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Evolution
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120V

Evolution 110V, 120V, 240V, 230V Original Instructions Manual

DISC CUTTER
Original Instructions Original Bedienungsanleitung Instructions Originales Instrucciones Originales
®
Date Published: 01 / 09 / 2016Written in UK English
TABLE OF CONTENTS
English Page 02 Deutsch Seite 20 Français Page 40 Español Página 56
INTRODUCTION Page 03
Guarantee Page 03 Machine Specification Page 04 Vibration Page 04 Labels and Symbols Page 05 Intended use of this Power Tool Page 06 Prohibited use of this Power Tool Page 06
SAFETY PRECAUTIONS Page 06
Electrical Safety Page 06 Outdoor Use Page 06 General Power Tool Safety Instructions Page 06 Additional Safety Instructions Page 10
GETTING STARTED Page 11
Unpacking Page 11 Machine Overview Page 12 Assembly and Preparation Page 13 Operating Instructions Page 13
MAINTENANCE Page 17
Environmental Protection Page 17
DECLARATION OF CONFORMITY Page 18
2
1.2 This Instruction Manual was originally written in English.
(1.3)
IMPORTANT
Please read these operating and safety instructions carefully and completely. For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant Technical Helpline, the number of which can be found on the Evolution Power Tools website. We operate several Helplines throughout our worldwide organization, but Technical help is also available from your supplier.
WEB www.evolutionpowertools.com
(1.4) Congratulations on your purchase of an Evolution Power Tools Machine. Please complete your product registration ‘online’ as explained in the A4 online guarantee registration leaflet included with this machi ne. You ca n also scan the Q R code found on the A4 leaflet with a Smart Phone. This wil l enable you to val idate your machine’s guarantee period via Evolutions website by entering your details and thus ensure prompt service if ever needed. We sincerely thank you for selecting a product from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE. Evolution Power Tools reserves the right to make improvements and modifications to the product design without prior notice.
(1.5)
Evolution Power Tools will, within the guarantee period, and from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This guarantee is void if the tool being returned has been used beyond the recommendations in the Instruction Manual or if the machine has been damaged by accident, neglect, or improper service. This guarantee does not apply to machines and / or components which have been altered, changed, or modified in any way, or subjected to use beyond recommended capacities and specifications. Electrical components are subject to respective manufacturers’ warranties. All goods returned defective shall be returned prepaid freight to Evolution Power Tools. Evolution Power Tools reserves the right to optionally repair or replace it with the same or equivalent item. There is no warranty – written or verbal – for consumable accessories such as (following list not exhaustive) blades, cutters, drills, chisels or paddles etc. In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use of our merchandise or from any other cause. Evolution Power Tools is not liable for any costs incurred on such goods or consequential damages. No officer, employee or agent of Evolution Power Tools is authorized to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools.
Questions relating to this limited guarantee should be directed to the company’s head office, or call the appropriate Helpline number.
Please refer to the guarantee registration leaflet and/or the packaging for details of the terms and conditions of the guarantee.
3
SPECIFICATIONS
POWER METRIC IMPERIAL
UK/EU Motor (230-240V ~ 50Hz) 2400W 10A
UK Motor (110V ~ 50Hz) 2000W 18A
USA Motor (120V ~ 60Hz) 1800W 15A
MACHINE METRIC IMPERIAL
Maximum Depth of Cut
*Progressive/incremental cutting required to obtain maximum cutting depth.
UK/EU Sp eed (No Load) 4500min
USA Speed (No Load) 5000min
AUS Rated Spe ed (No Load) 4900min
Protection Class Class II (UK & EU) / Class I (US)
Degree of Protection IP20
Gross Weight 9.5kg 21lb s
BLADE METRIC IMPERIAL
Diameter 305mm 12”
UK & EU Bore 22.2mm 7/8”
USA Bore 25.4mm 1”
Thickness 3mm 1/8”
Maximum Speed 5500min
NOISE & VIBRATION DATA 110V  120V MODELS 230V  240V MODELS
Sound Pre ssure LPA 96.0dB(A) K=3dB(A) 98.3dB(A) K=3dB(A)
Sound Powe r Level LWA 110.0d B(A) K=3dB(A) 112.0dB(A) K=3dB(A)
Front Handle Vibration Level 3.2 94m/s2 K=1. 5m/s22,273 m/s2 K=1. 5m/s
Rear Handle Vibration Level 3. 611m /s2 K=1. 5m/s23.788m/s2 K=1. 5m/s
*
100mm 4”
-1
-1
-1
-1
4500rpm
5000rpm
4900rpm
5500rpm
2
2
(1.6) Note: The vibration measurement was made
under standard conditions in accordance with: BS EN 61029-1:2009
The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
The declared vibration total value may also be used in a preliminary assessment of exposure.
(1.7) VIBRATION WARNING: When using this machine the
operator can be exposed to high levels of vibration transmitted to the hand and arm. It is possible that the operator could develop “Vibration white finger disease” (Raynaud syndrome). This condition can reduce the sensitivity of the hand to temperature as well as producing general numbness. Prolonged or regular users of this machine should monitor
4
the condition of their hands and fingers closely. If any of the symptoms become evident, seek immediate medical advice.
• The measurement and assessment of human exposure to hand-transmitted vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and BS EN ISO 5349-2:2002
• Many factors can influence the actual vibration level during operation e.g. the work surfaces condition and orientation and the type and condition of the machine being used. Before each use, such factors should be assessed, and where possible appropriate working practices adopted. Managing these factors can help reduce the effects of vibration:
Handling
• Handle the machine with care, allowing
the machine to do the work.
• Avoid using excessive physical effort on
any of the machines controls.
• Consider your security and stability,
and the orientation of the machine during use.
Work Surface
• Consider the work surface material; its
condition, density, strength, rigidity and orientation.
(1.8) LABELS & SYMBOLS WARNING: Do not operate this machine if
warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.
Note: All or some of the following symbols may appear in the manual or on the product.
SYMBOL DESCRIPTION
V Volts
A Amperes
Hz Hertz
-1
Min
~ Alternating Current
n Rated Speed
Speed
Warning!
Read Instructions
Drt Cutting Only
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
WARNING: The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used. The need to identify safety measures and to protect the operator are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle, such as the times the tool is switched off, when it is running idle, in addition to trigger time).
Wear Safety Gloves
Wear Safety Boots
US Certification
CE Certification
Waste Electrical &
Electronic Equipment
(RCM) Regulatory Compliance Mark
for electrical and electronic equipment.
Australian/New Zealand Standard
5
(1.10 )
INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Hand Operated
Disc Cutter and has been designed to be used with special Evolution blades. Only use accessories designed for use in this machine and/or those recommended specifically by
Evolution Power Tools Ltd.
When fitted with an appropriate blade this machine can be used to cut:
Brick Paving Kerb Stones Concrete
1.11
PROHIBITED USE OF THIS POWER TOOL
WARNING: This product is a Hand Operated
Disc Cutter and must only be used as such. It must not be modified in any way, or used to power any other equipment or drive any other accessories other than those mentioned in this Instruction Manual. (1.11)
WARNING: This machine must not be used to cut any material that may contain asbestos. If the presence of asbestos is suspected, consult the relevant authorities for advice.
(1.13) WARNING: This machine is not intended
for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the machine by a person responsible for their safety and who is competent in its safe use.
Children should be supervised to ensure that they do not have access to, and are not allowed to play with, this machine.
(1.14 ) ELECTRICAL SAFETY
This machine is f itted with the correct moulded plug and mains lead for the designated market. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
(1.15 ) OUTDOOR USE WARNING: For your protection if this tool
is to be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.
If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable.
(2 .1)
GENERAL POWER TOOL SAFETY INSTRUCTIONS
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
(2.2)
1) General Power Tool Safety Warnings [Work area safety] a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
6
explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away while operating power tool. Distractions
can cause you to lose control.
(2.3)
2) General Power Tool Safety Warnings [Electrical Safety] a) Power tool plugs must match the outlet. Never modify the plug in any way Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock.
b) Avoid body contact with earthe d or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power to ol in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
(2.4)
3) General Power Tool Safety Warnings [Personal Safety]. a) Stay alert, watc h what you are doing and use common sense when operating a power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising the power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or key left attached to a rotating part of a power tool may result in personal injur y . e) Do not overreach. Keep proper footing and balance at all times. This enables bet ter control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving par ts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
(2.5)
4) Gener al Power Tool Safety War nings [Power tool use and care]. a) Do not force the power tool. Use the correct
power tool fo r your application. Th e correct power tool w ill do the job better and s afer at a rate for which it was d esigned.
b) Do not use t he power tool if t he switch does not t urn it on or off. Any p ower tool that
cannot be cont rolled with the switch is d angerous and must be repaired.
c) Disconnect the power tool from the power source and/or battery pack from the power tool before making any adjustments,
7
changing accessories, or storing power tools. Such preventat ive safety measures r educe the risk of star ting the power tool accide ntally.
d) Store id le power tools o ut of the reach o f children and do not allow persons unfamiliar with the power tool or these Instructions to opera te the power too l. Power tools are
dangerous in t he hands of untrained use rs. e) Mainta in power tools . Check for misalignment or binding of moving parts, breakage of moving parts and any other condition that may aff ect the power tools op eration. If damaged, h ave the p ower tool repaired be fore use. Many accide nts are caused by poorl y maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to b ind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power to ol for operations
different from those intended could result in a hazardous situation.
(2.6)
5) Genera l Power Tool Safety War nings [Service] a) Have your powe r tool servi ced by a qualified repair person using only identical replacement parts. This w ill ensure that the
safet y of the power tool is maintain ed.
(2.7) HEALTH ADVICE WARNING: When using this machine, dus t
particl es may be produced. In som e instances, depending on the materials you are working with, this dust c an be particularl y harmful. If you suspect t hat paint on the surface o f material you wish to cut contai ns lead, seek professio nal advice. Lead based p aints should only be re moved by a professio nal and you should not atte mpt to remove it your self. Once the dust has been deposite d on surfaces, hand to mo uth contact can result in the in gestion of lead. Exp osure to even
low levels of lea d can cause irreversibl e brain and nervous s ystem damage. The youn g and unborn children are particularly vulnerable. You are advised to co nsider the risks associ ated with the materials you ar e working with and to reduce t he risk of expo sure. As some materials can p roduce dust that may be ha zardous to your health, we recommend t he use of an approved face mask with replace able filters when us ing this machine.
You should always:
• Work i n a well-ventilated area.
• Work w ith approved safet y equipment, such as dust masks t hat are specially design ed to filter microscopic particles.
SAFET Y INSTRU CTIONS F OR ABRAS IVE CUTTING OFF OPERATIONS
Cut-off machine safety warnings a) The guard p rovided wit h the tool must
be securely attached to the power tool and posit ioned for max imum safet y, so the least amount of wheel is exposed towards the operator. Position yourself and bystanders away from the plane of the rotating wheel. The
guard helps to p rotect operator fr om broken wheel fragments and accidental contact with wheel.
b) Use only bonded reinforced or diamond cut- off wheels f or your power too l. Just
because an a ccessory can be att ached to your power tool, i t does not assure safe ope ration.
c) The rate d speed of the ac cessory mu st be at least e qual to the max imum speed m arked on the powe r tool. Accessories r unning faster than
their rated sp eed can break and f ly apart.
d) Wheels must be used only for recommended applications. For example: do not grind with the sid e of cut-of f wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces applied to th ese wheels may cause them to s hatter.
e) Always use undamaged wheel flanges that are of correct diameter for your selected wheel. Proper wheel f langes support t he wheel thus reducing the possibility of wheel breakage. f) Do not use worn down reinforced wheels from lar ger power tool s. Wheels intended
for a larger p ower tool are not suitable f or the
8
higher spe ed of a smaller tool and may bu rst. g) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly si zed accessories cannot be adequately guarded or controlled. h) The arbour size of wheels and flanges must prope rly fit the spi ndle of the powe r tool.
Wheels and f langes with arbou r holes that do not match the mounti ng hardware of the power too l will run out of b alance, vibrate excessive ly and may cause loss of con trol.
i) Do not use damaged wheels. Before each use, inspect the wheels for chips and cracks. If power t ool or wheel is d ropped, in spect for damage or install an undamaged wheel. After inspecting and installing the wheel, position yourself and bystanders away from the plane of the rotating wheel and run the power tool at maxi mum no load spe ed for one minu te.
Damaged wheels will normally break apart during this test time.
j) Wear personal protective equipment. Depending on application, use face shield, safet y goggles or sa fety glass es. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capable of stopping small abrasive or workpiece fragments. The eye p rotection must be c apable
of stopping flying debris generated by various operatio ns. The dust mask or respir ator must be capable of f iltrating parti cles generated by your operatio n. Prolonged expo sure to high intensity noise may cause h earing loss.
k) Keep byst anders a safe d istance away fr om work area. Anyone entering the work area must wear personal protective equipment. Fragments of wo rkpiece or of a
broken whe el may fly away and cause injur y beyond immediate area of operation.
l) Hold th e power tool by ins ulated grip ping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting access ory contacting a “ live” wire may make expose d metal parts of the p ower tool “live” and
could give the op erator an electri c shock.
m) Position the cord clear of the spinning accessory. If you lose control, the cor d may be
cut or snagge d and your hand or arm may be pul led into the spinning wheel.
n) Never lay th e power tool down u ntil the accessory has come to a complete stop.
The spinnin g wheel may grab the sur face and pull the power too l out of your control.
o) Do not run t he power tool whi le carryin g it at your side. Accidental contact w ith the
spinning access ory could snag your clo thing, pulling the accessor y into your body.
p) Regula rly clean the p ower tool’s air ve nts.
The motor ’s fan w ill draw the dust inside the hou sing and excessive acc umulation of powdered m etal may cause electrical hazards.
q) Do not operate the power tool near flammable materials. Sparks could igni te these
materials.
r) Do not use accessories that require liquid coolants. Using water or other liq uid coolants may
result in ele ctrocution or shoc k.
FURTHER SAFETY INSTRUCTI ONS FOR ABRASIVE CUTTING OFF OPERATIONS
Kickback and related warnings
Kickba ck is a sudden reaction to a pi nched or snagged rotating wheel. Pinching or snagging causes rapi d stalling of the rotatin g wheel which in turn causes th e uncontrolled power to ol to be forced in the direc tion opposite of the wh eel’s rotation at the point of th e binding. For example, i f an abrasive wheel is sna gged or pinched by the wor kpiece, the edge of the w heel that is entering into the p inch point can dig i nto the surface of the mater ial causing the wheel to c limb out or kick out. The w heel may either jump tow ard or away from the operato r, dependin g on direction of the wh eel’s movement at the point of p inching. Abrasive whe els may also break under t hese conditions. Kick back is the result of power tool m isuse and/or incorrect op erating procedure s or conditions and can be avoid ed by taking proper precautions as given below.
a) Mainta in a firm grip on t he power tool an d posit ion your body an d arm to allow you to resist kickback forces. Always use auxiliary
9
handle , if provided , for maximum c ontrol over kickback or torque reaction during start­up. The operator can control torque reactions or
kickba ck forces, if proper pre cautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kick back over your hand. c) Do not pos ition your bo dy in line with t he rotating wheel. Kickback w ill propel the tool in
directi on opposite to the wheel ’s move ment at the point of snag ging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing
have a tendenc y to snag the rotating accesso ry and cause loss of con trol or kickback.
e) Do not attach a saw chain, woodcarving blade, segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blad e. Such blades create fr equent kickback
and loss of contro l.
f) Do not “jam” the wheel or apply excessive pressure. Do not attempt to make an excessive depth o f cut. Overstressing the wheel increases the
loading and susceptibility to twisting or binding of the wheel i n the cut and the possibilit y of kickback or wheel breakage.
g) When wheel is binding or when interrupting a cut for any r eason, swit ch off the powe r tool and hold the power tool motionless until the wheel c omes to a compl ete stop. Never at tempt to remove t he wheel from t he cut while t he wheel is in motion otherwise kickback may occu r. Investigate and take corre ctive action to
eliminate the c ause of wheel binding .
h) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The whe el may bind,
walk up or kic kback if the power tool is r estarted in the workpi ece.
i) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large work pieces tend to sag unde r
their own weig ht. Supports must b e placed under the workpi ece near the line of cut and ne ar the edge of the workp iece on both sides of the wh eel.
j) Use extra caution when making a “pocket cut” i nto existin g walls or othe r blind areas .
The protru ding wheel may cut gas or wate r pipes, electr ical wiring or objec ts that can cause kick back.
(2.8)
WARNING: the operation of any powe r
tool can resul t in foreign object s being thrown towards your eyes , which could result in severe eye damage. Be fore beginning power to ol operation, always wear saf ety goggles or saf ety glasses with side shield o r a full face shield where n ecessary.
ADDITIONAL SAFETY INSTRUCTIONS WARNING: Always disconnect the Disc Cutter
from the mains s upply before changin g discs, servi cing, cleaning or adjusti ng the Disc Cutter.
• Ke ep your hands away from cut ting area and the cuttin g disc. Keep your second ha nd on the auxiliar y handle or motor housi ng. If both hands are holding the machine, they cannot come into contac t with the diamond disc .
• N ever engage the spindle l ock button while the machine is running. Serious damage could occur to the mach ine and potentially a ver y hazardo us situation arise for the op erator.
• O nly use diamond discs or o ther approved cutting di scs as specified by t he manufacturer. Do not oper ate the cutter while app lying water. The cutting discs are ‘dry cut’ discs.
• A lways check the diamond dis c before startin g the machine. I f it is cracked, broken or be nt, do not use it. C arefully start th e machine and check for any unu sual noises, vibratio n or other abnormalities.
• B e careful when cutt ing metal. Using the diamond disc to cut metal (reinforcing rods embedde d in concrete) will shorten i ts service life and could l ead to disc damage.
• A llow the Cutting Disc to reach f ull speed before beginning a cut. Start working only when maxi mum speed is reached.
• D o not use excessive force. Exce ssive force overloads th e motor and reduces worki ng eff iciency and ser vice life. Always cut concrete , tile or stone t o a maximum cutting dep th of 50mm or less . If the cutting depth is mo re than 50mm, cut the wo rkpiece 2 or 3 times. I f the workpie ce is cut with a cutting dept h of more than 50mm, th e service life of the diam ond disc will be re¬ duced and the motor may sei ze.
10
• I nstall the dust extr action port cover w hen a dust collec tion hose is not in use. Dur ing cutting operations if sparks could be generated, cover the dust ex traction por t with its rubber cap and be sure to w ear protective glasses .
• N ever use a damaged or incor rect arbor bolt or disc fla nges. The disc flan ges and arbor bolt were specia lly designed for your mac hine to provide opt imum performance an d safety of operation.
• T his saw is equipped with an a pproved cord and plug for i ts intended Country of u se. Do not alter or modi fy the power cord. If th e moulded plug or the p ower cord is damaged in any way it must be rep laced with an identical t ype by a competent technicia n.
WARNING: This machine must not be us ed to cut any material th at may contain asbestos. If th e presence of as bestos is suspected , consult the relevant authorities for advice.
PPE (Personal Protective Equipment) Note: If using th is equipment on a construc tion
site it is impor tant that the operato r conforms to any site rules/re gulations that may apply. Consult the site forem an or other responsible p erson for details. a. Wear suitable clothing. This could include a Boiler Suit o r Padded Coverall and Hi Vis jacket etc. b. Wear suitable footwear. Safet y shoes with steel toecaps and anti-slip soles are recommended. c. Wear suitable Safety Glasses. A Full Face Safety Shield or Saf ety Goggles with si de shields which provide protection from thrown debris is recommended. d. Protect you hearing. Wear suitable ear protectors. e. Wear sui table gloves. H igh grip gloves are recommended. f. Wear respiratory protection. A dust mask with replace able filters which pr ovide protection against f ine toxic dust, fibres and vapour s is recommended. g. Wear a Saf ety Helmet . The use of a Safety Hat may be compulsory on co nstruction sites to protect th e operator from potential overhead dangers.
(4.1) GETTING STARTED - UNPACKING Caution: This pack aging contains sharp obj ects.
Take care when unpack ing. Remove the machine, together w ith the accessories suppl ied from the packagin g. Check carefully to ensu re that the machine is in go od condition and account fo r all the accessori es listed in this manual. Also m ake sure that all the acce ssories are complete. If a ny parts a re found to be missing, the mac hine and its accessories s hould be returned tog ether in their original pa ckaging to the retaile r. Do not th row the packag ing away; keep it safe throug hout the guarantee p eriod. Dispose of the p ackaging in an environmentally responsible manner. Recycle if possible . Do not let children play wit h empty plastic ba gs due to the risk of suffoc ation.
(4.2) ITEMS SUPPLIED
DESCRIPTION QUANTITY
Instruction Manual
Blade (Fitted)
Spanner (blade change)
Rubber Cap
(extraction port)
1
1
1
1
4.3 ADDITIONAL ACCESSORIES
In addition to the standard items supplied with this machine the following accessories are also available from the Evolution online shop at www.evolutionpowertools.com or from your local retailer.
(4.4)
DESCRIPTION PART NO
Specialist cutting blades
(use only Evolution Blades
or Evolution approved blades
with this machine)
Not suitable for resharpening.
Specific to blade type
11
MACHINE OVERVIEW
6
7
5
3
2
1
4
1. Safety Lock Button
2. Trigger Switch
3. Dust Extraction Port
4. Cutting Disc
5. Adjustable Disc Guard
6. Arbor Lock Button
7. Anti-vibration Front handle
12
FIG. 1
FIG. 2
OPERATING INSTRUCTIONS
The tool is recommended to always be supplied via a residual current device with a rated residual current of 30 mA or less.
INSTALLING/REMOVING A DISC WARNING: Always disconnect the machine from the power
supply before attempting to install or remove a Cutting Disc.
• Ensure that the machines arbor and the blade flanges are clean and free from dust and debris.
• Ensure that the direction of rotation marked on the blade matches the direction of rotation marked on the machines guard.
Note: This machine is supplied with two (2) blade f langes. These can accommodate blades with either a ø20mm (ø3/4”) or ø22.2 (ø7/8”) arbor hole depending upon how they are installed.
• Install blade flange ‘A’ on the inner side when the arbor hole in the cutting disc is ø22.2mm (ø7/8”). FIG. 1
• Install the blade flange ‘B’ on the inner side when the arbor hole in the cutting disc is ø20mm (ø3/4”) FIG. 2
• Install the cutting blade and outer blade flange, washer and arbor bolt.
• Press the arbor lock to lock the machines arbor.
• Tighten the arbor bolt using the supplied spanner. FIG. 3
• Release the arbor lock and check by hand that the Cutting Disc is secure and correctly positioned on the arbor and that if rotates freely.
FIG. 3
Note: The arbor bolt has a Left Hand thread. Turn
counterclock wise to tighten the arbor bolt. Turn clockwise to loosen the arbor bolt.
To remove a Cutting Disc, reverse the above Installation procedure.
13
USING A DUST EXTR ACTION MACHINE
A workshop dust extraction machine can be attached to the Evolution Disc Cutter.
WARNING: Dust can be very dangerous. We strongly recommend that a suitable dust extraction machine (not supplied) is used with this machine to keep the workplace as clean and safe as possible. The suction hose from the dust extraction machine should be attached to the dust ex traction port of the Disc Cutter.
• Remove the rubber cap from the dust extraction port and store it safely for future use.
• Push the connection hose from the dust extraction machine into the dust extraction port of the Disc Cutter. FIG. 4
• Follow all instructions supplied with the dust extraction machine when using such with this Disc Cutter.
• Ensure that the hose and power cable of any attached dust extraction machine do not pose or cause a trip or any other form of hazard to the operator.
• When the dust extraction machine is no longer required, remove it from the Disc Cutter and replace the rubber cap to the dust extraction port.
THE ON/OFF TRIGGER SWITCH
This machine is equipped with a safet y start trigger switch.
FIG. 4
a b
FIG. 5a & 5b
To start the tool:
• Push in the safety lock button (Fi g. 5a) on the side of the handle with your thumb.
• Depress the main trigger switch (Fig. 5b) to start the motor.
WARNING: Never start the saw with the cutting edge of the saw blade in contact with the workpiece surface.
14
FIG. 6
CUTTING ADVICE
PRE-CUTTING ADVICE
• Ensure that the power supply matches the requirements specified on the machines rating plate.
• Ensure that the machines trigger switch is in the ‘OFF’ position. If the machine is connected to a power source with the trigger switch in the ‘ON’ position, the machine could start operating immediately with the possibility of a serious accident occurring.
• If an extension cable is required it must be a suitable type for use outdoors and so labelled.
• The manufacturers instructions should be followed when using an extension cable.
• Route any extension cable so that it does not pose a trip (or any other) hazard to the operator or any bystanders.
WHEEL GUARD ADJUSTMENT
The Wheel Guard is adjustable and should be positioned to provide the operator with the best combination of personal protection and visibility of the cutting area.
WARNING: Ensure that the machine is disconnected from the power supply before adjusting the Wheel Guard.
• Loosen the Wheel Guard locking knob and rotate the Guard to the required position. FIG. 6
• Securely tighten the Wheel Guard locking knob to lock the Guard in place.
Note: The tightness of this locking knob and the security of the Wheel Guard should be checked regularly when operations commence.
15
CUTTING ADVICE
Mark out all the cutting lines on the workpiece using suitable media – pencil, crayon, chalk etc. All cutting lines should be clear and readily visible.
• If possible support the workpiece in such a way that it is possible to predict what will happen, and that the cut will remain stable and open while cutting. (FIG. 7)
• Always align the diamond wheel with a pre-marked cutting line before beginning operations, but ensure that the diamond wheel is not touching the workpiece.
• Switch the machine ‘ON’ and allow the blade to reach its full operational speed.
• Gently feed the blade into the workpiece. Cutting performance is best when you cut straight ahead along the pre-marked cutting line. Do not cut a depth of greater than 50mm (2”). FIG. 8 If a cut of greater than 50 mm (2”) is required make several passes.
• Cut smoothly, allowing the machine to work without forcing the blade.
WARNING: Do not attempt to cut curved or zig zag lines. Never use the side of the blade as a cutting surface. Never use to perform inclination cutting.
• Do not apply water or coolant to the diamond blade.
• Move the blade slowly backwards and forwards and try to achieve a small contact area between the blade and the workpiece being cut. This reduces the temperature of the blade and ensures efficient cutting.
• If the blade seizes or there is any abnormal noise, immediately turn the power ‘OFF’ and investigate the cause. Determine the cause of any noise or stoppage. Only recommence cutting if it is safe to do so.
• Feed the machine down in line with the blade. Sideways pressure on the blade disc can damage it and can be very dangerous.
FIG. 7
FIG. 8
16
(6 .1) MAINTENANCE
Note: Any maintenance must be carried out with the machine
switched off and disconnected from the mains/battery power supply.
Check that all safety features and guards are operating correctly on a regular basis. Only use this machine if all guards/ safety features are fully operational.
All motor bearings in this machine are lubricated for life. No further lubrication is required.
Use a clean, slightly damp cloth to clean the plastic parts of the machine. Do not use solvents or similar products which could damage the plastic parts.
WARNING: Do not attempt to clean by inserting pointed objects through openings in the machines casings etc. The machines air vents should be cleaned using compressed dry air.
Excessive sparking may indicate the presence of dirt in the motor or worn out carbon brushes.
(6.2)
If this is suspected have the machine serviced and the brushes replaced by a qualified technician.
(6.4) ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice.
17
DECLARATION OF CONFORMITY
The manufacturer of the product covered by this Declaration is: Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Shef field, S20 3FR
The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below. The manufacture further declares that the machine as detailed in this declaration, where applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.
The Directives covered by this Declaration are as detailed below:
200 6/42/EC. Machinery Directive. 2014/30/EU. Electromagnetic Compatibility Directive. 93/68/EC. The CE Mark ing Directive . 20 11/6 5/E U. The Rest riction of the Us e of certain Haz ardous Substan ces in Electric al Equipment (Ro HS) Directive. 2002/96/EC. as amend ed by 2003/108/EC The Waste E lectrical an d Electronic Equ ipment (WEEE) Di rective.
And is in conformity with the applicable requirements of the following documents
EN 60745-1/A11:2010 • EN IS O 12100: 2010 • EN 55014-1: 2017 • EN 55014-2: 2015 • EN61000-3 -2: 2014 • EN61000-3 -3: 2013
Product Details
Description: Evolution 305mm (12”) Multipurpose Electric Disc Cutter Brand Name: Evolution Build Voltage: 110V / 230-240V ~ 50Hz / 60Hz Input: 1800W (120v) 2000W (110v) 2400W (230v)
The technical documentation required to demonstrate that the product meets the requirements of directive has been compiled and is available for inspection by the relevant enforcement authorities, and verifies that our technical file contains the documents listed above and that they are the correct standards for the product as detailed above.
Name and address of technical documentation holder.
Signed: Print: Matthew Gavins - Operations Director
Date: 01/03/16
18
Notes
19
INHALTSVERZEICHNIS
English Page 02 Deutsch Seite 20 Français Page 40 Español Página 56
EINLEITUNG Seite 21
Garantie Seite 21 Python Programming Seite 22 Vibration Seite 22 Kennzeichnungen und Symbole Seite 23 Bestimmungsgemäßer Gebrauch des Elektrowerkzeugs Seite 24 Python Programming Gebrauch des Elektrowerkzeugs Seite 24
SICHERHEITSVORKEHRUNGEN Seite 24
Elektrische Sicherheit Seite 24 Verwendung im Freien Seite 24 Allgemeine Sicherheitsanweisungen zu Elektrowerkzeugen Seite 24 Zusätzliche Sicherheitsanweisungen Seite 29
ERSTE SCHRITTE Seite 30
Auspacken Seite 30 Maschinenübersicht Seite 32 Montage und Vorbereitung Seite 33 Betriebsanleitung Seite 33
INSTANDHALTUNG Seite 16
Umweltschutz Seite 37
KONFORMITÄTSERKLÄRUNG Seite 38
20
1.2 DIESES BEDIENUNGSHANDBUCH WURDE URSPRÜNGLICH IN ENGLISCHER SPRACHE ERSTELLT.
(1.3)
WICHTIG
Lesen Sie diese Betriebs- und Sicherheits­anweisungen bitte sorgfältig und vollständig durch. Sollten Sie sich hinsichtlich der Anwendung des Elektrowerkzeugs unsicher fühlen, kontaktieren Sie zu Ihrer eigenen Sicherheit unsere technische Helpline, deren Nummer auf der Website von Evolution Power Tools zu finden ist. Wir bieten weltweit eine Vielzahl von Helplines an, technische Hilfe ist jedoch auch über Ihren Einzelhändler verfügbar.
WEB www.evolutionpowertools.com
(1.4) Wir gratulieren Ihnen zum Kauf einer Evolution Power Tools-Maschine. Bitte f olgen Sie den Anw eisungen des beiliegenden A4-Merkblattes zur Online­Garantieregistrierung und registrieren Sie Ihr Produkt „online“. Sie können ebenfalls den auf dem A4-Merkblatt enthaltenen QR­Code mithilfe eines Smartphones scannen. Hierdurch aktivieren Sie die Garantiefrist Ihrer Maschine über die Evolution-Website. Geben S ie zu diesem Zwec k einfach Ihr e Kontaktdaten ein und sichern Sie sich schnellen Kundenservice, wann immer Sie ihn brauchen. Wir danken Ihnen, dass Sie sich fü r ein Produkt vo n Evolution Power Tools entschieden haben.
BEGRE NZTE GARANTIE VON EVOLUTION. Evolution Power Tools behält sich das Recht vor, ohne vorherige Mitteilung konstruktive Verbesserungen und Änderungen am Produkt vorzunehmen.
Die Garantiebedingungen finden Sie auf dem Garantieregistrierungs-Merkblatt und/oder der Verpackung.
(1.5)
Evolution Power Tools repariert oder ersetzt innerhalb der Garantiefrist und ab ursprünglichem Kaufdatum alle Waren, bei denen Mängel im Material oder in der Ausführungsqualität auftreten. Diese Garantie ist nichtig, wenn die zurückgegebene Maschine entgegen den Empfehlungen des Bedienungshandbuchs verwendet haben oder sie durch Unfall, Fahrlässigkeit oder unsachgemäße Wartung beschädigt worden ist. Diese Garantie gilt nicht für Maschinen und/ oder Komponenten, die in irgendeiner Form geändert oder modifiziert oder außerhalb der empfohlenen Kapazitäten und Spezifikationen eingesetzt worden sind. Elektrische Komponenten werden durch die Garantien der jeweiligen Hersteller abgedeckt. Alle retournierten defekten Waren sind frachtfrei an Evolution Power Tools zu senden. Evolution Power Tools behält sich das Recht vor, optional eine Reparatur oder eine Ersatzlieferung mit gleichen oder gleichwertigen Posten vorzunehmen. Der Hersteller übernimmt keine Garantie, weder schriftlich noch mündlich, für Verbrauchsmaterialien und Zubehör, einschließlich, jedoch nicht beschränkt auf: Schneideblätter, Schneider, Bohrer, Meißel, Rührer usw. Evolution Power Tools haf tet nicht für direkte oder indirekte Schäden oder Verluste, die aus der Verwendung unserer Produkte oder aus irgendwelchen anderen Gründen entstehen. Evolution Power Tools haf tet weder für jegliche Kosten, die für solche Waren entstehen, noch für Folgeschäden. Angestellte oder Vertreter von Evolution Power Tools sind nicht bevollmächtigt, mündliche Erklärungen zur Eignung abzugeben oder auf irgendeine der vorstehenden Geschäftsbedingungen zu verzichten; derartige Erklärungen haben keinerlei bindende Wirkung für Evolution Power Tools.
Fragen zu dieser begrenzten Garantie sind an die Firmenzentrale zu richten oder über eine n Anruf über die jeweilige Helpline-Nummer zu klären.
21
TECHNISCHE DATEN
STROM METRISCH IMPERIAL
UK/EU Motor (230-240V ~ 50Hz) 2400 W 10 A
UK Motor (110V ~ 50Hz) 2000 W 18 A
USA Motor (120V ~ 60Hz) 1800 W 15 A
MASCHINE METRISCH IMPERIAL
Maximale Schnitttiefe
*PDie maximale Schnitttiefe kann nur durch progressives/inkrementelles Schneiden erzielt werden.
Geschwindigkeit GB/EU (Leerlauf ) 4500min
Geschwindigkeit USA (Leerlauf ) 5000min
Geschwindigkeit AUS (Leerlauf) 4900min
Schutzklasse Klasse II (GB und EU)/Klasse I (USA)
Schutzgrad IP20
Bruttogewicht 9,5kg 21Pf und
BL ATT METRISCH IMPERIAL
Durchmesser 305mm 12 ”
Bohrun g GB und EU 22.2mm 7/8”
Bohrun g USA 25.4mm 1 ”
Breite 3mm 1/8”
Höchstgeschwindigkeit 5500min
LÄRM UND VIBRATIONSBEZOGENE DATEN
Schalldruck LPA 96.0dB(A) K=3dB(A) 98.3dB(A) K=3dB(A)
Schallleistungspegel LWA 110.0dB(A) K=3dB(A) 112.0dB(A) K=3dB(A)
Vibration des Vordergriffs 3.2 94m/s2 K=1. 5m/s22,273 m/s2 K=1. 5m/s
Vibration des hinteren Griffs 3. 611m /s2 K=1. 5m/s23.788m/s2 K=1. 5m/s
*
100mm 4”
-1
-1
-1
-1
MODELLE MIT
110 V120 V
4500U/min
5000U/min
4900U/min
5500U/min
MODELLE MIT
230 V240 V
2
2
(1.6) Hinweis: Die Ermittlung des Vibrationspegels
geschah unter Standardbedingungen in Übereinstimmung mit: BS EN 61029-1:2009
Der angegebene Vibrationswert wurde im Einklang mit einer Standard-Prüfmethode gemessen und kann verwendet werden, um verschiedene Maschinen miteinander zu vergleichen.
Ebenso kann er für eine erste Gefahrenbewertung herangezogen werden.
(1.7) VIBRATION WARNUNG: Beim Betrieb der Maschine ist der
Bediener u. U. starken Vibrationen (Hand und Arm) ausgesetzt. Möglicherweise tritt dadurch beim Bediener die „Weißfingerkrankheit“ (Raynaud-Syndrom) auf. Dies kann die Temperaturempfindlichkeit der Hand
22
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