Evolution R210 CMS Original Instructions Manual

Original Instructions
Original written in UK English Date Published: 01 / 04 / 2016
CMS
R210
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Introduction Page 3
Guarantee Page 3
Machine Specifications Page 4
Labels and Symbols Page 5
Intended use of this Power Tool Page 6
Prohibited use of this Power Tool Page 6
Safety Precautions Page 6
Electrical Safety Page 6
Outdoor Use Page 6
Power Tool General Safety Instructions
Page 6
Health Advice Page 8
Mitre Saw Specific Safety Page 9
Blade Safety Page 9
Personal Protective Equipment (PPE)
Page 9
Safe Operation Page 9
Perform Cuts Correctly and Safely Page 10
Additional Safety Advice ­Carrying your Mitre Saw
Page 10
Getting Started Page 11
Unpacking Page 11
Serial No. / Batch Code Page 11
Items Supplied Page 11
Additional Accessories Page 11
Machine Overview Page 12
Assembly and Preparation Page 13
Permanently Mounting the Mitre Saw
Page 13
For Portable Use Page 13
Hold Down Clamp Page 14
The Sliding Upper Fence Section Page 14
Operating Instructions Page 14
Body and Hand Positioning Page 15
Adjustment of Precision Angles Page 15
Bevel Angles Page 15
Cutting Head Travel Page 16
Fence Alignment Page 16
Mitre Angle Scales & Pointer Page 17
Final Adjustment Checks Page 17
Preparing to Make a Cut Page 17
Releasing the Cutting Head Page 17
The Motor On/Off Switch Page 18
Chop Cutting Page 18
Mitre Cutting Page 18
Bevel Cutting Tilting the Cutting Head
Page 19
Compound Cutting Page 19
Cutting Bowed Material Page 20
Clearing Jammed Material Page 20
Supporting Long Workpieces Page 20
Installing or Removing a Blade Page 20
Use of Optional Evolution Accessories
Page 21
Dust Bag Page 21
Maintenance Page 22
Environmental Protection page 22
Declaration of Conformity Page 23
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EN
INTRODUCTION
(1.2)
This instruction manual was originally written in English.
(1.3)
IMPORTANT
Please read these operating and safety instructions carefully and completely. For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant technical helpline. The number of which can be found on the Evolution Power Tools website. We operate several helplines throughout our worldwide organization, but technical help is also available from your supplier.
WEB:
www.evolutionpowertools.com
EMAIL:
enquiries@evolutionpowertools.com
(1.4)
Congratulations on your purchase of an Evolution Power Tools machine. Please complete your product guarantee registration online as explained in the guarantee registration leaet included with this machine. You can also scan the QR code found on the leaet with a smart phone. This will enable you to validate your machine’s guarantee period via Evolution‘s website by entering your details and thus ensure prompt service if ever needed. We sincerely thank you for selecting a product from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE
Evolution Power Tools reserves the right to make improvements and modications to the product design without prior notice. Please refer to the guarantee registration leaet and/or the packaging for details of the terms and conditions of the guarantee.
The guarantee below is applicable to machines destined for the UK mainland market only. Other markets may have specic requirements, additions or exclusions applied. Consult your dealer for details of the guarantee applied to your area/country. All Evolution guarantees are in addition to your statutory rights.
(1.5)
Evolution Power Tools will, within the guarantee period, and from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This guarantee is void if the tool being returned has been used beyond the recommendations in the instruction manual or if the machine has been damaged by accident, neglect, or improper service. This guarantee does not apply to machines and / or components which have been altered, changed, or modied in any way, or subjected to use beyond recommended capacities and specications. Electrical components are subject to respective manufacturers’ warranties. All goods returned defective shall be returned prepaid freight to Evolution Power Tools. Evolution Power Tools reserves the right to optionally repair or replace it with the same or equivalent item. There is no warranty – written or verbal – for consumable accessories such as (following list not exhaustive) blades, cutters, drills, chisels or paddles etc. In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use of our merchandise or from any other cause. Evolution Power Tools is not liable for any costs incurred on such goods or consequential damages. No ocer, employee or agent of Evolution Power Tools is authorized to make oral representations of tness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools.
Questions relating to this limited guarantee should be directed to the company’s head oce, or call the appropriate helpline number.
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MACHINE SPECIFICATIONS
MACHINE METRIC IMPERIAL
Motor (230-240V ~ 50 Hz) 1200W 5A
Motor (110V ~ 50 Hz) 1200W 11A
Speed No Load 3750min
-1
3750rpm
Weight (Net) 5.8 kg 12.8 lb
Dust Port Diameter 35mm 1-3/8 In.
Tool Dimensions (H x W x L) (0° / 0°)
(Note: Dimensions taken with saw head down.)
260 x 393 x 381mm
10-15⁄64 x
15-15⁄ 32 x 15 I n.
Cable Length 2m 6ft 9⁄16 In.
CUTTING CAPACITIES METRIC IMPERIAL
Mild Steel Plate - Max Thickness 6mm 1/4 In.
Mild Steel Box Section - Max Wall Thickness* 4mm 5/32 In.
Wood – Max section 125 x 55mm 4-15/16 x 2-3/16 In.
MAXIMUM CUTTING ANGLES LEFT RIGHT
Mitre 50˚ 50˚
Bevel 0˚ - 45˚ N/A
MITRE BEVEL
MAX WIDTH
OF CUT
MAX DEPTH
OF CUT
125mm (4-15/16 In.) 55mm (2-3/16 In.)
45° 125mm (4-15/16 In.) 35mm (1-3/8 In.)
45° 85mm (3-3/8 In.) 55mm (2-3/16 In.)
45° 45° 85mm (3-3/8 In.) 35mm (1-3/8 In.)
BLADE DIMENSIONS METRIC IMPERIAL
Diameter 210mm 8-1/4 In.
Bore 25.4mm 1 In.
Thickness 1.7mm 1/16 In.
*50mm mild steel box section.
NOISE DATA
Sound Pressure LPA 110v: 96.02dB / 230v: 97.14dB
Sound Power Level LWA 110v: 109.02dB / 230v: 110.14dB
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EN
Warning: Wear hearing protection!
Handling
• Handlethemachinewithcare, allowing the machine to do the work.
• Avoidusingexcessivephysicaleort on any of the machines controls.
• Consideryoursecurityandstability, and the orientation of the machine during use.
Work Surface
• Considertheworksurfacematerial; its condition, density, strength, rigidity and orientation.
WARNING: The vibration emission during
actualuseofthepowertoolcandierfromthe
declared total value depending on the ways in which the tool is used. The need to identify safety measures and to protect the operator are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle, such as the times
thetoolisswitchedo,whenitisrunningidle,
in addition to trigger time).
(1.8)
LABELS & SYMBOLS WARNING: Do not operate this machine if
warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels. Note: All or some of the following symbols may appear in the manual or on the product.
Manufacturing Date Code
The manufacturing date code is the first part of the serial number, found on the motor housing of the machine. Evolution serial numbers begin with the abbreviation of the machine followed by a letter. A = January, B = February and so on. The following 2 numbers are the year of manufacture. 09 = 2009, 10 = 2010, etc. (Example of batch code: XXX-A10)
(1.9)
Symbol Description
V
Volts
A
Amperes
Hz
Hertz
min
-1
Speed
~
Alternating Current
n
o
No Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch
Wear Dust Protection
Wear Safety Gloves
Read Instructions
CE Certification
EAC Certification
Triman - Waste Collection
& Recycling
Waste Electrical &
Electronic Equipment
Warning
Protection Class II Double Insulated
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(1.10 )
INTENDED USE OF THIS POWER TOOL WARNING: This product is a Compound
Mitre Saw and has been designed to be used with special Evolution blades. Only use accessories designed for use in this machine and/or those recommended specically by
Evolution Power Tools Ltd.
WHEN FITTED WITH A CORRECT BLADE THIS MACHINE CAN BE USED TO CUT:
•Wood,Woodderivedproducts
(MDF, Chipboard, Plywood, Blockboard, Hardboard etc),
•Woodwithnails,
•50mmmildsteelboxsectionwith4mm
wall at HB 200-220,
•6mmmildsteelplateatHB200-220.
Note: Wood containing non galvanised nails or screws, with care, can be safely cut. Note: Not recommended for cutting galvanised materials or wood with embedded galvanised nails. For cutting stainless steel we recommend Evolution dedicated stainless steel blades.
(1.11)
PROHIBITED USE OF THIS POWER TOOL WARNING: This product is a Compound
Mitre Saw and must only be used as such. It must not be modied in any way, or used to power any other equipment or drive any other accessories other than those mentioned in this Instruction Manual.
(1.13)
WARNING: This machine is not intended
for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the machine by a person responsible for their safety and who is competent in its safe use. Children should be supervised to ensure that they do not have access to, and are not allowed to play with, this machine.
SAFETY PRECAUTIONS
(1.14 )
ELECTRICAL SAFETY
This machine is tted with the correct moulded plug and mains lead for the designated market. If the mains lead or the plug are damaged in any way, they must be replaced with original replacement parts by a competent technician.
(1.15 )
OUTDOOR USE WARNING: For your protection if this tool is to
be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine. If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable.
(2 .1)
POWER TOOL GENERAL SAFETY INSTRUCTIONS WARNING: Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, re and/ or serious injury.
Note: This power tool should not be powered on continuously for a long time.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
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EN
(2.2)
1) General Power Tool Safety Warnings [Work area safety] a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gasses or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating power tool. Distractions can cause you to lose control. d) Do not use this machine in an enclosed room.
(2.3)
2) General Power Tool Safety Warnings [Electrical Safety] a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce the risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
(2.4)
3) General Power Tool Safety Warnings [Personal Safety]. a) Stay alert, watch what you are doing
and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection to prevent injury from sparks and chippings. Protective equipment such as dust masks, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure
theswitchisintheo-positionbefore
connecting to power source and or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energising the power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of a power tool may result in personal injury . e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of dust collection can reduce dust-related hazards. h) When cutting metal, gloves should be worn before handling to prevent from getting burnt from hot metal.
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(2.5)
4) General Power Tool Safety Warnings [Power tool use and care]. a) Do not force the power tool. Use the
correct power tool for your application. The correct power tool will do the job better and safer at a rate for which it was designed. b) Do not use the power tool if the switch
doesnotturnitonoro.Anypowertool
that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the power tool from the power source and/or battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventative safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these Instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of moving parts and any other
conditionthatmayaectthepowertools
operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
powertoolforoperationsdierentfrom
those intended could result in a hazardous situation.
(2.6)
5) General Power Tool Safety Warnings [Service] a) Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
(2.7)
HEALTH ADVICE WARNING: When using this machine, dust
particles may be produced. In some instances, depending on the materials you are working with, this dust can be particularly harmful. If you suspect that paint on the surface of material you wish to cut contains lead, seek professional advice. Lead based paints should only be removed by a professional and you should not attempt to remove it yourself. Once the dust has been deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage. The young and unborn children are particularly vulnerable. You are advised to consider the risks associated with the materials you are working with and to reduce the risk of exposure. As some materials can produce dust that may be hazardous to your health, we recommend the use of an approved face mask with replaceable lters when using this machine.
You should always:
• Workinawell-ventilatedarea.
• Workwithapprovedsafetyequipment,
such as dust masks that are specially designed to lter microscopic particles.
(2.8)
WARNING: the operation of any power tool
can result in foreign objects being thrown towards your eyes, which could result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shield or a full face shield where necessary.
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