Evolution R255SMS User Manual

R255
SMS
R255
Original Instructions
GB2438285
Original written in UK English Date Published: 11/06/2018
TABLE OF CONTENTS
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Introduction 3
Warranty 3
Machine Specifications 4
Safety Labels & Symbols 5
Intended Use Of This Power Tool 5
Prohibited Use Of This Power Tool 5
Safety Precautions 6
Electrical Safety 6
Outdoor Use 6
General Power Tool Safety Instructions 6
Specific Safety Instructions 7
Blade Safety 9
Health Advice 9
Personal Protective Equipment (PPE) 9
Safe Operation 10
Perform Cuts Correctly & Safely 10
Additional Safety Advice 10
Getting Started 11
Unpacking 11
Serial No. / Batch Code 11
Additional Accessories 12
Items Supplied 13
Machine Overview 14
Assembly Diagrams 16
Saw Set Up Diagrams 18
Saw Usage Diagrams 20
Assembly & Preparation 22
Tools Needed 22
Installing The Blade 24
Checking & Adjusting 25
Bevel Angles 25
0˚ Bevel Stop Adjustment 25
0˚ Bevel Pointer Adjustment 25
45˚ Bevel Stop Adjustment 25
Machine Fence Alignment 26
The Depth Stop 26
Mitre Angle Pointer Adjustment 26
The Sliding Upper Fence Section 26
The Laser 27
Laser Safety 27
Laser Adjustment 28
Permanently Mounting The Mitre Saw 28
For Portable Use 29
Front Clamp 29
Operation Instructions 29
Body & Hand Positioning 29
On/Off Trigger Switch 29
Preparing To Make A Cut 30
Chop Cutting 30
Slide Cutting 30
Mitre Cutting 31
Bevel Cutting 31
Compound Cutting 31
Crown Moulding Cutting 32
Cutting Bowed Material 32
Clearing Jammed Material 32
Optional Evolution Accessories 32
Maintenance 33
Environmental Protection 33
24
Assembly Safety Checks 34
Final Safety Checks 34
EC Declaration of Conformity 35
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1.3 IMPORTANT
Please read these operating and safety instructions carefully and completely.
For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant technical helpline, the number of which can be found on the Evolution Power Tools website. We operate several helplines throughout our worldwide organization, but technical help is also available from your supplier.
WEB: www.evolutionpowertools.com EMAIL: customer.services@evolutionpowertools.com
WARRANTY
(1.4) Congratulations on your purchase
of an Evolution Power Tools Machine. Please complete your product registration ‘online’ as explained on the leaflet included with this machine. This will enable you to validate your machine’s warranty period via Evolution’s website by entering your details and thus ensure prompt service if ever needed.
We sincerely thank you for selecting a product from Evolution Power Tools.
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MACHINE SPECIFICATIONS
MACHINE METRIC
Motor (220-240V ~ 50 Hz) 2000W 9A
Motor (110V ~ 50 Hz) 1600W 14.5A
Speed No Load 2500 min
-1
Weight (Net) 15.3kg 33.7lb
Dust Port Diameter 35mm 1 -3/8 In.
Tool Dimensions (H x W x L) (0° / 0°)
(Note: Dimensions taken with saw head down.)
Cable Length
360 x 705 x 730mm
R255SMS - 2m
R255SMS+ - 3m
CUTTING CAPACITIES METRIC IMPERIAL
Mild Steel Plate - Max Thickness 6mm 1/4 In.
Mild Steel Box Section - Max Wall Thickness
(50mm mild s teel box secti on.)
3mm 1/8 In.
Wood – Max section 300 x 80 mm 11-3/4 x 3-1/8 In.
Minimum size work-piece
(Note: Any work- piece smaller th an the recommend ed minimum work-piece requires additional support before cutting.)
L:140 x W:20 x D:3mm
MAXIMUM CUTTING ANGLES LEFT RIGHT
Mitre 50˚ 50˚
Bevel 0˚ - 45˚ N/A
MITRE BEVEL MAX WIDTH MAX DEPTH
300mm (11-3/4 In.) 80mm (3-1/8 In.)
45° 300mm (11-3/4 In.) 45mm (1-3/4 In.)
45° 210mm (8-1/4 In.) 80mm (3-1/8 In.)
45° 45° 210mm (8-1/4 In.) 45mm (1-3/4 In.)
50˚ 192mm (7-9/16 In.) 80mm (3-1/8 In.)
50˚ 45˚ 192mm (7-9/16 In.) 45mm (1-3/4 In.)
BLADE DIMENSIONS METRIC IMPERIAL
Diameter 255mm 10 In.
Bore 25.4mm 1 In.
Thickness 2mm 0-5/64 In.
LASER
Laser Class Class 2
Laser Source Laser Diode
Laser Output Power (Max) ≤1mW
Wave Length (Nm) 650
NOISE EMISSION DATA*
Sound Pressure LPA (No-Load) 110V: 95,8 dB(A) / 220-240V: 95,8 dB(A)
Sound Power Level LWA (No-Load) 110V: 108,8 dB(A) / 220-240V: 108,8 dB(A)
Uncertainty, KpA & K
*Noise emission test according to EN 62841-1 & EN 62841-3-9.
WA
K=3 dB(A)
IMPERIAL
2500 rpm
14- 3/16 x 27-3/4
x 28-47/64 In.
R255SMS - 6ft 6 In.
R255SMS+ - 9ft 10 In.
L:5-1/2 x
W:7/8 x D:1/4 In.
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(1.8) SAFETY LABELS & SYMBOLS
WARNING: Do not operate this machine if warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
Symbol Description
Volts
Amperes
Hertz
Speed
Alternating Current
No Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch,
Keep hands away
Wear Dust Protection
Wear Hand Protection
CE certication
Waste Electrical and
Electronic Equipment
Read Manual
WARNING
Laser Warning
Double Insulation Protection
Fuse
Triman - Waste Collection
& Recycling
min
V
A
Hz
-1
(RPM)
~
n
o
INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Multi-material sliding mitre saw and has been designed to be used with genuine Evolution blades rated for this machine. Only use blades designed for use in this machine and/ or those recommended specifically by Evolution Power Tools Ltd.
WHEN FITTED WITH A CORRECT BLADE THIS MACHINE CAN BE USED TO CUT:
• Wood, Wood derived products (MDF, Chipboard, Plywood, Blockboard, Hardboard etc),
• Wood with nails,
• 50mm mild steel box section with 3mm wall at HB 200-220,
• 6mm mild steel plate at HB 200-220.
Note: Wood containing non galvanised nails or screws, with care, can be safely cut. Note: Not recommended for cutting galvanised materials or wood with embedded galvanised nails. Cutting galvanised steel may reduce blade life.
PROHIBITED USE OF THIS POWER TOOL
WARNING: This product is a Multi-material sliding mitre saw and must only be used as such. It must not be modified in any way, or used to power any other equipment or drive any other accessories other than those mentioned in this Instruction Manual.
(1.13) WARNING: This product is not
intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the product by a person responsible for their safety and who is competent in its safe use.
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AFETY PRECAUTIONS
1.14 ELECTRICAL SAFETY
This machine is fitted with the correct moulded plug and mains lead for the designated market. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturers or its service agent.
For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.
1.15 OUTDOOR USE
WARNING: For your protection if this tool is to be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine. If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable.
2.1 POWER TOOL GENERAL
SAFETY INSTRUCTIONS
WARNING: When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following.
Note: This power tool should not be powered on continuously for a long time.
WARNING: Read all safety warnings and instructions before attempting to operate this product and save these instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS & INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
(2.2) 1. General Power Tool Safety Warnings
[Work area safety] a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating power tool. Distractions can cause
you to lose control.
d) Do not use this machine in an enclosed room.
(2.3) 2. General Power Tool Safety Warnings
[Electrical Safety] a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
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(2.4) 3) General Power Tool Safety Warnings
[Personal Safety]. a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection to prevent injury from sparks and chippings. Protective equipment such
as dust masks, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising the power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or key left attached to a rotating part of a power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
h) When cutting metal, gloves should be worn before handling to prevent from getting burnt from hot metal. i) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
(2.5) 4) General Power Tool Safety Warnings
[Power tool use and care]. a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at a rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on or off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c) Disconnect the power tool from the power source and/or battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventative safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these Instructions to operate the power tool. Power tools are dangerous
in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of moving parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
(2.6) 5) General Power Tool Safety Warnings
[Service] a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of
the power tool is maintained. If the supply cord of this power tool is damaged, it must be replaced by a specially prepared supply cord available through the service organization.
(3.5) MITRE SAW SPECIFIC SAFETY
• Not to use saw blades manufactured from high speed steel.
• Use only the saw with guards in good working order and properly maintained, and in position.
• Always to clamp work-pieces to the saw table.
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a) Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-o wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as
the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.
b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 150mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is
placed too close to the saw blade, there is an increased risk of injury from blade contact.
c) The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut “freehand” in any way.
Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece. Cutting
on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator. NOTE: The above warning is omitted for a simple pivoting arm mitre saw.
e) Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross
handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.
f) Do not reach behind the fence with either hand closer than 150mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning.
The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
g) Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it
with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces
can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces
of wood or other objects that contact the revolving blade can be thrown with high speed. i) Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.
j) Ensure the mitre saw is mounted or placed on a level, rm work surface before use. A
level and rm work surface reduces the risk of the mitre saw becoming unstable.
k) Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system.
Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence. NOTE: The phrase “bevel or” does not apply for saws without bevel adjustment.
l) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces
longer or wider than the mitre saw table can tip if not securely supported. If the cut-o piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
m) Do not use another person as a substitute for a table extension or as additional support. Unstable support for
the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.
n) The cut-o piece must not be jammed or pressed by any means against the spinning saw blade. If conned, i.e. using length stops, the
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cut-o piece could get wedged against the blade and thrown violently.
o) Always use a clamp or a xture designed to properly support round material such as rods or tubing. Rods have a tendency to roll
while being cut, causing the blade to “bite” and pull the work with your hand into the blade.
p) Let the blade reach full speed before contacting the workpiece. This will reduce
the risk of the workpiece being thrown.
q) If the workpiece or blade becomes jammed, turn the mitre saw o. Wait for all moving parts to stop and disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed material.
Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw.
r) After nishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-o piece. Reaching with your hand near the
coasting blade is dangerous.
s) Hold the handle rmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw
may cause the saw head to be suddenly pulled downward, causing a risk of injury. NOTE: The above warning applies only for mitre saws with a brake system.
• If the table insert becomes damaged or worn
it must be replaced with an identical one available from the manufacturer.
2.7 HEALTH ADVICE
WARNING: If you suspect that paint on surfaces in your home contains lead seek professional advice. Lead based paints should only be removed by a professional and you should not attempt to remove it yourself.
Once the dust has been deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage. The young and unborn children are particularly vulnerable.
(2.8)
WARNING: Some wood and wood type products, especially MDF (Medium Density Fibreboard), can produce dust that may be hazardous to your health. We recommend the use of an approved face mask with replaceable filters when using this machine, in addition to using the dust extraction facility.
3.6 PERSONAL PROTECTIVE
EQUIPMENT PPE
Hearing protection should be worn in order to reduce the risk of induced hearing loss. Eye protection should be worn in order to prevent the possibility of the loss of sight from ejected chippings.
BLADE SAFETY
WARNING: Rotating saw blades are extremely dangerous and can cause serious injury and amputation. Always keep fingers and hands at least 150mm (6”) away from the blade at all times. Never attempt to retrieve sawn material until the cutting head is in the raised position, the guard is fully closed and the saw blade has stopped rotating. Only use saw blades that are recommended by the manufacturer and as detailed in this manual and that comply with the requirements of EN 847-1.
• Only use genuine Evolution blades rated for this machine.
• Do not use saw blades that are damaged or deformed as they could shatter and cause serious injury to the operator or bystanders.
Respiratory protection is also advised as some wood and wood type products especially MDF (Medium Density Fibreboard) can produce dust that can be hazardous to your health. We
recommend the use of an approved face mask
with replaceable filters when using this machine in addition to using the dust extraction facility. Gloves should be worn when handling blades or rough material. Heat resistant gloves should be worn when handling metallic materials which may be hot. It is recommended that saw blades should be carried in a holder wherever practicable. It is not advisable to wear gloves when operating the mitre saw.
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3.7 SAFE OPERATION
Always ensure that you have selected the correct saw blade for the material being cut. Do not use this mitre saw to cut materials other than those specified in this Instruction Manual.
When transporting a mitre saw ensure that the cutting head is locked in the 90° down position (if a sliding mitre saw ensure that the slide bars are locked). Lift the machine by gripping the outer edges of the base with both hands (if a sliding mitre saw, transport using the handles provided). Under no circumstances shall the machine be lifted or transported using the retractable guard or any part of its operating mechanism. Bystanders and other colleagues must be kept at a safe distance from this saw. Cut debris can, in some circumstances, be ejected forcibly from the machine, posing a safety hazard to people standing nearby.
Before each use check the operation of the retractable guard and its operating mechanism ensuring that there is no damage, and that all moving parts operate smoothly and correctly. Keep the work bench and floor area clear of all debris including sawdust, chips and off-cuts. Always check and ensure that the speed marked on the saw blade is at least equal to the no load speed marked on the mitre saw. Under no circumstances shall a saw blade be used that is marked with a speed that is less than the no-load speed marked on the mitre saw.
Where it is necessary to use spacer or reducing rings these must be suitable for the intended purpose and only as recommended by the manufacturer.
If the mitre saw is fitted with a laser it shall not be replaced with a different type. If the laser fails to operate it shall be repaired or replaced by the manufacturer or authorised agent. The saw blade shall only be replaced as detailed in this instruction manual. Never attempt to retrieve off-cuts or any other part of the work-piece until the cutting head is in the raised position, the guard is fully closed and the saw blade has stopped rotating.
3.8 PERFORM CUTS
CORRECTLY & SAFELY
Wherever practicable always secure the work-piece to the saw table using the work clamp where provided.
Always ensure that before each cut the mitre saw is mounted in a stable position.
If needed the mitre saw can be mounted on a wooden base or work bench or attached to a mitre saw stand as detailed in this instruction manual. Long work-pieces should be supported on the work supports provided or on appropriate additional work supports.
(2.8) WARNING: The operation of any mitre
saw can result in foreign objects being thrown towards your eyes, which could result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shield or a full face shield when needed.
WARNING: If any parts are missing, do not operate your mitre saw until the missing parts are replaced. Failure to follow this rule could result in serious personal injury.
3.9ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW
WARNING: When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury including the following.
READ all these instructions before attempting to operate this product and save these instructions.
Safety Advice:
• Although compact, this mitre saw is heavy. To reduce the risk of back injury, get competent help whenever you have to lift the saw.
• Hold the tool close to your body when lifting. Bending your knees so you can lift with your legs, not your back. Lift by using the cutting handle on the head of the mitre saw and the large, orange handle on the rear of the carriage slide.
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• Never carry the mitre saw by the power cord. Carrying the mitre saw by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire.
• Before moving the mitre saw tighten the mitre and bevel locking screws and the sliding carriage locking screw to guard against sudden unexpected movement.
• Lock the cutting head in its lowest position. Ensure that the cutting head locking pin is completely engaged in its socket.
WARNING: Do not use the blade guard as a ‘lifting point’. The power cord must be removed from the power supply before attempting to move the machine.
• Lock the cutting head in the down position using the cutting head locking pin.
• Loosen the Mitre Angle locking screw. Turn the table to either of its maximum settings.
• Lock the table in position using the locking screw.
• Wrap the cable around the cable guide.
4.1 GETTING STARTED 
UNPACKING
WARNING: Due to the power input of this
product on start up, voltage drops may occur and this can influence other equipment (e.g. dimming lights). So for technical reasons we advise, if the mains-impedance is Zmax<0.318 Ohm, these disturbances are not expected. If you require further clarification, you may contact your local power supply authority.
the packaging in an environmentally responsible manner. Recycle if possible. Do not let children play with empty plastic bags due to the risk of suffocation.
SERIAL NO. / BATCH CODE
The serial number can be found on the motor housing of the machine. For instructions on how to identify the batch code, please contact the Evolution Power Tools helpline or go to: www.evolutionpowertools.com
Caution: This packaging contains sharp objects. Take care when unpacking. This machine could require two persons to lift, assemble and move this machine. Remove the machine, together with the accessories supplied from the packaging. Check carefully to ensure that the machine is in good condition and account for all the accessories listed in this manual. Also make sure that all the accessories are complete. If any parts are found to be missing, the machine and its accessories should be returned together in their original packaging to the retailer. Do not throw the packaging away; keep it safe throughout the warranty period. Dispose of
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