Evo Fitness REV 400 User Manual
USER’S MANUAL
EVO REV 400 ELLIPTICAL TRAINER
MODEL NUMBER: REV 400
USER WEIGHT LIMITATION: 300 lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (found on frame):
V-02-20060119
EVO REV 400 ELLIPTICAL TRAINER
2
PREASSEMBLY
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retai l store where you purchased your EVO
Fitness Elliptical Trainer.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you
are missing any parts or have any assembly questions call your local EVO dealer or contact us directly at 888-8 00-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and
hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable
amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not
intended to support users whose weight exceeds this limit.
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EVO REV 400 ELLIPTICAL TRAINER
3
HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
30 20 x 91 x M14mm Bolt 2
77 M8 x 60mm Bolt 2
78 M10 x 90mm Bolt 2
30
80
98
105
79 M8 x 80mm Bolt 2
80 M8 x 15mm Bolt 2
88 M14 Nut 2
91 ID 8mm Curve Washer 4
97 M4 x 12mm Screw 8
98 M10 Nut 2
100 M4 x 50mm Screw 1
101 ID 10mm Curve Washer 2
102 M4 x 15mm Screw 8
105 M6 x 20mm Bolt 4
A M14 Bushing Tool 1
B 5mm Allen Key 1
C 8mm Wrench 1
D Wrench for M10 Nut 1
E Wrench 1
77
78
79
88
91
97
B
D
100
101
102
C
E
A
MILLIMETERS
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EVO REV 400 ELLIPTICAL TRAINER
4
HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
1 Computer 1
2 Front Upright Frame 1
5 Left Upright 1
6 Right Upright 1
7 Hand Rail Frame – Left 1
8 Hand Rail Frame – Right 1
9 Water Bottle Holder 2
13 Handlebar Cover 2
14 Handlebar Inside Cover 4
16 Handlebar – Left 1
1
7
2
8
5
9
6
13
17 Handlebar – Right 1
Front Frame Cover –
59
Upper 1
Front Frame Cover –
Lower
60
1
99 Frame 1
107 Water Bottle 1
14
60
16
99
17
59
107
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g
g
EVO REV 400 ELLIPTICAL TRAINER
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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
1 Computer 1 REV400-01 30 20 x 91 x M14mm Bolt 2 REV400-30
2 Front Upright Frame 1 REV400-02 31 Bearing 6804zz 4 REV400-31
3 Console Small Cover - Left 1 REV400-03 32 Level Adjusters 2 REV400-32
4 Console Small Cover - Right 1 REV40 0-04 33 Pedal Arm - Left 1 REV40 0-33
5 Left Upright 1 REV400-05 34 Pedal Arm - Right 1 REV40 0-34
6 Right Upright 1 REV400-06 35 C Clips 2 REV400-35
7 Hand Rail Frame - Left 1 REV400-07 36 Bearing 2202zz 2 REV400-36
8 Hand Rail Frame - Right 1 REV400-08 37
9 Water Bottle Holder 2 REV400-09 38 Bearing 2 REV40 0-38
10 Hand Rail Cap 4 REV40 0-10 39 Pedal Arm Rear Shaft 2 REV40 0-39
Handlebar Pivot Outside
11
Bushing
2 REV400-11 40
Pedal Arm Adjusters
Bushin
Pedal Arm Rear Shaft
Bushin
2 REV400-37
2 REV400-40
12 Handlebar Pivot Inside Bushing 2 REV400-12 41 Adjuster Motor 1 REV400-41
13 Handlebar Cover 2 REV400-13 42 Spiral Shaft 1 REV40 0-42
14 Handlebar Inside Cover 4 REV400-14 43 Motor Bracket 1 REV40 0-43
15 Bearing 6004zz 4 REV400-15 44 Volute Shaft 1 REV40 0-44
16 Handlebar - Left 1 REV400-16 45 Motor Control Board 1 REV400-45
17 Handlebar - Right 1 REV400-17 46 Magnet Bracket Shaft 1 REV400-46
Pedal Arm Front Pivot Cover -
18
Left
4 REV400-18 47 Spring 1 REV400-47
19 Hand Rail Frame Foam Grips 2 REV400-19 48 Magnet Bracket Shaft 1 REV40 0-48
20 Handlebar Foam Grips 2 REV400-20 49 Crank Disk Support Cover 2 REV40 0-49
21 Hand Pulse Sensor 2 REV400-21 50 Crank 2 REV40 0-50
22 Pedal Soft Cushion 2 REV400-22 51 Crank Disk 2 REV40 0-51
23 Pedal 2 REV400-23 52 Belt 1 REV400-52
24 Pedal Support Base 2 REV400-24 53 M8 x 20mm CAP Bolt 1 REV400-53
25 Pedal Buffer Sets 2 REV400-25 54 Flywheel Assembly 1 REV400-54
26 Bearing 608zz 8 REV400-26 55 Bearing 6000zz 3 REV400-55
27 Bushing 8 x 12mm 4 REV400-27 56 Flywheel Axle 1 REV400-56
28 Pedal Fixing Base 2 REV400-28 57 Flywheel Shaft Fixing 1 REV400-57
29 Pedal Cover 2 REV400-29 58 Volute Bracket 1 REV400-58
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EVO REV 400 ELLIPTICAL TRAINER
6
PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
59 Front Frame Cover - Upper 1 REV400-59 89 M10 Nylon Nut 2 REV40 0-89
60 Front Frame Cover - Lower 1 REV400-60 90 M12 Nut 1 REV400-90
61 Crank Disk Axle 1 REV400-61 91 ID 8mm Curve Washer 4 REV400-91
62 Crank Disk Support Bushing 2 REV400-62 92 10 x 22 x 2mm Washer 2 REV400-92
63 Bearing 6005zz 2 REV400-63 93 10 x 15 x 1.5mm 2 REV40 0-93
64 Bearing 6400zz 4 REV400-64 94 M4 x 40mm CAP Screw 1 REV400-94
65 Strengthen Wheel Adjusters Set 1 REV40 0-65 95 M4 x 19mm Hard Screw 32 REV400-95
66 Rear Stabilizer Cap 2 REV400-66 96 M4 x 19mm Screw 5 REV400-96
67 Rear Stabilizer Cushion 2 REV40 0-67 97 M4 x 12mm Screw 8 REV400-97
68 Caster 2 REV40 0-68 98 M10 Head Nut 2 REV400-98
69 Front Cover 1 REV400-69 99 Frame 1 REV400-99
70 Frame Outside Cover - Left 1 REV400-70 100 M4 x 50mm Bolt 1 REV400-100
71 Frame Inside Cover - Left 1 REV400-71 101 ID 10mm Curve Washer 2 REV400-101
72 Frame Inside Cover - Right 1 REV40 0-72 102 M4 x 15mm Hard Screw 8 REV400-102
73 Frame Outside Cover - Right 1 REV400-73 103 Upper Computer Wire 1 REV400-103
74 M8 x 15mm Allen Head Bolt 26 REV400-74 104 Lower Computer Wire 1 REV400-104
75 M8 x 20mm CAP Screws 2 REV400-75 105 M6 x 20mm Bolt 4 REV400-105
76 M8 x 90mm Allen Head Bolt 4 REV40 0-76 106 Lo wer Hand Pulse W ire 1 REV400-106
77 M8 x 60mm Allen Head Bolt 2 REV40 0-77 107 Water Bottle 1 REV40 0-107
78 M10 x 90mm Bolt 2 REV400-78
79 M8 x 80mm Allen Head Bolt 2 REV40 0-79
80 M8 x 15mm Bolt 6 REV400-80
81 M10 x 45mm Allen Head Bolt 2 REV40 0-81
82 M10 x 45mm Screw 2 REV400-82
83 M6 x 20mm Allen Head Bolt 8 REV40 0-83
84 M6 x 15mm Screw 4 REV400-84
85 Fixing Inserts 12 REV400-85
86 M6 Nylon Nut 8 REV40 0-86
87 M8 Nylon Nut 5 REV40 0-87
88 M14 Nut 2 REV400-88
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7
EVO REV 400 ELLIPTICAL TRAINER
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
10
1
78
102
2
12
95
21
15
13
20
10
21
8
19
17
4
14
15
88
77
91
32
95
29
97
11
18
85
18
30
9
80
91
79
6
75
74
27
2687
26
31
28
29
22
83
23
24
86
25
76
95
84
35
36
33
95
37
75
74
24
25
38
29
39
87
28
40
85
10
22
83
23
86
26
74 29
27
19
79
26
91
76
102
32
10
21
7
5
31
9
30
11
95
20
16
80
15
13
18
18
15
77
97
88
12
90
101
14
21
98
95
78
14
97
3
97
105
101
40
39
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38
37
34
36
35
84
74
8
EVO REV 400 ELLIPTICAL TRAINER
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
52
5049
74
84
95
95
95
95
95
70
85
95
96
85
95
96
74
51
71
69
72
94
65
93
82
62
63
64
80
66 63
81
68
89
67
95
68
81
85
95
95
96
95
85
99
87
45
58
100
59
85
60
55
61
74
53
54
66
67
73
95
95
41
42
43
44
47
92
46
90
55
56
57
62
80
51
48
50 49 74
84
74
95
95
95
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EVO REV 400 ELLIPTICAL TRAINER
9
ASSEMBLY
STEP 1:
NOTE: First make sure to connect the Upper Computer Wire (103) and Lower Computer Wire (104) as shown below.
Attach the Front Upright Frame (2) to the Frame (99) and secure using the M10 x 90mm Bolts (78), ID 10mm Curve Washers
(101) and M10 Head Nuts (98).
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EVO REV 400 ELLIPTICAL TRAINER
10
ASSEMBLY
STEP 2:
NOTE: First make sure to connect the Upper Computer Wires (103) and Lower Hand Pulse Wires (106).
Attach the Computer (1) to the Front Upright Frame (2) using four M6 x 20mm Bolts (105).
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EVO REV 400 ELLIPTICAL TRAINER
11
ASSEMBLY
STEP 3:
NOTE: First make sure to connect the Hand Pulse Sensor Wires (21).
Slide the Handlebar – Left (16) and Handlebar – Right (17) onto the Front Upright Frame (2).
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