Evo REV 600 User Manual

USER’S MANUAL
EVO REV 600 ELLIPTICAL TRAINER
MODEL NUMBER: REV 600
USER WEIGHT LIMITATION: 350lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
EVO REV 600 ELLIPTICAL TRAINER
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2
PREASSEMBLY
For future service or related questions: Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your EVO
Fitness Elliptical Trainer. Name: ______________________________ Phone Number: ___________________ Receipt: ______________________ Open the boxes: You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing any parts or have any assembly questions call your local EVO dealer or contact us directly at 888-800-1167.
Gather your tools: Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area: Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend: Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product. User Weight Limitation: Please note that there is a weight limitation for this product. If you weigh more than 350lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users whose weight exceeds this limit.
EVO REV 600 ELLIPTICAL TRAINER
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3
HARDWARE COMPARISON CHART
Hardware chart: For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY. 30
20 x 91 x M14mm Bolt
2
74
M8 x 15mm Allen Head
Bolt 13
78 M8 x 65mm Bolt 2 88 M14 Nut 2 91 8mm Curve Washer 10 95 4 x 19 Drill Head Screw 4 97 4 x 15mm Screw 4 98 M8 Cap Nut 2 104 M6 x 20mm Screw 2 105 M6 x 12mm Screw 7 A M14 Spanner 1 B 5mm Allen Key 1 C 8mm Allen Key 1 D 13/14mm Spanner 1 F Screw Driver 1
30 95 97
105
78
74
B
C
88 98
D
91
A
F
104
MILLIMETERS
EVO REV 600 ELLIPTICAL TRAINER
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4
PARTS LIST
No. Description Qty. Order No.
No. Description Qty. Order No.
1 Computer 1 REV600-001 30 20 x 91 x M14mm Bolt 2 REV600-030 2 Console Housing - Upper 1 REV600-002
31 Bearing 6804zz 4 REV600-031
3 Console Housing - Bottom 1 REV600-003
32 Level Adjusters 2 REV600-032
4 Accessory Tray Front Cover 1 REV600-004
33 Pedal Arm - Left 1 REV600-033
5 Side Upright - Left 1 REV600-005
34 Pedal Arm - Right 1 REV600-034
6 Side Upright - Right 1 REV600-006
35 C clips 2 REV600-035
7 Handrail - Left 1 REV600-007
36 Bearing 2202zz 2 REV600-036
8 Handrail - Right 1 REV600-008
37 Pedal Arm Bushing 2 REV600-037
9 Fixed Handle Bar End Cap 2 REV600-009
38 Metal Bushing 2 REV600-038
10 Action Handle Bar End Cap 2 REV600-010
39 Pedal Arm Rear Shaft 2 REV600-039
11
Action Handle Bar Shaft
Bushin
g
#1
2 REV600-011 40 Plastic Spacer 2 REV600-040
12
Action Handle Bar Shaft
Bushing #2
2 REV600-012 41 Action Handle Bar Shaft 1 REV600-041
13 Action Handle Bar Cover 2 REV600-013
42 Upright 1 REV600-042
14 Action Handle Bar Front Cover 4 REV600-014
43 M3 x 15mm Screw 4 REV600-043 15 Bearing 6004zz 4 REV600-015 44 Rubber Ring 2 REV600-044 16 Action Handle Bar - Left 1 REV600-016
45 Accessory Tray 1 REV600-045 17 Action Handle Bar - Right 1 REV600-017
46
Electro-magnetic System Bracket Fixin
g
Bolt
1 REV600-046
18 Pedal Arm Front Pivot Cover 4 REV600-018
47 Power Plate Bracket 1 REV600-047 19 Fixed Handle Bar Foam Grip 2 REV600-019
48 Electro-magnetic System 1 REV600-048 20 Action Handle Bar Foam Grip 2 REV600-020
49
Electro-magnetic System Bracket
1 REV600-049
21 Hand Pulse Sensor with wire 2 REV600-021
50 Crank Disk Rubber Cap 2 REV600-050 22 Pedal Soft Cushion 2 REV600-022
51 Crank Disk 2 REV600-051 23 Pedal 2 REV600-023 52 Belt 1 REV600-052 24 Pedal Support Base 2 REV600-024
53 Aluminum Disk 1 REV600-053 25 Pedal Buffer Set 2 REV600-025
54 Flywheel 1 REV600-054 26 Bearing 608zz 8 REV600-026 55 3/4" Nut 2 REV600-055 27 Bushing 8 x 12mm 4 REV600-027
56 Flywheel Axle 1 REV600-056 28 Pedal Fixing Base 2 REV600-028
57 Flywheel Axle Fixing Plate 1 REV600-057 29 Pedal Cover 4 REV600-029 58 M5 x 8mm Screw 7 REV600-058
EVO REV 600 ELLIPTICAL TRAINER
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5
PARTS LIST
No. Description Qty. Order No.
No. Description Qty. Order No.
59 Side Upright Top Cover #1 2 REV600-059
89 M10 Nylon Nut 2 REV60 0-089
60 Side Upright Top Cover #2 2 REV600-060
90 M12 x 100mm Bolt 1 REV600-090 61 Crank Shaft 1 REV600-061 91 8mm Curve Washer 10 REV600-091 62 Chain Cover Support Tube 1 REV600-062
92 Hub 1 REV600-092 63 Bearing 6005zz 4 REV600-063 93 10mm Washer 2 REV600-093 64 Tension Wheel Bearing 6300zz 4 REV600-064
94
Tension Wheel Adjustment Bolt
1 REV600-094
65 Tension Wheel Bracket 1 REV600-065
95 4 x 19 Drill Head Screw 14 REV600-095 66 Rear Stabilizer Cap 2 REV600-066
96 Accessory Tray Bracket 1 REV600-096 67 Flywheel Fan Pieces 1 REV600-067 97 4 x 15mm Screw 12 REV600-097 68 Caster 2 REV600-068 98 M8 Cap Nut 2 REV600-098 69 Top Cover 1 REV600-069 99 Base Frame 1 REV600-099 70 Front Cover - Left 1 REV600-070
100 Power Plate 1 REV600-100
71 Rear Cover - Left 1 REV600-071
101 Hub Holder 1 REV600-101
72 Rear Cover - Right 1 REV600-072
102 M4 x 15mm Screw 8 REV600-102
73 Front Cover - Right 1 REV600-073
103 Water Bottle Holder 1 REV600-103
74 M8 x 15mm Allen Head Bolt 31 REV600-074
104 M6 x 20mm Screw 2 REV600-104
75 M8 x 20mm Bolt 2 REV600-075
105 M6 x 12mm Screw 7 REV600-105
76 M8 x 90mm Allen Head Bolt 4 REV600-076
106 Console Back Cover 1 REV600-106
77 M6 x 15mm Bolt 2 REV600-077
107 M8 x 50mm Bolt 4 REV600-107
78 M8 x 65mm Bolt 2 REV600-078
108 Plastic Washer 2 REV600-108
79 M8 x 80mm Allen Head Bolt 2 REV600-079
109 Frame Rear Cover 1 REV600-109 80 Rubber Keypad 1 REV600-080 110 M12 x 70mm Bolt 1 REV600-110 81 M10 x 45mm Allen Head Bolt 2 REV600-081
111 #4 x 19 Screw 12 REV60 0-111 82 M10 x 45mm Bolt 2 REV600-082
112 Wire Harness - Lower 1 REV600-112 83 M6 x 20mm Allen Head Bolt 8 REV600-083
113 Wire Harness - Middle 1 REV600-113 84 M6 x 15mm Allen Head Bolt 2 REV600-084
114 Wire Harness - Upper 1 REV600-114 85 Plastic Fixing Insert 8 REV600-085
115
Hand Pulse Sensor Wire ­Middle
2 REV600-115
86 M6 Nylon Nut 10 REV600-086
116
Hand Pulse Sensor Wire ­Uppe
r
2 REV600-116
87 M8 Nylon Nut 4 REV600-087
117 Wire Harness - Top 1 REV600-117
88 M14 Nut 2 REV600-088
118
Hand Pulse Sensor Wire ­To
p
2 REV600-118
EVO REV 600 ELLIPTICAL TRAINER
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6
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
11
12
8
21
43
76
84
95
37
34
40
39
38
36
35
29
85
74
95
18
30
28
29
31
79
23
87
88
18
86 25
26
26
27
24
74
15
102
13
97
22 83
75
6
14
15
17
20
10
21
19
7
43
2974
36
33
40
39
38
37
35
84
85
95
12
97
15
22
76
27
29
28
95
25 87
24
26
26
23
75
74
86
83
30
31
18
5
88
18
13
79
14
102
97
97
14
15
11
16
20
10
21
21
9
1
9
19
2
3
4
106
80
103
86
45
96
105
74
74
42
41
44
44
74
104
77
97
105
78
98
91
91
98
113
59
60
59
60
85
85
108
108
95
95
115
21
115
21
116
114
113
115
114
116
115
116
117
118
116
EVO REV 600 ELLIPTICAL TRAINER
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7
PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
58
95
95
58
95
95
74
112
91
91
91
74
74
74
74
84
58
110
90
92
101
107
62
55
50
50
47
100
109
49
65
82
93
94
64
51
63
63
89
48
46
99
52
70
54
61
53
89
73
68
81
66
66
71
69
68
81
72
51
56
57
91
32
111
111
95
67
111
111
EVO REV 600 ELLIPTICAL TRAINER
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8
ASSEMBLY
STEP 1:
Remove the upper frame and lower frame of Elliptical Trainer from the carton as shown in FIG.1 and FIG.2. First connect the Wire Harness - Lower (112) and Wire Harness – Middle (113).
Slide the Side Upright – Left (5) and Side Upright – Right (6) into the Base Frame (99) and secure with eight 8mm Curve Washers (91) and eight M8 x 15mm Allen Head Bolts (74). Secure the Upright (42) to the Base Frame (99) using two M8 x 65mm Bolts (78), two 8mm Curve Washers (91) and two M8 Cap Nuts (98).
NOTE: Make sure the wire is recessed into the frame, do not trap the wire.
74
91
91
91
91
74
74
91
91
74
91
5
6
42
98
91
99
78
78
78
99
42
98
91
91
112
113
113
112
FIG.1
FIG.2
FIG.3
FIG.4
EVO REV 600 ELLIPTICAL TRAINER
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9
ASSEMBLY
STEP 2:
Slide the 20 x 91 x M14mm Bolt (30) through the Pedal Arm – Right (34) and Action Handle Bar – Right (17) then secure using one M14 Nut (88) as shown. Repeat the procedure on Pedal Arm – Left (33) and Action Handle Bar – Left (16).
17
34
B
C
30
88
A
88
A
B
30
C
17
34
16
33
88
30
FIG.5
EVO REV 600 ELLIPTICAL TRAINER
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10
ASSEMBLY
STEP 3:
Attach the Pedal Arm Front Pivot Covers (18) into the ends of the Action Handle Bar – Right (17) and Pedal Arm – Right (34). Repeat the procedure on the Pedal Arm – Left (33) and Action Handle Bar – Left (16).
18
18
33
16
17
34
EVO REV 600 ELLIPTICAL TRAINER
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11
ASSEMBLY
STEP 4:
First connect the Wire Harness – Upper (114) to the Wire Harness – Middle (113) and Hand Pulse Sensor Wire – Upper (116) to the Hand Pulse Sensor Wire – Middle (115) as shown in FIG 6.
Attach the Handrail – Left (7) to the Side Upright – Left (5) and secure using two M8 x 15mm Allen Head Bolts (74). NOTE:
Make sure all wires are recessed into the Upright, do not trap or pinch any of the wires.
74
7
5
113
114
116
115
FIG.6
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