Evolution R210SMS User Manual

SMS

Original Instructions
Original Bedienungsanleitung

GB2438285

Original written in UK English Date Published: 29/08/2017

TABLE OF CONTENTS

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Introduction 3

Warranty 3

Machine Specifications 4

Safety Labels & Symbols 5

Intended Use Of This Power Tool 5

Prohibited Use Of This Power Tool 5

Safety Precautions 6

Electrical Safety 6

Outdoor Use 6

General Power Tool Safety Instructions 6

Health Advice 8

Specific Safety Instructions 8

Personal Protective Equipment (PPE) 9

Safe Operation 10

Perform Cuts Correctly & Safely 10

Additional Safety Advice 10

Getting Started 11

Unpacking 11

Serial No. / Batch Code 11

Additional Accessories 12

Items Supplied 13

Machine Overview 14

Assembly Diagrams 16

Saw Set Up Diagrams 18

Saw Usage Diagrams 20

Assembly & Preparation 22

Tools Needed 22

Checking & Adjusting 24

Bevel Angles 24

0˚ Bevel Stop Adjustment 24

0˚ Bevel Pointer Adjustment 24

45˚ Bevel Stop Adjustment 24

The Depth Stop 25

The Sliding Upper Fence Section 25

Machine Fence Alignment 25

Mitre Angle Pointer Adjustment 25

Unlatching & Raising The Cutting Head 26

Installing The Blade 26

The Laser 27

Laser Safety 27

Laser Adjustment 28

Permanently Mounting The Mitre Saw 28

For Portable Use 29

Hold Down Clamp 29

Operation Instructions 29

Body & Hand Positioning 29

On/Off Trigger Switch 29

Preparing To Make A Cut 30

Chop Cutting 30

Slide Cutting 30

Mitre Cutting 31

Bevel Cutting 31

Compound Cutting 31

Crown Moulding Cutting 32

Cutting Bowed Material 32

Clearing Jammed Material 32

Optional Evolution Accessories 32

Assembly Safety Checks 33

Final Safety Checks 33

Maintenance 34

Environmental Protection 34

EC Declaration of Conformity 35

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1.3 IMPORTANT

Please read these operating and safety
instructions carefully and completely.

For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant technical
helpline, the number of which can be found
on the Evolution Power Tools website.
We operate several helplines throughout
our worldwide organization, but technical
help is also available from your supplier.

WEB: www.evolutionpowertools.com
EMAIL: [e-mail]

WARRANTY

(1.4) Congratulations on your purchase

of an Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained on the leaflet included
with this machine.
This will enable you to validate your
machine’s warranty period via Evolution’s
website by entering your details and thus
ensure prompt service if ever needed.

We sincerely thank you for selecting a
product from Evolution Power Tools.

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MACHINE SPECIFICATIONS

MACHINE METRIC

Motor (220-240V ~ 50 Hz) 1500W 7A

Motor (110V ~ 50 Hz) 1500W 14A

Speed No Load 3750 min

-1

Weight (Net) 11.2kg 25 lb

Dust Port Diameter 36mm 1-27/64 In.

Tool Dimensions (H x W x L) (0° / 0°)

(Note: Dimensions taken with saw head down.)

314 x 575 x 610mm

Cable Length 2m 6ft 9⁄ 16 In.

CUTTING CAPACITIES METRIC IMPERIAL

Mild Steel Plate - Max Thickness 6mm 1/4 In.

Mild Steel Box Section - Max Wall Thickness

(50mm mild s teel box secti on.)

3mm 1/8 In.

Wood – Max section 230 x 65 mm 9-1/16 x 2 9/16 In.

Minimum size work-piece

(Note: Any work- piece smaller th an the recommend ed minimum
work-piece requires additional support before cutting.)

L:145 x W:20 x D:3mm

MAXIMUM CUTTING ANGLES LEFT RIGHT

Mitre

50˚ at 0˚ Bevel

50˚ at 45˚ Bevel

Bevel 0˚ - 45˚ N/A

MITRE BEVEL

MAX WIDTH

OF CUT

0° 0° 230mm (9-1/16 In.) 65mm (2-9/16 In.)

0° 45° 230mm (9-1/16 In.) 38mm (1-1/2 In.)

45° 0° 150mm (5-29/32 In.) 65mm (2-9/16 In.)

45° 45° 150mm (5-29/32 In.) 38mm (1-1/2 In.)

BLADE DIMENSIONS METRIC IMPERIAL

Diameter 210mm 8-1/4 In.

Bore 25.4mm 1 In.

Thickness 1.7mm 1/16 In.

LASER

Laser Class Class 2

Laser Source Laser Diode

Laser Output Power (Max) ≤1mW

Wave Length (Nm) 650

NOISE EMISSION DATA*

Sound Pressure L

Sound Power Level L

Uncertainty, K

A (No-Load) 110V: 95.7 dB(A) / 220-240V: 96.5dB(A)

P

W

A (No-Load) 110V: 108.7 dB(A) / 220-240V: 109.5dB(A)

& K

pA

WA

K=3 dB(A)

*Noise emission test according to EN 62841-1 & EN 62841-3-9.

IMPERIAL

3750 rpm

12-23/64 x

22-41/64 x 24-1/64 In.

5-45/64 x

0-25/32 x 01/8 In.

50˚ at 0˚ Bevel
50˚ at 0˚ Bevel

MAX DEPTH

OF CUT

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(1.8) SAFETY LABELS & SYMBOLS

WARNING: Do not operate this machine
if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.

Note: All or some of the following symbols

may appear in the manual or on the product.

Symbol Description

Volts

Amperes

Hertz

Speed

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch,

Keep hands away

Wear Dust Protection

Wear Hand Protection

CE certication

Waste electrical and

electronic equipment

Read Manual

min

V

A

Hz

-1

(RPM)

~

n

o

INTENDED USE OF
THIS POWER TOOL

WARNING: This product is a Multi-material
sliding mitre saw and has been designed
to be used with genuine Evolution blades
rated for this machine. Only use blades
designed for use in this machine and/
or those recommended specifically by
Evolution Power Tools Ltd.

WHEN FITTED WITH A CORRECT
BLADE THIS MACHINE CAN BE
USED TO CUT:

• Wood, Wood derived products
(MDF, Chipboard, Plywood, Blockboard,
Hardboard etc),

• Wood with nails,

• 50mm mild steel box section with 3mm wall
at HB 200-220,

• 6mm mild steel plate at HB 200-220.

Note: Wood containing non galvanised nails or
screws, with care, can be safely cut.
Note: Not recommended for cutting
galvanised materials or wood with embedded
galvanised nails. For cutting stainless steel
we recommend Evolution dedicated stainless
steel blades.

PROHIBITED USE
OF THIS POWER TOOL

WARNING: This product is a Multi-material
sliding mitre saw and must only be used as
such. It must not be modified in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.

WARNING

laser Warning

Double Insulation Protection

Fuse

(RCM) Regulatory Compliance Mark

for electrical and electronic equipment.

Australian/New Zealand Standard

(1.13) WARNING: This product is not

intended for use by persons (including
children) with reduced physical, sensory or
mental capabilities, or lack of experience
and knowledge, unless they have been
given supervision or instruction concerning
the safe use of the product by a person
responsible for their safety and who is
competent in its safe use.

5

SAFETY PRECAUTIONS

1.14 ELECTRICAL SAFETY

This machine is fitted with the correct moulded
plug and mains lead for the designated market.
If the supply cord is damaged, it must be
replaced by a special cord or assembly available
from the manufacturers or its service agent.

1.15 OUTDOOR USE

WARNING: For your protection if this tool
is to be used outdoors it should not be
exposed to rain, or used in damp locations.
Do not place the tool on damp surfaces.
Use a clean, dry workbench if available. For
added protection use a residual current
device (R.C.D.) that will interrupt the supply
if the leakage current to earth exceeds
30mA for 30ms. Always check the operation
of the residual current device (R.C.D.)
before using the machine. If an extension
cable is required it must be a suitable
type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.

2.1 POWER TOOL GENERAL

SAFETY INSTRUCTIONS

WARNING: When using electric tools basic
safety precautions should always be
followed to reduce the risk of fire, electric
shock and personal injury including the
following.

Note: This power tool should not be powered on
continuously for a long time.

WARNING: Read all safety warnings and
instructions before attempting to operate
this product and save these instructions.

Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious
injury.

SAVE ALL WARNINGS &
INSTRUCTIONS FOR FUTURE
REFERENCE

The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.

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(2.2)

1. General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power tools

create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while
operating power tool. Distractions can cause

you to lose control.

d) Do not use this machine in an enclosed
room.

(2.3) 2. General Power Tool Safety Warnings

[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.

Unmodified plugs and matching outlets will
reduce the risk of electric shock.

b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is

an increased risk of electric shock if your body
is earthed or grounded.

c) Do not expose power tools to rain or
wet conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts.

Damaged or entangled cords increase the risk
of electric shock) When operating a power tool
outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.

e) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

(2.4) 3) General Power Tool Safety Warnings

[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a

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power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment

of inattention while operating power tools may
result in serious personal injury.

b) Use personal protective equipment. Always
wear eye protection to prevent injury from
sparks and chippings. Protective equipment

such as dust masks, non-skid safety shoes, hard
hat or hearing protection used for appropriate
conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure
the switch is in the o-position before
connecting to power source and or battery
pack, picking up or carrying the tool.

Carrying power tools with your finger on the
switch or energising the power tools that have
the switch on invites accidents.

d) Remove any adjusting key or wrench
before turning the power tool on.

A wrench or key left attached to a rotating part of
a power tool may result in personal injury.

e) Do not overreach. Keep proper footing and
balance at all times. This enables better control

of the power tool in unexpected situations.

f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
that these are connected and properly used.

Use of dust collection can reduce
dust-related hazards.

h) When cutting metal, gloves should be
worn before handling to prevent from
getting burnt from hot metal.

(2.5) 4) General Power Tool Safety Warnings

[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better
and safer at a rate for which it was designed.

b) Do not use the power tool if the switch
does not turn it on or off. Any power tool

that cannot be controlled with the switch is
dangerous and must be repaired.

c) Disconnect the power tool from the
power source and/or battery pack from the
power tool before making any adjustments,
changing accessories, or storing power tools.

Such preventative safety measures reduce the
risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these Instructions
to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents are

caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the

power tool for operations different from those
intended could result in a hazardous situation.

h) Keep handles and grasping surfaces
dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not
allow for safe handling and control of the
tool in unexpected situations.

(2.6) 5) General Power Tool Safety Warnings

[Service] a) Have your power tool serviced by
a qualified repair person using only identical
replacement parts. This will ensure that the

safety of the power tool is maintained.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared supply
cord available through the service organization.

2.7 HEALTH ADVICE

WARNING: If you suspect that paint on
surfaces in your home contains lead seek
professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself.

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Once the dust has been deposited on
surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.

(2.8)

WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend
the use of an approved face mask with
replaceable filters when using this machine, in
addition to using the dust extraction facility.

3.5 MITRE SAW SPECIFIC SAFETY

• Not to use saw blades manufactured

from high speed steel.

• Use only the saw with guards in good

working order and properly maintained,
and in position.

• Always to clamp work-pieces to

the saw table.

a) Mitre saws are intended to cut wood or
wood-like products, they cannot be used
with abrasive cut-o wheels for cutting
ferrous material such as bars, rods, studs,
etc. Abrasive dust causes moving parts such

as the lower guard to jam. Sparks from
abrasive cutting will burn the lower guard,
the kerf insert and other plastic parts.

b) Use clamps to support the workpiece
whenever possible. If supporting the
workpiece by hand, you must always
keep your hand at least 100 mm from
either side of the saw blade. Do not use
this saw to cut pieces that are too small
to be securely clamped or held by hand.

If your hand is placed too close to the saw
blade, there is an increased risk of injury
from blade contact.

c) The workpiece must be stationary and
clamped or held against both the fence
and the table. Do not feed the workpiece
into the blade or cut “freehand” in any way.

Unrestrained or moving workpieces could be
thrown at high speeds, causing injury.

d) Push the saw through the workpiece.
Do not pull the saw through the workpiece.

To make a cut, raise the saw head and pull
it out over the workpiece without cutting,
start the motor, press the saw head down
and push the saw through the workpiece.

Cutting on the pull stroke is likely to cause
the saw blade to climb on top of the
workpiece and violently throw the blade
assembly towards the operator.
NOTE: The above warning is omitted for a
simple pivoting arm mitre saw.

e) Never cross your hand over the intended
line of cutting either in front or behind the
saw blade. Supporting the workpiece “cross

handed” i.e. holding the workpiece to the
right of the saw blade with your left hand or
vice versa is very dangerous.

f) Do not reach behind the fence with
either hand closer than 100 mm from
either side of the saw blade, to remove
wood scraps, or for any other reason while
the blade is spinning. The proximity of the

spinning saw blade to your hand may not be
obvious and you may be seriously injured.

g) Inspect your workpiece before cutting. If
the workpiece is bowed or warped, clamp
it with the outside bowed face toward
the fence. Always make certain that there
is no gap between the workpiece, fence
and table along the line of the cut. Bent

or warped workpieces can twist or shift and
may cause binding on the spinning saw blade
while cutting. There should be no nails or
foreign objects in the workpiece.

h) Do not use the saw until the table
is clear of all tools, wood scraps, etc.,
except for the workpiece. Small debris or

loose pieces of wood or other objects that
contact the revolving blade can be thrown
with high speed.

i) Cut only one workpiece at a time.

Stacked multiple workpieces cannot be
adequately clamped or braced and may
bind on the blade or shift during cutting.

j) Ensure the mitre saw is mounted or
placed on a level, rm work surface before
use. A level and rm work surface reduces

the risk of the mitre saw becoming unstable.

k) Plan your work. Every time you change
the bevel or mitre angle setting, make

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sure the adjustable fence is set correctly
to support the workpiece and will not
interfere with the blade or the guarding
system. Without turning the tool “ON” and

with no workpiece on the table, move the
saw blade through a complete simulated
cut to assure there will be no interference or
danger of cutting the fence.
NOTE: The phrase “bevel or” does not apply
for saws without bevel adjustment.

l) Provide adequate support such as table
extensions, saw horses, etc. for a workpiece
that is wider or longer than the table top.

Workpieces longer or wider than the mitre saw
table can tip if not securely supported. If the cut­o piece or workpiece tips, it can lift the lower
guard or be thrown by the spinning blade.

m) Do not use another person as a
substitute for a table extension or as
additional support. Unstable support for

the workpiece can cause the blade to bind
or the workpiece to shift during the cutting
operation pulling you and the helper into
the spinning blade.

n) The cut-o piece must not be jammed or
pressed by any means against the spinning
saw blade. If conned, i.e. using length stops,

the cut-o piece could get wedged against
the blade and thrown violently.

o) Always use a clamp or a xture
designed to properly support round
material such as rods or tubing. Rods have

a tendency to roll while being cut, causing
the blade to “bite” and pull the work with
your hand into the blade.

p) Let the blade reach full speed before
contacting the workpiece. This will reduce

the risk of the workpiece being thrown.

q) If the workpiece or blade becomes
jammed, turn the mitre saw o. Wait for all
moving parts to stop and disconnect the
plug from the power source and/or remove
the battery pack. Then work to free the
jammed material. Continued sawing with a

jammed workpiece could cause loss of control
or damage to the mitre saw.

r) After nishing the cut, release the
switch, hold the saw head down and wait
for the blade to stop before removing
the cut-o piece. Reaching with your hand

near the coasting blade is dangerous.

s) Hold the handle rmly when making
an incomplete cut or when releasing the
switch before the saw head is completely
in the down position. The braking action

of the saw may cause the saw head to be
suddenly pulled downward, causing a risk
of injury.
NOTE: The above warning applies only for
mitre saws with a brake system.

BLADE SAFETY

WARNING: Rotating saw blades are
extremely dangerous and can cause serious
injury and amputation. Always keep fingers
and hands at least 150mm (6”) away from
the blade at all times. Never attempt to
retrieve sawn material until the cutting
head is in the raised position, the guard is
fully closed and the saw blade has stopped
rotating. Only use saw blades that are
recommended by the manufacturer and
as detailed in this manual and that comply
with the requirements of EN 847-1.

• Only use genuine Evolution blades rated
for this machine.

• Do not use saw blades that are damaged
or deformed as they could shatter and
cause serious injury to the operator or
bystanders.

• If the table insert becomes damaged
or worn it must be replaced with
an identical one available from the
manufacturer.

3.6 PERSONAL PROTECTIVE

EQUIPMENT PPE

Hearing protection should be worn in order
to reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight
from ejected chippings.

Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We

recommend the use of an approved face mask

with replaceable filters when using this machine
in addition to using the dust extraction facility.

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Gloves should be worn when handling blades
or rough material. Heat resistant gloves should
be worn when handling metallic materials
which may be hot. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.

3.7 SAFE OPERATION

Always ensure that you have selected the correct
saw blade for the material being cut. Do not use
this mitre saw to cut materials other than those
specified in this Instruction Manual.

When transporting a mitre saw ensure that the
cutting head is locked in the 90° down position
(if a sliding mitre saw ensure that the slide bars are
locked). Lift the machine by gripping the outer
edges of the base with both hands (if a sliding
mitre saw, transport using the handles provided).
Under no circumstances shall the machine be
lifted or transported using the retractable guard
or any part of its operating mechanism.
Bystanders and other colleagues must be kept
at a safe distance from this saw. Cut debris can,
in some circumstances, be ejected forcibly
from the machine, posing a safety hazard to
people standing nearby.

Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.
Keep the work bench and floor area clear of all
debris including sawdust, chips and off-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to
the no load speed marked on the mitre saw.
Under no circumstances shall a saw blade be
used that is marked with a speed that is less than
the no-load speed marked on the mitre saw.

Where it is necessary to use spacer or
reducing rings these must be suitable for the
intended purpose and only as recommended
by the manufacturer.

If the mitre saw is fitted with a laser it shall not
be replaced with a different type. If the laser

fails to operate it shall be repaired or replaced
by the manufacturer or authorised agent.
The saw blade shall only be replaced as
detailed in this instruction manual.
Never attempt to retrieve off-cuts or any other
part of the work-piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.

3.8 PERFORM CUTS

CORRECTLY & SAFELY

Wherever practicable always secure the
work-piece to the saw table using the work
clamp where provided.

Always ensure that before each cut the mitre
saw is mounted in a stable position.

If needed the mitre saw can be mounted on
a wooden base or work bench or attached to
a mitre saw stand as detailed in this instruction
manual. Long work-pieces should be
supported on the work supports provided or
on appropriate additional work supports.

(2.8) WARNING: The operation of any mitre

saw can result in foreign objects being
thrown towards your eyes, which could result
in severe eye damage. Before beginning
power tool operation, always wear safety
goggles or safety glasses with side shield or a
full face shield when needed.

WARNING: If any parts are missing, do not
operate your mitre saw until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.

3.9ADDITIONAL SAFETY ADVICE

CARRYING YOUR MITRE SAW

WARNING: When using electric tools basic
safety precautions should always be followed
to reduce the risk of fire, electric shock and
personal injury including the following.

READ all these instructions before attempting to
operate this product and save these instructions.

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Safety Advice:

• Although compact, this mitre saw is heavy.
To reduce the risk of back injury, get
competent help whenever you have to lift
the saw.

• Hold the tool close to your body when lifting.
Bending your knees so you can lift with your
legs, not your back. Lift by using the cutting
handle on the head of the mitre saw and
the large, orange handle on the rear of the
carriage slide.

• Never carry the mitre saw by the power cord.
Carrying the mitre saw by the power cord could
cause damage to the insulation or the wire
connections resulting in electric shock or fire.

• Before moving the mitre saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.

• Lock the cutting head in its lowest position.
Ensure that the cutting head locking pin is
completely engaged in its socket.

WARNING: Do not use the blade guard as
a ‘lifting point’. The power cord must be
removed from the power supply before
attempting to move the machine.

• Lock the cutting head in the down position
using the cutting head locking pin.

• Loosen the Mitre Angle locking screw. Turn
the table to either of its maximum settings.

• Lock the table in position using the locking
screw.

Place the saw on a secure stationary work
surface and check the saw over carefully.

Check particularly the operation of all the
machines safety features before attempting
to operate the machine.

4.1 GETTING STARTED 

UNPACKING

WARNING: Due to the power input of this

product on start up, voltage drops may occur
and this can influence other equipment (e.g.
dimming lights). So for technical reasons we
advise, if the mains-impedance is Zmax<0.318
Ohm, these disturbances are not expected.
If you require further clarification, you may
contact your local power supply authority.

Caution: This packaging contains sharp
objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing, the machine
and its accessories should be returned together
in their original packaging to the retailer.
Do not throw the packaging away; keep it safe
throughout the warranty period. Dispose of
the packaging in an environmentally
responsible manner. Recycle if possible. Do not
let children play with empty plastic bags due to
the risk of suffocation.

SERIAL NO. / BATCH CODE

Note: The serial number can be found on the

motor housing of the machine.
For instructions on how to identify the batch
code, please contact the Evolution Power
Tools helpline or go to:
www.evolutionpowertools.com

11

(4.3) ADDITIONAL ACCESSORIES

In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com or
from your local retailer.

(4.4)

Description Part No

RAGE Multipurpose

TCT Blade

RAGEBLADE210MULTI

Dust Bag 030-0309

Front Clamp 030-0049R

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(4.2) ITEMS SUPPLIED

R210SMS R210SMS+

Product Code

20 Tooth Blade

24 Tooth Blade

Hold Down Clamp

Machine Table Extensions

Dust Collection Bag

Double Ended Hex Key (M6 & M4)

Instruction Manual (Assembly & Operations)

Rotary Table And Neck

Cutting Head

Carriage Slides

Mitre Locking Knob

Mains Cable Guide/Clamp (1 Fitted)

Self Tapping Cap Screw

Socket Headed Screws (Fitted)

Cable Clamp Component

Laser Lens Cap (Fitted)

048-0001
048-0002
048-0003

048-0001A
048-0002A
048-0003A

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MACHINE OVERVIEW

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2

3

4

5

6

7

8

9

1. CUTTING HANDLE

2. BLADE GUARD LOCKING TRIGGER

3. DUST BAG*

4. SLIDE LOCKING SCREW

5. DEPTH GAUGE

6. HOLD DOWN CLAMP

7. SLIDING FENCE

8. MACHINE TABLE EXTENSIONS

9. MOUNTING HOLE (X4)

10. BLADE ROTATION INDICATION ARROW

11. UPPER BLADE GUARD

10

11

12

13

14

15

16

17

18

19

20

12. CUTTING HEAD

13. BLADE

14. LOWER BLADE GUARD

15. TABLE TOP

16. ROTARY TABLE

17. TABLE INSERT

18. MITRE HANDLE LOCKING KNOB

19. POSITIVE STOP LOCKING LEVER

20. MITRE ANGLE SCALE

*Supplied as original equipment on the R210SMS+.

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21

22

23

24

25

26

27

30 33

21. ON / OFF TRIGGER SWITCH

22. LASER GUIDE ON / OFF SWITCH

23. DUST EXTRACTION PORT

24. CABLE

25. CUTTING HEAD LOCKING PIN

26. REAR SLIDING CARRIAGE

27. CABLE GUIDE CLAMP

28. BEVEL LOCK HANDLE

3231

29. 33.9˚ BEVEL PIN

30. M4 SELF TAPPING CAP SCREW x1

31. M4 SOCKET HEAD SCREW x4

32. CABLE GRIP COMPONENT (FITTED TO THE
CABLE GUIDE CLAMP)

33. ANTI-VIBRATION SPRING (FIT TED TO THE
ANTI-VIBRATION DEVICE)

15

28

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Fig. 1

Fig. 4 Fig. 5 Fig. 6

Fig. 7 Fig. 8 Fig. 9

Fig. 3Fig. 2

Fig. 11Fig. 10

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Fig. 12

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CLICK

Fig. 13a Fig. 13b

Fig. 14b

Fig. 16 Fig. 17 Fig. 18

Fig. 14c

Fig. 14a

Fig. 15

Fig. 19 Fig. 20

Fig. 21

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Fig. 22

Fig. 25

Fig. 27b Fig. 27c Fig. 28

Fig. 23

Fig. 26

Fig. 24

Fig. 27a

Fig. 29

Fig. 30

Fig. 31

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1

2.

1.

Fig. 32

Fig. 35

Fig. 38

25.4mm 1” ARBOR

ELEVATED

Fig. 34Fig. 33

1.

2.

Fig. 36

Fig. 39

1) Hex headed bolt

2) Spring washer

3) Flat washer

4) Mitre saw base

5) Workbench

6) Flat washer

7) Spring washer

8) Hex nut

9) Lock nut

Fig. 37

Fig. 40a

2
3

4

5

6
7
8

9

Fig. 40b

Fig. 41

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Fig. 42

Danger
Zone

Fig.45

No-Hands Zone

Fig. 43 Fig. 44

Fig. 47Fig. 46

Fig. 49Fig. 48

Fig. 50

Fig. 52Fig. 51

Fig. 53

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Fig. 54

Fig. 60

Fig. 55 Fig. 56

Fig. 59Fig. 57 Fig. 58

Fig. 61

Fig. 62

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7.1 ASSEMBLY AND PREPARATION

WARNING: Always disconnect the saw
from the power source before making any
adjustments.

Some minor assembly is required to
commission this machine.
By assembling this machine the owner/
operator will gain valuable insight into its
many advanced features. This should enable
the operator to exploit the machines full
potential once it is commissioned.

Note: Study the diagrams showing the
assembled machine. You will gain valuable
insight which will help you with the assembly
process.

TOOLS NEEDED
FOR ASSEMBLY & ADJUSTMENTS

Hex Key – Supplied and located in a dedicated
storage position on the machine. (Fig. 1)

Flat Bladed Screwdriver – Not supplied.

Note: The assembly process is a ‘one
time assembly’.

Once assembly is successfully completed no
attempt to disassemble the machine should
be made.
The blade and some other smaller parts also
need to be fitted by the owner/operator.

Note: A safety check must be carried out
once assembly is completed and before the
machine is used - see page 31 & 32.

WARNING: Do not under any circumstances
plug the cutting head into the power supply
and try to use it as a hand held circular saw.

KNOW THE PARTS

There are four (4) main parts to be assembled
(including the blade), and two (2) other
smaller parts to be connected. Additionally
the blade (supplied) will need to be fitted.

• The rotary base and bevel neck (Fig. 2)

• The carriage slides (Fig. 3)

• The cutting head (In The ‘locked down
Position as Removed from the Packaging)

(Fig. 4)

• The Blade (Fig. 5)

Note: The Blade should be the last part to

be fitted. It must only be fitted after the
assemble process is completed and the
machine has been subjected to the Assembly
Safety Checks - see page 31 & 32.

THE MITRE LOCKING KNOB (Fig. 6)
The threaded spigot of the Mitre Locking
Knob slides through a hole in the front of the
Mitre Locking Handle (Fig. 7) and then screws
into an internally threaded boss located in the
base of the machine.

THE BEVEL NECK
Note: The bevel neck is supplied fitted to the

Rotary table. The bevel neck should be adjusted
to the 0˚ position.

• Slacken the Bevel Locking screw using the
Bevel Locking Handle. (Fig. 8)

• Rotate the bevel neck to the vertical position
so that it rests against the 0 degree stop.

• Tighten the Bevel Locking Handle.

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INSERTING THE CARRIAGE SLIDE

The carriage slides two (2) arms should be
inserted through the two linear bearings
contained within the bevel neck.
The carriage slide should be inserted from the
back ensuring that the ‘Evolution’ logo is the
correct way up. (Fig. 9)

• Slide the sliding carriage arms through
the bevel neck for approximately half of
their length.

• Screw the carriage slide locking screw into
the threaded hole above the right hand arm
of the carriage slide. (Fig. 10)

Note: Ensure that the anti-vibration spring is
fitted underneath the hand knob before fitting
the locking screw into its service position.

• Tighten the locking screw to lock the sliding
carriage into the desired position.

Note: If for any reason (transit damage,
unpacking error, operator mistake, etc.) the
locating lugs at the tip of the carriage slide
arms have been ‘tripped’, the sliding carriage
cannot be fitted into the bevel neck or onto
the cutting head.
The locating lugs (Fig. 11) must be reset,
if either or both have been ‘tripped’
prematurely.

RESETTING THE LOCATING LUGS

• Gently push the protruding lug into the
Carriage arm.

• Gently ease the locating lug deployment
plunger forward by using a flat bladed
screwdriver (not supplied) as a lever. (Fig. 12)

ATTACHING THE CUTTING HEAD

• Align the cutting head with the two (2)
sliding carriage arms. (Fig. 13a)

• Push the cutting head onto the Carriage
arms firmly until the ‘click’ of the Locating
Lugs deploying is heard. (Fig. 13b)

CHECKING THE INTEGRITY OF THE
ASSEMBLY

The deployed locating lugs must be fully
visible when viewed from the side of the
cutting head. (Figs. 14a, 14b, 14c)

Note: The Locating Lugs are coloured green
to make identification easy.

THE MACHINE TABLE EXTENSIONS (Fig. 15)
Note: Two (2) machine table extension pieces

are provided with this machine. They are
‘handed’, one being for the right hand side,
and one for the left hand side.

TO FIT THE TABLE EXTENSIONS:

• Carefully examine the table extension pieces to
determine which is for the right hand side and
which is for the left hand side.

• Remove the socket headed screws (Fig. 16)
from the table using the hex key provided.

• Position the relevant Extension piece onto
the table and secure it into its service
position using the socket headed screws.

• Repeat for the second Extension piece.

ROUTING THE POWER CABLE
WARNING: This machine is equipped with
a mains cable and a moulded plug which
satisfies the regulations of the receiving
country. This cable and plug, if damaged,
should only be replaced with genuine
Evolution replacement parts and be fitted
by a competent technician.

• Ensure that the cutting head is in the
uppermost position.

• Ensure that the carriage slide is in its most
forward position and locked. (Fig. 17)

From the motor the mains cable should gently
loop underneath the forward cable guide.

(Fig. 18)

The cable should then be routed rearwards.
The cable should be inserted into the rear
cable guide/clamp.
This guide/clamp should then be fastened
to the rear sliding carriage cross piece (right
hand side) using the self tapping cap screw
(included). (Fig. 19)

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Note: The cable should not be tight anywhere
along its length. (Fig. 20)

Raise and lower the cutting head several times
and also operate the sliding carriage. Check
that the cable does not become entangled
with any other parts of the machine. Check
also that the cable is not stretched during any
of the operating procedures.

Note: The cable guides can be used to
provide a very convenient way of storing the
mains cable on the machine (Fig. 21) when
the machine itself is not being used and is
perhaps in storage.

CHECKING AND ADJUSTING
OF THE PRECISION ANGLES
Note: This machine has been accurately

set up and adjusted at the factory. If it is
suspected that some of the precision angles
have been lost (due perhaps to normal
workshop attrition) they can be reset by
following the procedure outlined below.

Note: Several checks/adjustments are possible
on this machine. The operator will require a set
square (not supplied) to carry out these checks
and adjustments.

WARNING: Checks/adjustments must
only be conducted with the machine
disconnected from the power supply.

BEVEL ANGLES (0˚ & 45˚)
0˚ Bevel Stop Adjustment

Ensure that the cutting head is in the locked
down position with the latching pin fully
engaged in its socket.
Ensure that the cutting head is upright,
against its stop and the bevel pointer is
indicating 0˚ on the scale. (Fig. 22)
Place the set square on the table with one
edge against the table and the other edge
against the blade (avoiding the TCT tips).

(Fig. 23)

• If the blade is blade is not at 90 degrees
(square) with the rotary table, then
adjustment maybe required.

• Loosen the bevel lock handle and tilt the
cutting head to the left.

• Loosen the locknut on the Bevel Angle
adjustment screw. (Fig. 24)

• Use a Hex Key to turn the screw in or out to
adjust the blade angle.

• Return the cutting head to its upright
position and recheck the angular alignment
against the set square.

• Repeat the above steps until correct angular
alignment is achieved.

• Tighten the Bevel Angle Adjustment
locknut securely.

0˚ Bevel Pointer Adjustment

The operator must be satisfied that the

Note:

blade is set exactly perpendicular to the table
when in the upright position and against its stop.

• If the pointer is not in exact alignment
with the 0˚ mark on the protractor scale
adjustment is necessary.

• Loosen the Bevel Pointer screw using a #2
Phillips screwdriver. (Fig. 25)

• Adjust the Bevel Pointer so that it is in
alignment exactly with the 0˚ mark.

• Retighten the screw.

45˚ Bevel Stop Adjustment

• Loosen the bevel lock handle and tilt the
cutting head completely to the left until it
rests against the 45˚ stop.

• Use a set square to see if it at 45 degrees to
the Rotary table (avoid the TCT tips).

• If the saw blade is not in exact alignment
adjustment is necessary.

• Return the cutting head to its
upright position.

• Loosen the locknut on the 45˚ Bevel
adjustment screw.

• Use a Hex Key to adjust the adjustment screw
in or out as required. (Fig. 26)

• Tilt the cutting head to the 45˚ setting and
recheck for alignment with the set square.

• Repeat the above steps until the correct
angular alignment is achieved.

• Tighten the adjustment screw locknut
securely once alignment is achieved.

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THE DEPTH STOP (Fig. 27)

Use of the depth stop allows the operator to
cut slots in a work-piece.

The downward travel of the cutting head can
be limited so that the saw blade does not
completely cut through the work-piece.

Note: When using the depth stop it is
advisable that the depth of cut is checked
using a scrap piece of timber to ensure that
the slot is cut correctly.
By making a cut in the work-piece, and then
repeating the cut but with the work-piece
slightly repositioned to the left or right, it is
possible to perform trenching cuts.

To use the depth stop:

• Deploy the depth stop ‘stop plate’

(Fig. 27a) by rotating it forward from its
storage position alongside the machine
through approximately 150 degrees to its
service position.

• Loosen the knurled locking nut. (Fig. 27b)

• Adjust the thumb - screw (Fig. 27c) to

limit the cutting heads travel to the required
depth.

• Once set to the desired depth, tighten the

knurled locking nut (Fig.27b) against the
retaining bracket to lock the depth stop and
ensure that there is no movement.

• When cutting is complete either re-adjust
the depth stop or return the ‘stop plate’ to
its storage position.

• Check that the Cutting can be locked in the
down position by the head latching pin.

THE SLIDING UPPER FENCE SECTION
(Fig. 28)

The Left Hand side of the machines Fence
has an adjustable Upper section. This
section can slide to the left by a maximum of
approximately 100mm.

Note: To prevent the Sliding Upper section
from being removed completely (and thus
possibly being lost) the Sliding Upper section
is ‘captive’ on the Lower Fence.

Adjustment may be necessary when certain
acute bevel or compound angles are selected
to provide clearance for the moving cutting
head and blade as a cut is made.

To adjust the sliding fence:

• Loosen the thumbscrew. (Fig. 29)

• Slide the upper section of the Fence
leftwards to the required position and
tighten the thumbscrew.

• Conduct a ‘dry run’ with the power off
to confirm that there is no interference
between moving parts as the cutting head
and blade are lowered to make a sliding cut.

MACHINE FENCE ALIGNMENT

The Fence must be aligned at 90˚ (square) to
a correctly installed blade. The Rotary table
must be set at ‘0˚’ mitre angle.

The Fence is fastened to the table with three (3)
socket head Hex screws (Fig. 30), one (1) to the
left hand side and two (2) to the right hand side.
All three (3) are located through elongated slots
machined into the fence casting.

• Ensure that the cutting head is in the locked
down position with the latching pin fully
engaged.

• Place a set square on the table with one edge
against the Fence and the other edge against
the Blade (avoiding the TCT tips). (Fig. 31)

• If adjustment is necessary, loosen the three
(3) Fence adjustment screws using a Hex Key.

• Re-position the Fence in its elongated slots
until alignment is achieved.

• Securely tighten the socket head
Hex screws.

Mitre Angle Pointer Adjustment
Note: There are dual mitre angle scales cast

into the front of the machines base. A small
pointer attached to the rotary table indicates
the angle selected.
If necessary, the pointer can be repositioned by
loosening its fastening screw using a #2 Phillips
screwdriver. Adjust as necessary, and then
securely tighten the fixing screw. (Fig. 32)

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UNLATCHING AND RAISING THE CUTTING
HEAD (Fig. 33)
WARNING: To avoid serious injury, NEVER
perform the locking or unlocking procedure
unless the saw is OFF and the blade stationary.

To release the cutting head from the locked
down position:

• Gently press down on the Cutting
Head Handle.

• Pull out the head latching pin (Step 1)
allow the cutting head to rise to its upper
position. (Step 2)

Note: The cutting head will automatically rise
to the upper position once it is released from
the locked down position.

• It will automatically lock in the upper position.

If release is difficult:

• Gently rock the cutting head up and down.

• At the same time twist the Head Latching
Pin clockwise and pull outwards.

Note: We recommend that when the machine
is not in use the cutting head is locked in
its down position with the latching pin fully
engaged in the open half socket which is
machined into the cutting head upper surface
near to the pivot point. (Fig. 34).

INSTALLING OR REMOVING A BLADE
WARNING: Only carry out this operation
with the machine disconnected from the
mains supply.

WARNING: Only use genuine Evolution
blades or those blades specifically
recommended by Evolution Power Tools
and which are designed for this machine.
Ensure that the maximum speed of the
blade is higher than the speed of the motor.

Note: It is recommended that the operator

considers wearing protective gloves when
handling the blade during installation or
when changing the blade.

• Ensure the cutting head is in its upper

position. (Fig. 35)

• Press the lower blade guard locking trigger

(Step 1) and rotate the lower blade guard
(Step 2) up and into the upper blade guard.

Note: Lowering the cutting head slightly will

allow the lower blade guard to rotate fully
into the upper blade guard giving maximum
access for the operator.

• Press the black arbor lock button to lock the

arbor. (Fig. 36)

• Using the supplied Hex Key, release the
arbor screw and remove the washer and
outer blade flange and the blade from the
arbor. (Fig. 37)

Note: The arbor screw has a LH thread. Turn
clockwise to loosen. Turn counterclockwise
to tighten.

Ensure that the blade and blade flanges are
clean and free from any contamination.

• The inner blade flange should be left in
place, but if it is removed for cleaning it
must be replaced the same way round as it
was removed from the machine.

WARNING: To safely install Evolution
Multipurpose blades the inner blade flange
must be installed with the 25.4mm boss
facing to the outside. (Fig. 38)

• Install the new blade. Make sure the rotation
arrow on the blade matches the clockwise
rotation arrow on the upper guard.

Note: The blade teeth should always point
downward at the front of the saw.

• Install the outer blade flange, washer and
arbor screw.

• Lock the arbor and tighten the arbor
screw using moderate force, but do
not overtighten.

• Ensure the Hex Key is removed and the
arbor lock has released before proceeding.

• Ensure the blade guard is fully functional
before using the machine.

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THE LASER

This machine is equipped with a laser cutting
guide. This allows the operator to preview the
path of the blade through the work-piece. The
ON/OFF switch for the laser Guide is positioned
on the top of the cutting head near the mains
cable entry point. (Fig. 39)
Avoid direct eye contact with the laser beam,
and do not use on material that could reflect
the laser beam.

WARNING: Do not stare directly at the laser
beam. A hazard may exist if you deliberately
stare into the beam. Please observe all of
the following safety rules.

• The laser beam must not be deliberately aimed
at personnel and must be prevented from
being directed towards the eyes of a person.

• Always ensure that the laser beam is used
only on work-pieces that have non-reflective
surfaces, i.e natural wood or matt surfaces etc.

• Never exchange the laser module assembly
for a different type or class of laser.

• Repairs to the laser module must only be
conducted by Evolution Power Tools or their
authorized agent.

Note: The laser Guide can be a very useful
facility, particularly when a large number of
work-pieces are to be cut.
However the laser Guide should not
be regarded as a substitute for good
conventional planning and marking out.

LASER SAFETY

The laser guide line used in this product uses
a class 2 laser with a maximum power output
of 1mW at a wave length of between 650nm.
These lasers do not normally present an
optical hazard, although staring at the beam
may cause temporary flash blindness.

WARNING: Do not stare directly at the
laser beam. The laser must be used and
maintained as detailed in this manual.
Never intentionally aim the laser beam
at any person and prevent it from being
directed towards the eye, or an object other

than the work-piece. Always ensure that
the laser beam is directed at the work-piece
only when it is located on the mitre saw
table.
Never direct the laser beam onto any
bright, shiny reflective surface, as the laser
beam could be reflected back towards the
operator. Do not change the laser unit for
any other type.
Do not tamper with the laser unit. Only
touch the unit when making adjustments.
Repairs to the laser shall only be carried out
by an authorised service centre.

The laser guide line.

The projected laser guide line shows the path of
the blade during a cut. To use the laser guide for
a known angle (e.g. 45˚ mitre):

• Mark the cut required on the work-piece
using a pencil, etc.

• Set the saw to the cutting angle required
(45˚) and lock into position using the mitre
locking handle and/or the positive stop
locking lever.

• Switch on the laser beam.

• Position the work-piece on the rotary table
and against the fence.

• Slide the work-piece into position until
the pencil line on the work-piece and the
projected laser line exactly match.

• Clamp the work-piece into position using the
hold down clamp.

• Proceed to make the cut.

To use the laser guide for an
unknown angle:

• Mark the position of the cut to be made on
the work-piece using a pencil etc.

• Place the work-piece on the rotary table and
against the fence.

• Adjust the mitre saw to give the approximate
angle of cut. Do not tighten the mitre lock
handle at this stage.

• Slowly slide the work-piece backwards
and forwards along the fence, whilst at the
same time slowly adjusting the angle of the
rotary table.

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• Stop when the projected laser line and pencil
line on the work-piece match exactly.

• Tighten the mitre lock handle to lock the
rotary table in place.

• Secure the work-piece with a hold down clamp.

• Recheck the alignment.

• When satisfied that alignment is accurate
proceed to make the cut.

The laser lens cap (if fitted)

If fitted the laser lens cap is a simple push fit
onto the front of the laser unit.
If it becomes damaged or opaque for any
reason it can be replaced.
Carefully pull the lens from the laser unit and
replace with a new lens.

LASER ADJUSTMENT
WARNING: At no time during this procedure
should the motor be started.

To check laser alignment:

• Place a piece of cardboard, or similar, onto
the rotary table of the machine.

• With the carriage slide in the rearmost
position, lower the cutting head so that a
blade tooth makes a mark in the cardboard.

• Allow the cutting head to rise, and then
repeat the above with the carriage slide in an
approximate mid- way position.

• Again repeat, but with the carriage slide
moved to its most forward position.

• With the cutting head raised, turn on the
laser and slide the cutting head backwards
and forwards to observe if the projected laser
beam is in line with the marks previously
made:

• Beam is aligned with the marks = No further
action required.

• Beam is not parallel with the
marks = Follow section A

• Beam is parallel but not aligned with the
marks = Proceed to section B

A. If the laser beam is not parallel to
the marks proceed as follows:

• Loosen the clamping screw. (Fig.40a)

• Carefully rotate the laser module, until the line
is parallel with the marks in the cardboard.

• Re-tighten the clamping screw.

• Recheck the alignment.

B. If the laser beam is parallel with the marks,
but not going through them:

• Slacken the two screws. (Fig. 40b)

• The laser mounting block can now be moved
sideways to align the laser beam with the
marks made in the cardboard.

• When the laser beam is in the correct place,
re-tighten the two screws.

• Repeat procedure ‘A’ to check alignment.

Note: The above adjustments & alignments
should be checked on a regular basis to ensure
laser accuracy.

Note: The following WARNING labels may be
found on this machine:

LASER RADIATION
DO NOT STARE INTO THE BEAM
CLASS 2 LASER PRODUCT
LASER RADIATION
AVOID DIRECT EYE CONTACT

PERMANENTLY MOUNTING
THE MITRE SAW

To reduce the risk of injury from unexpected
saw movement, place the saw in the desired
location either on a workbench or other
suitable machine stand. The base of the saw
has four mounting holes through which
suitable bolts (not supplied) can be placed to
secure the mitre saw. If the saw is to be used
in one location, permanently fasten it to the
workbench using appropriate fastenings (not
supplied). Use locking washers and nuts on the
underside of the workbench. (Fig. 41)

• To avoid injury from flying debris, position the
saw so that other people or bystanders cannot
stand too close (or behind) it.

• Locate the saw on a firm, level surface where
there is plenty of room for handling and
properly supporting the work-piece.

• Support the saw so the machine table is level
and the saw does not rock.

• Bolt or clamp the saw securely to its support
stand or workbench.

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Note: This machine can be attached to the
Evolution mitre saw Stand. (Fig. 42). This will
provide a safe secure, and extremely portable
workshop stand which is capable of handling
long pieces of material. Operator efficiency
and safety may thus be enhanced, as well as
operator fatigue reduced.

FOR PORTABLE USE:

• Mount the saw on a 18mm thick piece of
plywood or MDF (800mm x 500mm min size
recommended) using appropriate fastenings
(not supplied).

Note: It may be necessary to countersink
the washers, nuts, etc. to the underside of
the plywood or MDF mounting board. The
underside needs to be smooth and flush with
no protruding fixings etc.

• Use ‘G’ clamps to attach the mounting board
to the work surface. (Fig. 43)

THE HOLD DOWN CLAMP (Fig. 44)
Note: One (1) Hold Down Clamp is provided

with the machine.

Two sockets (one either side) are incorporated
into the rear of the machines Fence.

These sockets are for positioning the Hold
Down Clamp.

To use the Hold Down Clamp during operations:

• Fit the clamp to the retaining socket that
best suits the cutting application, ensuring
that it is fully pushed down.

• Tighten the fence thumbscrew to lock the
pillar of the clamp into the fence socket.

• Place the work-piece to be cut onto the
saw table, against the Fence and in the
desired position.

• Adjust the clamp using the thumbscrews
and hand-wheel so that it securely holds the
work-piece to the saw table.

Conduct a ‘dry run’ with the power
disconnected. Ensure that the Hold Down
Clamp does not interfere with the path of the

blade, or with the path of any other part of the
cutting head as it is lowered to make the cut.

OPERATING INSTRUCTIONS
Caution: All mitre saws should be inspected

(particularly for the correct functioning of the
safety guards) before each use. Do not connect
the saw to the power supply until a safety
inspection has been carried out.

WARNING: Ensure that the operator is
adequately trained in the use, adjustment
and maintenance of this machine, before
connecting it to the power supply and
commencing operations. To reduce the risk
of injury, always unplug the saw before
changing or adjusting any of the machines
parts. Compare the direction of the rotation
arrow on the guard to the direction arrow
on the blade. The blade teeth should always
point downward at the front of the saw.
Check the tightness of the arbor screw.

(8.3) BODY & HAND POSITIONING (Fig. 45)

• Never place your hands within the ‘no hands
zone’ (at least 150mm away from the blade).

• Keep hands away from the path of the blade.

• Secure the work-piece firmly to the table and
against the fence to prevent any movement.

• Use a Hold Down Clamp if possible but
check that it is so positioned that it does not
interfere with the path of the blade or other
moving machine parts.

• Avoid awkward operations and hand positions
where a sudden slip could cause your fingers
or a hand to move into the blade.

• Before attempting a cut, make a ‘dry run’ with
the power off so that you can see the path of
the blade.

• Keep your hands in position until the ON/
OFF trigger switch has been released and the
blade has completely stopped.

THE ON/OFF TRIGGER SWITCH (Fig. 46)

The ON/OFF motor trigger switch is a
non-latching type. It is ergonomically
positioned inside the Cutting HANDLE.
To start the motor:

• Press the switch to start the motor.

• Release the switch to turn off the motor.

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PREPARING TO MAKE A CUT
DO NOT OVER-REACH

Keep good footing and balance. Stand to one
side so that your face and body are out of line
of a possible kickback.

WARNING: Freehand cutting is a major cause
of accidents and should not be attempted.

• Ensure that the work-piece is always firmly
resting against the fence, and where practical
is clamped with the Hold Down Clamp to
the table.

• The saw table should be clean and free from
any sawdust etc. before the work-piece is
clamped into position.

• Ensure that the ‘cut-off’ material is free to
move sideways away from the blade when
the cut is completed. Ensure that the ‘cut-off’
piece cannot become ‘jammed’ in any other
part of the machine.

• Do not use this saw to cut small pieces. If the
work-piece being cut would cause your hand
or fingers to be within 150mm of the saw
blade, the work-piece is too small.

CHOP CUTTING

This type of cut is used mainly for cutting small or
narrow section material. The cutting head is gently
pushed down to cut through the work-piece.
The sliding carriage should be locked in its
rearmost position. (Fig. 47)

• Slide the cutting head to the rear as far as it
will go.

• Tighten the slide lock screw. (Fig. 48)

• Place the work-piece on the table and
against the fence and secure with clamp(s)
as appropriate.

• Grasp the Cutting Handle.

• Turn the motor on and allow the saw blade
to reach full speed.

• Press the lower guard locking trigger to
release the cutting head. (Fig. 49)

• Lower the Cutting Handle downwards and
cut through the work-piece.

• Allow the speed of the blade to do the work,
there is no need to apply undue pressure to
the Cutting Handle.

• When the cut has been completed, release
the ON/OFF trigger switch.

• Allow the blade to come to a complete stop.

• Allow the cutting head to rise to its upper
position, with the lower blade guard
completely covering the blade teeth, and the
cutting head locked in the upper position,
before releasing the Cutting Handle.

• Remove the work-piece.

SLIDE CUTTING

This saw is equipped with a sliding carriage
system.
Loosening the slide lock screw will release
the slide and allow the cutting head to move
forwards and backwards. (Fig. 50)
The saw blade is lowered into the work-piece
and then pushed to the rear of the machine to
complete a cut. This type of cut can be used for
cutting wide pieces.

• Position the work-piece on the table and
against the fence and secure with clamp(s) as
appropriate.

• Loosen the slide lock screw.

• Grasp the Cutting Handle and pull the
cutting head forward until the arbor (centre
of saw blade) is over the front edge of the
work-piece. (Fig. 51)

• Operate the ON/OFF motor trigger switch
and allow the saw blade to reach full speed.

• Press the lower blade guard locking trigger
for cutting head release.

• Push the Cutting Handle all the way down
and cut through the leading edge of the
work-piece.

• Gently push the cutting handle rearwards
towards the fence completing the cut.

• Always push the cutting head to the full rear
position during each cut. (Fig. 52)

• When the cut has been completed, release
the trigger switch and allow the blade to
come to a complete stop.

• Allow the cutting head to rise to its upper
position, with the lower blade guard
completely covering the blade teeth, and the
cutting head locked in the upper position,
before releasing the Cutting Handle.

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WARNING: Never pull the cutting head and
spinning blade towards you when making a
sliding cut. The blade may try to climb up on
top of the work-piece, causing the cutting
head to ‘Kickback’ forcefully.
The cutting head should always be positioned
as outlined above before attempting to make
a sliding cut. When the cutting head is in the
correct position above the work-piece it can
be lowered and pushed rearwards towards
the fence to complete the cut.

MITRE CUTTING (Fig. 53)

The rotary table of this machine can be turned
through 50˚ to the left or right from the normal
cross-cut (0˚) position.
Positive stops are provided at 45˚, 30˚, 22.5˚ and
15˚ to both the right hand and left hand sides.
Mitre Cutting is possible with or without the
sliding carriage system being deployed.

• Loosen the mitre handle locking knob (Fig. 54)

by turning the locking knob anti-clockwise.

• Pull up the positive stop locking lever. (Fig. 55)

• Turn the rotary table to the desired angle.

Note: A protractor scale is incorporated into
the machines base to aid setting.

• Tighten the mitre handle locking knob when
the angle is achieved.

Note: It is good practice to tighten the Mitre
Locking Knob even when a positive stop is
selected and the Positive Stop Locking Lever is
positively engaged.

BEVEL CUTTING BY
TILTING THE CUTTING HEAD

A bevel cut (Fig. 56) is made with the rotary table
set at 0˚ mitre angle.

Note: It may be necessary to adjust the upper
section of the sliding fence to provide clearance
for the moving cutting head.

The cutting head can be tilted from the normal 0˚
(perpendicular position) to a maximum angle of
45˚ from the perpendicular to the left hand side
only. Bevel cutting is possible with or without the
sliding carriage system being deployed.

Note: A positive stop is provided at 33.9˚ Bevel
angle. This is accessed by deploying (pushing
inwards) the 33.9˚ Bevel Pin. (Fig. 57) Normally
the Bevel Pin should be lef t in the un-deployed
(pulled out) position.

To tilt the cut ting head to the le ft:

• Loosen the bevel lock handle. (Fig. 58)

• Tilt the cutting head to the required angle.
A protractor scale is provided as an aid to
setting. (Fig 59)

• Tighten the bevel lock handle when the
desired angle has been selected.

• Stand to the lef t side of the Cutting Handle
when making a cut.

When cutting is completed:

• Release the ON/OFF trigger switch to switch
off the motor, but keep your hands in position.

• Allow the blade to come to a complete stop.

• Allow the cutting head has to rise to its
upper position, with the lower blade guard
completely deployed and covering the blade
before removing yours hand(s).

• Return the cutting head to the perpendicular
position.

COMPOUND CUTTIN G (Fig. 60)

A compound cut is a combination of a mitre
and bevel cut employed simultaneously.
When a compound cut is required, select the
desired bevel and mitre positions as previously
described.

Note: Compound Cutting with the sliding
carriage system deployed is possible.
Always check that the sliding blade does not
interfere with the machines fence or any other
parts of the machine. Adjust the upper left
hand section of the sliding fence if necessary.

CROWN MOULDING CUTTING

This machine is capable of cutting the mitre
angles required for Crown Mouldings.
To configure the machine to cut Crown
Moulding:

• Deploy the 33.9˚ Bevel Pin by pushing it fully
inwards.

• Tilt the cutting head to the 33.9˚ position
and lock it in place by tightening the bevel
lock handle.

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• Turn the rotar y table and set it to 31.6˚ mitre
angle as indicated by the protractor scale.

Ensure that the Crown Moulding is correctly
positioned on the rotary table and secure it with
appropriate clamps before making the cut.

When cutting operations are completed,
return the cutting head to the vertical position
and return the 33.9˚ Bevel Pin to its outer
(disengaged) position.

CUTTING BOWED MATERIAL (Fig. 61)
WARNING: Before cutting any work-piece, check

to see if it is bowed. If it is bowed the work-piece
must be positioned and cut as shown.
Do not position the work-piece incorrectly or cut
the work-piece without the support of the Fence.

CLEARING JAMMED MATERIAL

• Turn mitre saw “OFF” by releasing the
trigger switch.

• Allow the blade to come to a complete halt.

• Unplug the mitre saw from the mains supply.

• Carefully remove any jammed material from
the machine.

• Check the condition and operation of the
safety guard.

• Check for any other damage to any part of
the machine e.g. the blade.

• Have any damaged parts replaced by
a competent technician and a safety
inspection carried out before using the
machine again.

The free end of a long work-piece should be
supported at the same height as the machines
rotary table. The operator should consider
using a remote work-piece support stand,
adjustable workmate or saw horse etc.

OPTIONAL EVOLUTION ACCESSORIES

DUST BAG

A Dust Bag can be fitted to the extraction port
at the rear of the machine. The Dust Bag is for
use when cutting wooden materials only.

• Slide the Dust Bag over the dust extraction
port, ensuring that the spring clip grips the
port holding the Dust Bag securely in place.

(Fig. 62)

Note: For operational efficiency empty

the Dust Bag when it becomes 2/3 full.
Dispose of the contents of the Dust Bag in an
environmentally responsible way. It may be
necessary to wear a dust mask when emptying
the Dust Bag.

Note: A workshop vacuum extraction machine
can be attached to the dust extraction
port if required. Follow the manufacturers
instructions if such a machine is fitted.

WARNING: Do not use the Dust Bag when
cutting metallic materials including wood
with nails.

EXTRACTION PORT BLANKING
PLUG (if supplied)

Use the blanking plug in place of the dust bag
when cutting steel based materials.

EXTRACTION PORT ADAPTOR
TUBE (if supplied)

Use the Adaptor Tube to connect the
extraction port of the machine to suitable
commercial workshop vacuum extraction
equipment (not supplied) which have ø30mm
internal bore hoses or inlet ports.

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ASSEMBLY SAFETY CHECKS

PART CONDITION YES

Slides Inserted through the bevel neck and connected to the

Mitre Handle Locking Knob Installed into mitre handle / rotary table

Slide Carriage
locking screw

Power Cable Routed correctly with cable guide/clamps

Blade Blade correctly installed and with the rotation arrows on the

Safety Guards Lower Safety Guard fully operational. cutting head locks in

Supply Supply matches specification found on machine Rating Plate.

Mounting Either:

Sited Adequate provision made for the handling of long or

Environment Dry, clean and tidy. Temperature conducive to material

cutting head. Locating lugs successfully deployed.

Inserted into the threaded hole in the bevel neck. Anti-vibration
spring fitted beneath the locking screw hand knob.

correctly installed.

blade and on the machine matching. Outer blade flange and
arbor bolt and washer correctly fitted.

the upper position with blade covered. cutting head can only
be lowered when Blade Guard Locking Lever is operated.

Plug matches power source outlet.

a) Machine permanently sited and bolted to workbench.
b) Machine mounted on board which can be clamped to
workbench.
c) Machine is bolted to a dedicated mitre saw Stand.

irregular shaped work-pieces.

handling. Lighting adequate. (double banked if fluorescent
lights are used)

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

FINAL SAFETY CHECKS

PART CONDITION YES

Assembly Repeat the Assembly Safety Checks.

Operation

With the machine switched off and disconnected from the mains supply,
carry out the following procedures:

• Set the machine to each of its maximum operational settings in turn.

• At each setting lower the cutting head to its lowest position,
observing the path of the blade as you do so.

• Check that the blade does not interfere or strike any part of the
machine, castings or guards as the cutting head is lowered.

• Check that when the sliding carriage is employed no contact
between the cutting head and the blade and other parts of the
machine occurs.

• Spin the blade by hand (it is advisable to wear gloves whilst doing
this, but not when the saw is being used operationally).

• Check that the blade rotates smoothly with no unusual noises, and
that there is no contact between the blade and the upper and lower
blade guards.

• Check that there is no discernible blade ‘wobble’ in any direction as
the blade rotates.

All the Yes Boxes must be ticked before the machine can be used. No tick = No use.

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MAINTENANCE
Note: Any maintenance must be carried

out with the machine switched off and
disconnected from the mains/battery
power supply.

Check that all safety features and guards
operating correctly on a regular basis. Only use
this machine if all guards/safety features are
fully operational.

All motor bearings in this machine are
lubricated for life. No further lubrication
is required.

Use a clean, slightly damp cloth to clean
the plastic parts of the machine. Do not use
solvents or similar products which could
damage the plastic parts.

WARNING: Do not attempt to clean
by inserting pointed objects through
openings in the machines casings etc. The
machines air vents should be cleaned using
compressed dry air.

Excessive sparking may indicate the presence
of dirt in the motor or worn out carbon
brushes. If this is suspected have the machine
serviced and the brushes replaced by a
qualified technician.

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(6.4) ENVIRONMENTAL PROTECTION

Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
Local Authority or retailer for recycling advice.

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EC DECLARATION OF CONFORMITY

The manufacturer of the product covered by this Declaration is:

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all
the relevant provisions of the Machinery Directive and other appropriate directives as detailed
below. The manufacture further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC Machinery Directive.
2014/30/EU. Electromagnetic Compatibility Directive,
2011/65/EU. The Restriction of the Use of certain

Hazardous Substances in Electrical Equipment (RoHS) Directive

2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.

And is in conformity with the applicable requirements of the following documents

EN 62841-1:2015 • EN 62841-3-9:2015 • EN ISO 12100:2010 • AfPS GS 2014:01 PAK
EN 55014-2: 2015 • EN 61000-3-3: 2013 • EN 55014-1:2006/A2:2011
EN 61000-3-2:2014

Product Details

Description: R210SMS 210mm MULTIPURPOSE SLIDING MITRE SAW
Evolution Model No: R210SMS: 0480001 / 0480001A / 0480001B / 0460002
0460002A / 0460002B / 0480003 / 0480003A / 0480003B
Brand Name: EVOLUTION
Voltage: 220-240V / 110V ~ 50 Hz
Input: 1500W

The technical documentation required to demonstrate that the product meets the requirements of
directive has been compiled and is available for inspection by the relevant enforcement authorities,
and verifies that our technical file contains the documents listed above and that they are the correct
standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Matthew Gavins - Group Chief Executive

Date: 29/08/2017

Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield S20 3FR

35

UK

Evolution Power Tools Ltd
Venture One
Longacre Close
Holbrook Industrial Estate
Sheffield
S20 3FR

US

Evolution Power Tools LLC
8363 Research Drive
Davenport
Iowa
52806

EU

Evolution Power Tools SAS
61 Avenue Lafontaine
33560
Carbon-Blanc
Bordeaux

[phone]

+1 866-EVO-TOOL

EPT QR CODE

V2

+ 33 (0)5 57 30 61 89