Evolution R255SMS User Manual

R255

SMS

R255

Original Instructions

GB2438285

Original written in UK English Date Published: 11/06/2018

TABLE OF CONTENTS

www.evolutionpowertools.com

Introduction 3

Warranty 3

Machine Specifications 4

Safety Labels & Symbols 5

Intended Use Of This Power Tool 5

Prohibited Use Of This Power Tool 5

Safety Precautions 6

Electrical Safety 6

Outdoor Use 6

General Power Tool Safety Instructions 6

Specific Safety Instructions 7

Blade Safety 9

Health Advice 9

Personal Protective Equipment (PPE) 9

Safe Operation 10

Perform Cuts Correctly & Safely 10

Additional Safety Advice 10

Getting Started 11

Unpacking 11

Serial No. / Batch Code 11

Additional Accessories 12

Items Supplied 13

Machine Overview 14

Assembly Diagrams 16

Saw Set Up Diagrams 18

Saw Usage Diagrams 20

Assembly & Preparation 22

Tools Needed 22

Unlatching & Raising
The Cutting Head

Installing The Blade 24

Checking & Adjusting 25

Bevel Angles 25

0˚ Bevel Stop Adjustment 25

0˚ Bevel Pointer Adjustment 25

45˚ Bevel Stop Adjustment 25

Machine Fence Alignment 26

The Depth Stop 26

Mitre Angle Pointer Adjustment 26

The Sliding Upper Fence Section 26

The Laser 27

Laser Safety 27

Laser Adjustment 28

Permanently Mounting The Mitre Saw 28

For Portable Use 29

Front Clamp 29

Operation Instructions 29

Body & Hand Positioning 29

On/Off Trigger Switch 29

Preparing To Make A Cut 30

Chop Cutting 30

Slide Cutting 30

Mitre Cutting 31

Bevel Cutting 31

Compound Cutting 31

Crown Moulding Cutting 32

Cutting Bowed Material 32

Clearing Jammed Material 32

Optional Evolution Accessories 32

Maintenance 33

Environmental Protection 33

24

Assembly Safety Checks 34

Final Safety Checks 34

EC Declaration of Conformity 35

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EN

1.3 IMPORTANT

Please read these operating and safety
instructions carefully and completely.

For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant technical helpline,
the number of which can be found on the
Evolution Power Tools website.
We operate several helplines throughout our
worldwide organization, but technical help is
also available from your supplier.

WEB: www.evolutionpowertools.com
EMAIL: [e-mail]

WARRANTY

(1.4) Congratulations on your purchase

of an Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained on the leaflet included with
this machine.
This will enable you to validate your machine’s
warranty period via Evolution’s website by
entering your details and thus ensure prompt
service if ever needed.

We sincerely thank you for selecting a product
from Evolution Power Tools.

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MACHINE SPECIFICATIONS

MACHINE METRIC

Motor (220-240V ~ 50 Hz) 2000W 9A

Motor (110V ~ 50 Hz) 1600W 14.5A

Speed No Load 2500 min

-1

Weight (Net) 15.3kg 33.7lb

Dust Port Diameter 35mm 1 -3/8 In.

Tool Dimensions (H x W x L) (0° / 0°)

(Note: Dimensions taken with saw head down.)

Cable Length

360 x 705 x 730mm

R255SMS - 2m

R255SMS+ - 3m

CUTTING CAPACITIES METRIC IMPERIAL

Mild Steel Plate - Max Thickness 6mm 1/4 In.

Mild Steel Box Section - Max Wall Thickness

(50mm mild s teel box secti on.)

3mm 1/8 In.

Wood – Max section 300 x 80 mm 11-3/4 x 3-1/8 In.

Minimum size work-piece

(Note: Any work- piece smaller th an the recommend ed minimum
work-piece requires additional support before cutting.)

L:140 x W:20 x D:3mm

MAXIMUM CUTTING ANGLES LEFT RIGHT

Mitre 50˚ 50˚

Bevel 0˚ - 45˚ N/A

MITRE BEVEL MAX WIDTH MAX DEPTH

0° 0° 300mm (11-3/4 In.) 80mm (3-1/8 In.)

0° 45° 300mm (11-3/4 In.) 45mm (1-3/4 In.)

45° 0° 210mm (8-1/4 In.) 80mm (3-1/8 In.)

45° 45° 210mm (8-1/4 In.) 45mm (1-3/4 In.)

50˚ 0˚ 192mm (7-9/16 In.) 80mm (3-1/8 In.)

50˚ 45˚ 192mm (7-9/16 In.) 45mm (1-3/4 In.)

BLADE DIMENSIONS METRIC IMPERIAL

Diameter 255mm 10 In.

Bore 25.4mm 1 In.

Thickness 2mm 0-5/64 In.

LASER

Laser Class Class 2

Laser Source Laser Diode

Laser Output Power (Max) ≤1mW

Wave Length (Nm) 650

NOISE EMISSION DATA*

Sound Pressure LPA (No-Load) 110V: 95,8 dB(A) / 220-240V: 95,8 dB(A)

Sound Power Level LWA (No-Load) 110V: 108,8 dB(A) / 220-240V: 108,8 dB(A)

Uncertainty, KpA & K

*Noise emission test according to EN 62841-1 & EN 62841-3-9.

WA

K=3 dB(A)

IMPERIAL

2500 rpm

14- 3/16 x 27-3/4

x 28-47/64 In.

R255SMS - 6ft 6 In.

R255SMS+ - 9ft 10 In.

L:5-1/2 x

W:7/8 x D:1/4 In.

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(1.8) SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine
if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.

Note: All or some of the following symbols

may appear in the manual or on the product.

Symbol Description

Volts

Amperes

Hertz

Speed

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch,

Keep hands away

Wear Dust Protection

Wear Hand Protection

CE certication

Waste Electrical and

Electronic Equipment

Read Manual

WARNING

Laser Warning

Double Insulation Protection

Fuse

Triman - Waste Collection

& Recycling

min

V

A

Hz

-1

(RPM)

~

n

o

INTENDED USE OF
THIS POWER TOOL

WARNING: This product is a Multi-material
sliding mitre saw and has been designed
to be used with genuine Evolution blades
rated for this machine. Only use blades
designed for use in this machine and/
or those recommended specifically by
Evolution Power Tools Ltd.

WHEN FITTED WITH A CORRECT BLADE
THIS MACHINE CAN BE USED TO CUT:

• Wood, Wood derived products
(MDF, Chipboard, Plywood, Blockboard,
Hardboard etc),

• Wood with nails,

• 50mm mild steel box section with 3mm wall
at HB 200-220,

• 6mm mild steel plate at HB 200-220.

Note: Wood containing non galvanised nails or
screws, with care, can be safely cut.
Note: Not recommended for cutting
galvanised materials or wood with embedded
galvanised nails. Cutting galvanised steel may
reduce blade life.

PROHIBITED USE
OF THIS POWER TOOL

WARNING: This product is a Multi-material
sliding mitre saw and must only be used as
such. It must not be modified in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.

(1.13) WARNING: This product is not

intended for use by persons (including
children) with reduced physical, sensory or
mental capabilities, or lack of experience
and knowledge, unless they have been
given supervision or instruction concerning
the safe use of the product by a person
responsible for their safety and who is
competent in its safe use.

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AFETY PRECAUTIONS

1.14 ELECTRICAL SAFETY

This machine is fitted with the correct moulded
plug and mains lead for the designated market.
If the supply cord is damaged, it must be
replaced by a special cord or assembly available
from the manufacturers or its service agent.

For added protection use a residual current
device (R.C.D.) that will interrupt the supply if
the leakage current to earth exceeds 30mA for
30ms. Always check the operation of the residual
current device (R.C.D.) before using the machine.

1.15 OUTDOOR USE

WARNING: For your protection if this tool
is to be used outdoors it should not be
exposed to rain, or used in damp locations.
Do not place the tool on damp surfaces.
Use a clean, dry workbench if available. For
added protection use a residual current
device (R.C.D.) that will interrupt the supply
if the leakage current to earth exceeds 30mA
for 30ms. Always check the operation of
the residual current device (R.C.D.) before
using the machine. If an extension cable is
required it must be a suitable type for use
outdoors and so labelled. The manufacturers
instructions should be followed when using
an extension cable.

2.1 POWER TOOL GENERAL

SAFETY INSTRUCTIONS

WARNING: When using electric tools
basic safety precautions should always
be followed to reduce the risk of fire,
electric shock and personal injury including
the following.

Note: This power tool should not be powered on
continuously for a long time.

WARNING: Read all safety warnings and
instructions before attempting to operate
this product and save these instructions.

Failure to follow the warnings and instructions
may result in electric shock, fire and/or
serious injury.

SAVE ALL WARNINGS &
INSTRUCTIONS FOR FUTURE
REFERENCE

The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.

(2.2) 1. General Power Tool Safety Warnings

[Work area safety]
a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power tools

create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while
operating power tool. Distractions can cause

you to lose control.

d) Do not use this machine in an
enclosed room.

(2.3) 2. General Power Tool Safety Warnings

[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.

Unmodified plugs and matching outlets will
reduce the risk of electric shock.

b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is

an increased risk of electric shock if your body
is earthed or grounded.

c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts.

Damaged or entangled cords increase the risk of
electric shock.

e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

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(2.4) 3) General Power Tool Safety Warnings

[Personal Safety].
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools
may result in serious personal injury.

b) Use personal protective equipment. Always
wear eye protection to prevent injury from
sparks and chippings. Protective equipment such

as dust masks, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.

c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and or battery pack, picking up or
carrying the tool.

Carrying power tools with your finger on the switch
or energising the power tools that have the switch on
invites accidents.

d) Remove any adjusting key or wrench before
turning the power tool on.

A wrench or key left attached to a rotating part of a
power tool may result in personal injury.

e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of

the power tool in unexpected situations.

f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose

clothes, jewellery or long hair
can be caught in moving parts.

g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
that these are connected and properly used.

Use of dust collection can reduce
dust-related hazards.

h) When cutting metal, gloves should be worn
before handling to prevent from getting burnt
from hot metal.
i) Keep handles and grasping surfaces dry,
clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow
for safe handling and control of the tool in
unexpected situations.

(2.5) 4) General Power Tool Safety Warnings

[Power tool use and care].
a) Do not force the power tool. Use the correct
power tool for your application.

The correct power tool will do the job better
and safer at a rate for which it was designed.

b) Do not use the power tool if the switch does
not turn it on or off. Any power tool that cannot

be controlled with the switch is dangerous and must
be repaired.

c) Disconnect the power tool from the power
source and/or battery pack from the power
tool before making any adjustments, changing
accessories, or storing power tools.

Such preventative safety measures reduce the risk of
starting the power tool accidentally.

d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these Instructions to
operate the power tool. Power tools are dangerous

in the hands of untrained users.

e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of moving
parts and any other condition that may affect
the power tools operation. If damaged, have the
power tool repaired before use. Many accidents

are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the
work to be performed. Use of the power tool for

operations different from those intended could result
in a hazardous situation.

h) Keep handles and grasping surfaces dry,
clean and free from oil and grease.

Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.

(2.6) 5) General Power Tool Safety Warnings

[Service] a) Have your power tool serviced by
a qualified repair person using only identical
replacement parts. This will ensure that the safety of

the power tool is maintained.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared supply
cord available through the service organization.

(3.5) MITRE SAW SPECIFIC SAFETY

• Not to use saw blades manufactured from
high speed steel.

• Use only the saw with guards in good
working order and properly maintained, and
in position.

• Always to clamp work-pieces to
the saw table.

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a) Mitre saws are intended to cut wood or
wood-like products, they cannot be used
with abrasive cut-o wheels for cutting
ferrous material such as bars, rods, studs,
etc. Abrasive dust causes moving parts such as

the lower guard to jam. Sparks from abrasive
cutting will burn the lower guard, the kerf
insert and other plastic parts.

b) Use clamps to support the workpiece
whenever possible. If supporting the
workpiece by hand, you must always keep
your hand at least 150mm from either side
of the saw blade. Do not use this saw to
cut pieces that are too small to be securely
clamped or held by hand. If your hand is

placed too close to the saw blade, there is an
increased risk of injury from blade contact.

c) The workpiece must be stationary and
clamped or held against both the fence
and the table. Do not feed the workpiece
into the blade or cut “freehand” in any way.

Unrestrained or moving workpieces could be
thrown at high speeds, causing injury.

d) Push the saw through the workpiece.
Do not pull the saw through the workpiece.
To make a cut, raise the saw head and pull
it out over the workpiece without cutting,
start the motor, press the saw head down and
push the saw through the workpiece. Cutting

on the pull stroke is likely to cause the saw
blade to climb on top of the workpiece and
violently throw the blade assembly towards
the operator.
NOTE: The above warning is omitted for a
simple pivoting arm mitre saw.

e) Never cross your hand over the intended
line of cutting either in front or behind the
saw blade. Supporting the workpiece “cross

handed” i.e. holding the workpiece to the right of
the saw blade with your left hand or vice versa is
very dangerous.

f) Do not reach behind the fence with either
hand closer than 150mm from either side of
the saw blade, to remove wood scraps, or for
any other reason while the blade is spinning.

The proximity of the spinning saw blade to
your hand may not be obvious and you may be
seriously injured.

g) Inspect your workpiece before cutting. If
the workpiece is bowed or warped, clamp it

with the outside bowed face toward the fence.
Always make certain that there is no gap
between the workpiece, fence and table along
the line of the cut. Bent or warped workpieces

can twist or shift and may cause binding on the
spinning saw blade while cutting. There should
be no nails or foreign objects in the workpiece.

h) Do not use the saw until the table is clear
of all tools, wood scraps, etc., except for
the workpiece. Small debris or loose pieces

of wood or other objects that contact the
revolving blade can be thrown with
high speed.
i) Cut only one workpiece at a time. Stacked
multiple workpieces cannot be adequately
clamped or braced and may bind on the blade
or shift during cutting.

j) Ensure the mitre saw is mounted or placed
on a level, rm work surface before use. A

level and rm work surface reduces the risk of
the mitre saw becoming unstable.

k) Plan your work. Every time you change
the bevel or mitre angle setting, make
sure the adjustable fence is set correctly to
support the workpiece and will not interfere
with the blade or the guarding system.

Without turning the tool “ON” and with no
workpiece on the table, move the saw blade
through a complete simulated cut to assure
there will be no interference or danger of
cutting the fence.
NOTE: The phrase “bevel or” does not apply for
saws without bevel adjustment.

l) Provide adequate support such as table
extensions, saw horses, etc. for a workpiece that
is wider or longer than the table top. Workpieces

longer or wider than the mitre saw table can tip
if not securely supported. If the cut-o piece or
workpiece tips, it can lift the lower guard or be
thrown by the spinning blade.

m) Do not use another person as a
substitute for a table extension or as
additional support. Unstable support for

the workpiece can cause the blade to bind
or the workpiece to shift during the cutting
operation pulling you and the helper into the
spinning blade.

n) The cut-o piece must not be jammed or
pressed by any means against the spinning
saw blade. If conned, i.e. using length stops, the

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EN

cut-o piece could get wedged against the blade
and thrown violently.

o) Always use a clamp or a xture designed
to properly support round material such as
rods or tubing. Rods have a tendency to roll

while being cut, causing the blade to “bite” and
pull the work with your hand into the blade.

p) Let the blade reach full speed before
contacting the workpiece. This will reduce

the risk of the workpiece being thrown.

q) If the workpiece or blade becomes jammed,
turn the mitre saw o. Wait for all moving
parts to stop and disconnect the plug from
the power source and/or remove the battery
pack. Then work to free the jammed material.

Continued sawing with a jammed workpiece
could cause loss of control or damage to the
mitre saw.

r) After nishing the cut, release the switch,
hold the saw head down and wait for the
blade to stop before removing the cut-o
piece. Reaching with your hand near the

coasting blade is dangerous.

s) Hold the handle rmly when making an
incomplete cut or when releasing the switch
before the saw head is completely in the
down position. The braking action of the saw

may cause the saw head to be suddenly pulled
downward, causing a risk of injury.
NOTE: The above warning applies only for
mitre saws with a brake system.

• If the table insert becomes damaged or worn

it must be replaced with an identical one
available from the manufacturer.

2.7 HEALTH ADVICE

WARNING: If you suspect that paint on
surfaces in your home contains lead seek
professional advice. Lead based paints should
only be removed by a professional and you
should not attempt to remove it yourself.

Once the dust has been deposited on
surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.

(2.8)

WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend
the use of an approved face mask with
replaceable filters when using this machine, in
addition to using the dust extraction facility.

3.6 PERSONAL PROTECTIVE

EQUIPMENT PPE

Hearing protection should be worn in order
to reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight
from ejected chippings.

BLADE SAFETY

WARNING: Rotating saw blades are
extremely dangerous and can cause serious
injury and amputation. Always keep fingers
and hands at least 150mm (6”) away from
the blade at all times. Never attempt to
retrieve sawn material until the cutting
head is in the raised position, the guard is
fully closed and the saw blade has stopped
rotating. Only use saw blades that are
recommended by the manufacturer and
as detailed in this manual and that comply
with the requirements of EN 847-1.

• Only use genuine Evolution blades rated for
this machine.

• Do not use saw blades that are damaged or
deformed as they could shatter and cause
serious injury to the operator
or bystanders.

Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We

recommend the use of an approved face mask

with replaceable filters when using this machine
in addition to using the dust extraction facility.
Gloves should be worn when handling blades
or rough material. Heat resistant gloves should
be worn when handling metallic materials
which may be hot. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.

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3.7 SAFE OPERATION

Always ensure that you have selected the correct
saw blade for the material being cut. Do not use
this mitre saw to cut materials other than those
specified in this Instruction Manual.

When transporting a mitre saw ensure that the
cutting head is locked in the 90° down position
(if a sliding mitre saw ensure that the slide bars are
locked). Lift the machine by gripping the outer
edges of the base with both hands (if a sliding
mitre saw, transport using the handles provided).
Under no circumstances shall the machine be
lifted or transported using the retractable guard
or any part of its operating mechanism.
Bystanders and other colleagues must be kept
at a safe distance from this saw. Cut debris can,
in some circumstances, be ejected forcibly
from the machine, posing a safety hazard to
people standing nearby.

Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.
Keep the work bench and floor area clear of all
debris including sawdust, chips and off-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to
the no load speed marked on the mitre saw.
Under no circumstances shall a saw blade be
used that is marked with a speed that is less than
the no-load speed marked on the mitre saw.

Where it is necessary to use spacer or
reducing rings these must be suitable for the
intended purpose and only as recommended
by the manufacturer.

If the mitre saw is fitted with a laser it shall not
be replaced with a different type. If the laser
fails to operate it shall be repaired or replaced
by the manufacturer or authorised agent.
The saw blade shall only be replaced as
detailed in this instruction manual.
Never attempt to retrieve off-cuts or any other
part of the work-piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.

3.8 PERFORM CUTS

CORRECTLY & SAFELY

Wherever practicable always secure the
work-piece to the saw table using the work
clamp where provided.

Always ensure that before each cut the mitre
saw is mounted in a stable position.

If needed the mitre saw can be mounted on
a wooden base or work bench or attached to
a mitre saw stand as detailed in this instruction
manual. Long work-pieces should be
supported on the work supports provided or
on appropriate additional work supports.

(2.8) WARNING: The operation of any mitre

saw can result in foreign objects being
thrown towards your eyes, which could result
in severe eye damage. Before beginning
power tool operation, always wear safety
goggles or safety glasses with side shield or a
full face shield when needed.

WARNING: If any parts are missing, do not
operate your mitre saw until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.

3.9ADDITIONAL SAFETY ADVICE

CARRYING YOUR MITRE SAW

WARNING: When using electric tools basic
safety precautions should always be followed
to reduce the risk of fire, electric shock and
personal injury including the following.

READ all these instructions before attempting to
operate this product and save these instructions.

Safety Advice:

• Although compact, this mitre saw is heavy.
To reduce the risk of back injury, get
competent help whenever you have to lift
the saw.

• Hold the tool close to your body when lifting.
Bending your knees so you can lift with your
legs, not your back. Lift by using the cutting
handle on the head of the mitre saw and
the large, orange handle on the rear of the
carriage slide.

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• Never carry the mitre saw by the power cord.
Carrying the mitre saw by the power cord could
cause damage to the insulation or the wire
connections resulting in electric shock or fire.

• Before moving the mitre saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.

• Lock the cutting head in its lowest position.
Ensure that the cutting head locking pin is
completely engaged in its socket.

WARNING: Do not use the blade guard as
a ‘lifting point’. The power cord must be
removed from the power supply before
attempting to move the machine.

• Lock the cutting head in the down position
using the cutting head locking pin.

• Loosen the Mitre Angle locking screw. Turn
the table to either of its maximum settings.

• Lock the table in position using the
locking screw.

• Wrap the cable around the cable guide.

4.1 GETTING STARTED 

UNPACKING

WARNING: Due to the power input of this

product on start up, voltage drops may occur
and this can influence other equipment (e.g.
dimming lights). So for technical reasons we
advise, if the mains-impedance is Zmax<0.318
Ohm, these disturbances are not expected.
If you require further clarification, you may
contact your local power supply authority.

the packaging in an environmentally
responsible manner. Recycle if possible. Do not
let children play with empty plastic bags due to
the risk of suffocation.

SERIAL NO. / BATCH CODE

The serial number can be found on the motor
housing of the machine.
For instructions on how to identify the batch
code, please contact the Evolution Power
Tools helpline or go to:
www.evolutionpowertools.com

Caution: This packaging contains sharp
objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing, the machine
and its accessories should be returned together
in their original packaging to the retailer.
Do not throw the packaging away; keep it safe
throughout the warranty period. Dispose of

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(4.3) ADDITIONAL ACCESSORIES

www.evolutionpowertools.com

In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com or
from your local retailer.

(4.4)

Description Part No

RAGE Multi-Materal

TCT Blade

Dust Bag

Front Clamp

RAGEBLADE255MULTI

030-0309

040-0038R

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4.2) ITEMS SUPPLIED

R255SMS R255SMS+

Product Code

Machine Table Extensions

Double Ended Hex Key (M6 & M5)

Rotary Table And Neck

Cutting Head

Carriage Slides

Mitre Locking Knob

Mains Cable Guide/Clamp

Self Tapping Cap Screw

Socket Headed Screws

Cable Clamp Component

Laser Lens Cap

Double Ended Cable Clip

Carry Handle

Tall Fence

Dust Port Adaptor

052-0001
052-0002
052-0003

052-0001A
052-0002A
052-0003A

052-0011

Dust Collection Bag

Slide Rail Protector

2pc Hold Down Clamp

3pc Hold Down Clamp

Front Clamp

255mm 24 Tooth Blade

255mm 28 Tooth Blade

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MACHINE OVERVIEW

1

2

3

4

5

6

7

8

9

10

Pictured: R255SMS (See * for R255SMS+ Parts)

11

12

13

14

15

16

17

18

19

20

21

22 25

1. CUTTING HANDLE

2. BLADE GUARD LOCKING TRIGGER

3. DUST BAG*

4. SLIDE LOCKING SCREW

5. DEPTH GAUGE

6. 2 PC HOLD DOWN CLAMP

7. SLIDING FENCE

8. MACHINE TABLE EXTENSIONS

9. MOUNTING HOLE (X4)

10. FRONT CLAMP HOLES

11. BLADE ROTATION INDICATION ARROW

12. UPPER BLADE GUARD

13. CUTTING HEAD

*Supplied as original equipment on the R255SMS+.

2423

14. BLADE

15. LOWER BLADE GUARD

16. TABLE TOP

17. ROTARY TABLE

18. TABLE INSERT

19. MITRE HANDLE LOCKING KNOB

20. POSITIVE STOP LOCKING LEVER

21. MITRE ANGLE SCALE

22. SLIDE RAIL PROTECTOR*

23. DUSTPORT ADAPTER*

24. 3 PC HOLD DOWN CLAMP*

25. FRONT CLAMP*

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EN

27

Pictured: R255SMS

26

28

29

30

32

26. ON / OFF TRIGGER SWITCH

27. LASER GUIDE ON / OFF SWITCH

28. DUST EXTRACTION PORT

29. CABLE

30. CUTTING HEAD LOCKING PIN

31. REAR SLIDING CARRIAGE

32. CABLE GUIDE CLAMP

33. 33.9˚ BEVEL PIN

34. BEVEL LOCK HANDLE

35. M4 SELF TAPPING CAP SCREW x1

36. M4 SOCKET HEAD SCREW x4

33

373635

37. CABLE GRIP COMPONENT
(FITTED TO THE CABLE GUIDE CLAMP)

38. ANTI-VIBRATION SPRING
(FITTED TO ITEM ‘4’ - THE SLIDE LOCKING
SCREW)

38

31

32

34

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R255SMS
Handle

R255SMS+
Handle

Fig. 1

Fig. 2 Fig. 3

Fig. 4 Fig. 5 Fig. 6

Fig. 7 Fig. 8 Fig. 9

Fig. 10

Fig. 11

Fig. 12

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CLICK

Fig. 13a Fig. 13b

Fig. 14b

Fig. 16

Fig. 14c

Fig. 14a

Fig. 15

Fig. 17

Fig. 18 Fig. 19

Fig. 20

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Fig. 24

Fig. 27

Fig. 22Fig. 21

Fig. 25

Fig. 28a Fig. 28b

Fig. 23

Fig. 26

Fig. 28c Fig. 29 Fig. 30

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FIT LONG

CLAMP

(R255SMS+) (R255SMS+)

FIT LONG

CLAMP

Fig. 31 Fig. 32

2.

1.

Fig. 35Fig. 34

Fig. 37

Fig. 38

Fig. 33

1.

2.

Fig. 36

Fig. 39

Fig. 40

Fig. 41bFig. 41a

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1

1) Hex headed bolt

2) Spring washer

3) Flat washer

4) Mitre saw base

5) Workbench

6) Flat washer

7) Spring washer

8) Hex nut

9) Lock nut

Fig. 42

Fig. 44

2
3

4

5

6
7
8

9

Fig. 43

R255SMS

2pc Clamp

Fig. 45

R255SMS+
3pc Clamp

Fig. 46

Danger
Zone

Fig.47

No-Hands Zone

Fig. 49Fig. 48

Fig. 51Fig. 50

Fig. 52

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Fig. 54Fig. 53 Fig. 55

Fig. 56

Fig. 59

Fig. 62

Fig. 57

Fig. 60

Fig. 63

Fig. 58

Fig. 61

Fig. 64

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7.1 ASSEMBLY AND PREPARATION

WARNING: Always disconnect the saw
from the power source before making any
adjustments.

Some minor assembly is required to
commission this machine.
By assembling this machine the owner/
operator will gain valuable insight into its
many advanced features. This should enable
the operator to exploit the machines full
potential once it is commissioned.

Note: Study the diagrams showing the
assembled machine. You will gain valuable
insight which will help you with the
assembly process.

TOOLS NEEDED
FOR ASSEMBLY & ADJUSTMENTS

Hex Key – Supplied and located in a dedicated
storage position on the machine. (Fig. 1)
Flat Bladed Screwdriver – Not supplied.
10mm Spanner – Not supplied.
5mm Allen Key – Not supplied.

Note: The assembly process is a ‘one
time assembly’.

Once assembly is successfully completed no
attempt to disassemble the machine should
be made.
The blade and some other smaller parts also
need to be fitted by the owner/operator.

Note: A safety check must be carried out
once assembly is completed and before the
machine is used - see page 34.

WARNING: Do not under any circumstances
plug the cutting head into the power supply
and try to use it as a hand held circular saw.

KNOW THE PARTS

There are four (4) main parts to be assembled
(including the blade), and two (2) other smaller
parts to be connected. Additionally the blade
(supplied) will need to be fitted.

• The rotary base and bevel neck (Fig. 2)

• The carriage slides (Fig. 3)

• The cutting head (In The ‘locked down Position

as Removed from the Packaging) (Fig. 4)

• The Blade (Fig. 5)

Note: The Blade should be the last part to be fitted.
It must only be fitted after the assemble process is
completed and the machine has been subjected to
the Assembly Safety Checks - see page 34.

THE MITRE LOCKING KNOB (Fig. 6)
The threaded spigot of the Mitre Locking Knob
slides through a hole in the front of the Mitre
Locking Handle (Fig. 7) and then screws into an
internally threaded boss located in the base of
the machine.

THE BEVEL NECK
Note: The bevel neck is supplied fitted to the

Rotary table. The bevel neck should be adjusted to
the 0˚ position.

• Slacken the Bevel Locking screw using the Bevel

Locking Handle. (Fig. 8)

• Rotate the bevel neck to the vertical position so
that it rests against the 0 degree stop.

• Tighten the Bevel Locking Handle.

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INSERTING THE CARRIAGE SLIDE

IMPORTANT: If for any reason (transit damage,
unpacking error, operator mistake, etc.) the
locating lugs at the tip of the carriage slide
arms have been ‘tripped’, the sliding carriage
cannot be fitted into the bevel neck or onto the
cutting head.
The locating lugs (Fig.11) must be reset, if
either or both have been ‘tripped’ prematurely.

RESETTING THE LOCATING LUGS

• Gently push the protruding lug into the
Carriage arm.

• Gently ease the locating lug deployment plunger
forward by using a flat bladed screwdriver (not
supplied) as a lever. (Fig. 12)

The carriage slides two (2) arms should be inserted
through the two linear bearings contained within
the bevel neck.
The carriage slide should be inserted from the back
ensuring that the ‘Evolution’ logo is the correct way
up. (Fig. 9)

• Slide the sliding carriage arms through
the bevel neck for approximately half of
their length.

• Screw the carriage slide locking screw into the
threaded hole above the right hand arm of the
carriage slide. (Fig. 10)

Note: Ensure that the anti-vibration spring is fitted
underneath the hand knob before fitting the
locking screw into its service position.

• Tighten the locking screw to lock the sliding
carriage into the desired position.

ATTACHING THE CUTTING HEAD

• Align the cutting head with the two (2) sliding
carriage arms. (Fig. 13a)

• Push the cutting head onto the Carriage arms
firmly until the ‘click’ of the Locating Lugs
deploying is heard. (Fig. 13b)

Note: The deployed locating lugs must be fully
visible when viewed from the side of the cutting
head. (Figs. 14a, 14b, 14c)
The Locating Lugs are coloured green to make
identification easy.

FITTING THE SLIDE RAIL COVER:
Note: Make sure the cutting head is in the down

right position before proceeding.

• Remove Slide Locking Screw and spring

(Fig. 15).

• With the saw’s Cutting Head facing towards you,
align the Slide Rail Cover’s cut out channel over
the right rail.

• Insert the single tab into the recess between the
two rails on the rear of the Cutting Head.

• Lower the Slide Rail Cover onto the rails
and click the two rear tabs into place on
the rear Carry Handle.

• Re-fit the Slide Locking Screw and spring.

THE MACHINE TABLE EXTENSIONS (Fig. 16)
Note: Two (2) machine table extension pieces are

provided with this machine. They are ‘handed’, one
being for the right hand side, and one for the left
hand side.

TO FIT THE TABLE EXTENSIONS:

• Carefully examine the table extension pieces to
determine which is for the right hand side and
which is for the left hand side.

• Remove the socket headed screws (Fig. 17) from
the table using the hex key provided.

• Position the relevant Extension piece onto the
table and secure it into its service position using
the socket headed screws.

• Repeat for the second Extension piece.

ROUTING THE POWER CABLE
WARNING: This machine is equipped with a
mains cable and a moulded plug which satisfies
the regulations of the receiving country. This
cable and plug, if damaged, should only be
replaced with genuine Evolution replacement
parts and be fitted by a competent technician.

• Ensure that the cutting head is in the
down position.

• Ensure that the carriage slide is in its most
forward position and locked. (Fig. 18)

From the motor the mains cable should be routed
through the front cable guide and then be routed
rearwards (Fig. 19).
The cable should be inserted into the rear
cable guide/clamp. Ensure the Cable Grip
Component is inside the cable guide when the
cable passes through.

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This guide/clamp should then be fastened
to the rear sliding carriage cross piece (right
hand side) using the self tapping cap screw
(included). (Fig. 20)
Note: The cable should not be tight anywhere
along its length. (Fig. 21)

Raise and lower the cutting head several times
and also operate the sliding carriage. Check
that the cable does not become entangled
with any other parts of the machine. Check
also that the cable is not stretched during any
of the operating procedures. To secure the
cable, secure the cable using the cable clip.

Note: The cable guides can be used to
provide a very convenient way of storing the
mains cable on the machine (Fig. 22) when
the machine itself is not being used and is
perhaps in storage.

UNLATCHING AND RAISING THE CUTTING
HEAD (Fig. 34)
WARNING: To avoid serious injury, NEVER
perform the locking or unlocking procedure
unless the saw is OFF and the blade stationary.

To release the cutting head from the locked
down position:

• Gently press down on the Cutting
Head Handle.

• Supporting the head pull out the head
latching pin (Step 1) allow the cutting head
to rise to its upper position.(Step 2)

Note: The cutting head will automatically rise
to the upper position once it is released from
the locked down position.

• It will automatically lock in the upper position.

If release is difficult:

• Gently rock the cutting head up and down.

• At the same time twist the Head Latching
Pin clockwise and pull outwards.

Note: We recommend that when the machine
is not in use the cutting head is locked in
its down position with the latching pin fully
engaged in the open half socket which is

machined into the cutting head upper surface
near to the pivot point. (Fig. 35).

INSTALLING OR REMOVING A BLADE
WARNING: Only carry out this operation
with the machine disconnected from the
mains supply.

WARNING: Only use genuine Evolution
blades or those blades specifically
recommended by Evolution Power Tools
and which are designed for this machine.
Ensure that the maximum speed of the
blade is higher than the speed of the motor.

Note: It is recommended that the operator

considers wearing protective gloves when
handling the blade during installation or when
changing the blade.

Ensure the cutting head is in its upper position.

(Fig. 36)

• Press the lower blade guard locking trigger

(Step 1) and rotate the lower blade guard
(Step 2) up and into the upper blade guard.

Note: Lowering the cutting head slightly will

allow the lower blade guard to rotate fully into
the upper blade guard giving maximum access
for the operator.

• Press the black arbor lock button to lock the

arbor. (Fig. 37)

• Using the supplied Hex Key, release the flange
bolt and outer blade flange and the blade from
the arbor. (Fig. 38)

Note: The arbor screw has a LH thread.
Turn clockwise to loosen. Turn counterclockwise
to tighten.

Ensure that the blade and blade flanges are clean
and free from any contamination.

• The inner blade flange should be left in place,
but if it is removed for cleaning it must be
replaced the same way round as it was removed
from the machine.

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EN

Install the new blade. Make sure the rotation
arrow on the blade matches the clockwise
rotation arrow on the upper guard.

Note: The blade teeth should always point
downward at the front of the saw.

• Install the outer blade flange

and flange bolt. (Fig. 39)

• Lock the arbor and tighten the arbor
screw using moderate force, but do
not overtighten.

• Ensure the Hex Key is removed and the
arbor lock has released before proceeding.

• Ensure the blade guard is fully functional
before using the machine.

CHECKING AND ADJUSTING
OF THE PRECISION ANGLES
Note: This machine has been accurately

set up and adjusted at the factory. If it is
suspected that some of the precision angles
have been lost (due perhaps to normal
workshop attrition) they can be reset by
following the procedure outlined below.

Note: Several checks/adjustments are possible
on this machine. The operator will require a set
square (not supplied) to carry out these checks
and adjustments.

If the blade is blade is not at 90 degrees
(square) with the rotary table, then
adjustment maybe required.

• Loosen the bevel lock handle and tilt the
cutting head to the left.

• Loosen the locknut on the Bevel Angle
adjustment screw. (Fig. 25)

• Use a Hex Key to turn the screw in or out to
adjust the blade angle.

• Return the cutting head to its upright
position and recheck the angular alignment
against the set square.

• Repeat the above steps until correct angular
alignment is achieved.

• Tighten the Bevel Angle Adjustment
locknut securely.

0˚ Bevel Pointer Adjustment
Note:

The operator must be satisfied that the
blade is set exactly perpendicular to the table
when in the upright position and against its stop.

• If the pointer is not in exact alignment

with the 0˚ mark on the protractor scale
adjustment is necessary.

• Loosen the Bevel Pointer screw using a #2

Phillips screwdriver. (Fig. 26)

• Adjust the Bevel Pointer so that it is in

alignment exactly with the 0˚ mark.

• Retighten the screw.

WARNING: Checks/adjustments must
only be conducted with the machine
disconnected from the power supply.

BEVEL ANGLES (0˚ & 45˚)
0˚ Bevel Stop Adjustment

Ensure that the cutting head is in the locked
down position with the latching pin fully
engaged in its socket.
Ensure that the cutting head is upright,
against its stop and the bevel pointer is
indicating 0˚ on the scale. (Fig. 23)
Place the set square on the table with one
edge against the table and the other edge
against the blade (avoiding the TCT tips).

(Fig. 24)

45˚ Bevel Stop Adjustment

• Loosen the bevel lock handle and tilt the

cutting head completely to the left until it
rests against the 45˚ stop.

• Use a set square to see if it at 45 degrees to

the Rotary table (avoid the TCT tips).

• If the saw blade is not in exact alignment

adjustment is necessary.

• Return the cutting head to its

upright position.

• Loosen the locknut on the 45˚ Bevel

adjustment screw.

• Use a Hex Key to adjust the adjustment screw

in or out as required. (Fig. 27)

• Tilt the cutting head to the 45˚ setting and

recheck for alignment with the set square.

• Repeat the above steps until the correct

angular alignment is achieved.

• Tighten the adjustment screw locknut

securely once alignment is achieved

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MACHINE FENCE ALIGNMENT

The Fence must be aligned at 90˚ (square) to
a correctly installed blade. The Rotary table
must be set at ‘0˚’ mitre angle.

The Fence is fastened to the table with four (4)
socket head Hex screws (Fig. 31), two (2) to the
left hand side and two (2) to the right hand side.
All four (4) are located through elongated slots
machined into the fence casting.

• Ensure that the cutting head is in the
locked down position with the latching pin
fully engaged.

• Place a set square on the table with one edge
against the Fence and the other edge against
the Blade (avoiding the TCT tips). (Fig. 32)

• If adjustment is necessary, loosen the three
(3) Fence adjustment screws using a Hex Key.

• Re-position the Fence in its elongated slots
until alignment is achieved.

• Securely tighten the socket head Hex screws,
repeat on both sides.

Mitre Angle Pointer Adjustment
Note: There are dual mitre angle scales cast into

the front of the machines base. A small pointer
attached to the rotary table indicates the
angle selected.
If necessary, the pointer can be repositioned by
loosening its fastening screw using a #2 Phillips
screwdriver. Adjust as necessary, and then
securely tighten the fixing screw. (Fig. 33)

THE DEPTH STOP (Fig. 28)

Use of the depth stop allows the operator to
cut slots in a work-piece.
The downward travel of the cutting head can
be limited so that the saw blade does not
completely cut through the work-piece.
Note: When using the depth stop it is
advisable that the depth of cut is checked
using a scrap piece of timber to ensure that
the slot is cut correctly.
By making a cut in the work-piece, and then
repeating the cut but with the work-piece
slightly repositioned to the left or right, it is
possible to perform trenching cuts.

To use the depth stop:

• Deploy the depth stop ‘stop plate’

(Fig. 28a) by rotating it forward from its
storage position alongside the machine
through approximately 150 degrees to its
service position.

• Loosen the knurled locking nut. (Fig. 28b)

• Adjust the thumb - screw (Fig. 28c)

to limit the cutting heads travel to the
required depth.

• Once set to the desired depth, tighten the

knurled locking nut (Fig.28b) against the
retaining bracket to lock the depth stop and
ensure that there is no movement.

• When cutting is complete either re-adjust
the depth stop or return the ‘stop plate’ to
its storage position.

• Check that the Cutting can be locked in the
down position by the head latching pin.

THE SLIDING UPPER FENCE SECTION
(Fig. 29)

The Left Hand side of the machines Fence
has an adjustable Upper section. This
section can slide to the left by a maximum of
approximately 100mm.

Note: To prevent the Sliding Upper section
from being removed completely (and thus
possibly being lost) the Sliding Upper section
is ‘captive’ on the Lower Fence.

Adjustment may be necessary when certain
acute bevel or compound angles are selected
to provide clearance for the moving cutting
head and blade as a cut is made.

To adjust the sliding fence:

• Loosen the thumbscrew. (Fig. 30)

• Slide the upper section of the Fence
leftwards to the required position and
tighten the thumbscrew.

• Conduct a ‘dry run’ with the power off
to confirm that there is no interference
between moving parts as the cutting head
and blade are lowered to make a sliding cut.

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EN

THE LASER

This machine is equipped with a laser cutting
guide. This allows the operator to preview the
path of the blade through the work-piece. The
ON/OFF switch for the laser Guide is positioned
on the top of the cutting head near the mains
cable entry point. (Fig. 40)
Avoid direct eye contact with the laser beam,
and do not use on material that could reflect
the laser beam.

WARNING: Do not stare directly at the laser
beam. A hazard may exist if you deliberately
stare into the beam. Please observe all of
the following safety rules.

• The laser beam must not be deliberately aimed
at personnel and must be prevented from
being directed towards the eyes of a person.

• Always ensure that the laser beam is used
only on work-pieces that have non-reflective
surfaces, i.e natural wood or matt surfaces etc.

• Never exchange the laser module assembly
for a different type or class of laser.

• Repairs to the laser module must only be
conducted by Evolution Power Tools or their
authorized agent.

Note: The laser Guide can be a very useful
facility, particularly when a large number of
work-pieces are to be cut.
However the laser Guide should not
be regarded as a substitute for good
conventional planning and marking out.

LASER SAFETY

The laser guide line used in this product uses
a class 2 laser with a maximum power output
of 1mW at a wave length of between 650nm.
These lasers do not normally present an
optical hazard, although staring at the beam
may cause temporary flash blindness.

WARNING: Do not stare directly at the
laser beam. The laser must be used and
maintained as detailed in this manual. Never
intentionally aim the laser beam at any
person and prevent it from being directed
towards the eye, or an object other than the

work-piece. Always ensure that the laser
beam is directed at the work-piece only
when it is located on the mitre saw table.
Never direct the laser beam onto any
bright, shiny reflective surface, as the laser
beam could be reflected back towards the
operator. Do not change the laser unit for
any other type.
Do not tamper with the laser unit. Only touch
the unit when making adjustments. Repairs
to the laser shall only be carried out by an
authorised service centre.

The laser guide line.

The projected laser guide line shows the path of
the blade during a cut. To use the laser guide for
a known angle (e.g. 45˚ mitre):

• Mark the cut required on the work-piece
using a pencil, etc.

• Set the saw to the cutting angle required
(45˚) and lock into position using the mitre
locking handle and/or the positive stop
locking lever.

• Switch on the laser beam.

• Position the work-piece on the rotary table
and against the fence.

• Slide the work-piece into position until
the pencil line on the work-piece and the
projected laser line exactly match.

• Clamp the work-piece into position using the
hold down clamp.

• Proceed to make the cut.

To use the laser guide for an
unknown angle:

• Mark the position of the cut to be made on the
work-piece using a pencil etc.

• Place the work-piece on the rotary table and
against the fence.

• Adjust the mitre saw to give the approximate
angle of cut. Do not tighten the mitre lock
handle at this stage.

• Slowly slide the work-piece backwards
and forwards along the fence, whilst at the
same time slowly adjusting the angle of the
rotary table.

• Stop when the projected laser line and pencil
line on the work-piece match exactly.

• Tighten the mitre lock handle to lock the rotary
table in place.

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• Secure the work-piece with a hold down clamp.

• Recheck the alignment.

• When satisfied that alignment is accurate
proceed to make the cut.

The laser lens cap (if fitted)

If fitted the laser lens cap is a simple push fit onto
the front of the laser unit.
If it becomes damaged or opaque for any reason
it can be replaced.
Carefully pull the lens from the laser unit and
replace with a new lens.

LASER ADJUSTMENT
WARNING: At no time during this procedure
should the motor be started.

To check laser alignment:

• Place a piece of cardboard, or similar, onto the
rotary table of the machine.

• With the carriage slide in the rearmost position,
lower the cutting head so that a blade tooth
makes a mark in the cardboard.

• Allow the cutting head to rise, and then
repeat the above with the carriage slide in an
approximate mid- way position.

• Again repeat, but with the carriage slide moved
to its most forward position.

• With the cutting head raised, turn on the laser
and slide the cutting head backwards and
forwards to observe if the projected laser beam
is in line with the marks previously made:

• Beam is aligned with the marks = No further
action required.

• Beam is not parallel with the
marks = Follow section A.

• Beam is parallel but not aligned with the marks
= Proceed to section B.

A. If the laser beam is not parallel to
the marks proceed as follows:

• Loosen the clamping screw. (Fig.41a)

• Carefully rotate the laser module, until the line
is parallel with the marks in the cardboard.

• Re-tighten the clamping screw.

• Recheck the alignment.

B. If the laser beam is parallel with the marks, but
not going through them:

• Slacken the two screws. (Fig. 41b)

• The laser mounting block can now be moved
sideways to align the laser beam with the
marks made in the cardboard.

• When the laser beam is in the correct place,
re-tighten the two screws.

• Repeat procedure ‘A’ to check alignment.

Note: The above adjustments & alignments
should be checked on a regular basis to ensure
laser accuracy.

Note: The following WARNING labels can be
found on this machine:

LASER RADIATION
DO NOT STARE INTO THE BEAM
CLASS 2 LASER PRODUCT
LASER RADIATION
AVOID DIRECT EYE CONTACT

PERMANENTLY MOUNTING
THE MITRE SAW

To reduce the risk of injury from unexpected saw
movement, place the saw in the desired location
either on a workbench or other suitable machine
stand. The base of the saw has four mounting
holes through which suitable bolts (not supplied)
can be placed to secure the mitre saw. If the saw
is to be used in one location, permanently fasten
it to the workbench using appropriate fastenings
(not supplied). Use locking washers and nuts on
the underside of the workbench. (Fig. 42 )

• To avoid injury from flying debris, position the
saw so that other people or bystanders cannot
stand too close (or behind) it.

• Locate the saw on a firm, level surface where
there is plenty of room for handling and
properly supporting the work-piece.

• Support the saw so the machine table is level
and the saw does not rock.

• Bolt or clamp the saw securely to its support
stand or workbench.

Note: This machine can be attached to the
Evolution Mitre Saw Stand. (Fig. 44). This will
provide a safe secure, and extremely portable
workshop stand which is capable of handling
long pieces of material. Operator efficiency and
safety may thus be enhanced, as well as operator
fatigue reduced.

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FOR PORTABLE USE:

• Mount the saw on a 18mm thick piece of
plywood or MDF (800mm x 500mm min size
recommended) using appropriate fastenings
(not supplied).

Note: It may be necessary to countersink the
washers, nuts, etc. to the underside of the
plywood or MDF mounting board. The underside
needs to be smooth and flush with no protruding
fixings etc.

• Use ‘G’ clamps to attach the mounting board to
the work surface. (Fig. 44)

THE HOLD DOWN CLAMP (Fig. 45)
Note: One (1) Hold Down Clamp is provided with

the machine.

Two sockets (one either side) are incorporated
into the rear of the machines Fence.
These sockets are for positioning the Hold
Down Clamp.

To use the Hold Down Clamp during operations:

• Fit the clamp to the retaining socket that best
suits the cutting application, ensuring that it is
fully pushed down.

• Tighten the fence thumbscrew to lock the pillar
of the clamp into the fence socket.

• Place the work-piece to be cut onto the
saw table, against the Fence and in the
desired position.

• Adjust the clamp using the thumbscrews and
hand-wheel so that it securely holds the work­piece to the saw table.

Conduct a ‘dry run’ with the power disconnected.
Ensure that the Hold Down Clamp does not
interfere with the path of the blade, or with the
path of any other part of the cutting head as it is
lowered to make the cut.

are holes for the clamp located on both left and
right of the base. (Fig. 46)

OPERATING INSTRUCTIONS
Caution: All mitre saws should be inspected

(particularly for the correct functioning of the
safety guards) before each use. Do not connect
the saw to the power supply until a safety
inspection has been carried out.

WARNING: Ensure that the operator is
adequately trained in the use, adjustment
and maintenance of this machine, before
connecting it to the power supply and
commencing operations. To reduce the risk
of injury, always unplug the saw before
changing or adjusting any of the machines
parts. Compare the direction of the rotation
arrow on the guard to the direction arrow
on the blade. The blade teeth should always
point downward at the front of the saw. Check
the tightness of the arbor screw.

(8.3) BODY & HAND POSITIONING (Fig. 47)

• Never place your hands within the ‘no hands
zone’ (at least 150mm away from the blade).

• Keep hands away from the path of the blade.

• Secure the work-piece firmly to the table and
against the fence to prevent any movement.

• Use a Hold Down Clamp at all times but check
that it is so positioned that it does not interfere
with the path of the blade or other moving
machine parts.

• Avoid awkward operations and hand positions
where a sudden slip could cause your fingers or
a hand to move into the blade.

• Before attempting a cut, make a ‘dry run’ with
the power off so that you can see the path of
the blade.

• Keep your hands in position until the ON/
OFF trigger switch has been released and the
blade has completely stopped.

Note: The R255SMS includes the 2 piece clamp.
The R255SMS+ includes a 3 piece clamp with
quick release button.

Front Clamp (Included with R255SMS+)

To fit the front clamp, place the rear of the clamp
into the holes at the front of the saw’s base. There

THE ON/OFF TRIGGER SWITCH (Fig. 48)

The ON/OFF motor trigger switch is a
non-latching type. It is ergonomically
positioned inside the Cutting HANDLE.
To start the motor:

• Press the switch to start the motor.

• Release the switch to turn off the motor.

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Place the saw on a secure stationary work
surface and check the saw over carefully.

Check particularly the operation of all the
machines safety features before attempting
to operate the machine.

PREPARING TO MAKE A CUT
DO NOT OVER-REACH

Keep good footing and balance. Stand to one
side so that your face and body are out of line
of a possible kickback.

WARNING: Freehand cutting is a major cause
of accidents and should not be attempted.

• Ensure that the work-piece is always firmly
resting against the fence, and where practical
is clamped with the Hold Down Clamp to
the table.

• The saw table should be clean and free from
any sawdust etc. before the work-piece is
clamped into position.

• Ensure that the ‘cut-off’ material is free to
move sideways away from the blade when
the cut is completed. Ensure that the ‘cut-off’
piece cannot become ‘jammed’ in any other
part of the machine.

• Do not use this saw to cut small pieces. If the
work-piece being cut would cause your hand
or fingers to be within 150mm of the saw
blade, the work-piece is too small.

CHOP CUTTING

This type of cut is used mainly for cutting small or
narrow section material. The cutting head is gently
pushed down to cut through the work-piece.
The sliding carriage should be locked in its
rearmost position. (Fig. 49)

• Slide the cutting head to the rear as far as it
will go.

• Tighten the slide lock screw. (Fig. 50)

• Place the work-piece on the table and
against the fence and secure with clamp(s)
as appropriate.

• Grasp the Cutting Handle.

• Turn the motor on and allow the saw blade
to reach full speed.

• Press the lower guard locking trigger to
release the cutting head. (Fig. 51)

• Lower the Cutting Handle downwards and
cut through the work-piece.

• Allow the speed of the blade to do the work,
there is no need to apply undue pressure to
the Cutting Handle.

• When the cut has been completed, release
the ON/OFF trigger switch.

• Allow the blade to come to a complete stop.

• Allow the cutting head to rise to its upper
position, with the lower blade guard
completely covering the blade teeth, and the
cutting head locked in the upper position,
before releasing the Cutting Handle.

• Remove the work-piece.

SLIDE CUTTING

This saw is equipped with a sliding carriage
system. Loosening the slide lock screw will
release the slide and allow the cutting head to
move forwards and backwards. (Fig. 52)
The saw blade is lowered into the work-piece
and then pushed to the rear of the machine to
complete a cut. This type of cut can be used for
cutting wide pieces.

• Position the work-piece on the table and
against the fence and secure with clamp(s) as
appropriate.

• Loosen the slide lock screw.

• Grasp the Cutting Handle and pull the
cutting head forward until the arbor (centre
of saw blade) is over the front edge of the
work-piece. (Fig. 53)

• Operate the ON/OFF motor trigger switch
and allow the saw blade to reach full speed.

• Press the lower blade guard locking trigger
for cutting head release.

• Push the Cutting Handle all the way down
and cut through the leading edge of the
work-piece.

• Gently push the cutting handle rearwards
towards the fence completing the cut.

• Always push the cutting head to the full rear
position during each cut. (Fig. 54)

• When the cut has been completed, release
the trigger switch and allow the blade to
come to a complete stop.

• Allow the cutting head to rise to its upper
position, with the lower blade guard

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EN

completely covering the blade teeth, and the
cutting head locked in the upper position,
before releasing the Cutting Handle.

WARNING: Never pull the cutting head and
spinning blade towards you when making a
sliding cut. The blade may try to climb up on
top of the work-piece, causing the cutting
head to ‘kickback’ forcefully.
The cutting head should always be positioned
as outlined above before attempting to make
a sliding cut. When the cutting head is in the
correct position above the work-piece it can
be lowered and pushed rearwards towards
the fence to complete the cut.

MITRE CUTTING (Fig. 58)

The rotary table of this machine can be turned
through 50˚ to the left or right from the normal
cross-cut (0˚) position.
Positive stops are provided at 45˚, 30˚, 22.5˚ and
15˚ to both the right hand and left hand sides.
Mitre Cutting is possible with or without the
sliding carriage system being deployed.

• Loosen the mitre handle locking knob (Fig. 56)

by turning the locking knob anti-clockwise.

• Pull up the positive stop locking lever. (Fig. 57)

• Turn the rotary table to the desired angle.

Note: A protractor scale is incorporated into
the machines base to aid setting.

• Tighten t he mitre handle locking knob when
the angle is achieved.

Note: It is good practice to tighten the Mitre
Locking Knob even when a positive stop is
selected and the Positive Stop Locking Lever is
positively engaged.

The cutting head can be tilted from the normal 0˚
(perpendicular position) to a maximum angle of
45˚ from the perpendicular to the left hand side
only. Bevel cutting is possible with or without the
sliding carriage system being deployed.

Note: A positive stop is provided at 33.9˚ Bevel
angle. This is accessed by deploying (pushing
inwards) the 33.9˚ Bevel Pin. (Fig. 59) Normally
the Bevel Pin should be left in the un-deployed
(pulled out) position.

To tilt the cutting head to the left:

• Loosen the bevel lock handle. (Fig. 60)

• Tilt the cutting head to the required angle.
A protractor scale is provided as an aid to
setting. (Fig 61)

• Tighten the bevel lock handle when the
desired angle has been selected.

• Stand to the left side of the Cutting Handle
when making a cut.

When cutting is completed:

• Release the ON/OFF trigger switch to switch
off the motor, but keep your hands in position.

• Allow the blade to come to a complete stop.

• Allow the cutting head has to rise to its
upper position, with the lower blade guard
completely deployed and covering the blade
before removing yours hand(s).

• Return the cutting head to the
perpendicular position.

COMPOUND CUTTING (Fig. 62)

A compound cut is a combination of a mitre
and bevel cut employed simultaneously.
When a compound cut is required, select the
desired bevel and mitre positions as
previously described.

BEVEL CUTTING BY
TILTING THE CUTTING HEAD

A bevel cut (Fig. 55) is made with the rotary table
set at 0˚ mitre angle.

Note: It may be necessary to adjust the upper
section of the sliding fence to provide clearance
for the moving cutting head.

(Fig. 29-30)

Note: Compound Cutting with the sliding

carriage system deployed is possible.
Always check that the sliding blade does not
interfere with the machines fence or any other
parts of the machine. Adjust the upper left
hand section of the sliding fence if necessary.

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CROWN MOULDING CUTTING

This machine is capable of cut ting the
mitre angles required for Crown Mouldings.
To configure the machine to cut Crown
Moulding:

• Deploy the 33.9˚ Bevel Pin by pushing it fully

inwards. (Fig. 59)

• Tilt the cutting head to the 33.9˚ position
and lock it in place by tightening the bevel
lock handle.

• Turn the rotar y table and set it to 31.6˚ mitre
angle as indicated by the protractor scale.

Ensure that the Crown Moulding is correctly
positioned on the rotary table and secure it with
appropriate clamps before making the cut.

When cutting operations are completed,
return the cutting head to the vertical position
and return the 33.9˚ Bevel Pin to its outer
(disengaged) position.

CUTTING BOWED MATERIAL (Fig. 63)
WARNING: Before cutting any work-piece, check

to see if it is bowed. If it is bowed the work-piece
must be positioned and cut as shown.
Do not position the work-piece incorrectly or cut
the work-piece without the support of the Fence.

CLEARING JAMMED MATERIAL

• Turn mitre saw “OFF” by releasing the
trigger switch.

• Allow the blade to come to a complete halt.

• Unplug the mitre saw from the mains supply.

• Carefully remove any jammed material from
the machine.

• Check the condition and operation of the
safety guard.

• Check for any other damage to any part of
the machine e.g. the blade.

• Have any damaged parts replaced by
a competent technician and a safety
inspection carried out before using the
machine again.

The free end of a long work-piece should be
supported at the same height as the machines
rotary table. The operator should consider
using a remote work-piece support stand,
adjustable workmate or saw horse etc.

OPTIONAL EVOLUTION ACCESSORIES

DUST BAG (Supplied with R255SMS+)

A Dust Bag can be fitted to the extraction port
at the rear of the machine. The Dust Bag is for
use when cutting wooden materials only.

• Slide the Dust Bag over the dust extraction
port, ensuring that the spring clip grips the
port holding the Dust Bag securely in place.

(Fig. 64)

Note: For operational efficiency empty

the Dust Bag when it becomes 2/3 full.
Dispose of the contents of the Dust Bag in an
environmentally responsible way. It may be
necessary to wear a dust mask when emptying
the Dust Bag.

Note: A workshop vacuum extraction machine
can be attached to the dust extraction
port if required. Follow the manufacturers
instructions if such a machine is fitted.

WARNING: Do not use the Dust Bag when
cutting metallic materials including wood
with nails.

EXTRACTION PORT ADAPTOR
TUBE (Supplied with R255SMS+)

Use the Adaptor Tube to connect the
extraction port of the machine to suitable
commercial workshop vacuum extraction
equipment (not supplied) which have ø30mm
internal bore hoses or inlet ports.

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EN

MAINTENANCE
Note: Any maintenance must be carried

out with the machine switched off and
disconnected from the mains/battery
power supply.

Check that all safety features and guards
operating correctly on a regular basis. Only use
this machine if all guards/safety features are
fully operational.

All motor bearings in this machine are
lubricated for life. No further lubrication
is required.

Use a clean, slightly damp cloth to clean
the plastic parts of the machine. Do not use
solvents or similar products which could
damage the plastic parts.

WARNING: Do not attempt to clean
by inserting pointed objects through
openings in the machines casings etc. The
machines air vents should be cleaned using
compressed dry air.

Excessive sparking may indicate the presence
of dirt in the motor or worn out carbon
brushes. If this is suspected have the machine
serviced and the brushes replaced by a
qualified technician.

(6.4) ENVIRONMENTAL PROTECTION

Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
Local Authority or retailer for recycling advice.

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ASSEMBLY SAFETY CHECKS

PART CONDITION YES

Slides Inserted through the bevel neck and connected to the

Mitre Handle Locking Knob Installed into mitre handle / rotary table.

Slide Carriage
locking screw

Power Cable Routed correctly with cable guide/clamps

Blade Blade correctly installed and with the rotation arrows on the

Safety Guards Lower Safety Guard fully operational. cutting head locks in

Supply Supply matches specification found on machine Rating Plate.

Mounting Either:

Sited Adequate provision made for the handling of long or

Environment Dry, clean and tidy. Temperature conducive to material

cutting head. Locating lugs successfully deployed.

Inserted into the threaded hole in the bevel neck. Anti-vibration
spring fitted beneath the locking screw hand knob.

correctly installed.

blade and on the machine matching. Outer blade flange and
arbor bolt and washer correctly fitted.

the upper position with blade covered. cutting head can only
be lowered when Blade Guard Locking Lever is operated.

Plug matches power source outlet.

a) Machine permanently sited and bolted to workbench.
b) Machine mounted on board which can be clamped
to workbench.
c) Machine is bolted to a dedicated mitre saw Stand.

irregular shaped work-pieces.

handling. Lighting adequate (double banked if fluorescent
lights are used).

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

FINAL SAFETY CHECKS

PART CONDITION YES

Assembly Repeat the Assembly Safety Checks.

Operation

With the machine switched off and disconnected from the mains supply,
carry out the following procedures:

• Set the machine to each of its maximum operational settings in turn.

• At each setting lower the cutting head to its lowest position,
observing the path of the blade as you do so.

• Check that the blade does not interfere or strike any part of the
machine, castings or guards as the cutting head is lowered.

• Check that when the sliding carriage is employed no contact
between the cutting head and the blade and other parts of the
machine occurs.

• Spin the blade by hand (it is advisable to wear gloves whilst doing
this, but not when the saw is being used operationally).

• Check that the blade rotates smoothly with no unusual noises, and
that there is no contact between the blade and the upper and lower
blade guards.

• Check that there is no discernible blade ‘wobble’ in any direction as
the blade rotates.

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

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EC DECLARATION OF CONFORMITY

The manufacturer of the product covered by this Declaration is:

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all
the relevant provisions of the Machinery Directive and other appropriate directives as detailed
below. The manufacture further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC Machinery Directive.
2014/30/EU. Electromagnetic Compatibility Directive,
2011/65/EU. The Restriction of the Use of certain

Hazardous Substances in Electrical Equipment (RoHS) Directive

2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive

And is in conformity with the applicable requirements of the following documents

EN 62841-1:2015 • EN 62841-3-9:2015 • EN ISO 12100:2010 • AfPS GS 2014:01 PAK
EN 55014-2: 2015 • EN 61000-3-3: 2013 • EN 55014-1:2006/A2:2011 • EN 61000-3-2:2014

Product Details

Description: 255mm MULTI-MATERIAL SLIDING MITRE SAW
Evolution Model No: R255SMS: 0520001 / / 0520002 / 0520003
R255SMS+: 0520001A / 0520002A / 0520003A
Brand Name: EVOLUTION
Voltage: 220-240V / 110V ~ 50 Hz
Input: 2000W (220-240V) / 1600W (110v)

The technical documentation required to demonstrate that the product meets the requirements of
directive has been compiled and is available for inspection by the relevant enforcement authorities,
and verifies that our technical file contains the documents listed above and that they are the correct
standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Barry Bloomer
Supply Chain & Procurement Director

Date: 14/05/2018

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield S20 3FR

35

AUS

Total Tools (Importing) Pty Ltd
20 Thackray Road
Port Melbourne
Vic 3207

FR

Evolution Power Tools SAS
61 Avenue Lafontaine
33560, Carbon-Blanc
Bordeaux

T: 03 9261 1900

UK

Evolution Power Tools Ltd
Venture One, Longacre Close
Holbrook Industrial Estate
Sheffield, S20 3FR

T: [phone]

DE [phone]
ES [phone]
NL [phone]
PL [phone]
PT [phone]
RO [phone]
RU [phone]
TR [phone]

T: [phone]

USA

Evolution Power Tools LLC
8363 Research Drive
Davenport, IA
52806

T: 866-EVO-TOOL

EPT QR CODE

V4 - BK1