kickback is the result of saw misuse
and/or incorrect operating procedures or
conditions and can be avoided by taking
proper precautions as given below.

a) Maintain a firm grip with both hands
on the saw and position your arms to
resist kickback forces. Position your body

to either side of the blade, but not in line
with the blade. Kickback could cause the
saw to jump backwards, but kickback forces
can be controlled by the operator, if proper
precautions are taken.

b) If the blades are binding, or when
interrupting a cut for any reason, release

the trigger and hold the saw motionless
in the material until the blades come to a
complete stop. Never attempt to remove the

saw from the work or pull the saw backward
while the blades are in motion or kickback may
occur. Investigate and take corrective actions
to eliminate the cause of blade binding.

c) When restarting a saw in the workpiece,
centre the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may walk

up or kickback from the workpiece as the saw
is restarted.

d) Support large panels to minimise
the risk of blade pinching and kickback.

Large panels tend to sag under their own
weight. Supports must be placed under
the panel on both sides, near the line
of cut and near the edge of the panel.

e) Blade depth and bevel adjusting locking
levers must be tight and secure before
making a cut. If the blade adjustment

shifts while cutting it may cause binding
and kickback.

f) Do not use dull or damaged blades.

Unsharpened or improperly set blades
produce a narrow kerf causing excessive
friction, blade binding and kickback.

g) Use extra caution when making a “plunge
cut” into existing walls or other blind areas.

The protruding blade may cut objects that
can cause kickback.

h) Check lower guard for proper closing
before each use. Do not operate the saw if

lower guard does not move freely and close
instantly. Never clamp or tie the lower guard
into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the
lower guard with the retracting handle and
make sure it moves freely and does not touch
the blade or any other part, in all angles and
depths of cut.

i) Check the operation of the lower guard
spring. If the guard and the spring are not
operating properly, they must be serviced
before use. Lower guard may operate

sluggishly due to damaged parts, gummy
deposits, or a build-up of debris.

j) Lower guard may be retracted manually
only for special cuts such as “plunge cuts”

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and “compound cuts.” Raise lower guard
by retracting handle and as soon as blade
enters the material, the lower guard must be
released. For all other sawing, the lower guard
should operate automatically.

k) Always observe that the lower
guard is covering the blade before
placing saw down on a bench or the floor.

An unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in
its path. Be aware of the time it takes for the
blade to stop after switch is released.

(3.4) WARNING: If any parts are missing, do
not operate your machine until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.

ADDITIONAL WARNINGS FOR
USA & CANADA

1. Keep guards in place and in working order.

2. Remove adjusting keys and wrenches.

Form habit of checking to see that keys and
adjusting wrenches are removed from tool
before turning it on.

3. Keep work area clean. Cluttered areas and
benches invite accidents.

4. Don’t use in dangerous environment.

Don’t use power tools in damp or wet
locations, or expose them to rain. Keep
work area well lit.

5. Keep children away. All visitors should be
kept safe distance from work area.

6. Make workshop child proof with padlocks,
master switches, or by removing starter keys.

7. Don’t force the tool. It will do the job better
and safer at the rate for which it was designed.

8. Use the right tool. Don’t force the tool or
attachment to do a job for which it was
not designed.

9. Use proper extension cord. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power
and overheating. The table on the next page
shows the correct size to use depending on
cord length and nameplate ampere rating. If in

doubt, use the next heavier gauge. The smaller
the gauge number, the heavier the cord.

10. Wear proper apparel do not wear loose
clothing, gloves, neckties, rings, bracelets, or
other jewellery which may get caught in moving
parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.

11. Always use safety glasses. Also use face or
dust mask if cutting operation is dusty. Everyday
eyeglasses only have impact resistant lenses,
they are not safety glasses.

12. Secure work. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and it frees both hands to operate tool.

13. Don’t overreach. Keep proper footing and
balance at all times.

14. Maintain tools with care. Keep tools
sharp and clean for best and safest performance.
Follow instructions for lubricating and
changing accessories.

15. Disconnect tools before servicing; when

changing accessories, such as blades, bits,
cutters, and the like.

16. Reduce the risk of unintentional stating.
Make sure switch is in off position before
plugging in.

17. Use recommended accessories. Consult
the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.

18. Never stand on the tool serious injury
could occur if the tool is tipped or if the cutting
tool is unintentionally contacted.

19. Check damaged parts. Before further
use of the tool, a guard or other part that
is damaged should be carefully checked to
determine that it will operate properly and
perform its intended function - check for
Alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced.

20. Direction of feed. Feed work into a blade
or cutter against the direction of rotation of the
blade or cutter only.

21. Never leave tool running unattended.

Turn power off. Don’t leave the tool until it
comes to a complete stop.

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Ampere Rating Volts Total Length Of Cord In Feet

120 25 50 100 150

240 50 100 150 300

More Than Not More Than Minimum Gauge For Cord

0 0 18 16 16 14

6 6 18 16 14 12

10 10 16 16 14 12

12 12 14 12 Not Recommended

GROUNDING INSTRUCTIONS

1. All grounded, cord-connected tools:

In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electric current to reduce the risk of
electric shock. This tool is equipped with an
electric cord having an equipment grounding
conductor and a grounding plug. The plug
must be plugged into a matching outlet that is
properly installed and grounded in accordance
with all local codes and ordinances.
Do not modify the plug provided - if it will not
fit the outlet, have the proper outlet installed
by a qualified electrician.
Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with
or without yellow stripes is the equipment­grounding conductor. If repair or replacement
of the electric cord or plug is necessary, do not
Connect the equipment-grounding conductor
to a live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as to
whether the tool is properly grounded.
Use only 3-wire extension cords that have
3-prong grounding plugs and 3 pole
receptacles that accept the tool’s plug.
Repair or replace damaged or worn cord
immediately.

an outlet that looks like the one illustrated in (A)
below. The tool has a grounding plug that looks
like the plug illustrated in (A) in A temporary
adapter, which looks like the adapter illustrated
in (B) and (C), may be used to connect this
plug to a 2 pole receptacle as shown in (B) if a
properly grounded outlet is not available. The
temporary adapter should be used only until
a properly grounded outlet can be installed
by a qualified electrician. This adapter is not
applicable in Canada. The green-colored
rigid ear, lug, and the like, extending from the
adapter must be connected to a permanent

ground such as a properly grounded outlet box.

Cover of Grounding Outlet Box

Adaptor

Grounding Pin

(A)

Metal Screw

(B)

2. Grounded, cord-connected tools intended
for use on a supply circuit having a nominal
rating less than 150 volts:
This tool is intended for use on a circuit that has

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(C)

Grounding

Means

(D)

Grounding Pin

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(4.1) GETTING STARTED - UNPACKING

Caution: This packaging contains sharp

objects. Take care when unpacking. Remove
the machine, together with the accessories
supplied from the packaging. Check carefully
to ensure that the machine is in good
condition and account for all the accessories
listed in this manual. Also make sure that all
the accessories are complete.

If any parts are found to be missing, the
machine and its accessories should be
returned together in their original packaging
to the retailer.

Do not throw the packaging away;

keep it safe throughout the guarantee
period. Dispose of the packaging in an
environmentally responsible manner.
Recycle if possible.

Do not let children play with empty plastic
bags due to the risk of suffocation.

(4.2) ITEMS SUPPLIED

Description Quantity

Instruction Manual 1

Multipurpose Blade 1

Hex Key 8mm
(Blade Change)

1

4.3 ADDITIONAL ACCESSORIES

In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com
or from your local retailer.

(4.4)

Description Part No

Multipurpose Blade RAGE

355

Diamond Blade DIAMOND

355

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MACHINE OVERVIEW

A parts diagram can be downloaded from www.evolutionpowertools.com.

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1

4

5

1. Lower Blade Guard

2. Front Swiveling Vice Jaw

3. Repositionable Rear Vice Jaw

4. Upper Blade Guard

5. Arbor Guard

6. Hold Down Chain

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(5.5) GETTING STARTED - PREPARATION

RELEASING THE CUTTING HEAD

The Cutting Head will automatically rise to the upper
position once it is released from the locked down position.

To Release the Cutting Head from
the Locked Down position: (<5.5)

• Gently press down on the Cutting Handle.

• Unhook the Lock Down Chain from the Lock Down Pin.

(Fig. 1). Allow the Cutting Head to rise to its upper position.

Note: We recommend that when the machine is not in

use the Cutting Head is locked in its down position with
the Lock Down Chain engaged onto the Lock Down Pin.

>5.1 INSTALLING OR REMOVING A BLADE

WARNING: Only use genuine Evolution blades, or Evolution

approved blades which are designed for this machine.
Ensure that the maximum speed of the blade is compatible
with the machine.

WARNING: Only perform this operation with the machine
disconnected from the power supply.

Note: It is recommended that the operator considers wearing
protective gloves when handling the blade during installation
or when changing the machines blade. (< 5.1)

Fig. 1

Fig. 2

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(5.6) Removing a Blade:

• Ensure that the Cutting Head is in its upper position.

• Loosen the cross head screw securing the arbor guard and

rotate the guard upwards to reveal the machines arbor. (Fig. 2)

• Engage the arbor lock by pressing the arbor lock

button. (Fig. 3).

• Use the supplied Hex Key to loosen the arbor screw. (Fig. 4)

Note: The arbor screw has a Right Hand thread.

Turn clockwise to tighten. Turn counterclockwise to loosen.

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Fig. 3

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Fig. 4

Fig. 5

Fig. 6

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• Remove the arbor screw, washer and outer blade flange and

store safely for future installation.

• Retract the lower blade guard up into the upper blade guard

by rotating it by hand. (Fig. 5)

• Remove the blade, leaving the inner blade flange
in its service position.

(5.7) Installing a Blade:

• Ensure that all components are free from dirt and debris.

• Install the blade onto the inner blade flange and arbor,

ensuring that the direction and rotation arrow on the
blade matches the direction of arrow rotation found on the
machines upper blade guard. (Fig. 6)

• Reinstall the outer blade flange, washer and arbor screw.

• Lock the arbor by pressing the arbor lock button.

• Tighten the arbor screw using the 8mm Hex Key.

• Return the arbor guard to its service position and tighten the

cross head screw.

• Check that the arbor lock has been released by rotating the

blade by hand.

• Ensure that the Hex Key is removed from the arbor screw and

is safely stored for future use.

• Check the installation, and particularly the operation of the

retractable lower blade guards by lowering and raising the
Cutting Head a few times.

(5.8) WARNING: After installing a new blade, always run the
machine, without load, for a couple of minutes. Stand away
from the blade. If the blade were to contain an undetected
flaw, it could shatter during this trial run.

(5.9) CUTTING HEAD TRAVEL

Cutting Head Downward Travel Adjustment

To prevent the blade from contacting any part of the machines
metal base the downward travel of the Cutting Head can
be adjusted.

Lower the Cutting Head and check for any
blade contact with the machines base.

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If the downward travel of the
Cutting Head needs to be adjusted:

• Loosen the locknut on the downward travel

stop screw. Fig. 7

• Turn the adjusting screw (Fig. 7) out (counter-clockwise)

to decrease the downwards travel of the Cutting Head.

• Turn the adjusting screw in (clockwise) to increase the

downwards travel of the Cutting Head.

• Tighten the adjustment screw locknut when satisfactory

travel of the Cutting Head is achieved.

(5.10) CUTTING ANGLE ADJUSTMENT

Note: The rear vice jaw can be turned through 450.

The rear vice jaw is factory set at 00 (at 900 to the blade) so that
the blade cuts squarely across material positioned in the vice.
For angled cuts, the rear vice jaw can be swung through (up to)
450, with a protractor scale being included on the vice jaw for
ease and accuracy of setting. (>5.10)

To angle the rear vice jaw:

• Loosen the two (2) M10 socket headed screws (Fig. 8)

• Turn the rear vice jaw to the required angle.

• Tighten the socket headed screws securely

using the supplied hex key.

Fig. 7

Fig. 8

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REPOSITIONING THE REAR VICE JAW

The rear vice jaw can be removed from the
machines base and repositioned. (Fig.9)

To reposition:

• Remove the two (2) M10 socket headed screws
and any associated washers.

• Reposition the rear vice jaw; there are two (2) possible

positions available because of the three (3) threaded
holes in the machines base.

• Replace socket headed screws into their new service

positions. Ensure that all plain and locking washers
are correctly positioned.

Repositioning the rear vice jaw to the rearmost position will
enable wider pieces of material to be cut than is possible with
the rear vice jaw in the forward position.

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Fig. 9

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(>5.2) OPERATING INSTRUCTIONS
PREPARING TO MAKE A CUT

Do not overreach. Keep good footing and
balance. Stand to one side so that your face
and body are out of line of a possible kickback.

WARNING: Freehand cutting is a major cause
of accidents and should not be attempted.

• Ensure that the workpiece is firmly
secured in the vice.

• The machines base should be clean and free

from any swarf or sawdust etc. before the
workpiece is clamped into position.

• Ensure that the ‘cut-off’ material is free

to move sideways away from the blade

when the cut is completed. Ensure that the
‘cut-off’ piece cannot become ‘jammed’ in
any other part of the machine.

• Do not use this saw to cut small pieces. If

the workpiece being cut would cause your
hand or fingers to be within 150mm of the
sawblade, the workpiece is too small.

Angles should be clamped in an inverted
position so that the point of the section
is uppermost. (<5.2)

(5.4) THE ON/OFF TRIGGER SWITCH

This machine is equipped with
a safety start trigger switch.

To start the tool:

• Push in the safety lock button on the
side of the handle with your thumb.

• Depress the main trigger switch
to start the motor.

WARNING: Never start the saw with the
cutting edge of the saw blade in contact
with the workpiece surface.

(5.3) MAKING A CUT

• With the Cutting Head in the upper

position, switch on the motor and allow it
to reach full operational speed.

• Gently lower the Cutting Head.

• Introduce the blade into the material slowly,

using light pressure at first to keep the
blade from grabbing.

• Gradually increase the pressure as a blade

enters the workpiece. Do not ‘force’ the
machine. Let the saw blade do the work.

Note: Cutting performance will not improve
by applying undue pressure on the machine,
and doing so may cause blade and motor life
to be reduced.

• Reduce the pressure as the blade begins to

exit the material.

• On completion of a cut allow the Cutting

Head to return to its upper position, and
turn off the motor.

• Only remove your hands, or the workpiece

from the machine, after the motor has
completely stopped and the stationary
blade is covered by the lower blade guard.

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(6) MAINTENANCE

(6.1) Note: Any maintenance must be carried

out with the machine switched off and
disconnected from the mains/battery
power supply.

Check that all safety features and guards are
operating correctly on a regular basis. Only use
this machine if all guards/safety features are
fully operational.

All motor bearings in this machine are
lubricated for life. No further lubrication
is required.

Use a clean, slightly damp cloth to clean
the plastic parts of the machine. Do not use
solvents or similar products which could
damage the plastic parts.

WARNING: Do not attempt to clean by
inserting pointed objects through openings
in the machines casings etc. The machines
air vents should be cleaned using
compressed dry air.

Excessive sparking may indicate the
presence of dirt in the motor or worn
out carbon brushes.

TRANSPORTATION/STORAGE

For ease and convenience, when transporting
or storing the machine, the Cutting Head can
be held in the ‘down’ position.

To hold the Cutting Head down:

• Lower the Cutting Head
to its lowest position.

• Hook the requisite link of the Lock Down

Chain over the Lock Down Pin.

(6.4) ENVIRONMENTAL PROTECTION

Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
Local Authority or retailer for recycling advice

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(>6.2) If this is suspected have the machine
serviced and the brushes replaced by
a qualified technician. (<6.2)

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