Evolution R255MTS Original Instructions Manual

MTS

Original Instructions

Original written in UK English Date Published: 11 / 06 / 2018

www.evolutionpowertools.com

TABLE OF CONTENTS

INTRODUCTION Page 3

Warranty Page 3

Machine Specification Page 4

Vibration Page 5

Labels and Symbols Page 5

Intended use of this Power Tool Page 6

Prohibited use of this Power Tool Page 6

SAFETY PRECAUTIONS Page 7

Electrical Safety Page 7

Outdoor Use Page 7

General Power Tool
Safety Instructions

Additional Safety Instructions ­Table Saws

GETTING STARTED Page 11

Unpacking Page 11

Items Supplied Page 11

Additional Accessories Page 11

Machine Overview Page 12

What’s in the Box Page 13

ASSEMBLY Page 14

The Stand Page 14

Attaching the Table Extensions Page 15

The Fence Rail Page 16

Adjustment Page 16

Checking/Adjusting the Rip Fence Page 17

Sliding Mitre Gauge Page 17

Top Blade Guard Page 18

Page 7

Page 9

OPERATION Page 19

On/Off Safety Switch Page 19

Raising/Lowering the Blade Page 19

Tilting the Blade Page 20

Rip Fence Guide Page 21

Dual Read Scale Page 21

Mitre Gauge Page 21

Anti-Bounce Device Page 22

Basic Table Saw Operations Page 22

Cross-Cutting Page 23

Mitre Cross-Cutting Page 23

Compound Mitre Cutting Page 23

Repetitive Cross-Cutting Page 23

Rip Cutting Page 24

Bevel Ripping Page 25

MAINTENANCE Page 25

Changing the Blade Page 25

Cleaning Page 26

Riving Knife Page 26

Push Stick Page 26

ENVIRONMENTAL
PROTECTION

DECLARATION OF
CONFORMITY

Page 27

Page 28

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EN

1.3 IMPORTANT

Please read these operating and safety
instructions carefully and completely.

For your own safety, if you are uncertain
about any aspect of using this
equipment please access the relevant
technical helpline, the number of
which can be found on the Evolution
Power Tools website.
We operate several helplines throughout
our worldwide organization, but technical
help is also available from your supplier.

WEB: www.evolutionpowertools.com
EMAIL:

[e-mail]

WARRANTY

(1.4) Congratulations on your purchase

of an Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained on the leaflet
included with this machine. This will
enable you to validate your machine’s
warranty period via Evolution’s website
by entering your details and thus ensure
prompt service if ever needed.

We sincerely thank you for selecting a
product from Evolution Power Tools.

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MACHINE SPECIFICATIONS

MACHINE METRIC IMPERIAL

Motor (UK/EU) 220-240v ~ 50Hz S1 1300W S6 40%

6.5A

1500W

Table Dimensions 642 x 938mm 25-1/4 x 36-15/16”

Riving Knife Thickness 1.8mm 5/64”

No Load Speed 3250min

-1

3250rpm

Weight 20.25kg 44.7lbs

CUTTING CAPACITY METRIC IMPERIAL

Maximum depth of cut at 90° 85mm 3-1/4”

Maximum depth of cut at 45° 65mm 2-1/2”

Mild Steel Plate – Optimal Cutting Thickness 3mm 1/8”

Mild Steel Box Section – Opt. Wall Thickness 3mm 1/8”

Rip Capacity - Right Of The Blade 410mm 16 1/8 In.

BLADE METRIC IMPERIAL

Diameter 255mm 10”

Bore 25.4mm 1”

Kerf 2mm 1/8”

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(1.7)

VIBRATION

WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop “Vibration white nger disease”
(Raynaud syndrome). This condition
can reduce the sensitivity of the hand
to temperature as well as producing
general numbness. Prolonged or regular
users of this machine should monitor
the condition of their hands and ngers
closely. If any of the symptoms become
evident, seek immediate medical advice.

• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002

• Many factors can inuence the actual
vibration level during operation e.g. the
work surfaces condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce
the eects of vibration:

Handling

• Handle the machine with care,
allowing the machine to do the work.

• Avoid using excessive physical eor t
on any of the machines controls.

• Consider your security and stabilit y,
and the orientation of the machine
during use.

Work Surface

• Consider the work surface material;
its condition, density, strength,
rigidity and orientation.

WARNING: The vibration emission during
actual use of the power tool can dier from
the declared total value depending on the
ways in which the tool is used. The need
to identify safety measures and to protect
the operator are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle, such as the times the tool is switched
o, when it is running idle, in addition to
trigger time).

(1.8)

LABELS & SYMBOLS

WARNING: Do not operate this machine if

warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.

Note: All or some of the symbols on the
next page may appear in the manual or
on the product.

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(1.9)

Symbol Description

V

A

Amperes

Hz

-1

min

~

n

o

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Wear Dust Protection

Do Not Touch,

Keep hands away

Read Instructions

CE Certification

EAC Certification

Triman - Waste Collection

& Recycling

Waste Electrical &

Electronic Equipment

Warning

Volts

Hertz

Speed

(1.10 )

INTENDED USE OF
THIS POWER TOOL

WARNING: This product is a table saw and

has been designed to be used with special
Evolution blades. Only use accessories
designed for use in this machine and/or
those recommended specically by

Evolution Power Tools Ltd.

When tted with an appropriate blade
this machine can be used to cut:

Mild Steel (Max Thickness 3mm)
Aluminium (Max Thickness 3mm)
Wood and wood based materials
(Max Thickness 85mm)

(1.11)

PROHIBITED USE OF
THIS POWER TOOL

WARNING: This p roduct is a table saw and must

only be use d as such. It must not be modi ed in
any way, or used to power any other equipme nt
or drive any other accessories other than those
mentione d in this Instruction Manual.

(1.13)

WARNING: This machine is not inten ded for use

by persons (i ncluding children) with redu ced
physical, se nsory or mental capabilities, or lack
of experi ence and knowledge, un less they
have been given supervision or instru ction
concerning th e safe use of the machine by a
person re sponsible for their safety and wh o is
competent in its safe use.

Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with this machine.

Double Insulated

Adjust blade guard

accordingly before cutting

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EN

SAFETY PRECAUTIONS

(1.14 )

ELECTRICAL SAFETY

This machine is  tted with the correc t moulded
plug and mains l ead for the designated mar ket. If
the supply cor d is damaged, it must be rep laced
with a special cord or assembly available from
the manufac turers or its ser vice agent.

(1.15)

OUTDOOR USE

WARNING: For your protection, if this tool is

to be used outdoors, it should not be exposed
to rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.

If an extension cable is required it must be a
suitable t ype for use outdoors and so labelled.

The manufacturers instructions should be
followed when using an extension cable.

(2 .1)

POWER TOOL GENERAL
SAFETY INSTRUCTIONS

(These General Power Tool Safety Instructions
are as specied in BS EN 60745-1:2009 &
EN 61029-1:2009)

WARNING: Read all safety warnings and
instructions. Failure to follow the warnings

and instructions may result in electric shock,
re and/or serious injury.

Save all warnings and instructions for
future reference.

The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or batter y-operated (cordless) power tool.

(2.2)

1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate powe r tools in
explosive atmospheres, such as in the
presence of ammable liquids, gasses or
dust. Power tools create sparks which may

ignite the dust or fumes.

c) Keep children and bystanders away
while operating power tool. Distractions

can cause you to lose control.

(2.3)

2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power tools.

Unmodied plugs and matching outlets will
reduce the risk of electric shock.

b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.

There is an increased risk of electric shock
if your body is earthed or grounded.

c) Do not expose power tools to rain or
wet conditions. Water entering a power tool

will increase the risk of elec tric shock.

d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the
risk of electric shock.

e) When operating a power tool
outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for

outdoor use reduces the risk of electric shock.

f) If op erating a power to ol in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

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(2.4)

3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
drugs, alcohol or medication. A moment

of inattention while operating power tools
may result in serious personal injury.

b) Use personal protective equipment.
Always wear eye protec tion. Protective

equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.

c) Prevent unintentional starting. Ensure
the switch is in the o-position before
connecting to power source and or
battery pack , picking up or carrying the
tool. Carrying power tools with your nger

on the switch or energising the power tools
that have the switch on invites accidents.

d) Remove any adjustin g key or wrench
before turning the power tool on.

A wrench or key left attached to a rotating part
of a power tool may result in personal injury.

e) Do not overreach. Keep proper
footing and balance at all times.

This enables better control of the power
tool in unexpected situations.

f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust

collection can reduce dust-related hazards.

(2.5)

4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better
and safer at a rate for which it was designed.

b) Do not use the power tool if the switch
does not t urn it on or o. Any power tool

that cannot be controlled with the switch is
dangerous and must be repaired.

c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preventative

safety measures reduce the risk of star ting
the power tool accidentally.

d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of moving parts and
any other condition that may aect
the power tools operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by poorly

maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.

g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for

operations dierent from those intended
could result in a hazardous situation.

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EN

(2.6)

5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by
a qualied repair person using only
identical replacement parts.

This will ensure that the safet y of the
power tool is maintained.

(2.7)

HEALTH ADVICE

WARNING: When using this machine, dust

particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.

You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure.
As some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
replaceable lters when using this machine.

You should always:

• Work in a well-ventilated area.

• Work with approved safety equipment,
such as dust masks that are specially
designed to lter microscopic particles.

(2.8)

WARNING: The operation of any power tool

can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles

or safety glasses with side shield or a full face
shield where necessary.

ADDITIONAL SAFETY INSTRUCTIONS ­TABLE SAWS

WARNING : Before using y our table saw it
is important that you read and understand
these safety rules. Failure to follow these
rules co uld result in s erious injur y to the
operat or or damage to th e table saw.

• Do not use saw blades which are

damaged or deformed.

• Replace the table insert/access plate

if worn.

• Use only blades as recommended in this

manual, which conform to EN 847-1.

When changing a saw blade ensure that the
width of the groove (kerf ) cut by the blade
is slightly greater than the thickness of the
riving knife. Also the thickness of the blade
body must not be greater than the thickness
of the riving knife.

• Take care that the selection of the

saw blade is suitable for the material
to be cut.

• Wear suitable personal protective

equipment when necessary.
This could include:

• Hearing protection to reduce the risk of
induced hearing loss.

• Respirator y protection to reduce the risk
of inhalation of harmful dust.

• Wearing gloves when handling saw
blades or rough material.

• Saw blades should be carried in a

holder whenever practicable.

• Never perform any operation
freehand. This means using only your

hands to support or guide the workpiece.
Always use either the fence or mitre gauge
to position and guide the work.

WARNING: Freehand cutting is a major cause
of accidents and should not be attempted.

• Never attempt to free a stalled blade

without rst turning the saw o.

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Turn the power o immediately to
prevent damage to the motor.

• Provide adequate support for long or

wide workpieces.

• Avoid awkward operations and hand

positions where a slip could cause your
hand to move into the blade.

• Always u se the blade gu ard. The blade
guard must alw ays be used in every ope ration.

• Hold the work rmly. Against the mitre
gauge or rip fence.

• Always use a push stick. Especially when
rip cutting narrow stock.

• Keep guards in place and in working
order. Always ensure that the riving knife
is tted and correctly adjusted. Inspect the
riving knife regularly and replace it if it is
worn. Use only a genuine Evolution riving
knife as this is a dedicated component for
this machine.

• Remove adjusting keys and wrenches.
Form the habit of checking to see that keys
and adjusting wrenches are removed from
the machine before turning it on.

• Do not use in a dangerous
environment. Do not use power tools in
damp or wet locations, or expose them to
rain. Keep work area well lit. Keep the area
well ventilated.

• Keep children away. All children and
visitors should be kept at a safe distance
from the work area.

• Do not use High Speed Steel (HSS)
blades. Ensure that the correct blade is
selected for the material being cut.

• The push stick or push block should

always be stored with the machine
when not in use.

• Connec t the saw to a dust collection
device when sawing wood. The operator

should be informed of the factors that
inuence exposure to dust e.g. type of
material being cut and the importance of
local extraction (capture or source) and the
proper adjustment hoods/baes/chutes.

• Use proper extension cord. Make sure
any extension cord is in good condition.

When using an extension cord, be sure to
use one heavy enough to carry the current
your machine will draw. An undersized cord
will cause a drop in line voltage resulting in
loss of power and possible overheating.

• Always u se safety gla sses. Also use a
face or dust mask if the cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.

• Maintain tools with care. Keep tools
sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.

• Disconnect from the power supply
before servicing, cleaning and/or when
changing accessories, such as blades.

• Use recommended accessories.
Only use genuine Evolution accessories.

• Check for damaged parts. Before further
use of the tool , a guard or other part that is
damaged should be caref ully checked to
determine t hat it will operate prope rly and
perfo rm its intended func tion - check for
alignment of moving parts, binding of moving
parts, breakage of par ts, mounting, and any
other conditions that may aec t its operation.
A guard or other p art that is damaged sho uld
be proper ly repaired or replace d.

• Keep hands out of the path of t he

saw blade.

• Never reach around the saw blade.

• Turn o machine and wait for saw

blade to stop before making any
fence adjustments.

• Never pu ll or carry the tool by the
power cor d. Carrying or pulling the tool by

the power cord could cause damage to the
insulation or the wire connections resulting
in the possibility of electric shock or re.

• When transporting the machine use
a transportation device. Never use the
guards for handling or transportation.

• During transportation the upper part

of the saw blade must be lowered fully
and covered by the guard.

• All operators using this machine must
read the instructions and familiarize

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EN

themselves with the machines workings.

• Never leave the saw running and
unattended. Do not leave the saw until

the saw has been switched OFF, and the
blade has come to a complete halt.

(4.1)

GETTING STARTED

UNPACKI NG

Caution: This packaging contains sharp

objects. Take care when unpacking.
Remove the machine, together with the
accessories supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing,
the machine and its accessories should be
returned together in their original packaging
to the retailer. Do not throw the pack aging
away; keep it safe throughout the guarantee
period. Dispose of the packaging in an
environmentally responsible manner.
Recycle if possible. Do not let children
play with empt y plastic bags due to the
risk of suocation.

(4.2)

ITEMS SUPPLIED

Description Quantity

Instruction Manual 1

Multi-Material TCT Blade 1

Table Extensions 2

Table Extension Support Struts 4

Leg Set (4 corner Legs) 1 Set

Cross Braces 4

Rubber Feet 4

Blade Guard with
Extraction Port

Dust Extraction Hose 1

Mitre Gauge 1

Anti-Bounce Device 1

Adjustable Rip Fence 1

Rear Cantilever Braces 2

Push Stick 1

Fence Rail (2 piece) 1

Fence Rail Joining Tongue 1

Hex Key 1

Blade Changing Spanners (2pc) 1 Set

Assorted fixings 1 Bag

1

(4.3)

ADDITIONAL ACCESSORIES

In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com
or from your local retailer.

(4.4)

Description Part No

FURY Multi-Material

TCT Blade

RAGE Multi-Material

TCT Blade

FURYBLADE255MULTI

RAGEBLADE255MULTI

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MACHINE OVERVIEW

10

5

1

6

8

11

3

2

4

1. ON/OFF SWITCH

2. RIVING KNIFE

3. BLADE GUARD

4. BLADE

5. BEVEL LOCKING KNOB

6. RISE AND FALL/BEVEL ADJUSTMENT
HAND WHEEL

7

9

7. RIP FENCE SCALE MAGNIFIER

8. RIP FENCE LOCKING HANDLE

9. PUSH STICK

10. RIP FENCE

11. REAR CANTILEVER BRACES

12. ANTI-BOUNCE DEVICE

13. SLIDING MITRE FENCE

12

13

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WHAT’S IN THE BOX

A

D

E

B

C

H

I

K

N O P Q R S

A. BLACK CORNER LEGS (STAMPED A) x 4

B. CROSS-BRACES (STAMPED B) x 2

C. CROSS-BRACES (STAMPED C) x 2

D. REAR CANTILEVER BRACES x 2

E. RUBBER FEET x 4

F. SIDE TABLE EXTENSION PANELS x 2

G. SIDE TABLE SUPPORT STRUTS x 4

H. BLADE GUARD x 1

I. ANTI-BOUNCE DEVICE x 1

J. RIP FENCE x 1

J

K. MITRE GAUGE x 1

L. FENCE RAIL 2 pieces

M. FENCE RAIL JOINING TONGUE x 1

N. HEX HEADED SCREW x 28

O. WASHER x 28

P. SPRING WASHER x 28

Q. NUT (SILVER) x 28

R. COACH BOLT (BLACK) x 7

S. NUT (BLACK) x 7

F

L

G

M

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Fig. 1

Fig. 2

ASSEMBLY

Note: This process can be considerably aided by studying

the images of an assembled machine as found on the machine
overview page.

THE STAND

Four corner legs (A) (stamped A) and four cross-braces (B+C)
comprise the main stand components.
Four cross-braces are supplied (Fig 1). The cross-braces
stamped with the letter B are for the front and rear of the
machine stand. The cross-braces stamped with the letter C
are for the right and left hand sides of the machine stand.

Identify all the parts before proceeding with the assembly.

Note: The rubber feet (E) are a simple push t onto the legs (A),

and are attached to the end of the leg opposite to the stamped
letter A (this is the top of the leg)

• Carefully position the main body of the machine (inverted)
on a secure, clean work-surface or workbench with the table
top on the work-surface. (Fig. 2)

Note: A large clean cloth positioned on the work-surface
would help protect the table top from accidental damage.

Fig. 3

Fig. 4

• Remove the eight Ø10 mm hex headed screws and their
associated washers from the corners of the machines main
body (Fi g. 3).

• Attach the four legs (A) to the main body of the machine
using the previously removed hex headed screws. Do not
tighten the screws at this stage. Hand tight is sucient and
be careful to ensure that the rectangular boss moulded into
the machines body engages with the rectangular slot found
in the top of the legs (Fig. 4)

• Attach the front and rear cross-braces (B) across the front and
rear of the stand using the Ø10mm hex headed screws (N),
washers (O), spring washers (P) and nuts (Q) provided.

Note: The cross-braces should be positioned to the inside
of the stand with the sloping ends of the braces echoing
the splay of the attached legs. Ensure that the screws (N) are
inserted from the outside of the stand with the plain washer (O),
spring washer (P) and nut (Q) positioned to the insi de of the stand.
Again only hand-tighten the se screws at this stage.

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EN

• Attach the side cross-braces (C) to the corner legs (Fig. 5)
in the same manner as the front and rear cross-braces
were attached.

Note: The machine can now be lifted from the
work-surface/workbench.

WARNING: This machine is heavy. Enlist competent help
when lifting this machine from the workbench.

Allow the machine a few minutes to settle. When satised
that the machine is standing squarely, upright and is rm and
secure (Fig. 6) thoroughly tighten all of the xing screws.

• Attach the cantilever braces to the rear two corner legs (D)
of the machine stand (Fig. 7).

Note: These cantilever braces provide extra security and
stabilit y when the machine is in use.

ATTACHING THE TABLE EXTENSIONS

Note: The pressed steel table extension panels (F) are not

handed and can t on either side of the machine.

Each table extension attaches to the main table of the machine
using two hex headed machine screws (N), washer (O), spring
washer (P) and nut (Q). The holes for the screws to pass through
in the table extension panels are positioned to the very front
and rear of the side anges. (Fig. 8) Insert the hex headed
machine screws and attach the table ex tension panels to the
main table using the hex headed screws (N) and nuts (O) etc.

Note: The support struts (G) should be attached to the
outer ange of the extension panels. Fasten one end of the
support strut to the inside the panel. Use the two inner holes
of the four that are provided. It is also good practice, in this
application, to use a large washer (P) underneath the head of
the hex headed machine screw (N), as well as underneath the
fastening nut (Q).

Fig. 5

Fig. 6

Fig. 7

The other end of the suppor t strut attaches to the top of its
accompanying corner leg.

• Carefully remove the relevant machine screw from the top
of the corner leg.

• Inse rt the machine screw thro ugh the end of the suppor t strut
and ret the ma chine screw to the machines main body. (Fig. 9)

15

Fig. 8

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Use a straight edge or similar placed across the table and
the extension panel to check the alignment. The ex tension
panels should be exactly level with and ush to the main
table of the machine.

Note: The support struts and the extension panels are
provided with elongated slotted holes. These facilitate slight
adjustment and realignment of components as necessar y.

Fig. 9

Fig. 10

Fig. 11

Fig. 12

• Final micro adjustment and alignment of the table extensions
is possible by repositioning the relevant components using
the exibility provided by the slotted holes.

• When exact alignment of all of the components is achieved
all the xing screws should be securely tightened.

THE FENCE RAIL

Note: The fence rail is supplied in two pieces (L) which slot

together. The plastic connecting tongue (M) should be
inserted into the rectangular voids in the two extrusions
to bridge both parts of the Fence Rail. (Fig. 10)

• Attach the seven coach bolts (R) within the seven holes of
the machine (two in each extension and three in the main
aluminium table) using washers (O) and ø6mm nuts (S).
Hand tighten only. (F ig. 11)

• Slide the fence rail over the seven protruding bolt heads
(Fig. 12) until the fence rail is central across the front of
the machine and fully tighten the bolts.

ADJUSTMENT

WARNING: The machine must not be connected to the mains

supply when carrying out the following procedure(s).

Note: The fence rail needs to be positioned correc tly for the
scale to read accurately. Even when correctly adjusted the scale
should always be regarded as a useful cutting guide. The scale
does not supplant the need for accurate marking out.

• Locate the rip fence (J) in the fence rail to the RH side of
the blade.

• Raise the saw blade (refer to OPERATION RAISING/
LOWERING THE BLADE on page 19).

• Slide the rip fence along the fence rail until it rests against
the raised saw blade.

• Look through the rip fence magnier.

• Loosen slightly the seven coach bolts (R) which hold the
fence rail to the machine.

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• Gently move the fence rail to the right or left until the ‘0’
position on the scale coincides with the datum line in the
magnier. (Fig. 13)

• Check, and when satised that calibration has been
achieved, tighten the seven fence rail nuts (S) securely.

• Lower the blade.

Note: The rip fence simply slots into the fence rail, and can be
locked into position anywhere along the rails length, and at either
side of the machine by pressing the locking lever downwards.

CHECKING/ADJUSTING THE RIP FENCE

When the fence rail and rip fence have been attached to the
machine, the rip fence should be checked to ensure that it lies
parallel to the blade.

• Raise the blade to its full height.

• Rest a straight-edge or similar against the blade.

• Bring the rip fence up to the straight-edge and check
for parallelism.

• If adjustment is needed, gain access to the t wo socket
headed screws through the t wo holes in the carrier. (F ig. 14)

• Loosen these screws using the correct sized hex key,
and adjust the fence as required.

• Tighten and re-check the rip fence when correct alignment
has been achieved.

• Lower the blade.

Fig. 13

Fig. 14

SLIDING MITRE GAUGE

Note: The sliding mitre gauge (K) ts in either of the inver ted

‘T’ slots in the machine table.

The adjustable aluminium faceplate is held in the protractor base
of the mitre gauge by two machine screws and thumb nuts.

The anti-bounce device (I) can be tted into the socket
incorporated into the mitre gauge base. (Fig. 15) Turning the
locking handle anti-clockwise (Fig. 16) allows the mitre gauge
angle to be adjusted. Use the protractor scale and pointer and
set the gauge to the desired angle. Tighten the vertical handle
when the required angle has been selected.
Note: It is recommended that the anti-bounce device is tted
only when needed (e.g. when cutting thin sheet material or
thin walled metal tube etc). At other times safely store the
device o the machine.

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Fig. 15

Fig. 16

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The pillar of the anti-bounce device ts into the socket in the
mitre gauge base, and is held in place by a thumb screw. (Fig 17)

TOP BLADE GUARD

The top blade guard (H) (Fig. 18) (sometimes referred to as
a crown guard) must always be tted to the machines riving
knife. The ‘split’ line along the top of the guard indicates the
centre line of the saw blade below. Graphics on the guard
further reinforce the cutting line of the saw blade.

Fig. 17

Fig. 18

Fig. 19

WARNING: The top blade guard must be tted to the

machines riving knife.

WARNING: The machine must be disconnected from the
mains supply when installing the blade guard.

• Raise the blade to its full height to fully reveal the riving
knife. (Fig . 19)

• The guards locating pin should be positioned through
the hole machined in the top edge of the riving knife
(Fig. 20). A washer and wing nut are tted to one side of
the top guard.

Note: Adjust the blade guard for the material you are cutting.
To adjust to the thickness of the material being cut, the blade
guard must pivot up and down easily and smoothly, so do not
over-tighten this wing nut.

• Check the operation of the blade guard. Ensure that it is
working eciently and covers the blade at the sides as well
as the crown.

• Lower the blade a little and recheck that the blade guard
operation.

• When satised that the blade guard works throughout
the blades height adjustment range, check that the guard
works equally well with the blade set to a bevel angle.

• Check that when the blade is fully lowered, the blade guard
is in contact with the table top.

Fig. 20

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Note: The top blade guard is equipped with a dust extraction
port ( Fig.21).

• Connect the supplied dust extraction hose to the top blade
guard. The hose is a ‘push t’ onto the extraction port.

• Connect the other end of the hose to the 2 way connector
found to the rear of the machines main body. (Fig. 22)

Note: The ‘free’ port of the 2 way connector can be used to
attach a workshop dust extraction machine to this Evolution
machine. If such a machine is connected to this Table Saw
follow the Instructions provided by the supplier/manufacturer
of the dust extraction equipment.

Use of such equipment will ensure that the workplace is kept
clean and tidy, and that dust is kept to a minimum.

OPERATION

ON/OFF SAFETY SWITCH

WARNING: Before operating the switch make sure that the

blade guard is correctly installed and operating properly.

To start the machine, lift the safety cover (Fig. 23) to reveal
two buttons.

• Push the ‘ON’ button to start the machine.

• Push the ‘OFF’ button to stop the machine.

Fig. 21

Fig. 22

WARNING: Never start the machine until all safety checks and

procedures have been carried out.

RAISING/LOWERING THE BLADE

WARNING: Only make adjustments to the machine when the

machine is switched OFF and the blade is stationary.

Note: This machine is equipped with a dual function
hand- wheel (Fig. 24) in its ‘normal’ (outer) position this
hand-wheel is used to raise or lower the blade.

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Fig. 23

Fig. 24

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When the hand-wheel is pushed in against its bias spring a
cog engages with a curved toothed rack incorporated into the
machines main body. This allows the hand-wheel to be used to
adjust the tilt/bevel angle of the blade

To raise or lower the blade:

• Ensure that the hand-wheel is in the ‘normal’ (outer) position.

• Turn the hand-wheel clockwise to raise the blade.

• Turn counter clockwise to lower the blade.

Fig. 25

Fig. 26

Fig. 27

Note: When the machine is not in use we recommend that the

blade is fully lowered into the machine and that the top guard
is lying ush on the saw table. (Fig. 25)

TILTING THE BLADE

The blade can be tilted by up to 45˚ to the left hand side.

To tilt the blade:

• Loosen the tilt locking knob (Fig. 26)

• Push in the dual function hand-wheel and ensure that the
cog engages with the track.

• Turn the hand-wheel to tilt the blade.

Note: A protractor scale and pointer (Fig. 27) are readily
visible allowing the operator to quickly set the blade to the
desired angle.

• When the desired angle has been achieved the tilt locking
knob should be tightened to secure the blade angle.

Note: We recommend that when any tilt cutting operation is
concluded that the blade be returned to its normal (vertical)
setting and the tilt locking knob tightened.

RIP FENCE GUIDE

The rip fence (J) can be positioned either side of the blade and
is locked in position by using the locking handle.

• Push down to lock , and pull up to unlock. Do not use undue
force on the locking handle. Gently push down on the
handle with the palm of your hand until the handle ‘clicks’
into place.

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Forwards and backwards adjustment of the rip fence faceplate
(Fig. 28) is possible. Loosen the two wing nuts and slide the
aluminium faceplate to the desired position. Tighten the wing
nuts securely.

Note: We recommend that normally the rip fence faceplate be
adjusted so that the rear of the faceplate guide is ‘in line’ with
the rear of the blade where it emerges from the table. (Fi g. 29)

Note: If the rip fence is used on the LH (left hand) side of the
blade, the aluminium faceplate will have to be repositioned
to the RH (right hand) side of the plastic carrier.

• Loosen the two wing nuts and slide the aluminium
faceplate from the plastic carrier.

• Remove the dome headed machine screws from the carrier.

• Reposition the faceplate to the RH side of the carrier and
re-attach using the machine screws and the wing nuts.
Adjust as necessary.

Return to the original conguration when the rip fence is in
the normal (RH) operating position.

THE DUAL READ SCALE

Note: The rip fence guide incorporates a viewing window to

aid reading the measurement scale found on the fence rail.
(Fig. 30). The scale should be regarded as a useful guide. It is
not a substitute for careful and accurate ‘marking out’.

This machine has a dual read scale that shows the distance
from the blade to the rip fence through the viewing window.
This can be used to aid setting the cutting distance from the
blade to the rip fence. With the rip fence faceplate attached by
its shorter side, use the black scale to set the distance of the
rip fence. When the faceplate is attached by its longer side, use
the green scale.

MITRE GAUGE

Note: The mitre gauge (K) (Fi g. 31) can be used on either side

of the table and runs in either of the two inverted 'T' slots in
the table top.

Fig. 28

Fig. 29

Fig. 30

Carefully slide the mitre gauge into the required slot in the
table top.

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Fig. 31

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Turn the vertical handle counter-c lockwise to unlock th e mitre
gauge, and adjust to the required angle. Turn the handl e clockwise
to lock the mitre gauge at the chos en angle. (Fig. 32)

Note: The extruded aluminium faceplate of the mitre gauge
should be adjusted so that it passes close to, but does not
touch the blade or blade guard. Adjust the faceplate by
loosening the two wing nuts (Fig. 33) and slide the faceplate
to the required position. Securely tighten the wing nuts.

Fig. 32

Fig. 33

Fig. 34

WARNING: Conduct a ‘dry run’ with the machine

disconnected from the mains supply to ensure that the mitre
gauge does indeed slide passed the blade and blade guard
without any interference.

ANTI-BOUNCE DEVICE

Note: When cutting thin sheet or similar material the

anti-bounce device can be usefully employed. (Fig 34)

Insert the anti-bounce device into the socket provided in the
mitre gauge. Position the anti-bounce device for optimum
eciency and secure in place using the thumb screws.

Adjust the anti-bounce device so that the head does not quite
touch the material to be cut. You can achieve this by gently
clamping the material to be cut with the anti-bounce device,
and then backing o the head by 1/2 to 1 turn.

BASIC TABLE SAW OPERATIONS

WARNING: Never attempt freehand cuts on this machine.

Always use the appropriate guide or fence to minimise the
possibility of the blade binding and/or kickback occurring.

We recommend that the saw blade protrudes through the
material to be cut by approximately 3mm. (Fig. 35) Adjust the
height of the blade accordingly, meanwhile keep the distance
between top guard and upper surface workplace within 5mm.

WARNING: This machine is not suitable for cutting rebates
or stopped grooves.

Fig. 35

A workshop dust extraction machine can be connected to the
extraction por t found at the rear of the machine if required.

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CROSS-CUTTING

Set the mitre gauge to 0˚ and tighten using the vertical handle.
Position in the desired ‘T’ slot and adjust the mitre face plate
as previously described. Index and hold the material to be
cut against the mitre gauge faceplate (Fig.36). Switch on the
saw and allow the blade to reach full operating speed before
making the cut.

MITRE CROSS-CUTTING

Mitre cross-cutting is cutting across material at an angle of
other than 90˚. Set the mitre gauge to the desired angle,
tighten and proceed as cross-cutting above.

COMPOUND MITRE CUTTING

Note: Compound mitre cutting is achieved when the

machines blade is tilted from the vertical and the mitre gauge
is set to an angle. A compound cut is therefore a combination
of a mitre cut and a bevel cut. (Fig. 37)

• Adjust the mitre gauge and set to the desired angle.

• Tilt the blade to the desired angle and lock in place by
tightening the tilt locking knob.

• Check that the mitre gauge will pass the saw blade without any
interference. Adjust the mitre gauge faceplate if necess ary.

• Index and securely hold the material against the mitre
gauge faceplate and make the cut.

Fig. 36

Fig. 37

REPETITIVE CROSS-CUTTING

Repetitive cross-cut ting is the process of cutting a number of
pieces to the same length without having to mark out each
piece separately.

Note: We recommend that repetitive cross-cutting is carried out
with the mitre gauge positioned on the LH side of the machine,
with the rip fence on the RH side of the machine. (Fi g. 38)

WARNING: The rip fence can be used as a length stop only as
long as it is properly set and adjusted.

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Fig. 38

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Fig. 39

Fig. 40

To set the rip fence for repetitive cross-cutting:

• Set the rip fence at the required distance from the saw blade.

• Adjus t and align the back of the rip fence faceplate w ith the
front of the saw blade. (Fig. 39) Th is setting will aord clearance
for the materi al as it passes through the saw b lade. It will allow
the cut materia l to move sideways away from the saw blade,
with littl e risk of any binding or kick back occurring.

Index and hold the material to be cut against the mitre gauge
faceplate and the also index the material gently against the
rip fence. Hold the material and mitre gauge securely with
your left hand. Gently push the workpiece through the saw.
Use a push stick, if necessary, in your right hand to guide the
workpiece on the RH side of the blade.

RIP CUTTING

Rip cutting is the process of cutting along the length of a piece
of material rather than across it.

Rip cutting should be done with the rip fence set at the desired
width from the saw blade and normally on the RH side of the
machines table. (Fig 40)

The mitre gauge is not required for this operation, and should
be stored safely o the machine for future use.

WARNING: Check that the rip fence is locked in position and is
parallel to the saw blade.

Fig. 41

Check that the riving knife is properly aligned with the saw blade.

When ripping small section material a push stick should be
used to feed/guide the nal 300mm of the material past the
blade. A push stick should always be used when making cuts
of less than 300mm. (Fig 41)

Note: When ripping long boards or large panels we
recommend the use of remote work-piece support(s)
to aid material handling.

Feed the work-piece through the saw keeping it indexed
against the rip fence. Use smooth, steady pressure and employ
a push stick when necessar y.

When the ripping width is greater than 300mm, and with care,
both hands can be used to guide/feed the material through
the saw. The operators left hand will be to the LH side of the

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saw blade. The operators right hand will be close to the rip
fence on the RH side of the sawblade.

WARNING: The operators hands should never be in line with
the blade.

BEVEL RIPPING

Bevel ripping is cutting along the length of a work-piece with
the saw blade tilted at an angle.

When bevel ripping material 150mm or narrower use the
rip fence on the RH side of the blade only. (Fig 42)

MAINTENANCE

WARNING: Ensure that the machine is disconnected from the

mains supply before any maintenance tasks or adjustments
are attempted.

CHANGING THE BLADE

Note: We recommend that the operator considers wearing

protecti ve gloves when handling or cha nging the machines blade.

• Disconnect the machine from the power supply

• Remove the top blade guard. (re fer to TOP BLADE GUARD

on p.18)

• Remove the table access plate by removing the countersunk
head screw from the front edge of the access plate. (Fig. 43)

• Lift the plate away and carefully store it and its xing screw
for future use.

• Raise the blade to its highest position.

• Use the two blade changing spanners provided. One spanner
will t the hexagonal nut machined onto the outer blade
ange, and thus prevent the arbor from rotating. The other
spanner will t the arbor nut. (Fig 44)

• Remove the arbor nut, the outer blade ange and the blade.

• Thoroughly clean any debris from these parts and also from
the exposed motor arbor and inner blade ange. The inner
blade ange can be left in situ.

• Fit the new blade. Ensure that the teeth are facing to the
front of the saw (Fig. 45), and that the rotation arrow on
the blade is in conformism with the rotation arrow on the
motor housing.

• Replace the outer ange and nut and tighten securely with
the spanners provided. Check that both blade anges are in
contact with the blade.

• Replace the table access plate and its xing screw.
Ensure that the xing screw is correctly seated.

• Replace the top blade guard.

Fig. 42

Fig. 43

Fig. 44

Fig. 45

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Fig. 46

Fig. 47

3-5mm

CLEANING

After each use the machine sh ould be cleaned. Remove all sawdust,
etc from the visible parts of the machin e with a workshop vacuum
cleaner. A work shop dust extrac tion can also be connec ted to the
machine dust e xtraction port at the rear of the machine. This should
remove debris from the inside o f the machine. Never use solvents to
clean plastic parts, as solvents ca n damage them. Clean only w ith a
soft damp cloth.

RIVING KNIFE

The rivin g knife is a very impor tant component and comes factor y
tted and co rrectly aligned an d adjusted. The riving knife prevent s
the work from c hattering and/or binding a s it passes through the
blade. Insp ect the riving knif e at regular intervals and if it is worn or
damaged have it r eplaced with an original r eplacement part, tted
by a competent te chnician.
Note: Use only a g enuine Evolution riving knife, as this is a
dedicated component fo r this machine. Non genuine p arts could be
dangerous . If in any doubt, please conta ct the helpline.

ADJUSTING THE RIVING KNIFE

The rivin g knife should be adjuste d so that the teeth of the blade are
within 3-5mm of the edge of the ri ving knife (Fig. 4 6).
To adjust the riving k nife, remove the table insert as shown o n p. 25,
raise the bla de to its maximum height an d loosen the bolt secu ring
the riving knife (Fig. 47) with the spann er supplied. Adjust the r iving
knife to the correct dist ance of 3-5mm, ensuring the x ing hole for
the blade gua rd is level with the top of the blade and re-ti ghten the
bolt. Rep lace the table insert.

Fig. 48

Fig. 49

PUSH STICK

A plastic push stick (Fig. 4 8) is provided with the machine and has its
own dedicated storage bracket to the LH side of the machines m ain
body. When not i n use store the push stick on the machine. (Fig. 49)
Note: If the push stick becomes damaged i t should be replaced.
If the oper ator makes their own push stick , we recommend that it
follows the s ame pattern as that suppl ied. Replacement push s ticks
are available f rom Evolution Power Tools.

(6.4)

ENVIRONMENTAL PROTECTION

Waste elec trical products sh ould not be disposed of wi th household
waste. Please recycle where facilitie s exist. Check with your l ocal
authorit y or retailer for rec ycling advice.

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EC DECLARATION OF CONFORMITY

In accordance with EN ISO 17050-1:2004

The manufacturer of the product covered by this Declaration is:

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the
relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
The manufacture further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC. Machinery Directive.
2014/30/EU. Electromagnetic Compatibility Directive.
2011/65/EU. The Restriction of the Use of certain Hazardous Substances in Electrical

Equipment (RoHS) Directiv

2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.

And is in conformity with the applicable requirements of the following documents:

EN61029-1:2009/A11: 2010 • EN61029-2-1:2012 • EN55014-1:2017
EN55014-2:2015 • EN61000-3-2:2014 • EN61000-3-3: 2013

Product Details

Description: R255MTS 255mm (10”) MULTI-MATERIAL TABLE SAW
Evolution Model No: 056-0008, 056-0008A, 056-0010, 056-0010A
Brand Name: EVOLUTION
Voltage: 220-240v ~ 50Hz
Input: S1 1300W S6 40% 1500W

The technical documentation required to demonstrate that the product meets the requirements
of directive has been compiled and is available for inspection by the relevant enforcement
authorities, and verifies that our technical file contains the documents listed above
and that they are the correct standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Barry Bloomer
Supply Chain & Procurement Director

Date: 05.02.18

27

AUS

Total Tools (Importing) Pty Ltd
20 Thackray Road
Port Melbourne
Vic 3207

FR

Evolution Power Tools SAS
61 Avenue Lafontaine
33560, Carbon-Blanc
Bordeaux

T: 03 9261 1900

UK

Evolution Power Tools Ltd
Venture One, Longacre Close
Holbrook Industrial Estate
Sheffield, S20 3FR

T: [phone]

DE [phone]
ES [phone]
NL [phone]
PL [phone]
PT [phone]
RO [phone]
RU [phone]
TR [phone]

T: [phone]

USA

Evolution Power Tools LLC
8363 Research Drive
Davenport, IA
52806

T: 866-EVO-TOOL

EPT QR CODE

V5 - BK1